CN112250731B - Green functional factor food preparation equipment and preparation method thereof - Google Patents
Green functional factor food preparation equipment and preparation method thereof Download PDFInfo
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- CN112250731B CN112250731B CN202011139316.0A CN202011139316A CN112250731B CN 112250731 B CN112250731 B CN 112250731B CN 202011139316 A CN202011139316 A CN 202011139316A CN 112250731 B CN112250731 B CN 112250731B
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07K—PEPTIDES
- C07K1/00—General methods for the preparation of peptides, i.e. processes for the organic chemical preparation of peptides or proteins of any length
- C07K1/14—Extraction; Separation; Purification
- C07K1/34—Extraction; Separation; Purification by filtration, ultrafiltration or reverse osmosis
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07K—PEPTIDES
- C07K1/00—General methods for the preparation of peptides, i.e. processes for the organic chemical preparation of peptides or proteins of any length
- C07K1/14—Extraction; Separation; Purification
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07K—PEPTIDES
- C07K1/00—General methods for the preparation of peptides, i.e. processes for the organic chemical preparation of peptides or proteins of any length
- C07K1/14—Extraction; Separation; Purification
- C07K1/16—Extraction; Separation; Purification by chromatography
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07K—PEPTIDES
- C07K1/00—General methods for the preparation of peptides, i.e. processes for the organic chemical preparation of peptides or proteins of any length
- C07K1/14—Extraction; Separation; Purification
- C07K1/36—Extraction; Separation; Purification by a combination of two or more processes of different types
Abstract
The invention discloses green functional factor food manufacturing equipment and a preparation method thereof. The invention can contact with water liquid when the raw material is fed through the mutual matching of the pre-mixing diversion components, and is supported by the centrifugal rotation of the sleeve and the guide dispersion structure generated by the guide crushing ring and the spiral diversion rod, so that the contact surface and the mixing effect of the raw material and the water liquid are more uniform and quicker, and meanwhile, under the auxiliary stirring of the flow through plate and the heating matching of the heating sleeve, the micromolecule peptide in various proteases is subjected to an excitation reaction, and the working efficiency of extracting the micromolecule peptide factor in the proteases is improved.
Description
Technical Field
The invention relates to the technical field of functional factor making equipment, in particular to green functional factor food making equipment and a making method thereof.
Background
The food refers to various finished products and raw materials for people to eat or drink and is a traditional food and a traditional Chinese medicinal material, different functional factors are often contained in the food, the functional factors are substances for regulating the functions of a human body by activating the activity of enzyme or other ways, obviously, the functional factors really play a role in physiological action in the functional food and are the key for producing the functional food;
when functional food is produced, in order to more conveniently mix functional factors with food, functional factors beneficial to human bodies are generally independently extracted from individual raw materials, such as small molecule active peptide factors in protease, and have ideal anti-oxidation and anti-aging functional characteristics, the extracted factors are mixed with the food during processing to form the functional food, however, the extraction mode of the factors is difficult, the extraction precision and activity do not meet the ideal requirements, the original functional effect of the factors is reduced, and the processing and implementation difficulty in the technical field is increased; during the processing period of functional food, due to the volatilization and processing of different raw materials, more waste residues and waste materials are easily generated, so that the manufacturing cost of the food is lost, the large-scale production is not easy to carry out, and the production efficiency of the food is reduced.
