CN112264775A - Silver sheet automatic welding, detection and ring automatic assembly equipment - Google Patents

Silver sheet automatic welding, detection and ring automatic assembly equipment Download PDF

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Publication number
CN112264775A
CN112264775A CN202011097613.3A CN202011097613A CN112264775A CN 112264775 A CN112264775 A CN 112264775A CN 202011097613 A CN202011097613 A CN 202011097613A CN 112264775 A CN112264775 A CN 112264775A
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China
Prior art keywords
silver
assembly
power device
product
processed
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CN202011097613.3A
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CN112264775B (en
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孟令鑫
姜智朋
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Kunshan Huayu Automation Technology Co ltd
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Kunshan Huayu Automation Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00Resistance welding; Severing by resistance heating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00Resistance welding; Severing by resistance heating
    • B23K11/36Auxiliary equipment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/36Electric or electronic devices

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)

Abstract

The invention particularly relates to automatic silver sheet welding, detecting and ring assembling equipment. The automatic cutting machine comprises an index plate mechanism, wherein a plurality of carriers used for loading products to be processed are regularly arranged on the index plate mechanism, a plurality of stations are correspondingly formed, and the carriers are driven by a power device to be sequentially switched among the stations; a product detection mechanism, a silver sheet assembly station, a silver sheet welding mechanism, a silver point detection mechanism, a carrying and transferring mechanism, a ring assembly station and a carrier correction mechanism are respectively arranged at a plurality of stations around the index plate mechanism; the rack electric cabinet is used for fixing the mechanism, and the rack electric cabinet is also provided with a rack for bearing and fixing a host, a shell for protection, an internal integrated power supply control system and an air source control system. The invention realizes the automatic feeding and welding of silver sheets, the silver point detection, the automatic feeding and assembly of rings and the automatic discharging of products, realizes the automatic generation of battery connecting sheets and improves the quality of products and products.

Description

Silver sheet automatic welding, detection and ring automatic assembly equipment
Technical Field
The invention relates to the technical field of automatic production, in particular to automatic silver sheet welding, detecting and ring assembling equipment.
Background
With the development of automation technology, in order to improve productivity and product quality, automated production is gradually replacing manual operation. And along with the wide application of new forms of energy technique, battery connection piece subassembly has replaced the connecting wire with its superior electrical property and security performance are slow, battery connection piece subassembly generally all can have silver piece or ring that is used for electrical contact and connection in its electric connection port welding before the use, current battery connection piece subassembly that has silver piece and ring is adding man-hour, the manual work of often adopting is gone up silver piece and manual assembly ring, production efficiency is not high, and because the silver piece is less thinner, the position is easy off-set during the manual work material loading, lead to later stage product quality to be difficult to guarantee.
Disclosure of Invention
The invention aims to provide equipment for automatically feeding and welding silver sheets, detecting silver points, automatically feeding and assembling circular rings and automatically discharging.
The technical scheme adopted by the invention for solving the technical problems is as follows:
the utility model provides a silver piece automatic weld, detection and ring automatic assembly equipment, includes:
the index plate mechanism is regularly provided with a plurality of carriers for loading products to be processed and correspondingly forms a plurality of stations, and the carriers are driven by a power device to be sequentially switched among the stations;
a product detection mechanism, a silver sheet assembly station, a silver sheet welding mechanism, a silver point detection mechanism, a carrying and transferring mechanism, a ring assembly station and a carrier correction mechanism are respectively arranged at a plurality of stations around the index plate mechanism;
the rack electric cabinet is used for fixing the mechanism rack, and is also provided with a rack for bearing and fixing a host, a shell for protection, an internal integrated power supply control system and an air source control system;
the indexing disc mechanism sequentially switches the to-be-processed products to the product detection mechanism to detect whether products exist in the carrier or not, the to-be-processed products are assembled on the to-be-processed products at the silver piece assembling station, the to-be-processed products are welded to the silver piece welding mechanism to form silver dots, the to-be-processed products are switched to the silver dot detection mechanism to detect whether the silver dots exist or not, the to-be-processed products are switched to the carrying and transferring mechanism to carry the to-be-processed products to the ring assembling station through the carrying and transferring mechanism to assemble the rings, the indexing disc mechanism is switched again, and the carrier correction mechanism corrects the carrier taking away the to-be-processed products to wait for next loading.
