CN112240286A - Water pump detection device - Google Patents
Water pump detection device Download PDFInfo
- Publication number
- CN112240286A CN112240286A CN202011099536.5A CN202011099536A CN112240286A CN 112240286 A CN112240286 A CN 112240286A CN 202011099536 A CN202011099536 A CN 202011099536A CN 112240286 A CN112240286 A CN 112240286A
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- China
- Prior art keywords
- water pump
- detection device
- mounting plate
- air cylinder
- fixed
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B51/00—Testing machines, pumps, or pumping installations
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B53/00—Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
- Control Of Positive-Displacement Pumps (AREA)
Abstract
The invention discloses a water pump detection device, which relates to the technical field of water pump manufacturing and comprises a conveying line, a conveying assembly, a detection device and a control box, wherein the conveying assembly is used for realizing the adsorption of a water pump on the conveying line under the control of the control box, and the water pump is finally put into a detection device for automatic detection along with the movement of the conveying assembly, the detection device can quickly detect the quality of the water pump, qualified products are placed on the conveying line again through the movement of the conveying assembly and flow into the next procedure, when the water pump is unqualified in detection, give motor drive signal, make drive unit rotate, unqualified water pump rotates rotatory proximity switch department along with drive unit, and the sucking disc loosens absorbent water pump, loses it in the guide groove, and this device can realize the automated inspection of water pump, can separate certified products and unqualified products, improves the quality and the work efficiency that the water pump detected.
Description
Technical Field
The invention relates to the technical field of water pump manufacturing, in particular to a water pump detection device.
Background
In recent years, water pump systems are widely used in industries such as industry, agriculture and building, and the safety of water pumps draws more attention from people. Therefore, the safety detection of the water pump junction box is enhanced in the production link, and the quality of the water pump is improved, which is very necessary. The terminal in the water pump terminal box takes place the short circuit phenomenon, and current detection mode is through the artifical each terminal of two pen-shape metre contacts that uses the universal meter, judges whether the terminal has or not to open a circuit, and production efficiency is extremely low, can't guarantee product quality's reliability. Therefore for solving the problem that appears among the prior art, provide a water pump detection device now to improve production efficiency, guarantee the reliability that detects.
Disclosure of Invention
The invention aims to provide a water pump detection device to solve the defects caused in the prior art.
The utility model provides a water pump detection device, includes transfer chain, conveying subassembly, detection device and control box, the transfer chain is used for carrying the water pump for marching type, and the both sides of transfer chain are equipped with support one, support two, industry camera and proximity switch, conveying unit mount is on support one for the upper and lower and rotatory of water pump transports, detection device installs on support two, and detection device includes mounting panel, pump body frock, elevating system, electric box and detection box for the performance detection of water pump, the control box is installed in one side of transfer chain, is used for controlling water pump testing process.
Preferably, the conveying assembly comprises a first mounting plate, a motor, a driving part, a rotary table, a first air cylinder, a second mounting plate, a supporting block, a second air cylinder, a guide rail, a sliding block, a fixing support and a sucking disc, the first mounting plate is fixed on the first support, the rotary table is arranged at the output end of the driving part, the driving part is driven by the motor to rotate the rotary table, the first air cylinder is fixed on the rotary table, the second mounting plate is fixedly connected with the output end of the first air cylinder, the supporting block and the guide rail are fixed on the second mounting plate, the second air cylinder is fixed on the supporting block, the sliding block is connected to the guide rail in a sliding manner, the output end of the second air cylinder is fixedly connected with the top of the sliding block.
Preferably, the driving part comprises a driving shaft, an output shaft, a driving pulley, a driven pulley and a belt, the driving shaft is fastened and connected with the driving pulley, one end of the driving shaft is rotatably connected to the first mounting plate and connected with the output end of the motor, the output shaft is fastened and connected with the driven pulley, the output shaft is fixed to the first mounting plate, the rotary worktable is fixedly mounted at the upper end of the driven pulley, and the driving pulley is connected with the driven pulley through the belt.
