CN112244397A - Production method of four-side stretch anti-flaming lining cloth - Google Patents

Production method of four-side stretch anti-flaming lining cloth Download PDF

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Publication number
CN112244397A
CN112244397A CN201910659266.XA CN201910659266A CN112244397A CN 112244397 A CN112244397 A CN 112244397A CN 201910659266 A CN201910659266 A CN 201910659266A CN 112244397 A CN112244397 A CN 112244397A
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Prior art keywords
lining cloth
roller
flaming
cloth
temperature
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CN201910659266.XA
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Chinese (zh)
Inventor
沈荣
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Huzhou Zilang Lining Cloth Co ltd
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Huzhou Zilang Lining Cloth Co ltd
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Priority to CN201910659266.XA priority Critical patent/CN112244397A/en
Publication of CN112244397A publication Critical patent/CN112244397A/en
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    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D31/00Materials specially adapted for outerwear
    • A41D31/04Materials specially adapted for outerwear characterised by special function or use
    • A41D31/18Elastic
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D31/00Materials specially adapted for outerwear
    • A41D31/04Materials specially adapted for outerwear characterised by special function or use
    • A41D31/08Heat resistant; Fire retardant
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D31/00Materials specially adapted for outerwear
    • A41D31/04Materials specially adapted for outerwear characterised by special function or use
    • A41D31/14Air permeable, i.e. capable of being penetrated by gases
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02JFINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
    • D02J11/00Combinations, not covered by any one of the preceding groups, of processes provided for in such groups; Plant for carrying-out such combinations of processes
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B1/00Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/14Other fabrics or articles characterised primarily by the use of particular thread materials
    • D04B1/18Other fabrics or articles characterised primarily by the use of particular thread materials elastic threads
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B21/00Successive treatments of textile materials by liquids, gases or vapours
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D2500/00Materials for garments
    • A41D2500/10Knitted
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D2500/00Materials for garments
    • A41D2500/50Synthetic resins or rubbers
    • A41D2500/54Synthetic resins or rubbers in coated form

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The invention discloses a production method of four-side elastic anti-flaming lining cloth, which comprises the following steps: sequentially passing the POY through a filament cutter, a roller, a hot box, a cooling plate, a false twister, a second roller, a second hot box, a netlike device, a black roller, a third roller, an oil wheel and a winder; placing the DTY on a creel, and then stably conveying the filaments to a yarn conveyor; feeding the lining cloth into a steam furnace for preshrinking; padding the lining cloth by using an anti-flame liquid; the lining cloth is transferred by using an engraving roll, and the hot melt adhesive powder is uniformly transferred on the surface of the fabric cloth in a dotted manner. The invention has the beneficial effect that the lining cloth obtained by production has better flame retardant property.

