CN102849865A - Method for cyclic utilization of soybean product processing waste water and energy-saving apparatus - Google Patents
Method for cyclic utilization of soybean product processing waste water and energy-saving apparatus Download PDFInfo
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- CN102849865A CN102849865A CN2012103479061A CN201210347906A CN102849865A CN 102849865 A CN102849865 A CN 102849865A CN 2012103479061 A CN2012103479061 A CN 2012103479061A CN 201210347906 A CN201210347906 A CN 201210347906A CN 102849865 A CN102849865 A CN 102849865A
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Abstract
The invention relates to a method and apparatus, and particularly relates to a method for cyclic utilization of soybean product processing waste water and an energy-saving apparatus. The invention is characterized in that the apparatus is a filtering tank (1), wherein one end of the filtering tank (1) is provided with a water inlet (2), and the other end is provided with a water outlet (7); the water inlet (2) is connected with a water drain pipe of a soybean processing apparatus; the water outlet (7) is communicated with a water purifying pool through a water pipe; three detachable filtering layers (3) are arranged in the filtering tank (1); the upper end in the filtering tank (1) is provided with a medical stone filtering layer (4); the middle part of the filtering tank (1) is provided with an activated carbon filtering layer (5); and the bottom part of the filtering tank (1) is provided with a volcanic ash/quartz sand mixed filtering layer (6). The invention has the following beneficial effects: the waste water from the production of soybean products is purified and recycled, thereby achieving the advantages of water saving, energy saving, pollution reduction and environment protection; most of nutrition and health care substances contained in the waste water from the production of soybean products can be filtered out; and the filtering device is convenient in material selection and low in cost, and has remarkable economic benefits.
Description
Technical field
The present invention relates to a kind of soya products production equipment, i.e. soya products processing waste water circulation utilization method and energy-efficient equipment.
Background technology
The soya productss such as bean curd, the skin of soya-bean milk, dried bean curd, fermented bean curd, soya-bean oil, beans sauce, grease, soybean protein, soybean oligosaccharide, soybean isoflavones need a large amount of waters in the production process.In general, the amount of water for cleaning is 10 to 20 times of soybean weight in the production, soybeans soaking, defibrination, solidify, the used soaking bean water of the operation such as squeezing, separation, precipitation and yellow seriflux total amount are soybean weight 5.5 to 7 times, wherein the quantity discharged of yellow seriflux is 4 to 5 times of soybean charging capacity, be that every processing 100kg soybean is discharged the 0.4t yellow seriflux approximately, add the waste water of the every production of water for cleaning 100kg soybean prod 1.4 to 2.4t.At present, except a small amount of water for cleaning can reuse, most waters all were disposable waters, disposable discharging after using.Studies show that contain albumen, stachyose, raffinose, sucrose, wood sugar, glucose, fructose, soybean isoflavones, inorganic salt and trace element etc. in the above-mentioned waste water, content accounts for more than 16% of raw material, directly discharging is contaminate environment, has wasted again resource.In recent years water technology development is very fast, and particularly membrane technique carries out the soya products factory effluent and filters and obtained good effect., above-mentioned advanced person's technology and equipment involves great expense, and operating cost is very high, and most of bean product enterprise is difficult to use aborning.
Summary of the invention
The purpose of this invention is to provide a kind of processing waste water that can reuse soya products, reduce water displacement, reduce and pollute, and can reclaim the method for the benefit materials in the waste water, and convenient operation, energy-efficient equipment with low cost.
Above-mentioned purpose is realized by following scheme: the method that the recycle of a kind of soya products processing waste water is provided: be characterized in: said waste water is by the filtration of medical stone, gac and volcanic ash, quartz sand, obtains contained dry-matter in the clean water that can reuse and the waste water.
The energy-efficient equipment of a kind of soya products processing waste water recycle, be characterized in: this equipment is a kind of hay tank, hay tank one end has water-in, the other end is provided with water outlet, the water shoot of water-in and soyabean processing equipment joins, water outlet communicates with water purifying tank by water pipe, be provided with three removable filter layers in the hay tank, following 1/5 place, upper end is provided with the Medical stone filtering layer in the hay tank, following 2/5 place, upper end is provided with activated carbon filter layer in the hay tank, and the hay tank bottom is provided with the quartzy sand hybrid filtering of volcanic ash layer.
The both sides of the quartzy sand hybrid filtering of said Medical stone filtering layer, activated carbon filter layer and volcanic ash layer are equipped with framework, and wire netting and cotton yarn layer are installed above the framework, are linked to each other by adjusting screw and nut between two body side frames.
Said Medical stone filtering layer is that the thickness that the medical stone granule: by particle diameter 0.5-2mm consists of is the filtering layer of 100-500mm.
