CN214440982U - Automatic detection equipment - Google Patents
Automatic detection equipment Download PDFInfo
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- CN214440982U CN214440982U CN202022138437.5U CN202022138437U CN214440982U CN 214440982 U CN214440982 U CN 214440982U CN 202022138437 U CN202022138437 U CN 202022138437U CN 214440982 U CN214440982 U CN 214440982U
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Abstract
The utility model provides an automatic detection device, which comprises a carrying mechanism, wherein a carrying line body for conveying a material tray is arranged on the carrying mechanism, and a plurality of workpieces are paved in the material tray in a parallel way; the turnover mechanism is used for turning the workpiece from a flat state to a vertical state; the carrying disc transmission mechanism is used for transmitting a carrying disc, and workpieces in a vertical state can be placed in the carrying disc; and a detection mechanism arranged on a transport path of the carrier disk on the carrier disk transport mechanism; the material taking station is arranged in the carrying mechanism, the carrying mechanism conveys the material disc to the material taking station, a grabbing device grabs the workpiece on the material disc from the material taking station, and the workpiece is transferred to the carrying disc after the workpiece is turned over and the angle state of the workpiece is adjusted by the turning mechanism; and a detection station is arranged in the detection mechanism, and when the carrying disc is conveyed to the detection station by the carrying disc conveying mechanism, the detection mechanism detects the workpiece on the carrying disc.
Description
Technical Field
The utility model belongs to the non-standard automation field, concretely relates to automatic detection equipment.
Background
It is known to load workpieces with trays in the non-standard field of automation, in particular in the detection lines for batteries. However, the inventor finds that the existing material tray has at least the following problems in the using process:
firstly, in the testing process, in order to improve the accuracy of detection, need detect after setting up the battery is vertical to the check out test set detects its inside, and in transmission process, need tile the battery in the charging tray for the battery is stable, from this, need overturn the battery with the adaptation needs of detecting before the detection, and often adopt the mode of artifical upset among the prior art, and the automation level is lower, has leaded to its detection efficiency to hang down.
In view of the above, there is a need to develop an automatic detection device to solve the above problems.
SUMMERY OF THE UTILITY MODEL
To the weak point that exists among the prior art, the utility model discloses a main objective provides an automatic detection equipment, and it makes the tiling state upset to vertical state through tilting mechanism is automatic with the work piece upset to satisfy detection mechanism's needs, the utility model discloses convenient to use.
Another object of the utility model is to provide an automatic check out test set, its charging tray that forms through the transmission stack is piled to the utilization snatchs the subassembly with the charging tray at jacking material loading station, get material station and jacking unloading station within a definite time and move the year, thereby improves material loading efficiency.
In order to achieve the above objects and other advantages in accordance with the present invention, there is provided an automatic inspection apparatus, comprising:
the conveying mechanism is provided with a conveying line body for conveying a material tray, and a plurality of workpieces are paved in the material tray in parallel;
the turnover mechanism is used for turning the workpiece from a flat state to a vertical state;
the carrying disc conveying mechanism is used for conveying a carrying disc, and workpieces in a vertical state can be placed in the carrying disc; and
a detection mechanism provided on a transport path of the carrier tray on the carrier tray transport mechanism;
the carrying mechanism is internally provided with a material taking station, the carrying mechanism conveys the material tray to the material taking station, a gripping device grips the workpiece on the material tray from the material taking station, and the workpiece is transferred to the carrying tray after the angular state of the workpiece is adjusted by overturning of the overturning mechanism;
and a detection station is arranged in the detection mechanism, and when the carrying disc is conveyed to the detection station by the carrying disc conveying mechanism, the detection mechanism detects the workpiece on the carrying disc.
Preferably, the carrying mechanism includes:
the feeding assembly is sequentially provided with a material preparing station and a jacking feeding station along the conveying direction of the feeding assembly, and periodically conveys a material tray stack formed by stacking a plurality of material trays;
the material taking platform is sequentially provided with a jacking blanking station and a discharging station along the conveying direction;
the blanking assembly is provided with the material taking station; and
the material tray is used for being sequentially moved to the jacking feeding station, the material taking station and the jacking discharging station;
move and carry the subassembly and include the jacking module and snatch the subassembly, on the jacking module promotes the charging tray group makes the charging tray of superiors lift extremely jacking material loading station department, it will be located to snatch the subassembly the charging tray of jacking material loading station department moves and carries extremely on the material taking station.
Preferably, the feeding station and the material taking station are arranged on the same horizontal plane, a movable first transmission part is arranged in the feeding assembly, a material tray group formed by stacking the material trays is placed on the first transmission part, and a jacking module in the feeding assembly jacks the material trays in the material tray group to the feeding station one by one and is grabbed by the grabbing assembly.
Preferably, the jacking module comprises a jacking table for receiving the material tray group and a driver for driving the jacking table;
the driver comprises a driving part which drives the jacking table to reciprocate along the vertical direction through screw rod transmission, so that the jacking modules in the feeding assembly and the discharging assembly move along opposite directions.
Preferably, the carrying mechanism further comprises a positioning assembly which is positioned right above the jacking blanking station;
the positioning assembly comprises a detection part, the detection part corresponds to the jacking module on the blanking assembly so as to detect that the grabbing assembly is moved to the blanking assembly by the material taking platform, and the material tray position on the jacking module is arranged in the blanking assembly.
Preferably, the gripping device comprises a gripping mechanism and a material gripping mechanism;
the grabbing mechanism is arranged above the turnover mechanism and the carrying disc conveying mechanism and is used for transferring the workpiece on the turnover mechanism to the carrying disc of the carrying disc conveying mechanism;
the material grabbing mechanism is arranged above the turnover mechanism and the carrying mechanism, and the workpieces loaded in the feeding tray of the carrying mechanism are transferred to the turnover mechanism through the material grabbing mechanism.
Preferably, a plurality of clamp bodies are arranged in the carrying disc, and each clamp body comprises a material bearing seat and a push block;
the material bearing seat is provided with a groove for bearing a workpiece, the push block is embedded in the groove, and the push block is connected with the groove through an elastic piece; the elastic piece acts on the push block, so that the workpiece is clamped in the groove.
Preferably, the grabbing mechanism comprises a clamping module and an unlocking unit, and the unlocking unit comprises a drawing module and an unlocking block;
the end part of the unlocking block extends downwards to form a connecting end for hooking the pushing block, and the unlocking unit is close to the material bearing seat until the connecting end is connected with the pushing block so that the unlocking unit and the pushing block form a fixed connecting structure;
the drawing module drives the unlocking block to drive the pushing block to move away from the groove, so that the groove is opened to place a workpiece in the groove.
Preferably, a transmission line body of the tray conveying mechanism passes through the detection mechanism;
the downstream end of the carrying disc conveying mechanism is connected with a conveying mechanism, and the carrying disc flowing out of the detecting mechanism is transferred to the conveying mechanism;
a lifting assembly is arranged in the transmission mechanism at a position corresponding to the tray carrying transmission mechanism, and comprises a second transmission part and a lifting driver for driving the second transmission part to lift;
the lifting driver lifts the second transmission part to the same plane with the disc carrying transmission mechanism, and the flow direction of the disc carrying transmission mechanism is consistent with that of the transmission part.
Preferably, the device further comprises a recovery mechanism, and a detection assembly is arranged on a moving path of the carrying mechanism and the turnover mechanism along the gripping device and used for detecting the workpieces gripped by the gripping device;
the automatic detection equipment further comprises a recovery mechanism, the recovery mechanism comprises a recovery carrying platform, a clamping part is arranged at the side edge close to the recovery carrying platform, and a material tray for bearing unqualified workpieces is clamped tightly through the clamping part.
Compared with the prior art, the beneficial effects of the utility model reside in that:
the utility model provides a pair of automatic detection equipment makes the tiling state upset to vertical state through tilting mechanism is automatic with the work piece upset to satisfy detection mechanism's detection needs, the utility model discloses simple structure, convenient to use.
