CN111679165A - Automatic detection device between commutator copper sheets - Google Patents
Automatic detection device between commutator copper sheets Download PDFInfo
- Publication number
- CN111679165A CN111679165A CN202010632047.5A CN202010632047A CN111679165A CN 111679165 A CN111679165 A CN 111679165A CN 202010632047 A CN202010632047 A CN 202010632047A CN 111679165 A CN111679165 A CN 111679165A
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- China
- Prior art keywords
- commutator
- detection device
- probes
- copper sheet
- machine table
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/12—Testing dielectric strength or breakdown voltage ; Testing or monitoring effectiveness or level of insulation, e.g. of a cable or of an apparatus, for example using partial discharge measurements; Electrostatic testing
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
- G01R1/02—General constructional details
- G01R1/04—Housings; Supporting members; Arrangements of terminals
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
- G01R1/02—General constructional details
- G01R1/04—Housings; Supporting members; Arrangements of terminals
- G01R1/0408—Test fixtures or contact fields; Connectors or connecting adaptors; Test clips; Test sockets
- G01R1/0416—Connectors, terminals
Abstract
The invention provides an automatic detection device between copper sheets of a commutator, which comprises a machine table, wherein a conveying mechanism, a lifting mechanism and a detection mechanism are arranged on the machine table, the lifting mechanism is vertically opposite to a driving mechanism, the output end of the lifting mechanism penetrates through the top surface of the machine table, the detection device comprises one or two probe sets, each probe set comprises two mutually matched probes, the probes are connected with a detector through a power line, the output end of the lifting mechanism extends out of the top surface of the machine table and lifts the commutator on the machine table to a position below the driving mechanism, the driving mechanism rotates to drive the commutator to rotate, and the probes of the probe sets abut against two adjacent copper sheets of the commutator to perform insulation test between the adjacent copper sheets. The invention reduces the number of probes by rotating the commutator, simplifies the structure, drives the probes by the rotating motor, and arranges an adjustable space for the probes, so that the probes can fully contact with the copper sheet, thereby ensuring the accuracy of the detection result.
Description
Technical Field
The invention relates to an automatic detection device between copper sheets, in particular to an automatic detection device between copper sheets of a commutator.
Background
The copper sheets adjacent to the commutator copper sheet need to be insulated, so the commutator copper sheet needs to be subjected to inter-sheet detection after the manufacture, a plurality of probes are adopted in the current market for detection in contact with the copper sheets, the structure is complex, errors are easy to occur in the detection, and non-conducting results can also occur if the probes are not in contact.
Disclosure of Invention
The invention discloses an automatic detection device between copper sheets of a commutator, which solves the problems in the background technology.
In order to solve the technical problems, the invention specifically adopts the following technical scheme: automatic checkout device between commutator copper sheet, it includes the board, be equipped with the transport mechanism who is used for transporting the commutator on the board, a lifting mechanism for lifting the commutator, a detection mechanism for driving commutator pivoted actuating mechanism and being used for detecting the commutator, lifting mechanism is relative from top to bottom with the actuating mechanism position, the top surface of board is run through to lifting mechanism's output, detection device includes one or two probe groups, every probe group includes two probes of mutually supporting, the probe is connected with the detector through the power cord, lifting mechanism's output stretches out the board top surface and with commutator lifting on the board to actuating mechanism more below, the rotatory commutator that drives of actuating mechanism is rotatory, the probe of probe group supports to insulating the test between adjacent copper sheet between two adjacent copper sheets in the commutator.
Preferably, the detection device further comprises a vertical frame, a fixing plate arranged on the vertical frame, a rotary cylinder arranged on the fixing plate, and a mounting bracket arranged at the output end of the rotary cylinder, wherein an upper clamping plate is hinged on the mounting bracket, one end of the upper clamping plate is attached to the upper surface of the mounting bracket, the other end of the upper clamping plate is of an upturned arc-shaped structure, a clamping groove is formed in one side of the upper clamping plate attached to the mounting bracket, and the probe is arranged in the clamping groove.
Preferably, the detection device is provided with two sets which are bilaterally symmetrical, two probes are respectively arranged on the left and right fixing plates, the two probes on the front sides of the left and right fixing plates are first probe sets, and the probes on the rear sides of the left and right fixing plates are second probe sets.