Further, the product detection mechanism is used for detecting whether the carrier is provided with the product to be processed or not, and comprises a first product detection power device, a product detection head, a product fixing assembly and a second product detection power device, the product fixing component comprises a sliding base plate and a pressing block fixed at the bottom end of the sliding base plate, the sliding base plate is fixed with the first product detection power device, the first product detection power device drives the product detection head to vertically move, and presses and covers the product to be processed in the carrier when moving downwards, and judging whether the product to be processed exists in the carrier or not through the displacement distance, driving the base plate by the second product detection power device so as to drive the first product detection power device and the pressing block to synchronously and vertically move, and fixing the carrier to start detecting whether the product to be processed exists in the carrier or not when the carrier moves downwards.
Further, the silver piece assembling work station is used for assembling silver pieces on the products to be processed and comprises a first silver piece power device, a second silver piece power device, a third silver piece power device, a silver piece suction nozzle assembly, a silver piece vibration disc assembly, a silver piece correcting assembly, a product supporting assembly and a first fixing mechanism; the silver sheet vibration disc assembly is used for conveying and feeding silver sheets, the silver sheet first power device obliquely drives the silver sheet suction nozzle assembly to move vertically and downwards suck the silver sheets at the material taking position of the silver sheet vibration disc assembly, and the silver sheet second power device drives the silver sheet first power device to swing front and back, vertically swing forward and feed materials and tilt backward to assist in feeding; the silver sheet third power device drives the silver sheet second power device and the silver sheet first power device to synchronously and horizontally move, silver sheets are conveyed to the carrier from the silver sheet vibration disc assembly, and the direction of the silver sheets is corrected by the silver sheet correction assembly in the conveying process; the product supporting assembly is driven by a power device to support the bottom end of the product to be processed, and the first fixing mechanism is driven by the power device to fix the product to be processed.
Further, silver piece welding mechanism is used for with the silver piece welding extremely treat on the product of processing, including welding power device, upper electrode, bottom electrode, suction hood and welding host, the drive of welding power device the upper electrode with the synchronous vertical motion of bottom electrode, during the upward movement the bottom electrode contact treat the product lower surface of processing the upper electrode pushes down through the power device drive the silver piece of treating the product upper end of processing carries out resistance welding, produced smog and gray layer when the suction hood takes away the welding, the welding host is fixed in the frame.
Further, silver point detection mechanism detects through the displacement treat the welding condition of processing product and silver piece, including silver point detection first power device, silver point detection head subassembly, silver point detection second power device and second supporting component, silver point detection second power device drive second supporting component vertical motion supports during the upward movement treat the lower surface of processing product, silver point detection first power device drive silver point detection head subassembly vertical motion passes through during the downward movement the displacement information of silver point detection head subassembly judges treat the welding condition of processing product and silver piece.
Further, the carrying and transferring mechanism is used for carrying welded products to be processed from the carrier to the circular ring assembly station and comprises a carrying vertical power device, a carrying horizontal power device and a carrying mechanical arm assembly, wherein the carrying vertical power device drives the carrying mechanical arm assembly to move vertically and grab and load the products to be processed, and the carrying horizontal power device drives the carrying vertical power device to drive the carrying mechanical arm assembly to move synchronously and horizontally so as to carry the products to be processed.