The above description is only an overview of the technical solution of the present invention, and in order to make the technical means of the present invention clearer and can be implemented according to the content of the description, the following detailed description is made with reference to the preferred embodiments of the present invention and accompanying drawings. The detailed description of the present invention is given by the following examples and the accompanying drawings.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the invention without undue limitation to the invention. In the drawings:
fig. 1 is a schematic perspective view of the present invention in a preferred embodiment;
fig. 2 is a schematic partial perspective view of the present invention in a preferred embodiment;
FIG. 3 is an enlarged partial schematic view of FIG. 2;
fig. 4 is a first perspective view of a retraction mechanism according to a preferred embodiment of the present invention;
fig. 5 is a second perspective view of the retraction mechanism in a preferred embodiment of the present invention;
fig. 6 is a schematic perspective view of a carrying mechanism according to a preferred embodiment of the present invention;
fig. 7 is a schematic perspective view of a feeding assembly according to a preferred embodiment of the present invention;
fig. 8 is an exploded view of the loading assembly in a preferred embodiment of the present invention;
FIG. 9 is an enlarged partial schematic view of FIG. 8;
fig. 10 is a schematic structural view of a guide module according to a preferred embodiment of the present invention;
fig. 11 is a schematic perspective view of a material taking platform according to a preferred embodiment of the present invention;
fig. 12 is a schematic perspective view of a grasping assembly according to a preferred embodiment of the present invention;
fig. 13 is a schematic view of a portion of the grasping mechanism according to a preferred embodiment of the present invention;
FIG. 14 is an exploded view of FIG. 13;
fig. 15 is a schematic perspective view of a carrier tray according to a preferred embodiment of the present invention;
fig. 16 is a schematic perspective view of a clamp body according to a preferred embodiment of the present invention;
fig. 17 is an exploded view of the clamp body in a preferred embodiment of the present invention;
FIG. 18 is a first view of a portion of the structure of the canting mechanism in a preferred embodiment of the invention;
FIG. 19 is a second view of a portion of the structure of the canting mechanism in a preferred embodiment of the invention;
fig. 20 is a perspective view of a rotary clamp according to a preferred embodiment of the present invention;
fig. 21 is a partial schematic structural view of a rotary clamp according to a preferred embodiment of the present invention;
fig. 22 is a schematic view of the transfer mechanism of the present invention in a preferred embodiment;
fig. 23 is a perspective view of a lifting assembly in a preferred embodiment of the invention.
Shown in the figure:
1. a recovery mechanism;
11. a base;
111. a side plate; 112. a baffle plate; 113. a locking portion;
12. a carrier is recovered;
122. a clamping portion;
1221. a driver;
1222. a pressure head; 12221. a compression surface; 12222. a buffer surface;
1223. a photosensor;
123. a carrier body;
1231. a front plate; 1233. a back plate; 1235. a handle;
13. a slide rail;
2. a carrying mechanism;
21. a material tray;
22. a feeding assembly;
221. a guide module;
2211. a guide substrate; 2212. a material guide port;
2213. an extension guide plate; 22131. a guide section; 22132. a let position port;
2214. connecting columns;
222. a jacking module;
2221. a jacking table; 22211. a top plate; 22212. a limiting block;
2222. a baffle plate; 2223. a transmission section; 2224. a drive section; 2225. a fixed seat;
223. a feeding line body; 2231. a first transmission section;
224. an in-place module;
23. a material taking platform;
231. a bearing seat;
232. a positioning module;
233. a limiting module;
24. a grasping assembly;
241. a drive plate;
242. a grasping section;
243. a vertical driving section;
244. a transmission section;
243. a linear driving section;
25. a blanking assembly;
26. a positioning assembly;
3. a grabbing mechanism;
31. fixing a bracket; 311. connecting blocks; 312. a support plate;
32. a jaw unit;
321. a driving module; 322. a buffer member; 323. a connecting rod; 324. a guide plate; 325. a clamping module;
33. an unlocking unit;
331. mounting blocks;
332. a drawing module;
333. unlocking the block; 3331. a hooking part;
4. a carrier disk transport mechanism;
41. a carrying tray; 411. a receiving port; 412. a first positioning hole; 414. a convex edge; 417. a buffer hole;
42. a clamp body;
421. a material bearing seat; 4211. a bearing plate; 4212. a first groove; 4213. a second groove;
422. a pushing assembly; 4221. a push block; 42213. unlocking the opening; 4222. a spring;
423. a stopper; 4231. a connecting surface;
424. a limiting block;
5. a battery;
6. a turnover mechanism;
61. a support frame; 611. supporting the side plates; 613. a motor fixing frame;
62. a front cover;
63. a position sensor;
64. rotating the clamp;
641. a stage; 6411. positioning a groove; 6412. a side through groove; 6413. an extension portion; 6415. mounting grooves;
642. fixing the clamping jaw;
643. a detection module;
65. a rotating electric machine; 651. a rotating shaft;
66. a detection component;
7. a material grabbing mechanism;
8. a detection mechanism;
9. a transport mechanism;
91. carrying the wire body; 911. a material blocking block;
92. a lifting assembly; 921. a second transmission section; 9211. a transmission chain; 922. a lift actuator; 923. A guide portion.
Detailed Description
The foregoing and other objects, features, aspects and advantages of the present invention will become more apparent to those skilled in the art from the following detailed description, which, taken in conjunction with the annexed drawings, discloses a preferred embodiment of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
In the drawings, the shape and size may be exaggerated for clarity, and the same reference numerals will be used throughout the drawings to designate the same or similar components.
Unless defined otherwise, technical or scientific terms used herein shall have the ordinary meaning as understood by one of ordinary skill in the art to which this invention belongs. The use of "first," "second," and similar terms in the description and in the claims does not indicate any order, quantity, or importance, but rather is used to distinguish one element from another. Also, the use of the terms "a," "an," or "the" and similar referents do not denote a limitation of quantity, but rather denote the presence of at least one. The word "comprise" or "comprises", and the like, means that the element or item listed before "comprises" or "comprising" covers the element or item listed after "comprising" or "comprises" and its equivalents, and does not exclude other elements or items. "upper", "lower", "left", "right", and the like are used merely to indicate relative positional relationships, and when the absolute position of the object being described is changed, the relative positional relationships may also be changed accordingly.
In the following description, terms such as center, thickness, height, length, front, back, rear, left, right, top, bottom, upper, lower, and the like are used based on the orientation or positional relationship shown in the drawings. In particular, "height" corresponds to the dimension from top to bottom, "width" corresponds to the dimension from left to right, and "depth" corresponds to the dimension from front to back. These relative terms are for convenience of description and are not generally intended to require a particular orientation. Terms concerning attachments, coupling and the like (e.g., "connected" and "attached") refer to a relationship wherein structures are secured or attached, either directly or indirectly, to one another through intervening structures, as well as both movable or rigid attachments or relationships, unless expressly described otherwise.
The present invention will be further described with reference to the accompanying drawings and the detailed description, and it should be noted that the embodiments or technical features described below can be arbitrarily combined to form a new embodiment without conflict.
According to the utility model discloses in the technical scheme, refer to that shown in fig. 1 and 2, an automatic check out test set includes: the conveying mechanism 2 is provided with a conveying line body for conveying the material tray 21, and a plurality of workpieces 5 are paved in the material tray 21 in parallel;
a turnover mechanism 6 for turning over the workpiece 5 from a flat state to a vertical state;
the carrier disc conveying mechanism 4 is used for conveying the carrier disc 41, and the workpieces 5 in a vertical state can be placed in the carrier disc 41; and
a detection mechanism 8 provided on a transport path of the boat 41 on the boat transport mechanism 4;
a material taking station is arranged in the carrying mechanism 2, the carrying mechanism 2 conveys the material tray 21 to the material taking station, a gripping device grips the workpiece 5 on the material tray 21 from the material taking station, and the workpiece 5 is transferred to the carrying tray 41 after the angular state of the workpiece 5 is adjusted by overturning of the overturning mechanism 6;
a detection station is arranged in the detection mechanism 8, and when the carrying disc 41 is conveyed to the detection station by the carrying disc conveying mechanism 4, the detection mechanism 8 detects the workpiece 5 on the carrying disc 41.
