CN112244397A - Production method of four-side stretch anti-flaming lining cloth - Google Patents
Production method of four-side stretch anti-flaming lining cloth Download PDFInfo
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- CN112244397A CN112244397A CN201910659266.XA CN201910659266A CN112244397A CN 112244397 A CN112244397 A CN 112244397A CN 201910659266 A CN201910659266 A CN 201910659266A CN 112244397 A CN112244397 A CN 112244397A
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- 239000004744 fabric Substances 0.000 title claims abstract description 98
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- 239000003063 flame retardant Substances 0.000 claims abstract description 23
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims abstract description 16
- 239000007788 liquid Substances 0.000 claims abstract description 15
- 239000000843 powder Substances 0.000 claims abstract description 14
- 241001589086 Bellapiscis medius Species 0.000 claims abstract description 11
- 239000004831 Hot glue Substances 0.000 claims abstract description 11
- 238000001816 cooling Methods 0.000 claims abstract description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 13
- 238000001035 drying Methods 0.000 claims description 8
- 239000003513 alkali Substances 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 5
- 239000011248 coating agent Substances 0.000 claims description 5
- 238000000576 coating method Methods 0.000 claims description 5
- 230000006835 compression Effects 0.000 claims description 5
- 238000007906 compression Methods 0.000 claims description 5
- 238000007865 diluting Methods 0.000 claims description 5
- 238000002360 preparation method Methods 0.000 claims description 5
- 238000005096 rolling process Methods 0.000 claims description 5
- 238000003756 stirring Methods 0.000 claims description 5
- DXZMANYCMVCPIM-UHFFFAOYSA-L zinc;diethylphosphinate Chemical compound [Zn+2].CCP([O-])(=O)CC.CCP([O-])(=O)CC DXZMANYCMVCPIM-UHFFFAOYSA-L 0.000 claims description 5
- 239000004952 Polyamide Substances 0.000 claims description 3
- 239000004698 Polyethylene Substances 0.000 claims description 3
- 229920002647 polyamide Polymers 0.000 claims description 3
- -1 polyethylene Polymers 0.000 claims description 3
- 229920000573 polyethylene Polymers 0.000 claims description 3
- 229920002635 polyurethane Polymers 0.000 claims description 3
- 239000004814 polyurethane Substances 0.000 claims description 3
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 claims description 2
- 229920000728 polyester Polymers 0.000 claims description 2
- 238000010438 heat treatment Methods 0.000 claims 1
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 239000000853 adhesive Substances 0.000 description 5
- 230000001070 adhesive effect Effects 0.000 description 5
- 239000002585 base Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000009958 sewing Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D31/00—Materials specially adapted for outerwear
- A41D31/04—Materials specially adapted for outerwear characterised by special function or use
- A41D31/18—Elastic
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D31/00—Materials specially adapted for outerwear
- A41D31/04—Materials specially adapted for outerwear characterised by special function or use
- A41D31/08—Heat resistant; Fire retardant
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D31/00—Materials specially adapted for outerwear
- A41D31/04—Materials specially adapted for outerwear characterised by special function or use
- A41D31/14—Air permeable, i.e. capable of being penetrated by gases
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02J—FINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
- D02J11/00—Combinations, not covered by any one of the preceding groups, of processes provided for in such groups; Plant for carrying-out such combinations of processes
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
- D04B1/18—Other fabrics or articles characterised primarily by the use of particular thread materials elastic threads
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D2500/00—Materials for garments
- A41D2500/10—Knitted
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D2500/00—Materials for garments
- A41D2500/50—Synthetic resins or rubbers
- A41D2500/54—Synthetic resins or rubbers in coated form
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a production method of four-side elastic anti-flaming lining cloth, which comprises the following steps: sequentially passing the POY through a filament cutter, a roller, a hot box, a cooling plate, a false twister, a second roller, a second hot box, a netlike device, a black roller, a third roller, an oil wheel and a winder; placing the DTY on a creel, and then stably conveying the filaments to a yarn conveyor; feeding the lining cloth into a steam furnace for preshrinking; padding the lining cloth by using an anti-flame liquid; the lining cloth is transferred by using an engraving roll, and the hot melt adhesive powder is uniformly transferred on the surface of the fabric cloth in a dotted manner. The invention has the beneficial effect that the lining cloth obtained by production has better flame retardant property.