Disclosure of Invention
The invention aims to provide a green functional factor food making device and a preparation method thereof, so as to solve the related problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: comprises a mounting rack and a storage tank, wherein an ultrafiltration membrane is sleeved at the middle position of the top of the mounting rack, an ultrasonic generator is arranged at one side of the top inside the ultrafiltration membrane, a drainage port communicated with each other is arranged at the middle position of the bottom of the ultrafiltration membrane, a sewage discharge port communicated with each other is arranged at one side of the bottom of the ultrafiltration membrane, an energy transducer matched with the ultrasonic generator is arranged at the middle position of the top at one positive end of the ultrafiltration membrane, a classified material collecting component is arranged at the inner side of the storage tank, clamping and cushioning components are arranged at two sides of the top of the mounting rack, a connecting rack connected with each other is arranged at the top of the outer side of the ultrafiltration membrane, mounting grooves are arranged at the tops of two groups of connecting racks, a water tank is arranged at one side of the top of one group of the connecting racks, a thermometer and a control console are respectively arranged at the top of the other group of connecting racks, and a heating jacket is arranged at the bottom inside the mounting grooves, the inner side of the heating sleeve is provided with hydrolysis tanks which are attached to each other, the bottom of each hydrolysis tank is provided with a liquid pump which is communicated with the hydrolysis tank, the liquid pump is communicated with an ultrafiltration membrane, one side of the top of the thermometer is provided with a servo motor, the other side of the top of the thermometer is provided with a water pump, the output end of the water pump is provided with a liquid guide pipe, the output end of the servo motor is provided with a bevel gear B, the middle position of the top inside the hydrolysis tank is sleeved with a premixing guide assembly, one side of the top inside the hydrolysis tank is provided with a temperature sensor, and the temperature sensor is matched with the thermometer;
a waste liquid collecting tank is arranged on the inner side of the classified material receiving assembly, a concentrated liquid collecting tank is arranged at the middle position of the top inside the material storage tank, push handles are arranged at the middle positions of two sides of the material storage tank, a filter net bag is arranged at the bottom inside the material storage tank, and a water valve communicated with the filter net bag is arranged at the middle position of the bottom of the material storage tank;
mounting columns are arranged on two sides of the top of the clamping cushioning component, mounting bins are arranged on the tops of two groups of mounting columns, pull rods are sleeved at middle positions inside the two groups of mounting bins, springs are arranged on the sides, away from each other, of the outer sides of the two groups of pull rods, mounting seats are arranged on the sides, close to each other, of the outer sides of the two groups of pull rods, semi-arc-shaped shock pads matched with the ultrafiltration membrane are arranged on the sides, close to each other, of the two groups of mounting seats, movable magnetic blocks are arranged on one side of two ends of one group of semi-arc-shaped shock pads, and magnetic clamping grooves matched with the movable magnetic blocks are arranged on one side of two ends of the other group of semi-arc-shaped shock pads;
the middle position department at the inside top of water conservancy diversion subassembly in advance is equipped with the sleeve, telescopic bottom is equipped with the liquid outlet of mutual intercommunication, telescopic top is equipped with the feed inlet of mutual intercommunication, the top in the sleeve outside is equipped with the intake chamber of mutual intercommunication, and intake chamber and catheter mutually support, the bottom that the sleeve outside is close to the intake chamber is equipped with bevel gear A with bevel gear B intermeshing, telescopic inboard evenly is equipped with direction crushing ring and spiral guide bar, and the crushing ring of direction mutually supports with spiral guide bar, the both sides in the sleeve outside are equipped with the through-flow board, the control cabinet passes through the wire and is connected with supersonic generator, heating jacket, liquid pump, servo motor and water pump electricity respectively.
Preferably, the input end of the water pump is provided with a guide pipe, and the guide pipe extends to the bottom of the inside of the water tank.
Preferably, one side of the outer side of the pull rod, which is close to the spring, is provided with a limiting block, one side of the pull rod, which is far away from the spring, is provided with a pull ring, and the outer side of the pull ring is provided with a protective sleeve.
Preferably, one side of the top of the mounting frame, which is close to the mounting column, is provided with a fixing ball, and the top of the push handle is provided with a fixing ring which is matched with the fixing ball.
Preferably, the four corners of the bottom of the material storage tank are provided with universal wheels, and the outer sides of the universal wheels are provided with anti-skid lines.
Preferably, the movable magnetic block and the magnetic clamping groove are in opposite attraction and mutually matched.
Preferably, the outside of servo motor is equipped with the protective housing, and the inboard of protective housing is equipped with the amortization cotton.
Preferably, the drainage port corresponds to the concentrated solution collecting tank, and the drain port corresponds to the waste solution collecting tank.
Preferably, one side of the outer side of the liquid guide pipe is provided with a spray head, and the spray head is matched with the water inlet groove.
A method for preparing a green functional factor food comprises:
firstly, when in actual use, the ultrasonic generator, the heating jacket, the liquid pump, the servo motor and the water pump are respectively started through the console, the bevel gear B and the bevel gear A are driven to rotate in a matched mode by the aid of the starting of the servo motor, then the bevel gear A forces the sleeve to rotate, protease raw materials to be extracted are poured into the sleeve from the feed inlet at the moment, water in the water tank is pumped out during the starting of the water pump and is sprayed into the water inlet tank from the liquid guide pipe, the raw materials can be combined with the water during the pouring of the raw materials from the sleeve to be premixed, the raw materials are further dispersed and guided under the rotating trend of the guide crushing ring and the spiral guide rod, the raw materials are mixed more uniformly, active substances in the raw materials are excited, and accordingly the working efficiency of subsequent functional factor extraction is improved.
When the raw materials are poured into the hydrolysis tank, the raw materials are heated by starting the heating sleeve, and the temperature is observed by utilizing the mutual matching of the temperature sensor and the thermometer, so that the raw materials are completely dissolved and then flow into the ultrafiltration membrane by starting the liquid pump to perform ultrasonic separation and extraction.