Said activated carbon filter layer is to be the filtering layer of 100-500mm by the thickness that 100-120 order activity charcoal powder consists of.
The quartzy sand hybrid filtering of said volcanic ash layer, volcanic ash particle diameter 0.5---2mm, quartz sand particle size 0.5mm, volcanic ash: quartz sand=1: 1.5-2, volcanic ash, quartz sand mixing thickness are 100-500mm.
The invention has the beneficial effects as follows: can purify the soya products factory effluent; save water and energy, reduce pollution, protection of the environment, and the most of nutritive health-care material that contains in the energy leaching soya products factory effluent, filtration unit is drawn materials conveniently; with low cost, economic benefit is very remarkable.
Description of drawings
Fig. 1 is the front view of a kind of embodiment;
Fig. 2 is the enlarged front view of the parts filtering layer of the first embodiment;
Fig. 3 is the amplification plan view of the parts filtering layer of the first embodiment;
Fig. 4 is the working state schematic representation of the first embodiment;
Fig. 5 is the front view of the second embodiment.
Among the figure as seen: hay tank 1, water-in 2, filtering layer 3, Medical stone filtering layer 4, activated carbon filter layer 5, the quartzy sand hybrid filtering of volcanic ash layer 6, water outlet 7, fixed block 8, framework 9, wire netting 10, cotton yarn layer 11, adjusting screw 12, soyabean processing equipment 13, water purifying tank 14, suction pipe 15.
Embodiment
The total design of the present invention is the filtration of soya products processing waste water by medical stone, gac and volcanic ash, quartz sand, obtains contained dry-matter in the clean water that can reuse and the waste water.The below introduces two embodiment around this design.
The first embodiment: a kind of hay tank 1 as shown in Figure 1, tank body is high more than 3 meters, and internal diameter is more than 1 meter, and the upper end is provided with water-in 2, and the lower end is provided with water outlet 7, is provided with three filtering layers 3 in the tank.Following 1/5 place, upper end is provided with Medical stone filtering layer 4 in the tank, and following 2/5 place, upper end is provided with activated carbon filter layer 5 in the tank, is provided with the quartzy sand hybrid filtering of volcanic ash layer 6 at the bottom of the tank.In conjunction with Fig. 2 Fig. 3 as seen, all there are framework 9 and wire netting 10 and a plurality of cotton yarn layer 11 in each filtering layer 3 both sides, and granule filter material is included in the inside.Wire netting 10 preferably adopts the copper gauze that is difficult for corrosion.The medical stone particle diameter 0.5-2mm of Medical stone filtering layer, thickness is between the 100-500mm.Activated carbon filter layer 5 in-built 100-120 purpose activity charcoal powders, thickness is 100-500mm.The volcanic ash particle diameter 0.5-2mm of the quartzy sand hybrid filtering of volcanic ash layer 6, quartz sand particle size 0.2-0.5mm, volcanic ash: quartz sand=1: 1.5-2, filtering layer thickness are 100-500mm.The external diameter of each filtering layer 3 and tank body internal diameter match, and the below is supported by the fixed block 8 on the tank skin, thereby all is demountable parts.
The use-pattern of this hay tank 1 is joined the water-in 2 of hay tank 1 and the water port of soyabean processing equipment 13 as shown in Figure 4, and water outlet 7 and the water purifying tank 14 of hay tank 1 join.Water purifying tank 14 communicates by the feed-water end of water pipe with soyabean processing equipment 13, can consist of a closed loop.During work, the waste water that soya-bean products processing equipment is discharged enters hay tank 1, by Medical stone filtering layer 4, the medical stone granule: here is a kind of to biological nontoxic, harmless and have certain bioactive complex ore, has stronger adsorption, formed aperture is about below 200 microns between the medical stone granule:, can adsorb pigment and salt in the waste water.The waste water that filters is during by activated carbon filter layer 5, and the effect of charcoal absorption yellow seriflux pigment is stronger, but the effect of absorption salt is less than medical stone, and the two has the effect that complements each other, and can reach the effect of decolouring desalination.Then enter the quartzy sand hybrid filtering of volcanic ash layer 6, quartz sand has good porosity, and the volcanic ash particle surface is with positive charge, and is anticorrosive, has inertia, do not participate in reaction in environment, do not affect the character of medium.In actual production, by simulated experiment and detection, adjust the parameters such as filtering layer grain diameter, filtering layer thickness, can reach or near the level of membrane filtration, can hold back the materials such as albumen in the waste water, stachyose, raffinose, sucrose, wood sugar, glucose, fructose.