Description
Technical Field
The invention relates to a production method of four-side elastic anti-flaming lining cloth, which is mainly applied to the technical field of lining cloth production.
Background
The lining cloth is a special clothing accessory which is used for the inner layer of clothing to play the roles of reinforcement, stiffness, smoothness and the like and is bonded (or not bonded) with the fabric, wherein woven fabrics, knitted fabrics and non-woven fabrics are used as base cloth, a thermoplastic high molecular compound is (or is not) adopted, and special finishing processing is carried out by special machinery. Textile garment materials are becoming more diversified and specialized, and various garment materials and after-finishing processing are in the process of production. A large number of functional fabrics emerge, the markets of elastic fabrics and sports fabrics are more diversified, various functions are more and more prominent, but the development of the garment interlining is lagged, and the requirements of matching the fabrics cannot be met.
Disclosure of Invention
The invention aims to solve the technical problem of providing a production method of four-side elastic anti-flaming lining cloth, and the lining cloth obtained by production has better anti-flaming performance.
The invention is realized by the following technical scheme.
A production method of four-side elastic anti-flaming lining cloth comprises the following steps:
(1) sequentially passing the POY through a filament cutter, a roller, a hot box, a cooling plate, a false twister, a second roller, a second hot box, a netlike device, a black roller, a third roller, an oil wheel and a winder, controlling the conveying speed to be 700 m/min, the drafting ratio of the roller to be 1.5-1.7, the underfeeding ratio of the roller to be 90-100, the underfeeding ratio of the black roller to be 90-100, the D/Y ratio of the false twister to be 1.6-1.7 and the rotating speed of the oil wheel to be 1.5-2.5 r/min, and preparing and obtaining DTY;
(2) placing the DTY on a creel, then stably feeding the yarns to a yarn feeder, actively feeding the yarns through a transmission system, uniformly feeding the yarns to a needle opening to obtain lining cloth, automatically stopping when the yarns are broken, feeding the lining cloth into a cloth rolling machine for traction, and adjusting the width of a door to ensure that the cloth surface is smooth;
(3) feeding the lining cloth into a steam furnace for pre-shrinking, wherein the conveying speed is 50-60 m/min, the pressure of a compression roller is 1.5-2.5 kg, and the temperature is 180-200 ℃;
(4) padding the lining cloth by using an anti-flame retardant liquid, wherein the liquid carrying rate is 70-80%, drying at the temperature of 100-;
(5) transferring the lining cloth by using an engraving roll, uniformly transferring the hot melt adhesive powder on the surface of the fabric cloth in a dot shape, wherein the coating amount is 8-10 g/square meter, the processing speed is 18-20 m/min, the temperature of a main roll is 200-.
Further, (1) the temperature of a hot box is 160-170 ℃.
Further, (1) the temperature of the second hot box is 160-180 ℃.
Further, (3) the overfeed rate of the steam oven is 28-35.
Further, (3) the overfeed rate of the main brush of the steam oven is 10-20.
Further, (4) the flame-retardant liquid is TPU halogen-free flame retardant.
Further, (4) the preparation process of the flame-retardant liquid: adding a small amount of water, adding the required amount of flame retardant, fully stirring for dissolving, adjusting the pH value to 6-6.5 by using alkali, and diluting to a specified amount by using water, wherein the content of the flame retardant is 60-150 g/L.
Further, (5) the type of the hot melt adhesive powder is any one of polyethylene, polyamide, polyester, polyurethane, EVA, EVAL.
The invention has the beneficial effects that:
breaks through the production and the use of the common adhesive lining cloth, and has the application range: the adhesive is mainly applied to various fabrics and the like, greatly improves the adhesive capacity and improves the flatness of the clothes at the adhesive part and the sewing part. Compared with the common lining cloth, the lining cloth with stable super form has strong adhesive force and super flatness; the lining cloth has strong air permeability, good rebound resilience, good follow-up property and soft hand feeling, particularly the clothes can still keep extremely high flatness after being washed and have excellent ironing-free performance, thereby meeting the requirements of diversity of the clothes performance and the requirements of production process and technical innovation of the current clothes.
Detailed Description
The present invention will be described in further detail with reference to examples.