When water flows into the ultrafiltration membrane, ultrasonic vibration operation is carried out by the matching of the starting of the ultrasonic generator and the energy converter, chromatography separation is carried out on the entering water, and the reaction characteristic of the functional factor is excited, so that the small molecular peptide functional factor with biological activity is prepared, after the circulation and the filtration of the ultrafiltration membrane, the concentrated functional factor is discharged by using a drainage port, and the drainage of waste water is carried out by using a drain port, so that the extraction work of the small molecular peptide functional factor in the protease is completed.
Fourthly, when supersonic generator produced ultrasonic vibration in the milipore filter, through the laminating centre gripping of mount pad and half arc shape shock pad, absorbed the vibrations that the milipore filter produced and alleviated, utilized the elastic connection of spring and the magnetism actuation of movable magnetic path and magnetic clamping groove simultaneously, further improved the fixed effect of half arc shape shock pad laminating, increased the fastness of part, improved the stability of device during operation.
Fifthly, when the functional factors and the waste liquid are discharged, the functional factors are received through the concentrated liquid collecting tank, the waste liquid collecting tank is used for receiving the waste water liquid, the received waste water liquid can be drained through the water valve, substances contained in the water liquid are blocked by the installation and matching of the filter net bag, so that subsequent recovery processing and reutilization are facilitated, and subsequent carrying and cleaning work of operators is facilitated.
Compared with the prior art, the invention provides a green functional factor food preparation device and a preparation method thereof, and the green functional factor food preparation device has the following beneficial effects:
1. the invention can contact with water liquid when the raw material is fed through the mutual matching of the pre-mixing diversion components, and is supported by the centrifugal rotation of the sleeve and the guide dispersion structure generated by the guide crushing ring and the spiral diversion rod, so that the contact surface and the mixing effect of the raw material and the water liquid are more uniform and quicker, and meanwhile, under the auxiliary stirring of the flow through plate and the heating matching of the heating sleeve, the micromolecule peptide in various proteases is subjected to an excitation reaction, and the working efficiency of extracting the micromolecule peptide factor in the proteases is improved.
2. The ultrasonic vibration reaction is generated in the ultrafiltration membrane through the mutual matching of the ultrasonic generator and the transducer, so that the activation of the small molecular peptide functional factor flowing into the ultrafiltration membrane is promoted, the preparation is carried out by utilizing the chromatographic separation technology of the ultrafiltration membrane, the extraction precision of the small molecular peptide functional factor is enhanced, the ultrafiltration membrane is attached through the mutual matching of the clamping and cushioning components, the sound wave vibration formed by the ultrasonic generator is absorbed, and the working stability of the device is enhanced.
3. According to the invention, the classified material receiving assemblies are matched with each other, the small molecular peptide functional factors separated by chromatography are received, and the waste liquid generated in preparation is collected, so that the functional factors are convenient to move and transport by operators, and the waste liquid and the waste material are convenient to filter, so that the comprehensive utilization in the food production process is facilitated, and the equipment has the characteristics of easily available raw materials, simple preparation process, capability of changing waste into valuable and accordance with the environmental protection concept.
Drawings
FIG. 1 is a front cross-sectional view of the present invention;
FIG. 2 is a front view of the present invention;
FIG. 3 is a schematic view of a premixing flow guide assembly of the present invention;
FIG. 4 is a schematic view of a clamping and cushioning assembly of the present invention;
FIG. 5 is a schematic view of the sorting module of the present invention;
FIG. 6 is a perspective view of the sleeve of the present invention;
FIG. 7 is a perspective view of the guide pulverizing ring of the present invention;
fig. 8 is a perspective view of an ultrafiltration membrane of the present invention.