Description

Production method of four-side stretch anti-flaming lining cloth
Technical Field
The invention relates to a production method of four-side elastic anti-flaming lining cloth, which is mainly applied to the technical field of lining cloth production.
Background
The lining cloth is a special clothing accessory which is used for the inner layer of clothing to play the roles of reinforcement, stiffness, smoothness and the like and is bonded (or not bonded) with the fabric, wherein woven fabrics, knitted fabrics and non-woven fabrics are used as base cloth, a thermoplastic high molecular compound is (or is not) adopted, and special finishing processing is carried out by special machinery. Textile garment materials are becoming more diversified and specialized, and various garment materials and after-finishing processing are in the process of production. A large number of functional fabrics emerge, the markets of elastic fabrics and sports fabrics are more diversified, various functions are more and more prominent, but the development of the garment interlining is lagged, and the requirements of matching the fabrics cannot be met.
Disclosure of Invention
The invention aims to solve the technical problem of providing a production method of four-side elastic anti-flaming lining cloth, and the lining cloth obtained by production has better anti-flaming performance.
The invention is realized by the following technical scheme.
A production method of four-side elastic anti-flaming lining cloth comprises the following steps:
(1) sequentially passing the POY through a filament cutter, a roller, a hot box, a cooling plate, a false twister, a second roller, a second hot box, a netlike device, a black roller, a third roller, an oil wheel and a winder, controlling the conveying speed to be 700 m/min, the drafting ratio of the roller to be 1.5-1.7, the underfeeding ratio of the roller to be 90-100, the underfeeding ratio of the black roller to be 90-100, the D/Y ratio of the false twister to be 1.6-1.7 and the rotating speed of the oil wheel to be 1.5-2.5 r/min, and preparing and obtaining DTY;
(2) placing the DTY on a creel, then stably feeding the yarns to a yarn feeder, actively feeding the yarns through a transmission system, uniformly feeding the yarns to a needle opening to obtain lining cloth, automatically stopping when the yarns are broken, feeding the lining cloth into a cloth rolling machine for traction, and adjusting the width of a door to ensure that the cloth surface is smooth;
(3) feeding the lining cloth into a steam furnace for pre-shrinking, wherein the conveying speed is 50-60 m/min, the pressure of a compression roller is 1.5-2.5 kg, and the temperature is 180-200 ℃;
(4) padding the lining cloth by using an anti-flame retardant liquid, wherein the liquid carrying rate is 70-80%, drying at the temperature of 100-;
(5) transferring the lining cloth by using an engraving roll, uniformly transferring the hot melt adhesive powder on the surface of the fabric cloth in a dot shape, wherein the coating amount is 8-10 g/square meter, the processing speed is 18-20 m/min, the temperature of a main roll is 200-.
Further, (1) the temperature of a hot box is 160-170 ℃.
Further, (1) the temperature of the second hot box is 160-180 ℃.
Further, (3) the overfeed rate of the steam oven is 28-35.
Further, (3) the overfeed rate of the main brush of the steam oven is 10-20.
Further, (4) the flame-retardant liquid is TPU halogen-free flame retardant.
Further, (4) the preparation process of the flame-retardant liquid: adding a small amount of water, adding the required amount of flame retardant, fully stirring for dissolving, adjusting the pH value to 6-6.5 by using alkali, and diluting to a specified amount by using water, wherein the content of the flame retardant is 60-150 g/L.
Further, (5) the type of the hot melt adhesive powder is any one of polyethylene, polyamide, polyester, polyurethane, EVA, EVAL.
The invention has the beneficial effects that:
breaks through the production and the use of the common adhesive lining cloth, and has the application range: the adhesive is mainly applied to various fabrics and the like, greatly improves the adhesive capacity and improves the flatness of the clothes at the adhesive part and the sewing part. Compared with the common lining cloth, the lining cloth with stable super form has strong adhesive force and super flatness; the lining cloth has strong air permeability, good rebound resilience, good follow-up property and soft hand feeling, particularly the clothes can still keep extremely high flatness after being washed and have excellent ironing-free performance, thereby meeting the requirements of diversity of the clothes performance and the requirements of production process and technical innovation of the current clothes.