Example 1:
a production method of four-side elastic anti-flaming lining cloth comprises the following steps:
(1) sequentially passing POY through a filament cutter, a roller, a hot box, a cooling plate, a false twister, a second roller, a second hot box, a netlike device, a black stick, a third roller, an oil wheel and a winder, controlling the conveying speed to be 600 m/min, the drafting ratio of the roller to be 1.574, the underfeeding ratio of the roller to be 92.63, the underfeeding ratio of the black roller to be 93.52, the D/Y ratio of the false twister to be 1.612, the rotating speed of the oil wheel to be 2.0 r/min, the temperature of the hot box to be 165 ℃ and the temperature of the hot box to be 170 ℃ to prepare DTY;
(2) placing the DTY on a creel, then stably feeding the yarns to a yarn feeder, actively feeding the yarns through a transmission system, uniformly feeding the yarns to a needle opening to obtain lining cloth, automatically stopping when the yarns are broken, feeding the lining cloth into a cloth rolling machine for traction, and adjusting the width of a door to ensure that the cloth surface is smooth;
(3) feeding the lining cloth into a steam oven for pre-shrinking, wherein the conveying speed is 54 m/min, the pressure of a compression roller is 2.0 kg, the temperature is 195 ℃, the overfeeding of the steam oven is 31, and the overfeeding of a main brush of the steam oven is 13;
the door width shows NO1-1530mm, NO2-1660mm, NO3-1680mm, NO4-1680mm, NO5-1684mm, NO6-1685mm, NO3-1689mm and NO3-1689 mm;
displaying in a drying room: 1# -130 deg.C, 2# -150 deg.C, 3# -180 deg.C, 4# -195 deg.C, 5# -195 deg.C, 6# -195 deg.C, 7# -195 deg.C, 8# -195 deg.C, 5# -200 deg.C;
the width of the fabric is the width of the fabric, and the purpose of unifying the width standard is to make the fabric surface fuller, the texture clear, the yarn fluffer at reasonable temperature and the elasticity better;
(4) padding lining cloth by using a TPU halogen-free flame retardant, drying at the temperature of 110 ℃ for 1.5 minutes at the liquid carrying rate of 73%, and then baking at the temperature of 20 ℃ for 1.5 minutes;
the preparation process of the flame-retardant liquid comprises the following steps: adding a small amount of water, adding the required amount of flame retardant, stirring thoroughly to dissolve, adjusting pH to 6-6.5 with alkali, diluting with water to specified amount, wherein the content of the flame retardant is 60-150g/L
(5) Transferring the lining cloth by using an engraving roll, uniformly transferring the polyethylene hot-melt adhesive powder on the surface of the fabric cloth in a dot shape, wherein the coating amount is 8 g/square meter, the processing speed is 18 m/min, the temperature of a main roll is 200 ℃, the water temperature of a powder roll is 40 ℃, the temperature of an oven is 170 ℃, and the hot-melt adhesive powder is adhered on the surface of the fabric base cloth.