In the figure: 1. a mounting frame; 2. a material storage tank; 201. a waste liquid collecting tank; 202. a concentrated solution collecting tank; 203. a water valve; 204. a filter net bag; 205. pushing the handle; 3. ultrafiltration membranes; 4. mounting a column; 5. installing a bin; 501. a spring; 502. a pull rod; 503. a mounting seat; 504. a semi-arc shaped shock pad; 505. a movable magnetic block; 506. a magnetic card slot; 6. a connecting frame; 7. a thermometer; 8. a console; 9. mounting grooves; 10. a water tank; 11. an ultrasonic generator; 12. a transducer; 13. heating a jacket; 14. a hydrolysis tank; 15. a liquid pump; 16. a sleeve; 161. guiding a crushing ring; 162. a spiral guide rod; 163. a flow through plate; 164. a bevel gear A; 165. a water inlet groove; 166. a feed inlet; 167. a liquid outlet; 17. a temperature sensor; 18. a servo motor; 19. a bevel gear B; 20. a catheter; 21. a water pump; 22. a drainage port; 23. a sewage draining outlet.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example one
Referring to fig. 1-8, the present invention provides a technical solution: a green functional factor food manufacturing device comprises an installation frame 1 and a storage tank 2, an ultrafiltration membrane 3 is sleeved at the middle position of the top of the installation frame 1, an ultrasonic generator 11 is arranged at one side of the top inside the ultrafiltration membrane 3, a drainage port 22 which is communicated with each other is arranged at the middle position of the bottom of the ultrafiltration membrane 3, a drain port 23 which is communicated with each other is arranged at one side of the bottom of the ultrafiltration membrane 3, an energy transducer 12 which is matched with the ultrasonic generator 11 is arranged at the middle position of the top of one end of the front side of the ultrafiltration membrane 3, a classified material receiving component is arranged at the inner side of the storage tank 2, clamping and cushioning components are arranged at two sides of the top of the installation frame 1, connecting frames 6 which are connected with the ultrafiltration membrane 3 are arranged at the top of the outer side of the ultrafiltration membrane 3, installation grooves 9 are arranged at the tops of two groups of connecting frames 6, a water tank 10 is arranged at one side of the top of one group of connecting frames 6, a thermometer 7 and a control console 8 are respectively arranged at the top of the other group of connecting frames 6, a heating sleeve 13 is arranged at the bottom inside the mounting groove 9, a hydrolysis tank 14 which is attached to each other is arranged on the inner side of the heating sleeve 13, a liquid pump 15 which is communicated with the hydrolysis tank 14 is arranged at the bottom of the hydrolysis tank 14, the liquid pump 15 is communicated with the ultrafiltration membrane 3, a servo motor 18 is arranged on one side of the top of the thermometer 7, a water pump 21 is arranged on the other side of the top of the thermometer 7, a liquid guide pipe 20 is arranged at the output end of the water pump 21, a bevel gear B19 is arranged at the output end of the servo motor 18, a premixing flow guide assembly is sleeved at the middle position of the top inside the hydrolysis tank 14, a temperature sensor 17 is arranged on one side of the top inside the hydrolysis tank 14, and the temperature sensor 17 is matched with the thermometer 7;
a waste liquid collecting tank 201 is arranged on the inner side of the classified material collecting component, a concentrated liquid collecting tank 202 is arranged at the middle position of the top inside the material storage tank 2, push handles 205 are arranged at the middle positions of two sides of the material storage tank 2, a filtering net bag 204 is arranged at the bottom inside the material storage tank 2, and a water valve 203 communicated with the filtering net bag 204 is arranged at the middle position of the bottom of the material storage tank 2;
mounting columns 4 are arranged on two sides of the top of the clamping and cushioning component, mounting bins 5 are arranged on the tops of two groups of mounting columns 4, pull rods 502 are sleeved at the middle positions inside the two groups of mounting bins 5, springs 501 are arranged on the sides, away from each other, of the outer sides of the two groups of pull rods 502, mounting seats 503 are arranged on the sides, close to each other, of the outer sides of the two groups of pull rods 502, semi-arc shock absorption pads 504 matched with ultrafiltration membranes 3 are arranged on the sides, close to each other, of the two groups of mounting seats 503, movable magnetic blocks 505 are arranged on one side of two ends of one group of semi-arc shock absorption pads 504, and magnetic clamping grooves 506 matched with the movable magnetic blocks 505 are arranged on one side of two ends of the other group of semi-arc shock absorption pads 504;
the middle position of the top inside the premixing guide assembly is sleeved with a sleeve 16, the bottom of the sleeve 16 is provided with a liquid outlet 167 which is communicated with each other, the top of the sleeve 16 is provided with a feed inlet 166 which is communicated with each other, the top outside the sleeve 16 is provided with a water inlet groove 165 which is communicated with each other, the water inlet groove 165 is matched with the liquid guide pipe 20, the bottom outside the sleeve 16, which is close to the water inlet groove 165, is provided with a bevel gear A164 which is meshed with a bevel gear B19, the inside of the sleeve 16 is uniformly provided with a guide crushing ring 161 and a spiral guide rod 162, the guide crushing ring 161 is matched with the spiral guide rod 162, two sides outside the sleeve 16 are provided with through flow plates 163, and the control console 8 is electrically connected with the ultrasonic generator 11, the heating sleeve 13, the liquid pump 15, the servo motor 18 and the water pump 21 through wires.
As a preferable aspect of the present embodiment: the input end of the water pump 21 is provided with a conduit, and the conduit extends to the bottom of the inside of the water tank 10.
As a preferable aspect of the present embodiment: a limiting block is arranged on one side, close to the spring 501, of the outer side of the pull rod 502, a pull ring is arranged on one side, away from the pull rod 502, and a protective sleeve is arranged on the outer side of the pull ring.