Detailed Description
The present invention will be described in further detail with reference to examples.
Example 1:
a production method of four-side elastic anti-flaming lining cloth comprises the following steps:
(1) sequentially passing POY through a filament cutter, a roller, a hot box, a cooling plate, a false twister, a second roller, a second hot box, a netlike device, a black stick, a third roller, an oil wheel and a winder, controlling the conveying speed to be 600 m/min, the drafting ratio of the roller to be 1.574, the underfeeding ratio of the roller to be 92.63, the underfeeding ratio of the black roller to be 93.52, the D/Y ratio of the false twister to be 1.612, the rotating speed of the oil wheel to be 2.0 r/min, the temperature of the hot box to be 165 ℃ and the temperature of the hot box to be 170 ℃ to prepare DTY;
(2) placing the DTY on a creel, then stably feeding the yarns to a yarn feeder, actively feeding the yarns through a transmission system, uniformly feeding the yarns to a needle opening to obtain lining cloth, automatically stopping when the yarns are broken, feeding the lining cloth into a cloth rolling machine for traction, and adjusting the width of a door to ensure that the cloth surface is smooth;
(3) feeding the lining cloth into a steam oven for pre-shrinking, wherein the conveying speed is 54 m/min, the pressure of a compression roller is 2.0 kg, the temperature is 195 ℃, the overfeeding of the steam oven is 31, and the overfeeding of a main brush of the steam oven is 13;
the door width shows NO1-1530mm, NO2-1660mm, NO3-1680mm, NO4-1680mm, NO5-1684mm, NO6-1685mm, NO3-1689mm and NO3-1689 mm;
displaying in a drying room: 1# -130 deg.C, 2# -150 deg.C, 3# -180 deg.C, 4# -195 deg.C, 5# -195 deg.C, 6# -195 deg.C, 7# -195 deg.C, 8# -195 deg.C, 5# -200 deg.C;
the width of the fabric is the width of the fabric, and the purpose of unifying the width standard is to make the fabric surface fuller, the texture clear, the yarn fluffer at reasonable temperature and the elasticity better;
(4) padding lining cloth by using a TPU halogen-free flame retardant, drying at the temperature of 110 ℃ for 1.5 minutes at the liquid carrying rate of 73%, and then baking at the temperature of 20 ℃ for 1.5 minutes;
the preparation process of the flame-retardant liquid comprises the following steps: adding a small amount of water, adding the required amount of flame retardant, stirring thoroughly to dissolve, adjusting pH to 6-6.5 with alkali, diluting with water to specified amount, wherein the content of the flame retardant is 60-150g/L
(5) Transferring the lining cloth by using an engraving roll, uniformly transferring the polyethylene hot-melt adhesive powder on the surface of the fabric cloth in a dot shape, wherein the coating amount is 8 g/square meter, the processing speed is 18 m/min, the temperature of a main roll is 200 ℃, the water temperature of a powder roll is 40 ℃, the temperature of an oven is 170 ℃, and the hot-melt adhesive powder is adhered on the surface of the fabric base cloth.
Example 2:
a production method of four-side elastic anti-flaming lining cloth comprises the following steps:
(1) sequentially passing POY through a filament cutter, a roller, a hot box, a cooling plate, a false twister, a second roller, a second hot box, a netlike device, a black roller, a third roller, an oil wheel and a winder, controlling the conveying speed to be 600 m/min, the drafting ratio of the roller to be 1.619, the underfeeding ratio of the roller to be 93.61, the underfeeding ratio of the black roller to be 93.78, the D/Y ratio of the false twister to be 1.624, the rotating speed of the oil wheel to be 2.0 r/min, the temperature of the hot box to be 170 ℃, and the temperature of the hot box to be 175 ℃ to prepare DTY;
(2) placing the DTY on a creel, then stably feeding the yarns to a yarn feeder, actively feeding the yarns through a transmission system, uniformly feeding the yarns to a needle opening to obtain lining cloth, automatically stopping when the yarns are broken, feeding the lining cloth into a cloth rolling machine for traction, and adjusting the width of a door to ensure that the cloth surface is smooth;
(3) feeding the lining cloth into a steam oven for pre-shrinking, wherein the conveying speed is 54 m/min, the pressure of a compression roller is 2.0 kg, the temperature is 195 ℃, the overfeeding of the steam oven is 33, and the overfeeding of a main brush of the steam oven is 18;
the door width shows NO1-1530mm, NO2-1660mm, NO3-1680mm, NO4-1680mm, NO5-1684mm, NO6-1685mm, NO3-1689mm and NO3-1689 mm;