Example 2:
a production method of four-side elastic anti-flaming lining cloth comprises the following steps:
(1) sequentially passing POY through a filament cutter, a roller, a hot box, a cooling plate, a false twister, a second roller, a second hot box, a netlike device, a black roller, a third roller, an oil wheel and a winder, controlling the conveying speed to be 600 m/min, the drafting ratio of the roller to be 1.619, the underfeeding ratio of the roller to be 93.61, the underfeeding ratio of the black roller to be 93.78, the D/Y ratio of the false twister to be 1.624, the rotating speed of the oil wheel to be 2.0 r/min, the temperature of the hot box to be 170 ℃, and the temperature of the hot box to be 175 ℃ to prepare DTY;
(2) placing the DTY on a creel, then stably feeding the yarns to a yarn feeder, actively feeding the yarns through a transmission system, uniformly feeding the yarns to a needle opening to obtain lining cloth, automatically stopping when the yarns are broken, feeding the lining cloth into a cloth rolling machine for traction, and adjusting the width of a door to ensure that the cloth surface is smooth;
(3) feeding the lining cloth into a steam oven for pre-shrinking, wherein the conveying speed is 54 m/min, the pressure of a compression roller is 2.0 kg, the temperature is 195 ℃, the overfeeding of the steam oven is 33, and the overfeeding of a main brush of the steam oven is 18;
the door width shows NO1-1530mm, NO2-1660mm, NO3-1680mm, NO4-1680mm, NO5-1684mm, NO6-1685mm, NO3-1689mm and NO3-1689 mm;
displaying in a drying room: 1# -130 deg.C, 2# -150 deg.C, 3# -180 deg.C, 4# -195 deg.C, 5# -195 deg.C, 6# -195 deg.C, 7# -195 deg.C, 8# -195 deg.C, 5# -200 deg.C;
the width of the fabric is the width of the fabric, and the purpose of unifying the width standard is to make the fabric surface fuller, the texture clear, the yarn fluffer at reasonable temperature and the elasticity better;
(4) padding lining cloth by using a TPU halogen-free flame retardant, drying at the temperature of 110 ℃ for 1.5 minutes at the liquid carrying rate of 76%, and then baking at the temperature of 20 ℃ for 1.5 minutes;
the preparation process of the flame-retardant liquid comprises the following steps: adding a small amount of water, adding a required amount of flame retardant, fully stirring for dissolving, adjusting the pH value to 6-6.5 by using alkali, and diluting to a specified amount by using water, wherein the content of the flame retardant is 60-150 g/L;
(5) transferring the lining cloth by using a carving roller, uniformly transferring the polyurethane hot-melt adhesive powder on the surface of the fabric cloth in a punctiform manner, wherein the coating amount is 8 g/square meter, the processing speed is 18 m/min, the temperature of a main roller is 200 ℃, the water temperature of a powder roller is 40 ℃, the temperature of an oven is 170 ℃, and the hot-melt adhesive powder is adhered on the surface of the fabric base cloth.
Example 3:
a production method of four-side elastic anti-flaming lining cloth comprises the following steps:
(1) sequentially passing POY through a filament cutter, a roller, a hot box, a cooling plate, a false twister, a second roller, a second hot box, a netlike device, a black roller, a third roller, an oil wheel and a winder, controlling the conveying speed to be 600 m/min, the drafting ratio of the roller to be 1.642, the underfeeding ratio of the roller to be 94.70, the underfeeding ratio of the black roller to be 96.80, the D/Y ratio of the false twister to be 1.670, the rotating speed of the oil wheel to be 2.0 r/min, the temperature of the hot box to be 170 ℃, and the temperature of the hot box to be 175 ℃ to prepare DTY;
(2) placing the DTY on a creel, then stably feeding the yarns to a yarn feeder, actively feeding the yarns through a transmission system, uniformly feeding the yarns to a needle opening to obtain lining cloth, automatically stopping when the yarns are broken, feeding the lining cloth into a cloth rolling machine for traction, and adjusting the width of a door to ensure that the cloth surface is smooth;
(3) feeding the lining cloth into a steam oven for pre-shrinking, wherein the conveying speed is 58 m/min, the pressure of a compression roller is 2.0 kg, the temperature is 195 ℃, the overfeeding of the steam oven is 31, and the overfeeding of a main brush of the steam oven is 15;
the door width shows NO1-1530mm, NO2-1660mm, NO3-1680mm, NO4-1680mm, NO5-1684mm, NO6-1685mm, NO3-1689mm and NO3-1689 mm;
displaying in a drying room: 1# -130 deg.C, 2# -150 deg.C, 3# -180 deg.C, 4# -195 deg.C, 5# -195 deg.C, 6# -195 deg.C, 7# -195 deg.C, 8# -195 deg.C, 5# -200 deg.C;
the width of the fabric is the width of the fabric, and the purpose of unifying the width standard is to make the fabric surface fuller, the texture clear, the yarn fluffer at reasonable temperature and the elasticity better;
(4) padding lining cloth by using a TPU halogen-free flame retardant, drying at the temperature of 110 ℃ for 1.5 minutes at the liquid carrying rate of 75%, and then baking at the temperature of 20 ℃ for 1.5 minutes;
the preparation process of the flame-retardant liquid comprises the following steps: adding a small amount of water, adding a required amount of flame retardant, fully stirring for dissolving, adjusting the pH value to 6-6.5 by using alkali, and diluting to a specified amount by using water, wherein the content of the flame retardant is 60-150 g/L;
(5) transferring the lining cloth by using an engraving roll, uniformly transferring the polyamide hot-melt adhesive powder on the surface of the fabric cloth in a dot shape, wherein the coating amount is 8 g/square meter, the processing speed is 18 m/min, the temperature of a main roll is 200 ℃, the water temperature of a powder roll is 40 ℃, the temperature of an oven is 170 ℃, and the hot-melt adhesive powder is adhered on the surface of the fabric base cloth.