As a preferable aspect of the present embodiment: one side that the mounting bracket 4 is close to at 1 top of mounting bracket is equipped with fixed ball, and the top of push-and-pull hand 205 is equipped with the solid fixed ring who mutually supports with fixed ball.
Example two
Referring to fig. 1-8, the present invention provides a technical solution: a green functional factor food manufacturing device comprises an installation frame 1 and a storage tank 2, an ultrafiltration membrane 3 is sleeved at the middle position of the top of the installation frame 1, an ultrasonic generator 11 is arranged at one side of the top inside the ultrafiltration membrane 3, a drainage port 22 which is communicated with each other is arranged at the middle position of the bottom of the ultrafiltration membrane 3, a drain port 23 which is communicated with each other is arranged at one side of the bottom of the ultrafiltration membrane 3, an energy transducer 12 which is matched with the ultrasonic generator 11 is arranged at the middle position of the top of one end of the front side of the ultrafiltration membrane 3, a classified material receiving component is arranged at the inner side of the storage tank 2, clamping and cushioning components are arranged at two sides of the top of the installation frame 1, connecting frames 6 which are connected with the ultrafiltration membrane 3 are arranged at the top of the outer side of the ultrafiltration membrane 3, installation grooves 9 are arranged at the tops of two groups of connecting frames 6, a water tank 10 is arranged at one side of the top of one group of connecting frames 6, a thermometer 7 and a control console 8 are respectively arranged at the top of the other group of connecting frames 6, a heating sleeve 13 is arranged at the bottom inside the mounting groove 9, a hydrolysis tank 14 which is attached to each other is arranged on the inner side of the heating sleeve 13, a liquid pump 15 which is communicated with the hydrolysis tank 14 is arranged at the bottom of the hydrolysis tank 14, the liquid pump 15 is communicated with the ultrafiltration membrane 3, a servo motor 18 is arranged on one side of the top of the thermometer 7, a water pump 21 is arranged on the other side of the top of the thermometer 7, a liquid guide pipe 20 is arranged at the output end of the water pump 21, a bevel gear B19 is arranged at the output end of the servo motor 18, a premixing flow guide assembly is sleeved at the middle position of the top inside the hydrolysis tank 14, a temperature sensor 17 is arranged on one side of the top inside the hydrolysis tank 14, and the temperature sensor 17 is matched with the thermometer 7;
a waste liquid collecting tank 201 is arranged on the inner side of the classified material collecting component, a concentrated liquid collecting tank 202 is arranged at the middle position of the top inside the material storage tank 2, push handles 205 are arranged at the middle positions of two sides of the material storage tank 2, a filtering net bag 204 is arranged at the bottom inside the material storage tank 2, and a water valve 203 communicated with the filtering net bag 204 is arranged at the middle position of the bottom of the material storage tank 2;
mounting columns 4 are arranged on two sides of the top of the clamping and cushioning component, mounting bins 5 are arranged on the tops of two groups of mounting columns 4, pull rods 502 are sleeved at the middle positions inside the two groups of mounting bins 5, springs 501 are arranged on the sides, away from each other, of the outer sides of the two groups of pull rods 502, mounting seats 503 are arranged on the sides, close to each other, of the outer sides of the two groups of pull rods 502, semi-arc shock absorption pads 504 matched with ultrafiltration membranes 3 are arranged on the sides, close to each other, of the two groups of mounting seats 503, movable magnetic blocks 505 are arranged on one side of two ends of one group of semi-arc shock absorption pads 504, and magnetic clamping grooves 506 matched with the movable magnetic blocks 505 are arranged on one side of two ends of the other group of semi-arc shock absorption pads 504;
the middle position of the top inside the premixing guide assembly is sleeved with a sleeve 16, a liquid outlet 167 which is communicated with each other is arranged at the bottom of the sleeve 16, a feed inlet 166 which is communicated with each other is arranged at the top of the sleeve 16, a water inlet groove 165 which is communicated with each other is arranged at the top of the outer side of the sleeve 16, the water inlet groove 165 is matched with the liquid guide pipe 20, a bevel gear A164 which is meshed with a bevel gear B19 is arranged at the bottom of the outer side of the sleeve 16, a guide crushing ring 161 and a spiral guide rod 162 are uniformly arranged on the inner side of the sleeve 16, the guide crushing ring 161 is matched with the spiral guide rod 162, flow through plates 163 are arranged on two sides of the outer side of the sleeve 16, and the control console 8 is electrically connected with the ultrasonic generator 11, the heating sleeve 13, the liquid pump 15, the servo motor 18 and the water pump 21 through wires.