The conveying mechanism 2 is internally provided with a jacking feeding station, a material taking station and a jacking discharging station along a horizontal linear direction;
the gripping device comprises a gripping mechanism 3 and a gripping mechanism 7, the gripping mechanism 3 is arranged above the rotating fixture 64 and the carrying disc conveying mechanism 4, and the gripping mechanism 7 is arranged above the material taking station and the rotating fixture 64; the workpieces 5 in a flat state are grabbed through the grabbing mechanism 7, and the workpieces 5 in a vertical state are grabbed through the grabbing mechanism 3.
The carrying mechanism 2 comprises a transfer component, and the transfer component transfers the material tray 21 conveyed to the jacking feeding station to the material taking station;
the material grabbing mechanism 7 grabs the workpiece 5 placed on the material tray 21 at the material taking station and places the workpiece 5 on the rotating clamp 64, and the driving assembly drives the rotating clamp 64 to rotate, so that the workpiece 5 is turned over; specifically, the material tray 21 holds the workpieces 5 in the tiled state, so as to ensure that the contact area between the material tray 21 and the conveying mechanism 2 in the conveying process is larger, so that the conveying mechanism is more stable in movement, the material tray 21 is driven by the transfer component after moving to the jacking feeding station, the material grabbing mechanism 7 grabs the workpieces 5 in the tiled state at the material taking station and places the workpieces on the rotating clamp 64 after moving to the material taking station from the jacking feeding station, and the driving component drives the rotating clamp 64 to rotate so that the workpieces 5 in the tiled state are turned to the vertical state.
In a preferred embodiment, the carrying mechanism 2 further comprises a conveying mechanism and a material taking platform 23, and a material taking station is arranged on the material taking platform 23;
the conveying mechanism comprises a feeding assembly 22 and a discharging assembly 25, the feeding assembly 22 comprises a feeding line body 223, a material preparation station and a jacking feeding station are sequentially arranged on the feeding line body along the conveying direction of the feeding line body 223, and a material tray stack formed by stacking a plurality of material trays 21 is periodically conveyed on the feeding line body 223;
the blanking assembly 25 is sequentially provided with a jacking blanking station and a discharging station along the conveying direction, and the blanking assembly 25 conveys a material tray stack formed by stacking the empty material trays 21;
the transfer assembly comprises a jacking module 222 and a grabbing assembly 24; the grabbing component 24 is provided with a jacking feeding station, a material taking station and a jacking blanking station; the grabbing assembly 24 comprises a driving plate 241, a grabbing part 242 and a linear driving part 243, wherein the linear driving part 243 is in transmission connection with the driving plate 241, the grabbing part 242 is installed on the driving plate 241, and the driving plate 241 moves along a horizontal linear direction; further, the jacking feeding station, the material taking station and the jacking discharging station are sequentially arranged along the moving direction of the linear driving part 243;
the jacking module 222 corresponds to the jacking feeding station and the jacking discharging station respectively, and the jacking module 222 comprises a jacking table 2221 positioned at the jacking feeding station and the jacking discharging station and a driver in transmission connection with the jacking table 2221, and specifically, the jacking feeding station and the jacking discharging station are positioned above the square of the jacking table 2221; the structure of the feeding assembly 22 and the blanking assembly 25 is substantially the same, except that a guide module 221 is further included on the feeding assembly 22 for guiding the position of the material tray group.
The jacking module 222 in the feeding assembly 22 pushes the tray set to lift the tray 21 on the uppermost layer to the jacking feeding station; the jacking module 222 in the blanking assembly 25 drives the material tray set to descend to the uppermost material tray 21 and move to the jacking blanking station;
the grabbing component 24 moves the material tray 21 at the jacking feeding station to the material taking station, and moves the empty material tray 21 on the material taking station to the jacking discharging station.
The guide module 221 is fixedly arranged right above the jacking table 2221, that is, it can be understood that the jacking feeding station corresponds to the guide module 221;
furthermore, the guiding module 221 is provided with a material guiding opening 2212 penetrating through the upper and lower surfaces thereof, and the lifting table 2221 is driven by the driver to push the material tray set to ascend so that the material tray 21 at the uppermost layer is guided into the material tray 21 through the material guiding opening 2212 under the limit and positioning of the inner wall of the material guiding opening 2212.
The material tray group is guided through the material guide port 2212, so that the material tray 21 on the uppermost layer is located at a fixed position when being guided into the material guide port 2212, the material tray 21 can be accurately grabbed by an external grabbing device, the material taking platform 23 can be accurately placed at the position of a material taking station, the position accuracy of a workpiece 5 in the material tray 21 is guaranteed, the accuracy of subsequent processing is improved, and the detection accuracy is specifically realized.
The material taking platform 23 comprises a bearing seat 231 located at a material taking station, the material taking station is arranged at the top of the bearing seat 231, the upper surface of the bearing seat 231 is a platform, so that the material tray 21 can be conveniently placed on the platform, and the material tray 21 is grabbed and placed at the material taking station from the position of the jacking material feeding station through the grabbing component 24;
it should be noted that the material taking station and the jacking material loading station are located on the same horizontal plane, the material tray group is pushed by the jacking module 222 to make the height of the uppermost material tray 21 consistent with the height of the receiving surface of the receiving seat 231, so that the material tray 21 of the jacking material loading station is picked by the picking assembly 24 and placed on the material taking station, and the material taking station and the jacking material loading station are located on the same horizontal plane, so that the height of the picking assembly 24 in the two working steps of picking and placing is consistent, so that the picking assembly 24 is simplified, at least a reduced mechanism in the picking assembly 24 comprises a position detector, further the working logic of the picking assembly 24 is simplified, so that the control logic is simplified, the work is more stable, the automation level is improved, the working efficiency is improved, and meanwhile, because the picking assembly 24 needs to move between a transmission mechanism and the material taking platform 23, the moving stroke of the picking assembly 24 is larger, through simplifying its structure for this snatchs mechanism uses more stably.
An even number of guide assemblies arranged around the material guiding opening 2212 are arranged on the inner wall of the material guiding opening 2212, and the guide assemblies are arranged to be composed of at least one guide subset, wherein each guide subset comprises a pair of oppositely arranged guide pieces; in a preferred embodiment, the material guiding opening 2212 is rectangular, and two sets of guiding members are disposed on the inner walls of the four sides of the material guiding opening 2212.
Further, the guide includes an extension guide plate 2213, and the extension guide plate 2213 extends downward from the inner wall of the material guide opening 2212 to define a guide space in the guide; one group of guide parts limits the material tray 21 to be in one direction along the horizontal plane, and the other group of guide parts limits the material tray 21 to be in another different direction along the horizontal plane, at the moment, the material tray 21 limits at least two directions in the horizontal plane direction, so that the position on the material tray 21 is in a fixed position;
meanwhile, since the extension guide plate 2213 has a plate-shaped structure, when the tray 21 is introduced into the guide space, the tray 21 is pressed against the extension guide plate 2213, so that the extension guide plate 2213 is deformed, and the tray 21 is clamped by the extension guide plate 2213 disposed opposite to the extension guide plate 2213.
As mentioned, the charging tray stack is formed by the stack of multiple charging trays 21, when charging tray 21 piles up together, there is frictional force between two adjacent charging trays 21, and it is charging tray 21 to snatch the superiors to snatch the mechanism, if there is not clamping force to the charging tray 21 of below, it picks up a plurality of charging trays 21 easily to snatch the mechanism, thereby influence subsequent processing, in order to avoid above-mentioned problem to appear, through extending deflector 2213 centre gripping charging tray group, it only can snatch a charging tray 21 of superiors when snatching to be convenient for snatch the mechanism, thereby make things convenient for subsequent processing.
The bottom of the extension guide plate 2213 is bent outward to form a guide portion 22131 which encloses an opening, the opening is larger than the material tray 21, the material tray 21 with the offset guide position is convenient to be guided, and the offset material tray 21 is adjusted to the corresponding guide space through the guide portion 22131, so that the material tray 21 can conveniently pass through the material guide port 2212.
Specifically, the direction module 221 includes the direction base plate 2211, and the direction base plate 2211 is as the base of direction module, and the guide opening 2212 is seted up on the direction base plate 2211, extends deflector 2213 demountable installation on the direction base plate 2211, thereby the inner wall downwardly extending of the partly guide opening 2212 of extension deflector 2213, through setting up detachable extension deflector 2213, conveniently change the needs that extend deflector 2213 in order to satisfy different charging trays 21.