Preferably, the lifting mechanism comprises guide pillars, linear bearings, bearing mounting plates, a third cylinder, a polyurethane connecting block and a frame plate, the two guide pillars are fixedly mounted between the pump body tool and the frame plate, the two linear bearings and the bearing mounting plates are mounted on the guide pillars close to the frame plate, the polyurethane connecting block penetrates through the output end of the third cylinder and is in contact with the detection box, and the third cylinder is mounted on the frame plate.
Preferably, two electric boxes are installed on the frame plate, the detection box is installed at the output end of the third cylinder, and the detection box comprises a shell and a probe group.
Preferably, the pump body tool is provided with a groove matched with the water pump shell, and the pump body tool is installed on the installation plate.
Preferably, the probe set comprises three probes, and the three probes are respectively matched with three wire grooves of the water pump.
Preferably, a guide chute is arranged on one side of the conveying line, which is close to the proximity switch.
Preferably, the guide rail is fixed in the vertical direction of the second mounting plate.
Preferably, a control module is arranged in the control box, and the whole module is controlled by a single chip microcomputer.
The invention has the advantages that: under the control of control box, utilize the conveying subassembly to realize the absorption of the water pump on the conveyer line, and finally put into detection device with the water pump along with the motion of conveying subassembly and carry out automated inspection, but detection device short-term test water pump's quality, the qualified products flow into next procedure on placing the conveyer line once more through the motion of conveying subassembly, when the water pump detects nonconforming, give motor drive signal, make the driver part rotate, nonconforming water pump rotates along with the driver part and rotates to proximity switch department, the sucking disc loosens absorbent water pump, lose it to the guide chute in, this device can realize the automated inspection of water pump, can part qualified products and nonconforming products, improve the quality and the work efficiency that the water pump detected.
Drawings
Fig. 1 is a schematic structural diagram of a water pump detection device according to the present invention.
Fig. 2 is a schematic structural diagram of a conveying assembly of a water pump detection device according to the present invention.
Fig. 3 is a schematic structural diagram of a detection device of a water pump detection device according to the present invention.
Wherein: 1-conveying line, 2-conveying assembly, 3-detecting device, 4-control box, 5-bracket one, 6-bracket two, 7-industrial camera, 8-proximity switch, 9-mounting plate, 10-pump body tool, 11-lifting mechanism, 12-electric box, 13-detecting box, 14-first mounting plate, 15-motor, 16-driving part, 17-rotary worktable, 18-first cylinder, 19-second mounting plate, 20-supporting block, 21-second cylinder, 22-guide rail, 23-slide block, 24-fixed bracket, 25-suction cup, 26-driving shaft, 27-output shaft, 28-driving pulley, 29-driven pulley, 30-belt, 31-guide pillar, 32-linear bearing, 33-bearing mounting plate, 34-third cylinder, 35-polyurethane connecting block, 36-frame plate, 37-shell, 38-probe group and 39-guide chute.
Detailed Description
The present invention is further illustrated by the following figures and examples, which include, but are not limited to, the following examples.
As shown in fig. 1 to 3, a water pump detection device includes a conveying line 1, a conveying assembly 2, a detection device 3 and a control box 4, wherein the conveying line 1 is used for conveying a water pump in a stepping manner, a first support 5, a second support 6, an industrial camera 7 and a proximity switch 8 are arranged on two sides of the conveying line 1, the conveying assembly 2 is installed on the first support 5 and used for conveying the water pump up and down and in a rotating manner, the detection device 3 is installed on the second support 6, the detection device 3 includes an installation plate 9, a pump body tool 10, a lifting mechanism 11, an electrical box 12 and a detection box 13 and used for detecting the performance of the water pump, and the control box 4 is installed on one side of the conveying line 1 and used for controlling the detection process of the.