As a preferable embodiment of the present embodiment: the water pump 21 has a pipe at its input end and the pipe extends to the bottom of the interior of the water tank 10.
As a preferable embodiment of the present embodiment: a limiting block is arranged on one side, close to the spring 501, of the outer side of the pull rod 502, a pull ring is arranged on one side, away from the pull rod 502, of the pull ring, and a protective sleeve is arranged on the outer side of the pull ring, so that operability is improved.
As a preferable embodiment of the present embodiment: one side that the mounting bracket 1 top is close to erection column 4 is equipped with the fixed ball, and the top of push-and-pull hand 205 is equipped with the solid fixed ring who mutually supports with the fixed ball, prevents that the part from producing offset.
As a preferable embodiment of the present embodiment: four corners department of 2 bottoms in storage tank is equipped with the universal wheel, and the outside of universal wheel is equipped with anti-skidding line, prevents to produce the phenomenon of skidding.
As a preferable embodiment of the present embodiment: the movable magnetic block 505 and the magnetic clamping groove 506 are opposite in attraction and mutually matched, so that the fixing effect of the components is enhanced.
As a preferable aspect of the present embodiment: the outside of servo motor 18 is equipped with the protective housing, and the inboard of protective housing is equipped with the amortization cotton, increases the protectiveness of part.
As a preferable embodiment of the present embodiment: drainage port 22 corresponds to concentrate collecting vat 202 each other, and drain 23 corresponds to waste liquid collecting vat 201 each other, is convenient for collect the water liquid.
As a preferable embodiment of the present embodiment: a spray head is provided on the outside of the catheter 20 and cooperates with the inlet channel 165 to align the components.
A method for preparing a green functional factor food comprises:
firstly, in practical use, the ultrasonic generator 11, the heating jacket 13, the liquid pump 15, the servo motor 18 and the water pump 21 are respectively started by the console 8, the bevel gear B19 and the bevel gear A164 are driven to rotate in a matching way by the starting of the servo motor 18, then the bevel gear A164 forces the sleeve 16 to rotate, the protease raw material to be extracted is poured in from the feeding hole 166, during the period, the water liquid in the water tank 10 is pumped out under the starting of the water pump 21 and is sprayed into the water inlet groove 165 from the liquid guide pipe 20, so that the raw material is combined with the water liquid to be premixed during the pouring of the raw material from the sleeve 16, and the raw material is further dispersed and guided under the rotating trend of the guide crushing ring 161 and the spiral guide rod 162, so that the raw material is mixed more uniformly, and active substances in the raw material are excited, and the working efficiency of the subsequent functional factor extraction is facilitated.
Secondly, when the raw materials are poured into the hydrolysis tank 14, the raw materials are heated by starting the heating sleeve 13, and the temperature is observed by utilizing the mutual matching of the temperature sensor 17 and the thermometer 7, so that the raw materials are completely dissolved and then flow into the ultrafiltration membrane 3 by starting the liquid pump 15 to carry out ultrasonic separation and extraction.
Thirdly, when water flows into the ultrafiltration membrane 3, ultrasonic vibration operation is carried out through the starting of the ultrasonic generator 11 and the matching of the transducer 12, chromatography separation is carried out on the entering water, the reaction characteristic of the functional factor is excited, so that the small molecular peptide functional factor with biological activity is prepared, after the circulation and filtration of the ultrafiltration membrane 3, the concentrated functional factor is discharged through the drainage port 22, the waste water is drained through the drainage port 23, and the extraction work of the small molecular peptide functional factor in the protease is completed.
Fourthly, when the ultrasonic generator 11 generates ultrasonic vibration in the ultrafiltration membrane 3, the vibration generated by the ultrafiltration membrane 3 is absorbed and relieved by the attaching and clamping of the mounting seat 503 and the semi-arc-shaped shock absorption pad 504, and meanwhile, the fixing effect of attaching the semi-arc-shaped shock absorption pad 504 is further improved by utilizing the elastic connection of the spring 501 and the magnetic attraction of the movable magnetic block 505 and the magnetic clamping groove 506, the firmness of components is increased, and the stability of the device during working is improved
In summary, the following steps: the method is characterized in that the ultrasonic technology of the ultrasonic generator 11 and the transducer 12 and the controllable enzymolysis technology of compounding of various proteases are used for dissolving raw materials, the activation of small molecular peptide factors in the proteases is stimulated, the ultrafiltration membrane 3 and the chromatographic separation technology are used for separating and preparing the small molecular peptide functional factors with biological activity step by step, and the method has ideal anti-oxidation and anti-aging functions. More importantly, the method can be used for large-scale production, has the advantages of good stability, high safety index and the like, solves the problem of comprehensive utilization of waste residues and waste materials in the food production process, improves the resource development availability, and has certain practical value.