The feeding assembly line further comprises a plurality of in-place modules 224, wherein the in-place modules 224 are arranged on the conveying mechanism and the material taking platform 23, and part of the in-place modules 224 are arranged on the guide modules 221; the in-place module 224 detects whether the tray set or the tray 21 is in place, so as to control the jacking module or the grabbing mechanism to work, thereby realizing automation; in the preferred embodiment, the in-place module 224 includes an infrared sensor, and it should be noted that the in-place module 224 may include not only an infrared sensor, but also a hall sensor, a photoelectric sensor, or other monitoring sensors.
Furthermore, the extending guide plate 2213 is provided with a yielding opening 22132, the reaching module 224 corresponds to the position of the yielding opening 22132, and the detection end of the reaching module 224 penetrates through the yielding opening 22132 and extends into the material guiding opening 2212.
In a preferred embodiment, the feeding line body 223 includes two first transmission portions 2231 disposed opposite to each other, the tray set is disposed on the movable transmission ends of the two first transmission portions 2231, the tray set is driven by the movable transmission ends, the tray set is placed at the material preparation station at the upstream end of the first transmission portion 2231, and the tray set moves to the downstream jacking feeding station along with the movable transmission ends.
The driving module is tightly attached to the downstream end of the first transmission parts 2231, so that the tray set moved by the feeding line body 223 is blocked by the jacking module 222, the jacking table 2221 extends between the two first transmission parts 2231, and when the tray set is blocked by the jacking module 222, the blocked tray set is lifted by the jacking table 2221 to be separated from the feeding line body 223;
specifically, a baffle 2222 is formed by extending the one side of the jacking table 2221 close to the driving module in a vertical upward direction, and when the jacking table 2221 is located at a position lower than the first transmission part 2231, the baffle 2222 protrudes out of the top of the jacking table 2221 and extends out of the feeding line body 223 to block the material disc group.
In order to meet the requirement that after the tray 21 on the uppermost layer of the tray set is grabbed, the jacking module 222 can jack the remaining tray set to the position where the tray below the tray 21 on the uppermost layer is originally lifted to the jacking feeding station, so that the jacking module 222 needs to meet the requirement of the gap motion, in a preferred embodiment, the driver includes a driving portion 2224, the driving portion 2224 drives the jacking table 2221 to reciprocate along the vertical direction through screw transmission, and the fixed end distance of the jacking table 2221 is conveniently controlled to be lifted in a gap manner.
The jacking module 222 further includes a fixed seat 2225, the driving part 2224 is mounted on the fixed seat 2225, meanwhile, a guide slide rail is mounted on the fixed seat 2225, a slider is mounted on the jacking table 2221, the slider is slidably connected with the guide slide rail to limit the moving direction of the jacking table 2221, meanwhile, the lead screw is in threaded connection with a nut seat, the nut seat is mounted on the jacking table 2221, and the nut seat simultaneously slides with the fixed seat 2225, so that the jacking table 2221 and the fixed seat 2225 form a reliable sliding connection structure; further, the guide module 221 is mounted on the top of the fixing seat 2225, so that the relative position between the guide module 221 and the lifting table 2221 is fixed, and only the distance in the vertical direction changes, and in order to make the installation of the guide module 221 more stable, a connecting column 2214 is provided on one side surface of the guide module 221 adjacent to the connection between the fixing seat 2225, the connecting column 2214 extends downwards to the outer side wall of the driving part 2224, and is fixedly connected with the driving part 2224 through the connecting column 2214, so that the guide module 221 is fixed above the feeding assembly 22.
The bottom of the tray 21 is provided with a groove, and the top of the jacking table 2221 is provided with a limit block 22212 corresponding to the groove;
when the limiting block 22212 extends into the groove, the outer edge of the limiting block 22212 abuts against the inner wall of the groove, so that the tray 21 is limited at the fixed position of the jacking table 2221;
meanwhile, the top of the bearing seat 231 is provided with a positioning module 232 corresponding to the groove to limit the position of the tray 21 on the horizontal plane; the receiving base 231 is further provided with a plurality of limiting modules 233, and the limiting modules 233 are connected with the bottom of the tray 21, so that the position of the tray 21 in the vertical direction is limited.
The conveying mechanism further comprises a positioning assembly 26 which is located right above the jacking blanking station, specifically, the positioning assembly 26 comprises a detection part 261, the detection part 261 corresponds to the jacking module 222 on the blanking assembly 25, so as to detect the position of the material tray 21, which is transferred to the jacking module 222 in the blanking assembly 25 from the material taking platform 23, of the grabbing assembly 24.
In a preferred embodiment, the detecting part 261 includes a visual detector, and the position of the tray set located on the jacking and blanking station is detected by the visual detector, so as to ensure that the grabbing assembly 24 grabs the top of the tray set, on which the trays 21 on the material taking platform 23 are accurately stacked, on the jacking and blanking station.
The rotating assembly 6 comprises a rotating clamp 64 and a driving assembly; the rotating clamp 64 comprises a carrier 641 and a fixed clamping jaw 642; the carrying platform 641 is used for bearing the workpiece 5, the workpiece 5 is fixed on the carrying platform 641 by matching with the fixed clamping jaw 642, the workpiece 5 is fixed by the fixed clamping jaw 642, the workpiece 5 is positioned, an external grabbing device can conveniently and accurately grab the workpiece 5 on the carrying platform 641, and meanwhile, the fixed clamping jaw 642 clamps the workpiece 5, so that the workpiece 5 is prevented from being separated from the carrying platform 641 in the overturning process of the carrying platform 641;
further, a carrying position for placing the workpiece 5 is arranged on the carrying table 641, and one surface of the workpiece 5 is attached to the carrying position; the fixed clamping jaw 642 is arranged on the carrying platform 641; the workpiece 5 placed in the placing position is fixed by moving the clamping portion of the fixing jaw 642 toward the placing position;
the stage 641 is mounted on the rotatable end of the rotation module, and the stage 641 is driven to rotate by the rotation module, so that the workpiece 5 fixed on the stage 641 is turned around the rotation center of the rotation module;
the workpiece 5 is turned over through the rotating assembly 6, and the position of the workpiece 5 is changed, so that the workpiece 5 is guaranteed to meet the requirement of the position required in the detection process of external detection equipment, the requirement of convenience in detecting angles of the visual sensing equipment is met, and the workpiece 5 is conveniently adjusted to a fixed position through an external manipulator.
In a preferred embodiment, the rotating assembly 6 further comprises a support frame 61, the support frame 61 being used to form a support structure for the rotating assembly 6;
the supporting frame 61 comprises a supporting side plate 611 and a driver fixing frame 623; the driver fixing frame 623 is arranged on one side surface of the supporting side plate 611, the driving part of the rotating module is arranged on the driver fixing frame 623, and the rotating clamp 64 is arranged on the other side surface of the supporting side plate 611, so that the rotating component 6 forms a connected integral structure, the rotating component 6 is conveniently arranged on a fixed base surface, the step of position conversion of the workpiece 5 is normally carried out, and automation is convenient to realize.
The support frame 61 is further provided with at least two position sensors 63, and the two position sensors 63 are arranged on a horizontal plane and a vertical plane where the rotation axis of the rotating module is located.
In a preferred embodiment, the rotating module comprises a rotating motor 65 and a rotating shaft 651, wherein one end of the rotating shaft 651 is mounted on the rotating motor 65; one side surface of the rotating clamp 64 is arranged on the rotating shaft 651; a motor holder 613 is installed on one side of the supporting side plate 611 corresponding to the rotating motor 65, and the motor holder 613 is used for receiving the rotating motor 65.
The number of the supporting side plates 611 is two, the rotating shaft 651 penetrates through the two supporting side plates 611, and the rotating clamp 64 is arranged between the two supporting side plates 611; a front cover 62 is mounted on the other end of the rotating shaft 651, and the position of the rotating shaft 651 is limited by the front cover 62; the rotating jig 64 is supported by the two support side plates 611 so that the rotating jig 64 is stably turned over.