In this embodiment, the conveying assembly 2 includes a first mounting plate 14, a motor 15, a driving part 16, a rotating table 17, a first cylinder 18, a second mounting plate 19, a supporting block 20, a second cylinder 21, a guide rail 22, a slider 23, a fixing bracket 24 and a suction cup 25, the first mounting plate 14 is fixed to the first bracket 5, the rotating table 17 is disposed at an output end of the driving part 16, the driving part 16 is driven by the motor 15 to rotate the rotating table 17, the first cylinder 18 is fixed to the rotating table 17, the second mounting plate 19 is fixedly connected to an output end of the first cylinder 18, the supporting block 20 and the guide rail 22 are fixed to the second mounting plate 19, the second cylinder 21 is fixed to the supporting block 20, the slider 23 is slidably connected to the guide rail 22, an output end of the second cylinder 21 is fixedly connected to a top of the slider 23, the fixing bracket 24 is fixed to a front side of the slider 23, the suction cup 25 is mounted on the fixed bracket 24.
In this embodiment, the driving member 16 includes a driving shaft 26, an output shaft 27, a driving pulley 28, a driven pulley 29 and a belt 30, the driving shaft 26 is tightly connected to the driving pulley 28, one end of the driving shaft 26 is rotatably connected to the first mounting plate 14 and is connected to the output end of the motor 15, the output shaft 27 is tightly connected to the driven pulley 29, the output shaft 27 is fixed to the first mounting plate 14, the upper end of the driven pulley 29 is fixedly mounted with the rotating table 17, and the belt 30 connects the driving pulley 28 to the driven pulley 29.
In this embodiment, the lifting mechanism 11 includes guide posts 31, linear bearings 32, a bearing mounting plate 33, a third cylinder 34, a polyurethane connecting block 35 and a frame plate 36, two of the guide posts 31 are fixedly mounted between the pump body fixture 10 and the frame plate 36, two of the linear bearings 32 and the bearing mounting plate 33 are mounted on the guide posts 31 near the frame plate 36, the polyurethane connecting block 35 passes through an output end of the third cylinder 34 and contacts with the detection box 13, and the third cylinder 34 is mounted on the frame plate 36, so that the detection is stable, and the detection efficiency can be improved.
In this embodiment, two of the electrical boxes 12 are mounted on the frame plate 36, the detection box 13 is mounted at the output end of the third cylinder 34, and the detection box 34 includes a housing 37 and a probe set 38.
In this embodiment, the pump body tool 10 is provided with a groove matched with a water pump shell, and the pump body tool 10 is installed on the installation plate 9, so that the stability of the posture of the water pump in the detection process is ensured.
In this embodiment, the probe set 38 includes three probes, and the three probes are respectively matched with three wire grooves of the water pump, so as to facilitate the detection of the reliability of the electrical conductivity of the water pump.
In this embodiment, a material guiding groove 39 is arranged on one side of the conveying line 1 close to the proximity switch 8 to convey the unqualified products to an unqualified area.
In the present embodiment, the guide rail 22 is fixed in the vertical direction of the second mounting plate 19.
In this embodiment, a control module is arranged in the control box 4, the whole module is controlled by a single chip microcomputer, the cost is low, and the system is stable.
The working process and principle of the invention are as follows: starting the control box 4, conveying the water pump by the conveying line 1, when the industrial camera 7 detects the characteristics of the water pump conveyed on the conveying line 1, stopping the operation of the conveying line 1, pushing the slider 23 to move downwards along the guide rail 22 by the second air cylinder 21, simultaneously moving the sucker 25 arranged on the fixed support 24 downwards along with the slider 23, sucking the water pump by the sucker 25, pulling back the slider 23 by the second air cylinder 21, pushing the second mounting plate 19 to move forwards by the first air cylinder 18, putting the water pump into the pump body tool 10 in the detection device 3, pushing the detection box 13 forwards by the third air cylinder 34, contacting the probe group 38 in the shell 37 with the wire slot in the water pump, performing line detection, pulling back the third air cylinder 34 after the detection, separating the probe group 38 in the shell 37 from the wire slot in the water pump, when the detected product is qualified, pulling back the second mounting plate 19 by the first air cylinder 18 and pushing the slider 23 downwards by the second air cylinder 21, the sucking disc 25 loosens the adsorbed water pump, the water pump returns to the conveying line 1 again, and when the industrial camera 7 detects the characteristics of the water pump again, the conveying line 1 operates to convey the qualified water pump and detect the next water pump; when the water pump detects nonconforming, control box 4 gives motor 15 input signal, and motor 15 drives, makes driver part 16 rotate, and the nonconforming water pump that adsorbs on the sucking disc 25 in the transfer module 2 rotates along with driver part 16 and rotatory to proximity switch 8 department, and sucking disc 25 loosens the adsorbed water pump, loses it in guide chute 39, and motor 15 reversal makes transfer module 2 change back to original position, and the transfer chain runs, and then detects next water pump.