Finally, it should be noted that the above-mentioned contents are only used for illustrating the technical solutions of the present invention, and not for limiting the protection scope of the present invention, and that the simple modifications or equivalent substitutions of the technical solutions of the present invention by those of ordinary skill in the art can be made without departing from the spirit and scope of the technical solutions of the present invention.
Claims (10)
1. The utility model provides a green functional factor food preparation equipment, includes mounting bracket (1) and material storage tank (2), its characterized in that: the utility model discloses an ultrafiltration membrane, including mounting bracket (1), intermediate position department at mounting bracket (1) top is equipped with milipore filter (3), one side at the inside top of milipore filter (3) is equipped with supersonic generator (11), the intermediate position department of milipore filter (3) bottom is equipped with drainage mouth (22) of mutual intercommunication, one side of milipore filter (3) bottom is equipped with drain (23) of mutual intercommunication, the intermediate position department at the positive one end top of milipore filter (3) is equipped with transducer (12) of mutually supporting with supersonic generator (11), the inboard of material storage tank (2) is equipped with categorised receipts material subassembly, the both sides at mounting bracket (1) top are equipped with centre gripping bradyseism subassembly, the top in milipore filter (3) outside is equipped with link (6) rather than interconnect, and two sets of the top of link (6) is equipped with mounting groove (9), and a set of one side at link (6) top is equipped with basin (10), the top of the other group of connecting frame (6) is respectively provided with a thermometer (7) and a control console (8), the bottom inside the mounting groove (9) is provided with a heating sleeve (13), the inner side of the heating sleeve (13) is provided with a hydrolysis tank (14) which is mutually attached, the bottom of the hydrolysis tank (14) is provided with a liquid pump (15) which is mutually communicated with the hydrolysis tank, the liquid pump (15) is mutually communicated with the ultrafiltration membrane (3), one side of the top of the thermometer (7) is provided with a servo motor (18), the other side of the top of the thermometer (7) is provided with a water pump (21), the output end of the water pump (21) is provided with a liquid guide pipe (20), the output end of the servo motor (18) is provided with a bevel gear B (19), the middle position of the top inside the hydrolysis tank (14) is sleeved with a pre-mixing flow guide assembly, one side of the top inside the hydrolysis tank (14) is provided with a temperature sensor (17), the temperature sensor (17) is matched with the thermometer (7);
a waste liquid collecting tank (201) is arranged on the inner side of the classified material collecting component, a concentrated liquid collecting tank (202) is arranged at the middle position of the top inside the material storing tank (2), push handles (205) are arranged at the middle positions of the two sides of the material storing tank (2), a filtering net bag (204) is arranged at the bottom inside the material storing tank (2), and a water valve (203) communicated with the filtering net bag (204) is arranged at the middle position of the bottom of the material storing tank (2);
mounting columns (4) are arranged on two sides of the top of the clamping shock absorption assembly, mounting bins (5) are arranged on the tops of two groups of mounting columns (4), pull rods (502) are sleeved at the middle positions in the two groups of mounting bins (5), springs (501) are arranged on the sides, far away from each other, of the outer sides of the two groups of pull rods (502), mounting seats (503) are arranged on the sides, close to each other, of the outer sides of the two groups of pull rods (502), semi-arc shock absorption pads (504) matched with ultrafiltration membranes (3) are arranged on the sides, close to each other, of the two groups of mounting seats (503), movable magnetic blocks (505) are arranged on one side of two ends of one group of semi-arc shock absorption pads (504), and magnetic clamping grooves (506) matched with the movable magnetic blocks (505) are arranged on one side of two ends of the other group of semi-arc shock absorption pads (504);
the middle position of the top inside the premixing guide assembly is sleeved with a sleeve (16), a liquid outlet (167) which is communicated with each other is formed in the bottom of the sleeve (16), a feeding hole (166) which is communicated with each other is formed in the top of the sleeve (16), a water inlet groove (165) which is communicated with each other is formed in the top of the outer side of the sleeve (16), the water inlet groove (165) is matched with the liquid guide pipe (20), a bevel gear A (164) which is meshed with the bevel gear B (19) is arranged at the bottom, which is close to the water inlet groove (165), of the outer side of the sleeve (16), a guide crushing ring (161) and a spiral guide rod (162) are uniformly arranged on the inner side of the sleeve (16), the guide crushing ring (161) is matched with the spiral guide rod (162), the flow guide plates (163) are arranged on two sides of the outer side of the sleeve (16), and the console (8) is respectively connected with the ultrasonic generator (11) through a lead wire, The heating jacket (13), the liquid pump (15), the servo motor (18) and the water pump (21) are electrically connected.