The ring assembly work station is used for assembling rings on the products to be processed and comprises a ring vibration disc, a ring flow channel assembly, a ring boosting assembly, an assembly work table, a product fixing assembly, a ring assembly mechanical arm, a product carrying mechanical arm and a material distribution assembly, wherein the rings are conveyed into the ring flow channel assembly by the ring vibration disc to be conveyed and loaded, the ring flow channel assembly comprises a buffer assembly, and the buffer assembly is used for detecting the positions of the rings in the ring flow channel assembly and controlling the loading speed of the ring vibration disc through the positions; the conveying and transferring mechanism conveys the product to be processed into the assembling workbench, and the ring boosting assembly pushes the ring conveyed from the ring runner assembly into the assembling workbench to be assembled; the product fixing assembly fixes a product to be processed in the assembling workbench, the circular ring assembling manipulator is driven by the power device to assemble a circular ring in the assembling workbench onto the product to be processed, and the product carrying manipulator carries the processed product to the material distributing assembly for discharging.
Furthermore, the carrier correction mechanism is used for carrying out position correction on the empty carrier which takes away the product to be processed and waiting for the next loading, and comprises a correction pin which is driven by a power device to move vertically and is inserted into the carrier to carry out position correction on the carrier.
Furthermore, the shell is provided with an operation panel and an alarm, and the front end of the shell is provided with a safety grating.
Furthermore, a feeding workbench for feeding and operation is arranged on the rack electric cabinet.
The invention has the beneficial effects that:
1. through automatic feeding, automatic welding, silver point detection of silver sheets, automatic feeding and assembling of rings and automatic discharging of products, automatic generation of battery connecting sheets is achieved, and the quality of the products is improved. And each generating mechanism is reasonably arranged around the dividing plate, so that the requirement and the limitation of equipment to a site are effectively reduced.
2. Through setting up product detection mechanism before silver piece automatic feeding to the maloperation in later stage. And a carrier correcting mechanism is arranged at the subsequent position of the automatic circular ring assembling mechanism, so that the position of the carrier is corrected, and preparation is made for the next automatic production.
Drawings
FIG. 1 is a top view of the present invention;
FIG. 2 is a perspective view of FIG. 1;
FIG. 3 is a second perspective view of the present invention;
FIG. 4 is a third perspective view of the present invention;
FIG. 5 is a top view of FIG. 1, labeled 1;
FIG. 6 is a perspective view of FIG. 1, labeled 2;
FIG. 7 is a perspective view of FIG. 1, labeled 3;
FIG. 8 is a perspective view of FIG. 1, labeled 4;
FIG. 9 is a perspective view of FIG. 1, labeled 5;
FIG. 10 is a perspective view of FIG. 1, as indicated at 6;
FIG. 11 is a perspective view of FIG. 1, labeled 7;
FIG. 12 is a perspective view of FIG. 1, labeled 8;
FIG. 13 is a perspective view of a processed product according to an embodiment of the present invention;
labeled as:
1. the device comprises an index plate mechanism 101, a carrier 102, a first fixing mechanism 103 and a second fixing mechanism;
2. a product detection mechanism 201, a first product detection power device 202, a product detection head 203, a product fixing assembly 204 and a second product detection power device;
3. a silver piece assembling work station 301, a silver piece first power device 302, a silver piece second power device 303, a silver piece third power device 304, a silver piece suction nozzle assembly 305, a silver piece vibration disc assembly 306, a silver piece correcting assembly 307 and a product supporting assembly;
4. a silver sheet welding mechanism 401, a welding power device 402, an upper electrode 403, a lower electrode 404 and a dust hood 404;
5. the silver point detection mechanism comprises a silver point detection mechanism 501, a first silver point detection power device 502, a silver point detection head assembly 503, a second silver point detection power device 504 and a second support assembly;
6. a conveying transfer mechanism 601, a conveying vertical power device 602, a conveying horizontal power device 603 and a conveying mechanical arm assembly;
7. a ring assembly work station 701, a ring vibration disc 702, a ring runner assembly 703, a ring boosting assembly 704, an assembly work table 705, a product fixing assembly 706, a ring assembly manipulator 707 and a product carrying manipulator;
8. carrier correction mechanism 801, correction pin;
9. a rack electric cabinet 901 and a feeding workbench;
10. a machine frame, a plurality of guide rails and a plurality of guide rails,
11. a shell 1101, a control panel 1102, an alarm 1103 and a safety grating;
A. and C, products to be processed, B, silver flakes and C, a circular ring.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in detail below. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
A silver sheet automatic welding, detecting and ring automatic assembling device is shown in figures 1 and 2 and comprises an index plate mechanism 1, a product detecting mechanism 2, a silver sheet assembling work station 3, a silver sheet welding mechanism 4, a silver point detecting mechanism 5, a carrying and transferring mechanism 6, a ring assembling work station 7 and a carrier correcting mechanism 8, wherein the mechanisms are fixed on the upper surface of a rack electric cabinet 9. As shown in fig. 3 and 4, the rack electric cabinet 9 is further provided with a rack 10 and a housing 11 on the upper surface, and a power control system and an air supply control system are integrated inside.