The invention is well implemented in accordance with the above-described embodiments. It should be noted that, based on the above structural design, in order to solve the same technical problems, even if some insubstantial modifications or colorings are made on the present invention, the adopted technical solution is still the same as the present invention, and therefore, the technical solution should be within the protection scope of the present invention.
Claims (10)
1. The utility model provides a water pump detection device, its characterized in that, includes transfer chain (1), conveying subassembly (2), detection device (3) and control box (4), transfer chain (1) is used for carrying the water pump for marching type, and the both sides of transfer chain (1) are equipped with support (5), support two (6), industry camera (7) and proximity switch (8), install on support (5) conveying subassembly (2) for the upper and lower and rotatory transportation of water pump, detection device (3) are installed on support two (6), and detection device (3) include mounting panel (9), pump body frock (10), elevating system (11), electric box (12) and detection box (13) for the performance testing of water pump, one side at transfer chain (1) is installed in control water pump testing process in control box (4).
2. The water pump detecting device according to claim 1, wherein: the conveying assembly (2) comprises a first mounting plate (14), a motor (15), a driving part (16), a rotary workbench (17), a first air cylinder (18), a second mounting plate (19), a supporting block (20), a second air cylinder (21), a guide rail (22), a sliding block (23), a fixed support (24) and a sucking disc (25), wherein the first mounting plate (14) is fixed on a first support (5), the rotary workbench (17) is arranged at the output end of the driving part (16), the driving part (16) is driven by the motor (15) to rotate the rotary workbench (17), the first air cylinder (18) is fixed on the rotary workbench (17), the second mounting plate (19) is fixedly connected with the output end of the first air cylinder (18), the supporting block (20) and the guide rail (22) are fixed on the second mounting plate (19), and the second air cylinder (21) is fixed on the supporting block (20), the sliding block (23) is connected to the guide rail (22) in a sliding mode, the output end of the second air cylinder (21) is fixedly connected with the top of the sliding block (23), the fixing support (24) is fixed to the front side of the sliding block (23), and the sucker (25) is installed on the fixing support (24).
3. The water pump detection device according to claim 2, wherein: the driving part (16) comprises a driving shaft (26), an output shaft (27), a driving pulley (28), a driven pulley (29) and a belt (30), the driving shaft (26) is fixedly connected with the driving pulley (28), one end of the driving shaft (26) is rotatably connected to a first mounting plate (14) and is connected with the output end of a motor (15), the output shaft (27) is fixedly connected with the driven pulley (29), the output shaft (27) is fixed on the first mounting plate (14), a rotary worktable (17) is fixedly mounted at the upper end of the driven pulley (29), and the belt (30) connects the driving pulley (28) with the driven pulley (29).
4. The water pump detecting device according to claim 1, wherein: the lifting mechanism (11) comprises guide columns (31), linear bearings (32), a bearing mounting plate (33), a third air cylinder (34), a polyurethane connecting block (35) and a frame plate (36), the two guide columns (31) are fixedly mounted between the pump body tool (10) and the frame plate (36), the two linear bearings (32) and the bearing mounting plate (33) are mounted on the guide columns (31) close to the frame plate (36), the polyurethane connecting block (35) penetrates through the output end of the third air cylinder (34) and is in contact with the detection box (13), and the third air cylinder (34) is mounted on the frame plate (36).