displaying in a drying room: 1# -130 deg.C, 2# -150 deg.C, 3# -180 deg.C, 4# -195 deg.C, 5# -195 deg.C, 6# -195 deg.C, 7# -195 deg.C, 8# -195 deg.C, 5# -200 deg.C;
the width of the fabric is the width of the fabric, and the purpose of unifying the width standard is to make the fabric surface fuller, the texture clear, the yarn fluffer at reasonable temperature and the elasticity better;
(4) padding lining cloth by using a TPU halogen-free flame retardant, drying at the temperature of 110 ℃ for 1.5 minutes at the liquid carrying rate of 76%, and then baking at the temperature of 20 ℃ for 1.5 minutes;
the preparation process of the flame-retardant liquid comprises the following steps: adding a small amount of water, adding a required amount of flame retardant, fully stirring for dissolving, adjusting the pH value to 6-6.5 by using alkali, and diluting to a specified amount by using water, wherein the content of the flame retardant is 60-150 g/L;
(5) transferring the lining cloth by using a carving roller, uniformly transferring the polyurethane hot-melt adhesive powder on the surface of the fabric cloth in a punctiform manner, wherein the coating amount is 8 g/square meter, the processing speed is 18 m/min, the temperature of a main roller is 200 ℃, the water temperature of a powder roller is 40 ℃, the temperature of an oven is 170 ℃, and the hot-melt adhesive powder is adhered on the surface of the fabric base cloth.
Example 3:
a production method of four-side elastic anti-flaming lining cloth comprises the following steps:
(1) sequentially passing POY through a filament cutter, a roller, a hot box, a cooling plate, a false twister, a second roller, a second hot box, a netlike device, a black roller, a third roller, an oil wheel and a winder, controlling the conveying speed to be 600 m/min, the drafting ratio of the roller to be 1.642, the underfeeding ratio of the roller to be 94.70, the underfeeding ratio of the black roller to be 96.80, the D/Y ratio of the false twister to be 1.670, the rotating speed of the oil wheel to be 2.0 r/min, the temperature of the hot box to be 170 ℃, and the temperature of the hot box to be 175 ℃ to prepare DTY;
(2) placing the DTY on a creel, then stably feeding the yarns to a yarn feeder, actively feeding the yarns through a transmission system, uniformly feeding the yarns to a needle opening to obtain lining cloth, automatically stopping when the yarns are broken, feeding the lining cloth into a cloth rolling machine for traction, and adjusting the width of a door to ensure that the cloth surface is smooth;
(3) feeding the lining cloth into a steam oven for pre-shrinking, wherein the conveying speed is 58 m/min, the pressure of a compression roller is 2.0 kg, the temperature is 195 ℃, the overfeeding of the steam oven is 31, and the overfeeding of a main brush of the steam oven is 15;
the door width shows NO1-1530mm, NO2-1660mm, NO3-1680mm, NO4-1680mm, NO5-1684mm, NO6-1685mm, NO3-1689mm and NO3-1689 mm;
displaying in a drying room: 1# -130 deg.C, 2# -150 deg.C, 3# -180 deg.C, 4# -195 deg.C, 5# -195 deg.C, 6# -195 deg.C, 7# -195 deg.C, 8# -195 deg.C, 5# -200 deg.C;
the width of the fabric is the width of the fabric, and the purpose of unifying the width standard is to make the fabric surface fuller, the texture clear, the yarn fluffer at reasonable temperature and the elasticity better;
(4) padding lining cloth by using a TPU halogen-free flame retardant, drying at the temperature of 110 ℃ for 1.5 minutes at the liquid carrying rate of 75%, and then baking at the temperature of 20 ℃ for 1.5 minutes;
the preparation process of the flame-retardant liquid comprises the following steps: adding a small amount of water, adding a required amount of flame retardant, fully stirring for dissolving, adjusting the pH value to 6-6.5 by using alkali, and diluting to a specified amount by using water, wherein the content of the flame retardant is 60-150 g/L;
(5) transferring the lining cloth by using an engraving roll, uniformly transferring the polyamide hot-melt adhesive powder on the surface of the fabric cloth in a dot shape, wherein the coating amount is 8 g/square meter, the processing speed is 18 m/min, the temperature of a main roll is 200 ℃, the water temperature of a powder roll is 40 ℃, the temperature of an oven is 170 ℃, and the hot-melt adhesive powder is adhered on the surface of the fabric base cloth.
The above embodiments are merely illustrative of the technical ideas and features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and implement the present invention, and not to limit the protection scope of the present invention. All equivalent changes and modifications made according to the spirit of the present invention should be covered within the protection scope of the present invention.