In a preferred embodiment, the position sensor 63 is a photoelectric switch, and the front cover 62 is provided with a sensing piece which rotates to the photoelectric switch; the included angle formed by the rotation centers of the two position sensors 63 and the rotating motor 65 is 90 degrees, so that the rotating motor 65 is controlled to rotate, the rotating clamp 64 is turned over within the range of 90 degrees, the workpiece 5 on the rotating clamp 64 is ensured to be in a vertical or horizontal placing state, and the workpiece is convenient to take and place.
A stop block 612 is arranged on one side surface of the supporting side plate 611 close to the rotating clamp 64, the carrier 641 is in contact with the stop block 612 after being turned, the stop block 612 is used for limiting the turning angle of the carrier 641, the workpiece 5 is turned within a range of 90 degrees through cooperation with the photoelectric switch, and meanwhile the stop block 612 is used for supporting the carrier 641.
Further, the carrier 641 includes an extending portion 6413 and a mounting groove 6413; the extension 6413 is a back surface corresponding to a surface on which the workpiece 5 is placed; the mounting groove 6413 is a surface connected with the rotation shaft 651;
the number of the stop blocks 612 is two, the extension portion 6413 contacts one stop block 612 on the supporting side plate 611, and after the carrier 641 is turned over, the mounting groove 6413 contacts the other stop block 612 on the supporting side plate 611, so that the turning angle of the carrier 641 is ensured.
Further, a positioning groove 6411 for forming a holding position is formed on the upper surface of the carrier 641; the positioning slot 6411 is disposed at a side close to the stage 641, so that a portion of the workpiece 5 protrudes out of the stage 641, the grasping apparatus can grasp the portion of the workpiece 5 protruding out of the stage 641 conveniently, and interference between the grasping apparatus and the stage 641 is avoided; meanwhile, the position of the positioning groove 6411 is disposed at a side away from the rotation shaft 651, so that it moves a longer distance when turned and a distance from the grasping apparatus after turned is short.
An extension 6413 extends outward from the top side of the carrier 641 to form an L-shaped flip block structure; the bearing position is arranged on one side, far away from the body of the carrying platform 641, of the extending portion 6413, the driving assembly is in transmission connection with the position close to the bottom end of the carrying platform 41, the carrying platform is moved for a longer distance during overturning, the rotating path of the workpiece 5 is larger, and one end, far away from the rotating assembly 6, of the workpiece 5 carried by the carrying platform 641 after overturning is made to protrude out of the rotating assembly 6, so that grabbing is facilitated.
Further, a side through groove 6412 is formed on the adjacent side of the carrier 641 on which the positioning groove 6411 is formed; the position of the side through groove 6412 corresponds to the positioning groove 6411, and the positioning groove 6411 is communicated with the side through groove 6412; the grasping mechanism 3 includes a jaw unit 32 for grasping the workpiece 5, and both side surfaces of the workpiece 5 are clamped by the jaw portions on the jaw unit 32, so as to grasp the workpiece 5, while the width of the side surface through groove 6412 is larger than that of the jaw portions of the jaw unit 32, and by providing the side surface through groove 6412, when the jaw unit 32 grasps the workpiece 5, the carrier 641 has a clearance margin, so as to avoid the jaw portions from colliding with the carrier 641 in the grasping process.
The bottom of the positioning groove 6411 is provided with a through hole, a detection module 643 is installed in the through hole, the detection module 643 is used for detecting the placement of the workpiece 5 in the positioning groove 6411, and the detection module 643 is used for detecting whether the workpiece 5 is placed in the positioning groove 6411 or not, so that the fixed clamping jaw 642 is controlled to clamp and fix the workpiece 5.
A detection assembly 66 is arranged between the turnover mechanism 6 and the carrying mechanism 2, the detection assembly 66 is arranged on a path for transferring the workpiece 5 to the grabbing mechanism 7, the workpiece 5 is transferred to the path of the turnover mechanism 6 after being grabbed by the grabbing mechanism 7, and the quality of the grabbed workpiece 5 is detected through the detection assembly 66, so that the flow is simplified, and the equipment volume is reduced.
The grabbing mechanism 3 comprises a clamping jaw unit 32, and the manipulator mechanism drives the clamping jaw unit 32 to move between the rotating assembly 6 and a carrying disc 41 on the carrying disc conveying mechanism 4; at this time, the workpiece 5 is automatically moved between the material tray 21 and the material carrying tray 41 through the grabbing mechanism 3, the material carrying tray conveying mechanism 4, the overturning mechanism 6 and the material grabbing mechanism 7, so that the detection of the workpiece 5 is completed.
The carrying disc 41 is detachably connected with a plurality of clamp bodies 42, and the clamp bodies 42 are used for clamping and fixing the battery workpieces; the stopper 423 is installed on one side of the first groove 4212, the side surface of the stopper 423 close to the workpiece 5 is a connecting surface 4231, a pushing assembly 422 is arranged on one side corresponding to the first groove 4212, the pushing assembly 422 is driven by an acting force to push the workpiece 5 to the stopper 423, so that the workpiece 5 is in contact with the connecting surface 4231, the acting force continuously applies force to the pushing assembly 422 after the workpiece 5 is in contact with the connecting surface 4231, at the moment, the workpiece 5 is clamped, and the workpiece 5 is fixed in the first groove 4212; the workpiece 5 is positioned by placing the workpiece 5 in the first groove 4212, the first groove 4212 limits the position of the workpiece 5, the workpiece 5 is placed in a fixed position, the pushing assembly 422 contacts with one side surface of the workpiece 5, the workpiece 5 is pushed to move towards the direction of the stop 423, and finally the workpiece 5 is clamped between the stop 423 and the pushing assembly 422.
The bearing plate 4211 is provided with a second groove 4213, the second groove 4213 is communicated with the first groove 4212, the pushing assembly 422 comprises a pushing block 4221, and the pushing block 4221 is arranged in the second groove 4213; the end, close to the workpiece 5, of the push block 4221 is provided with a pressure head, when the push block 4221 slides in the second groove 4213, the pressure head passes through the first groove 4212 to be in contact with the workpiece 5, the workpiece 5 is pushed by the pressure head, the workpiece 5 is compressed, the acting force of the push component 422 for pushing the workpiece 5 acts on the stopper 423 through the second groove 4213, the supporting force of the stopper 423 for the workpiece 5 and the thrust of the push component 422 for pushing the workpiece 5 are on the same horizontal straight line, and the workpiece 5 is stably clamped by the push component 422 and the stopper 423.
Limiting bosses are arranged on two sides of the push block 4221, so that the first groove 4212 limits the limiting bosses to move, acting force acts on the limiting bosses on two sides of the push block 4221, the second groove 4213 is T-shaped, the push block 4221 moves in the second groove 4213, the cross section of the first groove 4212 is smaller than that of the second groove 4213, the limiting bosses on two sides of the push block 4221 are limited to move into the first groove 4212, and the moving distance of the push block 4221 is limited through the first groove 4212.
The bottom surface and the side wall of the first groove 4212 are in contact with the workpiece 5; the workpiece 5 is positioned by placing the workpiece 5 in the first indentation 4212. in a preferred embodiment, the bottom surface of the first indentation 4212 matches the shape of the workpiece 5, the bottom surface of the first indentation 4212 is arcuate and interacts with the side edges of the workpiece 5, and the two side surfaces of the first indentation 4212 are tangent to the workpiece 5 to retain the workpiece 5 in the first indentation 4212.
The shape of the pressure head is trapezoidal, and the cross-sectional shape of the pressure head is smaller than the shape of the first groove 4212, so that the pressure head can pass through the first groove 4212 to be in contact with a part of the workpiece 5, and the workpiece 5 is clamped.
The workpiece 5 is vertically placed in the first groove 4212, so that one side of the workpiece 5 is placed in the first groove 4212, the pushing component 422 is in contact with the workpiece 5 placed on one side of the first groove 4212, the other side of the workpiece 5 protrudes out of the material bearing seat 421, as shown in fig. 3, a protrusion is arranged on the side face of the workpiece 5, the protruding portion of the workpiece 5 is higher than the material bearing seat 421, so that the pressure head portion stably presses the workpiece 5, and the workpiece 5 is conveniently taken and placed by external grabbing equipment as the portion of the workpiece 5 is higher than the material bearing seat 421.