As shown in fig. 5, which is a top view of the index plate mechanism 1, a plurality of carriers 101 for loading a product a to be processed are regularly arranged on the upper surface, a plurality of production stations are correspondingly formed by the plurality of carriers 101, and the plurality of carriers 101 are sequentially switched among the plurality of stations by being driven by a power device. The product detection mechanism 2, the silver piece assembling work station 3, the silver piece welding mechanism 4, the silver point detection mechanism 5, the carrying and transferring mechanism 6, the ring assembling work station 7 and the carrier correction mechanism 8 are sequentially arranged at a plurality of work stations of the index plate mechanism 1, and are used for carrying out automatic silver piece feeding and welding, silver point detection, product carrying and transferring, automatic ring feeding and assembling, blanking, automatic carrier correction and the like on products to be processed respectively.
As shown in fig. 13, which is a three-dimensional structure diagram of a processed product according to an embodiment, a is a product to be processed, B is a silver sheet, and C is a circular ring.
The product detection mechanism 2 is used for detecting whether a product A to be processed is required to be processed in the carrier 101, the silver sheet assembly station 3 is used for assembling a silver sheet B on the product A to be processed, the silver sheet welding mechanism 4 is used for welding the assembled silver sheet B and the product A to be processed to form silver dots, the silver dot detection mechanism 5 is used for detecting whether the silver dots exist, the carrying and transferring mechanism 6 is used for carrying the detected product A to be processed into the ring assembly station 7 from the carrier 101 to assemble the rings, the ring assembly station 7 is used for assembling the rings C on the product A to be processed and blanking the assembled product, and the carrier correction mechanism 8 is used for aligning and correcting a no-load tool taking away the product to be processed and waiting for loading next time.
The production work flow of the invention is as follows:
loading a product A to be processed into a carrier 101, switching the carrier by an index plate mechanism 1, sequentially switching the carrier loaded with the product to be processed to a product detection mechanism 2 to detect whether the product is in the carrier 101, switching to a silver sheet assembly station 3 to assemble a silver sheet B onto the product A to be processed, switching to a silver sheet welding mechanism 4 to weld the silver sheet B and the product A to be processed to form a silver point, switching to a silver point detection mechanism 5 to detect whether the silver point exists, switching to a transport transfer mechanism 6 to transport the product A to be processed to a ring assembly station 7 through the transport transfer mechanism 6 to carry out ring assembly, switching the index mechanism 1 again, and correcting the carrier taken away with the product to be processed by a carrier correction mechanism 8 to wait for next loading.