Above-mentioned hay tank should be equipped with more than three, uses in turn, respectively cleaning.Stay filtering layer 3 the insides and top material for the ease of obtaining, hay tank 1 can be made the as shown in the figure tank body of multistage docking, and the timing fractionation can be taken off filtering layer 3 and be cleared up.Can take out the filtrate of filtering layer respectively during cleaning and clean, contained material mainly is pigment and impurity in the first layer, the second layer filtrate, most of functional substance three-layer filter and above the space in, again by repeating the series of processes such as desalination, protein isolate, spraying drying, can obtain albumen and carbohydrate to the crude product of gained.Filtrate can reuse after cleaning, and cost is extremely low.Filtered water detects and reaches reusable standard, can reuse.Resulting dry-matter can be used as nutritious prod and healthcare products raw material, sells to specialized factory and processes separately by sub-electing.
Since 2010, carried out many experiments, the below only exemplifies two parts of experimental datas:
Leaching amount (unit: mg/L) in the yellow seriflux during table 1, bean product are produced
Soybean isoflavones | Solids | Crude protein | Total reducing sugar | Soyasaponin | Phytic acid |
67 | 16500 | 3900 | 10800 | 132 | 17 |
The leaching amount of whey-protein and sugar in table 2, the dregs of beans processing waste water
The second embodiment: as shown in Figure 5, be provided with a branched pipette 15 above each filtering layer 3 of hay tank 1, valve and sucking pump are housed above the suction pipe 15, can start at any time and outwards collect the material that filtering layer 3 is piled up above, can also close water-in 2, make the water pump counter-rotating of water outlet 7, inwardly squeeze into water purification, discharge by suction pipe 15 again, can clean respectively each filtering layer 3, like this, need not split tank body and just can clear up, operate very simple.
Claims (6)
1. the method for soya products processing waste water recycle: it is characterized in that: said waste water is by the filtration of medical stone, gac and volcanic ash, quartz sand, obtains contained dry-matter in the clean water that can reuse and the waste water.
2. the energy-efficient equipment of soya products processing waste water recycle, it is characterized in that: this equipment is a kind of hay tank (1), hay tank (1) one end has water-in (2), the other end is provided with water outlet (7), water-in (2) joins with the water shoot of soyabean processing equipment, water outlet (7) communicates with water purifying tank by water pipe, be provided with three removable filter layers (3) in the hay tank (1), hay tank (1) internal upper part is provided with Medical stone filtering layer (4), the middle part is provided with activated carbon filter layer (5) in the hay tank (1), and hay tank (1) bottom is provided with the quartzy sand hybrid filtering layer (6) of volcanic ash.
3. soya products processing waste water recycle energy-efficient equipment according to claim 2, it is characterized in that: said Medical stone filtering layer (4) is located at following 1/5 place, upper end in the hay tank (1), activated carbon filter layer (5) is located at following 2/5 place, upper end in the hay tank (1), the quartzy sand hybrid filtering layer of volcanic ash (6) is located at the hay tank bottom, the both sides of above-mentioned each filtering layer are equipped with framework (9), wire netting (10) and cotton yarn layer (11) are installed above the framework (9), are linked to each other by adjusting screw (12) and nut between two body side frames (9).
4. soya products processing waste water recycle energy-efficient equipment according to claim 2 is characterized in that: said Medical stone filtering layer (4) is to be the filtering layer of 100-500mm by the thickness that particle diameter 0.5-2mm medical stone granule: consists of.
5. soya products processing waste water recycle energy-efficient equipment according to claim 2 is characterized in that: said activated carbon filter layer (5) is to be the filtering layer of 100-500mm by the thickness that 100-120 order activity charcoal powder consists of.
6. soya products processing waste water recycle energy-efficient equipment according to claim 2, it is characterized in that: the quartzy sand hybrid filtering layer (6) of said volcanic ash, volcanic ash particle diameter 0.5-2mm, quartz sand particle size 0.5mm, volcanic ash: quartz sand=1: 1.5-2, the quartzy sand mixing of volcanic ash thickness is 100--500mm.
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CN103395900A (en) * | 2013-07-02 | 2013-11-20 | 苏州科博思流体科技有限公司 | Industrial sewage treatment plant |
CN104649362A (en) * | 2015-03-20 | 2015-05-27 | 李常明 | Conveniently-disassembled/assembled sewage filtering device and using method thereof |
CN104649393A (en) * | 2015-03-20 | 2015-05-27 | 毛建锋 | Sewage treatment equipment with sealing sleeve and using method thereof |
CN104671327A (en) * | 2015-03-20 | 2015-06-03 | 王晓耀 | Sewage filtering device with hydraulic telescopic device and use method of sewage filtering device |
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Cited By (21)
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CN104743622A (en) * | 2015-03-20 | 2015-07-01 | 汪涛 | Waste water treatment device with restoring spring and use method of waste water treatment device with restoring spring |
CN104649393A (en) * | 2015-03-20 | 2015-05-27 | 毛建锋 | Sewage treatment equipment with sealing sleeve and using method thereof |
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