2. The green functional factor food preparation device of claim 1, wherein: the input end of the water pump (21) is provided with a guide pipe, and the guide pipe extends to the bottom inside the water tank (10).
3. The green functional factor food preparation device of claim 1, wherein: one side that the outside of pull rod (502) is close to spring (501) is equipped with the stopper, one side that pull rod (502) kept away from each other is equipped with the pull ring, and the outside of pull ring is equipped with the protective sheath.
4. The green functional factor food preparation device of claim 1, wherein: one side that mounting bracket (1) top is close to erection column (4) is equipped with the fixed ball, the top of pushing handle (205) is equipped with the solid fixed ring of mutually supporting with the fixed ball.
5. The green functional factor food preparation device of claim 1, wherein: four corners department of storage jar (2) bottom is equipped with the universal wheel, and the outside of universal wheel is equipped with anti-skidding line.
6. The green functional factor food preparation device of claim 1, wherein: the movable magnetic block (505) and the magnetic clamping groove (506) are in opposite attraction and are mutually matched.
7. The green functional factor food preparation device of claim 1, wherein: the outside of servo motor (18) is equipped with the protective housing, and the inboard of protective housing is equipped with the amortization cotton.
8. The green functional factor food preparation device of claim 1, wherein: the drainage port (22) corresponds to the concentrated solution collecting tank (202), and the drainage port (23) corresponds to the waste solution collecting tank (201).
9. The green functional factor food preparation device of claim 1, wherein: a spray head is arranged on one side of the outer side of the liquid guide pipe (20), and the spray head is matched with the water inlet groove (165).
10. A preparation method of a green functional factor food, comprising the manufacturing equipment of the green functional factor food of any one of claims 1 to 9, and comprising the following specific steps:
firstly, when in actual use, the ultrasonic generator (11), the heating sleeve (13), the liquid pump (15), the servo motor (18) and the water pump (21) are respectively started through the console (8), the bevel gear B (19) and the bevel gear A (164) are driven to rotate in a matching way by the starting of the servo motor (18), then the bevel gear A (164) forces the sleeve (16) to rotate, at the moment, protease raw materials to be extracted are poured into the sleeve from the feed inlet (166), during the period, the water in the water tank (10) is pumped out under the starting of the water pump (21), and the water is sprayed into the water inlet tank (165) from the liquid guide pipe (20), so that the raw materials can be combined with the water to be premixed during the pouring of the raw materials from the sleeve (16), and the raw materials are further dispersed and guided under the rotating trend of the guide crushing ring (161) and the spiral guide rod (162), so that the raw materials are mixed more uniformly, simultaneously exciting active substances in the raw materials so as to facilitate the working efficiency of subsequent functional factor extraction;
secondly, when the raw materials are poured into the hydrolysis tank (14), the raw materials are heated by starting the heating sleeve (13), and the temperature is observed by utilizing the mutual matching of the temperature sensor (17) and the thermometer (7), so that the raw materials are completely dissolved and then flow into the ultrafiltration membrane (3) by starting the liquid pump (15) to carry out ultrasonic separation and extraction;
thirdly, when water flows into the ultrafiltration membrane (3), ultrasonic vibration operation is carried out through the matching of the starting of the ultrasonic generator (11) and the energy converter (12), chromatography separation is carried out on the entering water, the reaction characteristic of the functional factor is excited, so that the small molecular peptide functional factor with biological activity is prepared, after the circulation and filtration of the ultrafiltration membrane (3), the concentrated functional factor is discharged by using the drainage port (22), and the drainage of the waste water is carried out by using the drainage port (23), so that the extraction work of the small molecular peptide functional factor in the protease is completed;
fourthly, when the ultrasonic generator (11) generates ultrasonic vibration in the ultrafiltration membrane (3), the vibration generated by the ultrafiltration membrane (3) is absorbed and relieved by the attaching and clamping of the mounting seat (503) and the semi-arc-shaped shock absorption pad (504), and meanwhile, the fixing effect of the attaching of the semi-arc-shaped shock absorption pad (504) is further improved by utilizing the elastic connection of the spring (501) and the magnetic attraction of the movable magnetic block (505) and the magnetic clamping groove (506), the firmness of parts is increased, and the stability of the device during working is improved;
fifthly, when the functional factors and the waste liquid are discharged, the functional factors are received through the concentrated liquid collecting tank (202), the waste liquid collecting tank (201) is used for receiving the waste liquid, the received waste liquid can be drained selectively through the water valve (203), and substances contained in the liquid are blocked by the aid of installation and matching of the filter net bag (204), so that subsequent recycling and reutilization are facilitated, and subsequent carrying and cleaning work of operators is facilitated.
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