5. The water pump detecting device according to claim 1 or 4, wherein: two electric boxes (12) are arranged on a frame plate (36), the detection box (13) is arranged at the output end of the third air cylinder (34), and the detection box (34) comprises a shell (37) and a probe group (38).
6. The water pump detection device according to claim 4, wherein: the pump body tool (10) is provided with a groove matched with a water pump shell, and the pump body tool (10) is installed on the installation plate (9).
7. The water pump detection device according to claim 5, wherein: the probe set (38) comprises three probes which are respectively matched with the three wire grooves of the water pump.
8. The water pump detecting device according to claim 1, wherein: and a guide chute (39) is arranged on one side of the conveying line (1) close to the proximity switch (8).
9. The water pump detection device according to claim 2, wherein: the guide rail (22) is fixed along the vertical direction of the second mounting plate (19).
10. The water pump detecting device according to claim 1, wherein: and a control module is arranged in the control box (4), and the whole module is controlled by a single chip microcomputer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011099536.5A CN112240286A (en) | 2020-10-14 | 2020-10-14 | Water pump detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011099536.5A CN112240286A (en) | 2020-10-14 | 2020-10-14 | Water pump detection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112240286A true CN112240286A (en) | 2021-01-19 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011099536.5A Pending CN112240286A (en) | 2020-10-14 | 2020-10-14 | Water pump detection device |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1991000765A1 (en) * | 1989-07-13 | 1991-01-24 | Taylor Jack L | Apparatus for sensing the presence of a conductive liquid in a non-conductive liquid |
| US6203281B1 (en) * | 1999-10-29 | 2001-03-20 | Richal Corporation | Submersible pump controller for differentiating fluids |
| EP2703917A1 (en) * | 2012-09-03 | 2014-03-05 | Minimax GmbH & Co KG | Electronic control cabinet for electric sprinkler pumps and method for monitoring and controlling extinguishing system components |
| CN108549015A (en) * | 2018-03-17 | 2018-09-18 | 东莞市元鹏五金电子科技有限公司 | A kind of transmitting of optoelectronic switch or reception pipe conveying detection means for correcting and method |
| CN209590195U (en) * | 2019-01-17 | 2019-11-05 | 深圳市中鉴安全生产技术咨询有限公司 | A kind of fire pump wire box detection device |
| CN210465633U (en) * | 2019-08-02 | 2020-05-05 | 甄宏彪 | Detection apparatus for 400M intercom battery performance |
| CN111679165A (en) * | 2020-07-03 | 2020-09-18 | 金华市汇丰电器有限公司 | Automatic detection device between commutator copper sheets |
-
2020
- 2020-10-14 CN CN202011099536.5A patent/CN112240286A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1991000765A1 (en) * | 1989-07-13 | 1991-01-24 | Taylor Jack L | Apparatus for sensing the presence of a conductive liquid in a non-conductive liquid |
| US6203281B1 (en) * | 1999-10-29 | 2001-03-20 | Richal Corporation | Submersible pump controller for differentiating fluids |
| EP2703917A1 (en) * | 2012-09-03 | 2014-03-05 | Minimax GmbH & Co KG | Electronic control cabinet for electric sprinkler pumps and method for monitoring and controlling extinguishing system components |
| CN108549015A (en) * | 2018-03-17 | 2018-09-18 | 东莞市元鹏五金电子科技有限公司 | A kind of transmitting of optoelectronic switch or reception pipe conveying detection means for correcting and method |
| CN209590195U (en) * | 2019-01-17 | 2019-11-05 | 深圳市中鉴安全生产技术咨询有限公司 | A kind of fire pump wire box detection device |
| CN210465633U (en) * | 2019-08-02 | 2020-05-05 | 甄宏彪 | Detection apparatus for 400M intercom battery performance |
| CN111679165A (en) * | 2020-07-03 | 2020-09-18 | 金华市汇丰电器有限公司 | Automatic detection device between commutator copper sheets |
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Application publication date: 20210119 |