In a preferred embodiment, the pushing assembly 422 further comprises a spring 4222, and the spring 4222 is arranged between the limiting boss and the inner wall of the second groove 4213; the spring 4222 is used for forming an acting force for pressing the pushing assembly 422 against the workpiece 5, and the spring 4222 is compressed through the limiting boss and the inner wall of the second groove 4213, so that the resilience of the spring 4222 acts on the pushing assembly 422 in a reaction mode, the pushing assembly 422 presses the workpiece 5, meanwhile, the spring 4222 serves as a buffer piece for the pushing assembly 422, and the pushing assembly 422 is prevented from being rigidly connected with the workpiece 5 to damage the workpiece 5.
The bearing plate 4211 is provided with a limiting block 424, the limiting block 424 is arranged above the spring 4222, the spring 4222 is limited by the limiting block 424 to move in the vertical direction, the spring 4222 is arranged between the limiting boss and the second groove 4213, and the spring 4222 is prevented from rebounding in the vertical direction due to compression of the spring 4222, so that the spring 4222 is separated from a gap between the limiting boss and the second groove 4213.
The limiting block 424 is arranged above part of the push block 4221, the projection of the limiting block 424 in the vertical direction falls on the push block 4221, the limiting block 424 limits the push block 4221 to move in the vertical direction at the same time, the push block 4221 moves in the direction towards the workpiece 5, the limiting block 424 is detachably connected to the bearing plate 4211 through screws, and parts in the push assembly 422 are replaced conveniently.
At least two receiving and releasing ports 411 are formed in the upper surface of the carrying disc 41, the receiving and releasing ports 411 are recessed inwards relative to the upper surface of the carrying disc 41, the recessed shape of the receiving and releasing ports 411 is consistent with the shape of the clamp body 42, and the clamp body 42 is installed in the receiving and releasing ports 411 in a matched mode; the position of the fixture body 42 is limited by the receiving opening 411, so that the battery workpiece is arranged at a fixed position, the carrying disc 41 moves to an external detection device, and the external detection device can accurately detect the battery workpiece on the carrying disc 41 conveniently, and meanwhile, due to the concave receiving opening 411 arranged on the carrying disc 41, the required material of the carrying disc 41 is reduced, and the quality of the whole carrying disc 41 is reduced.
Further, the lower surface of the carrier disc 41 is provided with a concave portion 415, so that the lower surface of the carrier disc 41 is concave inwards; the recess 415 is provided at a position corresponding to the socket 411; the lower surface of the boat 41 is formed in a concave shape, which reduces the material of the boat 41 and further reduces the mass of the boat 41.
Hold and put mouth 411 for the through-hole, be provided with the strengthening rib in holding and putting mouth 411, the strengthening rib links to each other with the inside wall of holding and putting mouth 411, anchor clamps body 42 is installed on the strengthening rib, set up threaded hole on the strengthening rib, link to each other anchor clamps body 42 and strengthening rib through the screw, because the strengthening rib links to each other with the inside of holding and putting mouth 411, hold and put mouth 411 through the strengthening rib support, the structural strength who carries dish 41 has been improved, and simultaneously, because the strengthening rib area is less, guarantee that the strengthening rib stably supports anchor clamps body 42, the thickness setting of strengthening rib is between 3-5mm, compare in setting up the recess and lay anchor clamps body 42, the further quality that has reduced and carried dish 41 of strengthening rib.
In a preferred embodiment, the carrying tray 41 is provided with a plurality of positioning holes for limiting the position of the carrying tray 41; the positioning holes include a first positioning hole 412 and a second positioning hole 413, the first positioning hole 412 is disposed near one side of the carrier disc 41, and the second positioning hole 413 is disposed near the other side;
the shapes of the first positioning hole 412 and the second positioning hole 413 are different, and the positioning holes with the two different shapes are used for positioning, so that the shapes of the positioning columns matched with the first positioning hole 412 and the second positioning hole are different, the fool-proof effect is achieved, the carrying disc 41 is placed in a certain direction, the detection equipment can normally detect the carrying disc, and if the carrying disc 41 is placed in the opposite direction, the detection equipment cannot accurately detect the battery workpiece on the carrying disc 41, and therefore the detection result is influenced.
The carrying disc 41 is provided with a buffer hole 417; the buffer holes 417 are arranged near one side of the receiving opening 411, so that the buffer holes 417 are arranged on two sides of the carrier disc 41, when the carrier disc 41 is pressed, the clamp body 42 mounted in the receiving opening 411 is prevented from being pressed by deforming the buffer holes 417, the clamp body 42 is protected, and meanwhile, the mass of the carrier disc 41 is reduced by removing the material of the buffer holes 417.
Convex edges 414 are arranged on two corresponding sides of the carrying disc 41, and the convex edges 414 are flush with the lower surface of the carrying disc 41; and both ends of chimb 414 are equipped with the chamfer that is used for the direction, conveniently carry dish 41 to place and carry on the transmission equipment through setting up chimb 414, and the both ends of chimb 414 set up the chamfer simultaneously, will guide and carry dish 41 and adjust the position of dish 41 for carry dish 41 and carry out the adjustment of position in the transmission course, in order to adapt to subsequent detection step.
Carry and to have seted up the notch on the adjacent both sides face that dish 41 was provided with chimb 414, install the buffer chip in the notch, the buffer chip is used for contacting with blocking equipment, will carry dish 41 to block, makes things convenient for external equipment to snatch and carries dish 41, because the buffer chip collides with blocking equipment for a long time, wearing and tearing easily appear, for convenient change, sets up the buffer chip and can dismantle with carrying dish 41 and be connected.
On the basis, in order to further reduce the mass of the carrying disc 41, the main body structure of the carrying disc 41 is made of an aluminum alloy material, and because the aluminum alloy material has small density and light weight and also has structural strength, compared with a common steel structure material, the aluminum alloy material can meet the strength requirement of the carrying disc 41 and can also reduce the weight of the carrying disc 41
The transmission assembly comprises a transmission unit and a lifting unit; the carrying disc is used for bearing the clamp body 42 clamped with the battery workpiece;
the transmission unit is used for driving the carrying disc 41 to move, the carrying disc 41 moves to the lifting unit, and the lifting unit jacks up the carrying disc 41 to enable the carrying disc 41 to be separated from the transmission unit; wherein,
the lifting unit comprises a lifting module and a limiting bracket, and the lifting end of the lifting module drives the carrier disc 41 to be close to the limiting bracket; the carrier disc 41 is pushed by the jacking module to contact with the limiting bracket, so that the position of the carrier disc 41 is limited, and the carrier disc 41 is fixed.
The limiting bracket is provided with a convex limiting block, and the position of the carrying disc 41 is limited by the limiting block.
The transmission unit includes a line body for driving the carrying tray 41 to move.
Convex edges 414 are arranged on two corresponding sides of the carrying disc 41, and the convex edges 414 are flush with the lower surface of the carrying disc 41; and both ends of chimb 414 are equipped with the chamfer that is used for the direction, conveniently carry dish 41 to place and carry on the transmission on transmission equipment through setting up chimb 414, and the both ends of chimb 414 set up the chamfer simultaneously, will guide and carry dish 41 and adjust the position of carrying dish 41 for carry dish 41 and carry out the adjustment of position on assembly line body 4311 in the transmission course, in order to adapt to subsequent detection procedure.
Meanwhile, one surface of the limiting block 43221 contacts with the convex edge 414; the other surface of the limit block 43221 contacts with the side surface of the carrier disk 41, thereby fixing the carrier disk 41 to the limit bracket 4322.
The jacking module 4321 comprises a fixed block 43211, a jacking driver 43213 and a jacking plate 43215; the fixed block 43211 is fixedly installed on the limit bracket 4322, the lift driver 43213 is installed on the fixed block 43211, the lift plate 43215 is connected to the movable end of the lift driver 43213, and the lift plate 43215 is used for supporting the tray 41.