Claims (8)

1. A production method of four-side elastic anti-flaming lining cloth is characterized by comprising the following steps:
(1) sequentially passing the POY through a filament cutter, a roller, a hot box, a cooling plate, a false twister, a second roller, a second hot box, a netlike device, a black roller, a third roller, an oil wheel and a winder, controlling the conveying speed to be 700 m/min, the drafting ratio of the roller to be 1.5-1.7, the underfeeding ratio of the roller to be 90-100, the underfeeding ratio of the black roller to be 90-100, the D/Y ratio of the false twister to be 1.6-1.7 and the rotating speed of the oil wheel to be 1.5-2.5 r/min, and preparing and obtaining DTY;
(2) placing the DTY on a creel, then stably feeding the yarns to a yarn feeder, actively feeding the yarns through a transmission system, uniformly feeding the yarns to a needle opening to obtain lining cloth, automatically stopping when the yarns are broken, feeding the lining cloth into a cloth rolling machine for traction, and adjusting the width of a door to ensure that the cloth surface is smooth;
(3) feeding the lining cloth into a steam furnace for pre-shrinking, wherein the conveying speed is 50-60 m/min, the pressure of a compression roller is 1.5-2.5 kg, and the temperature is 180-200 ℃;
(4) padding the lining cloth by using an anti-flame retardant liquid, wherein the liquid carrying rate is 70-80%, drying at the temperature of 100-;
(5) transferring the lining cloth by using an engraving roll, uniformly transferring the hot melt adhesive powder on the surface of the fabric cloth in a dot shape, wherein the coating amount is 8-10 g/square meter, the processing speed is 18-20 m/min, the temperature of a main roll is 200-.
2. The method for producing four-side stretch fireproof lining cloth as claimed in claim 1, wherein the temperature of (1) a hot box is 160-170 ℃.
3. The method for producing four-side stretch anti-flaming lining cloth as claimed in claim 1, wherein the temperature of the (1) second heating box is 160-180 ℃.
4. The method for producing a four-side stretch anti-flaming lining cloth according to claim 1, wherein (3) the overfeed rate of a steam oven is 28-35.
5. The method for producing a four-side stretch anti-flaming lining cloth according to claim 1, wherein (3) the overfeed rate of a main brush of a steam oven is 10 to 20.
6. The production method of the four-side stretch anti-flaming lining cloth according to claim 1, wherein (4) the anti-flaming liquid is TPU halogen-free flame retardant.
7. The production method of the four-side elastic fireproof lining cloth according to claim 6, wherein (4) the preparation process of the fireproof liquid is as follows: adding a small amount of water, adding the required amount of flame retardant, fully stirring for dissolving, adjusting the pH value to 6-6.5 by using alkali, and diluting to a specified amount by using water, wherein the content of the flame retardant is 60-150 g/L.
8. The method for producing a four-side stretch anti-flaming lining cloth according to claim 1, wherein the type of the hot-melt adhesive powder (5) is any one of polyethylene, polyamide, polyester, polyurethane, EVA and EVAL.
CN201910659266.XA 2019-07-22 2019-07-22 Production method of four-side stretch anti-flaming lining cloth Pending CN112244397A (en)

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Application Number Priority Date Filing Date Title
CN201910659266.XA CN112244397A (en) 2019-07-22 2019-07-22 Production method of four-side stretch anti-flaming lining cloth

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Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104432788A (en) * 2014-11-10 2015-03-25 科德宝宝翎衬布(南通)有限公司 Method for producing super-form-stable lining cloth

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104432788A (en) * 2014-11-10 2015-03-25 科德宝宝翎衬布(南通)有限公司 Method for producing super-form-stable lining cloth

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
张大省等: "《超细纤维生产技术及应用》", vol. 1, 中国纺织出版社, pages: 118 - 119 *

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