As shown in fig. 6, the three-dimensional structure diagram of the product detection mechanism 2 includes a first power device 201 for product detection, a product detection head 202, a product fixing assembly 203 and a second power device 204 for product detection, where the product fixing assembly 203 includes a sliding substrate and a pressing block fixed at the bottom end thereof, the first power device 201 for product detection is fixed on the sliding substrate, the first power device 201 for product detection drives the first power device 202 for product detection to move vertically, and covers the product to be processed in the carrier when moving downward, and determines whether the product is to be processed in the carrier through the displacement distance, the second power device for product detection drives the substrate to drive the first power device 201 for product detection and the pressing block to move synchronously and vertically, and when moving downward, the fixed carrier starts to detect whether the product is to be processed in the carrier.
As shown in fig. 7, the silver piece assembling station 3 is a three-dimensional structure diagram, and includes a silver piece first power device 301, a silver piece second power device 302, a silver piece third power device 303, a silver piece suction nozzle assembly 304, a silver piece vibration disc assembly 305, a silver piece correction assembly 306, a product support assembly 307 and a first fixing mechanism 102. The silver sheet vibration disc assembly 305 is used for conveying and feeding silver sheets, the silver sheet first power device 301 obliquely drives the silver sheet suction nozzle assembly 304 to move vertically and downwards suck the silver sheets at the material taking position of the silver sheet vibration disc assembly 305, and the silver sheet second power device 302 drives the silver sheet first power device 301 to swing forwards and backwards, so that the feeding is vertically aligned forwards and backwards and the auxiliary feeding is backwards inclined; the silver sheet third power device 303 drives the silver sheet second power device 302 and the silver sheet first power device 301 to synchronously and horizontally move, the silver sheets are conveyed to the carrier 101 from the silver sheet vibration disc assembly 305, and the direction of the silver sheets is corrected by the silver sheet correction assembly 306 in the conveying process; the product supporting assembly 307 is driven by the power device to support the bottom end of the product to be processed, and the first fixing mechanism 102 is driven by the power device to fix the product to be processed, so as to prevent the product from shaking to cause a defective product. As shown in fig. 5, the first fixing mechanism 102 is provided on the index plate mechanism 1.
As shown in fig. 8, the three-dimensional structure diagram of the silver piece welding mechanism 4 includes a welding power device 401, an upper electrode 402, a lower electrode 403, a dust hood 404 and a welding host, the welding power device 401 drives the upper electrode 402 and the lower electrode 403 to synchronously move vertically, the lower electrode 403 contacts the lower surface of the product to be processed when moving upward, the upper electrode 402 drives the silver piece pressing the upper end of the product to be processed downward through the power device to perform resistance welding, a silver spot is formed by welding, the dust hood 404 draws away smoke and dust layer generated during welding, and the welding host is fixed on the rack 10 (as shown in fig. 3).
As shown in fig. 9, the structure of the silver point detection mechanism 5 is a three-dimensional structure, and includes a first power device 501 for silver point detection, a first assembly 502 for silver point detection, a second power device 503 for silver point detection, and a second support assembly 504, where the second power device 503 for silver point detection drives the second support assembly 504 to move vertically and supports the lower surface of the product to be processed when moving upward, and the first power device 501 for silver point detection drives the first assembly 502 for silver point detection to move vertically and determines the welding condition of the product to be processed and the silver sheet according to the displacement information of the first assembly 502 for silver point detection when moving downward.
As shown in fig. 10, the three-dimensional structure of the carrying and transferring mechanism 6 includes a carrying vertical power device 601, a carrying horizontal power device 602, and a carrying robot assembly 603, wherein the carrying vertical power device 601 drives the carrying robot assembly 603 to move vertically to grab and load the product to be processed, the carrying horizontal power device 602 drives the carrying vertical power device 601 to drive the carrying robot assembly 603 to move horizontally and synchronously, so as to carry the product to be processed, and the carrying robot assembly 603 preferably adopts a suction nozzle for suction.