The carrying tray 41 is provided with positioning holes, the lifting plate 43215 is provided with positioning posts 43216, and the positioning posts 43216 are correspondingly connected with the positioning holes, so as to limit the movement of the carrying tray 41.
In a preferred embodiment, the carrying tray 41 is provided with a plurality of positioning holes for limiting the position of the carrying tray 41; the positioning holes include a first positioning hole 412 and a second positioning hole 413, the first positioning hole 412 is disposed near one side of the carrier disc 41, and the second positioning hole 413 is disposed near the other side;
the shapes of the first positioning hole 412 and the second positioning hole 413 are different, and positioning holes with two different shapes are used for positioning, so that the shapes of positioning columns 43216 corresponding to the first positioning hole 412 and the second positioning hole 413 are different, a foolproof effect is achieved, the carrying disc 41 is placed in a certain direction, detection equipment can normally detect the carrying disc 41, and if the carrying disc 41 is placed in the opposite direction, the detection equipment cannot accurately detect the battery workpiece on the carrying disc 41, so that the detection result is influenced.
The fixed block 43211 is provided with a guide sleeve 43212, the lifting plate 43215 is provided with a guide post 43214, and the guide sleeve 43212 is slidably connected with the guide post 43214.
The carrying disc 41 is provided with a buffer hole 417; the buffer holes 417 are arranged near one side of the receiving opening 411, so that the buffer holes 417 are arranged on two sides of the carrier disc 41, when the carrier disc 41 is pressed, the clamp body 42 mounted in the receiving opening 411 is prevented from being pressed by deforming the buffer holes 417, the clamp body 42 is protected, and meanwhile, the mass of the carrier disc 41 is reduced by removing the material of the buffer holes 417.
Carry dish 41 and be provided with the notch on the adjacent both sides face of chimb 414, install the buffer piece in the notch, install on the assembly line body 4311 and block module 43212, the buffer piece is used for contacting with blocking module 43212, will carry dish 41 and block, makes things convenient for external equipment to snatch and carry dish 41, because the buffer piece collides with blocking module 43212 for a long time, wearing and tearing easily appear, for convenient change, sets up the buffer piece and can dismantle with carrying dish 41 and be connected.
The clamp body 42 comprises a material bearing seat 421, a pushing assembly 422 and a stop block 423; the material bearing seat 421 is used for connecting the clamp bodies 42 to form a whole, and the parts on the clamp bodies 42 take the material bearing seat 421 as a carrier thereof, so that the clamp bodies 42 are connected with each other to form a clamp for the workpiece 5 which is convenient to clamp; the bearing seat 421 includes a bearing plate 4211, the bearing plate 4211 is used as a bearing structure for bearing the clamp body 42, a first groove 4212 is formed in the bearing plate 4211, and the workpiece 5 is placed in the first groove 4212; the position of the workpiece 5 in the horizontal direction is limited by the first groove 4212, the pushing assembly 422 and the stopper 423; the pushing assembly 422 comprises a pushing block 4221;
the grabbing mechanism 3 further comprises an unlocking unit 33, and the unlocking unit 33 comprises a drawing module 332 and an unlocking block 333; the pushing block 4221 is provided with a connecting part which is conveniently connected with the unlocking unit 33, when the unlocking unit 33 is close to the material bearing seat 421, the unlocking block 333 is connected with the pushing block 4221, and the pulling module 332 drives the unlocking block 333, so that the pushing block 4221 is far away from the bearing position of the workpiece 5; the clamping jaw unit 32 is close to the material bearing seat 421 to take and place the workpiece 5;
in a preferred embodiment, the pushing block 4221 is provided with an unlocking port 42213 for connecting with the unlocking unit 33, the unlocking port 42213 is arranged at one side far away from the bearing plate 4211, a pressure head for conveniently pressing the workpiece 5 is arranged at one side of the pushing block 4221 close to the workpiece 5, the unlocking block 333 comprises a hooking part 3331, the hooking part 3331 extends into the unlocking port 42213 and is in contact with the inner wall of the unlocking port 42213, the hooking part 3331 pushes the inner wall of the unlocking port 42213, so that the pushing block 4221 is pushed, the pressure head is separated from the workpiece 5, the spring 4222 is compressed under stress, the hooking part 3331 is convenient to push the workpiece 5 to be taken out, after a new workpiece 5 is put in, the external grabbing device is separated from the unlocking port 42213, and the spring 4222 rebounds, so that the pressure head is in contact with the workpiece 5 again and clamps the new workpiece 5, and the workpiece 5 is replaced.
The grabbing mechanism 3 further comprises a fixing support 31, and the fixing support 31 is used for connecting the grabbing mechanism 3 into a whole; the fixed bracket 31 comprises a connecting block 311 and a support plate 312, wherein the connecting block 311 is connected with the support plate 312; the connecting block 311 is used for connecting an external moving device, and the grabbing mechanism 3 is moved between the external transmission device and the clamp body 42 through the external moving device; the stay 312 receives the jaw unit 32 and the unlocking unit 33;
in a preferred embodiment, the connecting block 311 comprises a fixed part and a pressing part, and the movable end of the moving device is arranged between the fixed part and the pressing part; the fixed part and the pressing part are connected through screws, and the movable end of the moving device is clamped by the fixed part and the pressing part through the screws, so that the moving device is fixedly connected with the grabbing mechanism 3.
The driving module 321 drives the moving direction of the clamping module 325 to be perpendicular to the moving direction of the pulling module 332 pushing the unlocking block 333, the unlocking unit 33 is connected with the pushing block 4221 first, the pushing block 4221 is pulled away from the bearing position, and after the pushing block 4221 is far away from the bearing position, the clamping jaw unit 32 takes and places the battery 7 to avoid interference when the clamping jaw unit 32 and the unlocking unit 33 move.
The clamping jaw unit 32 includes a driving module 321, a connecting rod 323, and a clamping module 325, wherein the driving module 321 is connected to the clamping module 325 through the connecting rod 323, so that the driving module 321 drives the clamping module 325 to approach the clamp body 42.
The gripper unit 32 further includes a guide plate 324, the gripping module 325 is mounted on the guide plate 324, the connecting rod 323 is connected to the guide plate 324, and a guide is provided between the guide plate 324 and the support plate 312 so that the guide plate 324 slides on the support plate 312 in a guide direction of the guide.
A buffer 322 is arranged between the driving module 321 and the connecting rod 323, and the clamping module 325 plays a role of buffering when contacting with the material bearing seat 421 through the buffer 322; the damage of the clamping module 325 and the material bearing seat 421 can be avoided.
The unlocking unit 33 further includes a mounting plate on which the drawing module 332 is mounted; the jaw unit 32 is mounted on one side of the support plate 312, and the mounting plate is fixed to the other side of the support plate 312.
The downstream end of the carrying disc conveying mechanism 4 is connected with a conveying mechanism 9, and the carrying disc 41 flowing out of the detecting mechanism 8 is transferred onto the conveying mechanism 9 and then is continuously conveyed backwards to the next station;
a lifting assembly 92 is arranged in the transmission mechanism 9 at a position corresponding to the carrier disc transmission mechanism 4, and the lifting assembly 92 comprises a second transmission part 921 and a lifting driver 922 for driving the second transmission part 921 to lift; the second transmission part 921 includes a transmission chain 9211, the carrying tray 41 is transmitted to the transmission chain 9211, and is driven by the transmission chain 9211 to continuously move to the second transmission part 921, so that the whole carrying tray 41 moves to the second transmission part 921, and at this time, the lifting driver 922 descends to make the carrying tray 41 fall on the main conveyor belt of the transmission mechanism 9;
the lifting driver 922 lifts the second transmission part 921 to the same plane as the carrying disc transmission mechanism 4, and the flow directions of the carrying disc transmission mechanism 4 and the second transmission part 921 are consistent, so that the carrying disc 41 is conveyed to a position right above the main conveyor belt of the transmission mechanism 9;
in a preferred embodiment, the conveying direction of the conveying mechanism 9 is perpendicular to the conveying direction of the tray conveying mechanism 4, a blocking piece is arranged on a side wall of the conveying mechanism 9, which is correspondingly far away from the tray conveying mechanism 4, and when the second conveying part 921 conveys the tray 41 onto the blocking piece, the position of the tray 41 is limited by the blocking piece, so that the tray 41 smoothly falls onto the main conveying belt of the conveying mechanism 9; the lift driver 922 drives the second transmission part 921 to lift while being restricted in the moving direction by the guide part 923, so that the second transmission part 921 moves in the vertical direction.