The above embodiments are merely illustrative of the technical ideas and features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and implement the present invention, and not to limit the protection scope of the present invention. All equivalent changes and modifications made according to the spirit of the present invention should be covered within the protection scope of the present invention.
Claims (8)
1. A production method of four-side elastic anti-flaming lining cloth is characterized by comprising the following steps:
(1) sequentially passing the POY through a filament cutter, a roller, a hot box, a cooling plate, a false twister, a second roller, a second hot box, a netlike device, a black roller, a third roller, an oil wheel and a winder, controlling the conveying speed to be 700 m/min, the drafting ratio of the roller to be 1.5-1.7, the underfeeding ratio of the roller to be 90-100, the underfeeding ratio of the black roller to be 90-100, the D/Y ratio of the false twister to be 1.6-1.7 and the rotating speed of the oil wheel to be 1.5-2.5 r/min, and preparing and obtaining DTY;
(2) placing the DTY on a creel, then stably feeding the yarns to a yarn feeder, actively feeding the yarns through a transmission system, uniformly feeding the yarns to a needle opening to obtain lining cloth, automatically stopping when the yarns are broken, feeding the lining cloth into a cloth rolling machine for traction, and adjusting the width of a door to ensure that the cloth surface is smooth;
(3) feeding the lining cloth into a steam furnace for pre-shrinking, wherein the conveying speed is 50-60 m/min, the pressure of a compression roller is 1.5-2.5 kg, and the temperature is 180-200 ℃;
(4) padding the lining cloth by using an anti-flame retardant liquid, wherein the liquid carrying rate is 70-80%, drying at the temperature of 100-;
(5) transferring the lining cloth by using an engraving roll, uniformly transferring the hot melt adhesive powder on the surface of the fabric cloth in a dot shape, wherein the coating amount is 8-10 g/square meter, the processing speed is 18-20 m/min, the temperature of a main roll is 200-.
2. The method for producing four-side stretch fireproof lining cloth as claimed in claim 1, wherein the temperature of (1) a hot box is 160-170 ℃.
3. The method for producing four-side stretch anti-flaming lining cloth as claimed in claim 1, wherein the temperature of the (1) second heating box is 160-180 ℃.
4. The method for producing a four-side stretch anti-flaming lining cloth according to claim 1, wherein (3) the overfeed rate of a steam oven is 28-35.
5. The method for producing a four-side stretch anti-flaming lining cloth according to claim 1, wherein (3) the overfeed rate of a main brush of a steam oven is 10 to 20.
6. The production method of the four-side stretch anti-flaming lining cloth according to claim 1, wherein (4) the anti-flaming liquid is TPU halogen-free flame retardant.
7. The production method of the four-side elastic fireproof lining cloth according to claim 6, wherein (4) the preparation process of the fireproof liquid is as follows: adding a small amount of water, adding the required amount of flame retardant, fully stirring for dissolving, adjusting the pH value to 6-6.5 by using alkali, and diluting to a specified amount by using water, wherein the content of the flame retardant is 60-150 g/L.
8. The method for producing a four-side stretch anti-flaming lining cloth according to claim 1, wherein the type of the hot-melt adhesive powder (5) is any one of polyethylene, polyamide, polyester, polyurethane, EVA and EVAL.
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Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104432788A (en) * | 2014-11-10 | 2015-03-25 | 科德宝宝翎衬布(南通)有限公司 | Method for producing super-form-stable lining cloth |
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Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104432788A (en) * | 2014-11-10 | 2015-03-25 | 科德宝宝翎衬布(南通)有限公司 | Method for producing super-form-stable lining cloth |
Non-Patent Citations (1)
Title |
---|
张大省等: "《超细纤维生产技术及应用》", vol. 1, 中国纺织出版社, pages: 118 - 119 * |
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