As shown in fig. 11, the three-dimensional structure diagram of the ring assembly station 7 includes a ring vibration plate 701, a ring runner assembly 702, a ring boosting assembly 703, an assembly workbench 704, a product fixing assembly 705, a ring assembly manipulator 706, a product carrying manipulator 707, and a material distribution assembly 708, the ring vibration plate 701 conveys a ring C into the ring runner assembly 702 for conveying and loading, the ring runner assembly 702 includes a buffer assembly, and the buffer assembly is used for detecting the position of the ring in the ring runner assembly 702 and controlling the loading speed of the ring vibration plate 701 according to the position information; the conveying and transferring mechanism 6 conveys the product to be processed into the assembling workbench 704, and the ring boosting assembly 703 pushes the ring conveyed from the ring runner assembly 702 into the assembling workbench 704 to be assembled; the product fixing assembly 705 is used for fixing a product to be processed in the assembling workbench 704, the circular ring assembling mechanical arm 706 is driven by a power device to assemble a circular ring in the assembling workbench 704 on the product to be processed, and the product carrying mechanical arm 707 is used for carrying the processed product to the distributing assembly 708 for blanking. The front path of the circular ring assembling manipulator 706 is a pressing block, the circular ring C is pressed into the product A to be processed under the driving of a power device, and the product carrying manipulator 707 preferentially adopts a suction nozzle for suction.
As shown in fig. 12, the perspective structure of the carrier calibration mechanism 8 includes a calibration pin 801, and the calibration pin 801 is driven by a power device to move vertically and inserted into the carrier 101 to calibrate the position of the carrier.
As shown in fig. 3, the rack 10 is used to carry and secure the host of the system.
As shown in fig. 4, a control panel 1101 and an alarm 1102 are disposed on the housing 11, a safety grating 1103 is disposed at the front end, the control panel 1101 is used for human-computer interaction, and the alarm 1102 is used for an abnormality alarm. The casing 11 is provided with a door and a window, and the safety gratings 1103 are arranged on two sides of the door and the window to prevent workers from being randomly close to the inside of the casing.
As shown in fig. 1, a feeding workbench 901 for feeding and operating a product to be processed is further disposed at the front end of the rack electric cabinet 9.
The above-mentioned embodiments are intended to illustrate the objects, technical solutions and advantages of the present invention in further detail, and it should be understood that the above-mentioned embodiments are only exemplary embodiments of the present invention, and are not intended to limit the present invention, and any modifications, equivalents, improvements and the like made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. The utility model provides a silver piece automatic weld, detection and ring automatic assembly equipment which characterized in that: the method comprises the following steps:
the indexing disc mechanism (1) is regularly provided with a plurality of carriers (101) used for loading products to be processed and correspondingly forms a plurality of stations, and the carriers (101) are driven by a power device to be sequentially switched among the stations;
a product detection mechanism (2), a silver sheet assembly station (3), a silver sheet welding mechanism (4), a silver point detection mechanism (5), a carrying and transferring mechanism (6), a circular ring assembly station (7) and a carrier correction mechanism (8) are respectively arranged around a plurality of stations of the index plate mechanism (1);
the mechanism rack electric control box (9) is used for fixing the mechanism rack electric control box (9), and a rack (10) used for bearing and fixing a host, a shell (11) used for protection, an internal integrated power supply control system and an air source control system are further arranged on the rack electric control box (9);
the indexing disc mechanism (1) sequentially switches the products to be processed to the product detection mechanism (2) to detect whether products exist in the carrier (101), switches to the silver sheet assembly station (3) to assemble silver sheets on the products to be processed, switches to the silver sheet welding mechanism (4) to weld the silver sheets and the products to be processed to form silver dots, switches to the silver dot detection mechanism (5) to detect whether the silver dots exist, switches to the carrying and transferring mechanism (6) to carry the products to be processed to the ring assembly station (7) through the carrying and transferring mechanism (6) to carry out ring assembly, the indexing disc mechanism (1) switches again, and the carrier correction mechanism (8) corrects the carrier where the products to be processed are taken away to wait for next loading.