Preferably, the output end of the rotary cylinder is provided with a sliding rail and an adjusting slide block, and the mounting bracket is arranged on the adjusting slide block.
Preferably, the lifting mechanism is a lifting cylinder, a stepped jacking table is arranged at the end part of a piston rod of the lifting cylinder, and the top part of the jacking table extends into a hole in the middle of the commutator.
Preferably, a frame plate is arranged on the machine table, a lifting mechanism is arranged on the frame plate, a driving motor of the driving mechanism is arranged on the lifting mechanism, a cylindrical damping table is arranged on an output shaft of the driving motor, the lifting mechanism drives the driving motor and the damping table to move up and down to abut against a commutator, and the driving motor rotates to drive the damping table and the commutator to rotate.
Preferably, the machine table is provided with a workbench, the conveying mechanism comprises a feeding conveyor arranged at the head of the workbench, a discharging conveyor arranged at the tail of the workbench, and a transfer mechanism which is arranged on the machine table and positioned at the front side of the workbench and can move transversely and longitudinally, and the transfer mechanism is used for moving the commutator to a detection station on the station table.
Preferably, the transfer mechanism comprises a transverse guide rail, a transverse slide block arranged on the transverse guide rail, a longitudinal guide rail arranged on the transverse slide block and a longitudinal slide block arranged on the longitudinal guide rail, wherein a transfer plate is arranged on the longitudinal slide block, a U-shaped bayonet is arranged on the transfer plate, and the bayonet is matched with the commutator; the top surface of the machine table and the transverse sliding block are respectively provided with an air cylinder, and the output ends of the two air cylinders are respectively connected with the transverse sliding block and the longitudinal sliding block and are respectively used for driving the transverse sliding block to transversely move and driving the longitudinal sliding block to longitudinally move.
Preferably, the workbench is provided with a rejecting hole, an inclined guide chute is arranged below the rejecting hole, and the guide chute is fixed on the machine table and used for guiding rejected products.
Preferably, the feeding conveying mechanism and the discharging conveyor respectively comprise a rack, guide rollers, a conveying motor and a conveying belt, the rack is arranged on the machine table, the guide rollers are arranged on the rack, the conveying motor is fixed on the machine table through a mounting plate, and the conveying belt is arranged on an output shaft of the conveying motor and each guide roller.
Compared with the prior art, the invention has the following beneficial effects:
the device realizes the automatic test of non-conduction between the copper sheets, in addition, the number of the probes is reduced by detecting through the rotary commutator, the structure is simplified, the probes are driven by the rotary motor, an adjustable space is arranged for the probes, the probes are fully contacted with the copper sheets, and the accuracy of a detection result is ensured.
Drawings
FIG. 1 is a front view of the structure of the present invention;
FIG. 2 is a side view of the structure of the present invention;
FIG. 3 is a top view of the structure of the present invention;
FIG. 4 is an enlarged view taken at the circle in FIG. 1;
FIG. 5 is an enlarged view taken at the circle in FIG. 2;
FIG. 6 is a three-dimensional view of the present invention (with the top frame and detector removed).
Fig. 7 is a partial schematic view of the detection mechanism.
In the figure: 1. a machine platform; 11. removing holes; 2. a conveyance mechanism; 21. a feed conveyor; 22. a transfer mechanism; 221. a transfer plate; 2211. a bayonet; 23. a discharge conveyor; 3. a lifting mechanism; 4. a drive mechanism; 41. a drive motor; 42. a damping table; 5. a detection mechanism; 51. erecting a frame; 52. a fixing plate; 53. a rotating cylinder; 54. a slide rail; 55. adjusting the sliding block; 56. mounting a bracket; 57. a splint; 58. a probe; 6. a material guide chute; 7. a work table; 8. a lifting mechanism.
Detailed Description
The details of the present invention will be described below with reference to the accompanying drawings and examples.