The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention in any way; the utility model can be smoothly implemented by the ordinary technicians in the industry according to the drawings and the above description; however, those skilled in the art should understand that changes, modifications and variations made by the above-described technology can be made without departing from the scope of the present invention, and all such changes, modifications and variations are equivalent embodiments of the present invention; meanwhile, any changes, modifications, evolutions, etc. of the above embodiments, which are equivalent to the actual techniques of the present invention, still belong to the protection scope of the technical solution of the present invention.
Claims (10)
1. An automatic detection device, comprising:
the conveying mechanism (2) is provided with a conveying line body for conveying a material tray (21), and a plurality of workpieces (5) are paved in the material tray (21) in parallel;
the turnover mechanism (6) is used for turning the workpiece (5) from a flat state to a vertical state;
the carrier disc conveying mechanism (4) is used for conveying the carrier disc (41), and the workpiece (5) in a vertical state can be placed in the carrier disc (41); and
a detection mechanism (8) provided on a transport path of the boat (41) on the boat transport mechanism (4);
a material taking station is arranged in the carrying mechanism (2), the carrying mechanism (2) conveys the material tray (21) to the material taking station, a grabbing device grabs the workpiece (5) on the material tray (21) from the material taking station, and the workpiece (5) is transferred to the carrying disc (41) after the angle state of the workpiece (5) is overturned and adjusted by the overturning mechanism (6);
and a detection station is arranged in the detection mechanism (8), and when the carrying disc (41) is conveyed to the detection station by the carrying disc conveying mechanism (4), the detection mechanism (8) detects the workpiece (5) on the carrying disc (41).
2. The automatic detection apparatus according to claim 1, characterized in that said handling mechanism (2) comprises:
the feeding assembly (22) is sequentially provided with a material preparing station and a jacking feeding station along the conveying direction, and the feeding assembly (22) periodically conveys a material tray stack formed by stacking a plurality of material trays (21);
the material taking platform (23) is sequentially provided with a jacking blanking station and a discharging station along the conveying direction;
the blanking assembly (25) is provided with the material taking station; and
the transfer component is used for sequentially transferring the material tray (21) to the jacking feeding station, the material taking station and the jacking discharging station;
wherein, move and carry subassembly including jacking module (222) and snatch subassembly (24), go up jacking module (222) promotes the charging tray group makes charging tray (21) of the superiors rise to jacking material loading station department, it will be located to snatch subassembly (24) charging tray (21) of jacking material loading station department move and carry to get on the material station.
3. The automatic detection equipment according to claim 2, wherein the jacking loading station, the material taking station and the jacking unloading station are arranged on the same horizontal plane, a movable first transmission part (2231) is arranged in the loading assembly (22), a material disc group formed by stacking the material discs (21) is placed on the first transmission part (2231), and the jacking module (222) in the loading assembly (22) jacks the material discs (21) in the material disc group to the loading station one by one and is grabbed by the grabbing assembly (24).
4. The automatic detection apparatus according to claim 3, wherein the jacking module (222) comprises a jacking table (2221) for receiving the set of trays and a driver for driving the jacking table (2221);
the driver comprises a driving part (2224), the driving part (2224) drives the jacking table (2221) to reciprocate along the vertical direction through screw rod transmission, so that the jacking modules (222) in the feeding assembly (22) and the discharging assembly (25) move along opposite directions.
5. The automatic detection equipment according to claim 3, characterized in that the handling mechanism (2) further comprises a positioning assembly (26) located directly above the jacking blanking station;
locating component (26) includes detection portion (261), detection portion (261) correspond on unloading subassembly (25) jacking module (222), in order to detect snatch subassembly (24) by it transfers to get material platform (23) and move to in unloading subassembly (25) on jacking module (222) charging tray (21) position.
6. The automatic detection device according to any one of claims 1 to 5, characterized in that said gripping means comprise a gripping mechanism (3) and a material gripping mechanism (7);
the grabbing mechanism (3) is arranged above the turnover mechanism (6) and the carrying disc conveying mechanism (4) and is used for transferring the workpiece (5) on the turnover mechanism (6) to the carrying disc (41) of the carrying disc conveying mechanism (4);
the material grabbing mechanism (7) is arranged above the turnover mechanism (6) and the carrying mechanism (2), and the workpiece (5) placed in the feeding tray (21) of the carrying mechanism (2) is transferred to the turnover mechanism (6) through the material grabbing mechanism (7).
7. The automatic detection equipment according to claim 6, characterized in that a plurality of clamp bodies (42) are arranged in the carrying tray (41), and the clamp bodies (42) comprise a material bearing seat (421) and a push block (4221);
a groove for bearing a workpiece (5) is formed in the material bearing seat (421), the push block (4221) is embedded in the groove, and the push block (4221) is connected with the groove through an elastic piece; the elastic piece acts on the push block (4221), so that the workpiece (5) is clamped in the groove.
8. The automatic detection apparatus according to claim 7, characterized in that the gripping mechanism (3) comprises a gripping module (32), an unlocking unit (33), the unlocking unit (33) comprising a drawing module (332), an unlocking block (333);
the end part of the unlocking block (333) extends downwards to form a connecting end for hooking the push block (4221), and the unlocking unit (33) is close to the material bearing seat (421) until the connecting end is connected with the push block (4221) so that the unlocking unit (33) and the push block (4221) form a fixed connecting structure;
the drawing module (332) drives the unlocking block (333) to drive the pushing block (4221) to move away from the groove, so that the groove is opened for placing a workpiece (5) in the groove.
9. The automatic detection apparatus according to any one of claims 1 to 5, characterized in that a conveyor line body of the carrier transport mechanism (4) passes through the detection mechanism (8);
the downstream end of the carrying disc conveying mechanism (4) is connected with a conveying mechanism (9), and the carrying disc (41) flowing out of the detecting mechanism (8) is transferred to the conveying mechanism (9);
a lifting assembly (92) is arranged in the transmission mechanism (9) at a position corresponding to the tray carrying transmission mechanism (4), and the lifting assembly (92) comprises a second transmission part (921) and a lifting driver (922) for driving the transmission part (921) to lift;
the lifting driver (922) lifts the second transmission part (921) to the same plane as the disc carrying transmission mechanism (4), and the flow direction of the disc carrying transmission mechanism (4) is consistent with that of the second transmission part (921).
10. The automatic detection apparatus according to any one of claims 1 to 5, further comprising a recovery mechanism (1) along which a detection assembly (66) is provided on a moving path of the carrying mechanism (2) and the turnover mechanism (6) for detecting the workpiece (5) gripped on the gripping device;
the automatic detection equipment further comprises a recovery mechanism (1), wherein the recovery mechanism (1) comprises a recovery carrying platform (12), a clamping part (122) is arranged at the side edge close to the recovery carrying platform (12), and a material tray (21) for bearing the unqualified workpiece (5) is clamped through the clamping part (122).
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CN114013962A (en) * | 2021-11-26 | 2022-02-08 | 东莞市爱康智能技术有限公司 | Automatic feeding and discharging mechanism for material frame and loading disc |
CN114226264A (en) * | 2021-11-24 | 2022-03-25 | 富鼎电子科技(嘉善)有限公司 | Material detection equipment |
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CN114226264A (en) * | 2021-11-24 | 2022-03-25 | 富鼎电子科技(嘉善)有限公司 | Material detection equipment |
CN114013962A (en) * | 2021-11-26 | 2022-02-08 | 东莞市爱康智能技术有限公司 | Automatic feeding and discharging mechanism for material frame and loading disc |
CN114013962B (en) * | 2021-11-26 | 2024-04-05 | 东莞市爱康智能技术股份有限公司 | Automatic feeding and discharging mechanism for material frame and carrier plate |
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CN115009850A (en) * | 2022-07-13 | 2022-09-06 | 博众精工科技股份有限公司 | Sheet material loading equipment |
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