2. The automatic silver sheet welding, detecting and ring assembling equipment as claimed in claim 1, wherein: the product detection mechanism (2) is used for detecting whether the to-be-processed products are arranged in the carrier (101) or not, and comprises a first product detection power device (201), a first product detection head (202), a product fixing assembly (203) and a second product detection power device (204), wherein the product fixing assembly (203) comprises a sliding base plate and a pressing block fixed at the bottom end of the sliding base plate, the first product detection power device (201) is fixed on the sliding base plate, the first product detection power device (201) drives the product detection head (202) to vertically move, the to-be-processed products in the carrier are pressed and covered when the products move downwards, whether the to-be-processed products exist in the carrier is judged through a displacement distance, and the second product detection power device (204) drives the base plate so as to drive the first product detection power device (201) and the pressing block to synchronously and vertically move, and fixing the carrier when the carrier moves downwards to start detecting whether the product to be processed exists in the carrier.
3. The automatic silver sheet welding, detecting and ring assembling equipment as claimed in claim 1, wherein: the silver piece assembling station (3) is used for assembling silver pieces on the products to be processed and comprises a first silver piece power device (301), a second silver piece power device (302), a third silver piece power device (303), a silver piece suction nozzle assembly (304), a silver piece vibration disc assembly (305), a silver piece correcting assembly (306), a product supporting assembly (307) and a first fixing mechanism (102); the silver sheet vibrating disc assembly (305) is used for conveying and feeding silver sheets, the first silver sheet power device (301) obliquely drives the silver sheet suction nozzle assembly (304) to vertically move and downwards suck the silver sheets at the material taking position of the silver sheet vibrating disc assembly (305), and the second silver sheet power device (302) drives the first silver sheet power device (301) to swing back and forth, vertically swing forwards to feed materials and incline backwards to assist in feeding; the silver piece third power device (303) drives the silver piece second power device (302) and the silver piece first power device (301) to synchronously move horizontally and conveys silver pieces from the silver piece vibrating disc assembly (305) to the carrier (101), and the direction of the silver pieces is corrected by the silver piece correcting assembly (306) in the conveying process; the product supporting assembly (307) is driven by a power device to support the bottom end of the product to be processed, and the first fixing mechanism (102) is driven by the power device to fix the product to be processed.
4. The automatic silver sheet welding, detecting and ring assembling equipment as claimed in claim 1, wherein: silver piece welding mechanism (4) are used for with silver piece welding extremely treat on the processing product, including welding power device (401), last electrode (402), bottom electrode (403), suction hood (404) and welding host computer, welding power device (401) drive go up electrode (402) with bottom electrode (403) synchronous vertical motion, during upward movement bottom electrode (403) contact treat the processing product lower surface go up electrode (402) push down through the power device drive treat the silver piece of processing product upper end and carry out resistance welding, produced smog and grey layer when welding are taken away to suction hood (404), the welding host computer is fixed on frame (10).
5. The automatic silver sheet welding, detecting and ring assembling equipment as claimed in claim 1, wherein: silver point detection mechanism (5) detect through the displacement treat the welding condition of processing product and silver piece, detect first power device (501), silver point detection head subassembly (502), silver point detection second power device (503) and second supporting component (504) including the silver point, silver point detection second power device (503) drive support during second supporting component (504) vertical motion, upward movement treat the lower surface of processing product, silver point detection first power device (501) drive silver point detection head subassembly (502) vertical motion, pass through during the downward movement the displacement information of silver point detection head subassembly (502) judges treat the welding condition of processing product and silver piece.
6. The automatic silver sheet welding, detecting and ring assembling equipment as claimed in claim 1, wherein: the conveying and transferring mechanism (6) is used for conveying welded products to be processed from the carrier (101) to the ring assembly station (7), and comprises a conveying vertical power device (601), a conveying horizontal power device (602) and a conveying mechanical arm assembly (603), wherein the conveying vertical power device (601) drives the conveying mechanical arm assembly (603) to move vertically, grab and load the products to be processed, and the conveying horizontal power device (602) drives the conveying vertical power device (601) to drive the conveying mechanical arm assembly (603) to move synchronously and horizontally, so that the products to be processed are conveyed.