As shown in fig. 1-7, the automatic detecting device for detecting the distance between copper sheets of a commutator comprises a machine table 1, wherein the machine table 1 is provided with a conveying mechanism 2 for conveying the commutator and a lifting mechanism 3 for lifting the commutator, a detection mechanism 5 for driving commutator pivoted actuating mechanism 4 and being used for detecting the commutator, lifting mechanism 3 is relative from top to bottom with actuating mechanism 4 position, lifting mechanism 3's output runs through the top surface of board 1, detection device includes one or two probe groups, every probe group of group includes two probes 58 that mutually support, probe 58 is connected with the detector through the power cord, lifting mechanism 3's output stretches out board 1 top surface and with the commutator lifting on board 1 to actuating mechanism 4 below more, actuating mechanism 4 is rotatory to drive the commutator rotatory, probe 58 of probe group supports to support to carrying out insulation test between adjacent copper sheet between two adjacent copper sheets in the commutator.
Preferably, the detection device further comprises a vertical frame 51, a fixing plate 52 arranged on the vertical frame 51, a rotating cylinder 53 arranged on the fixing plate 52, and a mounting bracket 56 arranged at the output end of the rotating cylinder 53, wherein an upper clamping plate 57 is hinged on the mounting bracket 56, one end of the upper clamping plate 57 is attached to the upper surface of the mounting bracket 56, the other end of the upper clamping plate 57 is of an upturned arc structure, a clamping groove is arranged at one side of the upper clamping plate 57 attached to the mounting bracket 56, and the probe 58 is arranged in the clamping groove.
Preferably, the detection device is provided with two sets which are bilaterally symmetrical, two probes 58 are respectively provided on the left and right fixing plates 52, the two probes 58 on the front side of the left and right fixing plates 52 are the first probe set, and the probe set on the rear side is the second probe set.
Preferably, the output end of the rotary cylinder 53 is provided with a slide rail 54 and an adjusting slide block 55, and the mounting bracket 56 is arranged on the adjusting slide block 55.
Preferably, the lifting mechanism 3 is a lifting cylinder, a stepped jacking table is arranged at the end part of a piston rod of the lifting cylinder, and the top part of the jacking table extends into a hole in the middle of the commutator.
Preferably, a frame plate is arranged on the machine table 1, a lifting mechanism 8 is arranged on the frame plate, a driving motor 41 of the driving mechanism 4 is arranged on the lifting mechanism 8, a cylindrical damping table 42 is arranged on an output shaft of the driving motor 41, the lifting mechanism 8 drives the driving motor 41 and the damping table 42 to move up and down to abut against the commutator, and the driving motor 41 rotates to drive the damping table 42 and the commutator to rotate. Wherein the shelf board and the stand 51 can be shared.
Preferably, the machine table 1 is provided with a work table 7, the conveying mechanism 2 comprises a feeding conveyor 21 arranged at the head of the work table 7, a discharging conveyor 23 arranged at the tail of the work table 7, and a transfer mechanism 22 which is arranged on the machine table 1 and is positioned at the front side of the work table 7 and can move transversely and longitudinally, and the transfer mechanism 22 is used for moving the commutator to a detection station on the work table.
Preferably, the transfer mechanism 22 includes a transverse guide rail, a transverse slide block disposed on the transverse guide rail, a longitudinal guide rail disposed on the transverse slide block, and a longitudinal slide block disposed on the longitudinal guide rail, the longitudinal slide block is provided with a transfer plate 221, the transfer plate 221 is provided with a U-shaped bayonet 2211, and the bayonet 2211 is matched with the commutator; the top surface of the machine table 1 and the transverse sliding block are respectively provided with an air cylinder, and the output ends of the two air cylinders are respectively connected with the transverse sliding block and the longitudinal sliding block and are respectively used for driving the transverse sliding block to transversely move and driving the longitudinal sliding block to longitudinally move.
Preferably, the workbench 7 is provided with a rejecting hole 11, an inclined guide chute 6 is arranged below the rejecting hole 11, and the guide chute 6 is fixed on the machine table 1 and is used for guiding rejected products.
Preferably, the feeding conveyor 21 and the discharging conveyor 23 each include a frame, a guide roller, a conveying motor, and a conveyor belt, the frame is disposed on the machine table 1, the guide roller is disposed on the frame, the conveying motor is fixed on the machine table through a mounting plate, and the conveyor belt is mounted on an output shaft of the conveying motor and each guide roller.
Finally, the above embodiments are only for illustrating the technical solutions of the present invention and not for limiting, although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions may be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, and all of them should be covered in the claims of the present invention.