7. The automatic silver sheet welding, detecting and ring assembling equipment as claimed in claim 1, wherein: the ring assembly work station (7) is used for assembling rings on the products to be processed and comprises a ring vibration disc (701), a ring flow channel assembly (702), a ring boosting assembly (703), an assembly work table (704), a product fixing assembly (705), a ring assembly manipulator (706), a product carrying manipulator (707) and a material distribution assembly (708), wherein the rings are conveyed into the ring flow channel assembly (702) by the ring vibration disc (701) to be conveyed and loaded, the ring flow channel assembly (702) comprises a buffer assembly, and the buffer assembly is used for detecting the positions of the rings in the ring flow channel assembly (702) and controlling the loading speed of the ring vibration disc (701) through the positions; the conveying and transferring mechanism (6) conveys the product to be processed into the assembling workbench (704), and the circular ring boosting assembly (703) pushes the circular ring conveyed from the circular ring runner assembly (702) into the assembling workbench (704) to be assembled; the product fixing assembly (705) is used for fixing a product to be processed in the assembling workbench (704), the circular ring assembling mechanical arm (706) is driven by a power device to assemble a circular ring in the assembling workbench (704) on the product to be processed, and the product carrying mechanical arm (707) carries the processed product to the material distributing assembly (708) for blanking.
8. The automatic silver sheet welding, detecting and ring assembling equipment as claimed in claim 1, wherein: the carrier correction mechanism (8) is used for carrying out position correction on an empty carrier taking away the product to be processed and waiting for next loading, and comprises a correction needle (801), wherein the correction needle (801) is driven by a power device to move vertically and is inserted into the carrier (101) to carry out position correction on the carrier.
9. The automatic silver sheet welding, detecting and ring assembling equipment as claimed in claim 1, wherein: the shell (11) is provided with a control panel (1101) and an alarm (1102), and the front end of the shell is provided with a safety grating (1103).
10. The automatic silver sheet welding, detecting and ring assembling equipment as claimed in any one of claims 1 to 9, wherein: and a feeding workbench (901) for feeding and operating is arranged on the rack electric cabinet (9).
CN202011097613.3A 2020-10-14 2020-10-14 Silver sheet automatic welding, detection and ring automatic assembly equipment Active CN112264775B (en)

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CN114275469A (en) * 2021-12-16 2022-04-05 上海磐云科技有限公司 Automatic equipment of cell-phone acoustics module
CN115592225A (en) * 2022-12-15 2023-01-13 昆山华誉自动化科技有限公司(Cn) Automatic resistance welding equipment and method for contact

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CN104708324A (en) * 2015-03-30 2015-06-17 温州天基机器人自动化有限公司 Large support component spot welding machine
CN204639602U (en) * 2015-03-03 2015-09-16 浙江正泰电器股份有限公司 Contact welding fabrication automatic processing device
CN210587755U (en) * 2019-07-15 2020-05-22 浙江正泰电器股份有限公司 Transition rotary mechanism, welding equipment and contact plate assembly welding equipment

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JP2001176382A (en) * 1999-12-14 2001-06-29 Allied Material Corp Bottom-end hat welding machine
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CN204639602U (en) * 2015-03-03 2015-09-16 浙江正泰电器股份有限公司 Contact welding fabrication automatic processing device
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CN114275469A (en) * 2021-12-16 2022-04-05 上海磐云科技有限公司 Automatic equipment of cell-phone acoustics module
CN115592225A (en) * 2022-12-15 2023-01-13 昆山华誉自动化科技有限公司(Cn) Automatic resistance welding equipment and method for contact

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