Claims (10)
1. Automatic checkout device between commutator copper sheet, it includes the board, is equipped with the detection mechanism that is used for transporting the mechanism that transports of commutator, is used for the lifting mechanism of lifting commutator, is used for driving commutator pivoted actuating mechanism and is used for detecting the commutator on the board, its characterized in that: the lifting mechanism is relative from top to bottom with the actuating mechanism position, and the output of lifting mechanism runs through the top surface of board, and detection device includes one or two probe group, and every probe group includes two probes of mutually supporting, and the probe is connected with the detector through the power cord, and the output of lifting mechanism stretches out the board top surface and with commutator lifting on the board to actuating mechanism below more, and actuating mechanism is rotatory to drive the commutator rotatory, and the probe of probe group supports to carrying out insulation test between adjacent copper sheet between two adjacent copper sheets in the commutator.
2. The commutator copper sheet automatic detection device according to claim 1, characterized in that: the detection device further comprises a vertical frame, a fixing plate arranged on the vertical frame, a rotary cylinder arranged on the fixing plate, and a mounting bracket arranged at the output end of the rotary cylinder, wherein an upper clamping plate is hinged on the mounting bracket, one end of the upper clamping plate is attached to the upper surface of the mounting bracket, the other end of the upper clamping plate is of an upturned arc-shaped structure, a clamping groove is formed in one side of the upper clamping plate attached to the mounting bracket, and a probe is arranged in the clamping groove.
3. The commutator copper sheet automatic detection device according to claim 2, characterized in that: the detection device is provided with two groups of probes which are bilaterally symmetrical, the fixing plates on the left side and the right side are respectively provided with two probes, the two probes on the front sides of the fixing plates on the left side and the right side are first probe groups, and the probes on the rear sides of the fixing plates on the left side and the right side are second probe groups.
4. The commutator copper sheet automatic detection device according to claim 2, characterized in that: the output end of the rotary cylinder is provided with a slide rail and an adjusting slide block, and the mounting bracket is arranged on the adjusting slide block.
5. The commutator copper sheet automatic detection device according to claim 1, characterized in that: the lifting mechanism is a lifting cylinder, a stepped jacking table is arranged at the end part of a piston rod of the lifting cylinder, and the top part of the jacking table extends into a hole in the middle of the commutator.
6. The commutator copper sheet automatic detection device according to claim 1, characterized in that: the machine table is provided with a frame plate, a lifting mechanism is arranged on the frame plate, a driving motor of the driving mechanism is arranged on the lifting mechanism, a cylindrical damping table is arranged on an output shaft of the driving motor, the lifting mechanism drives the driving motor and the damping table to move up and down to abut against a firm commutator, and the driving motor rotates to drive the damping table and the commutator to rotate.
7. The commutator copper sheet-to-sheet automatic detection device according to any one of claims 1 to 6, characterized in that: the machine table is provided with a workbench, the conveying mechanism comprises a feeding conveyor arranged at the head of the workbench, a discharging conveyor arranged at the tail of the workbench, and a transfer mechanism which is arranged on the machine table and is positioned at the front side of the workbench and can move transversely and longitudinally, and the transfer mechanism is used for moving the commutator to a detection station on the station table.
8. The commutator copper sheet automatic detection device according to claim 7, characterized in that: the transfer mechanism comprises a transverse guide rail, a transverse slide block arranged on the transverse guide rail, a longitudinal guide rail arranged on the transverse slide block and a longitudinal slide block arranged on the longitudinal guide rail, wherein a transfer plate is arranged on the longitudinal slide block, a U-shaped bayonet is arranged on the transfer plate, and the bayonet is matched with the commutator; the top surface of the machine table and the transverse sliding block are respectively provided with an air cylinder, and the output ends of the two air cylinders are respectively connected with the transverse sliding block and the longitudinal sliding block and are respectively used for driving the transverse sliding block to transversely move and driving the longitudinal sliding block to longitudinally move.
9. The commutator copper sheet automatic detection device according to claim 8, characterized in that: the worktable is provided with a rejecting hole, an inclined guide chute is arranged below the rejecting hole, and the guide chute is fixed on the worktable and used for guiding rejected products.
10. The commutator copper sheet automatic detection device according to claim 1, characterized in that: the feeding conveying mechanism and the discharging conveyor respectively comprise a rack, guide rollers, a conveying motor and a conveying belt, the rack is arranged on the machine table, the guide rollers are arranged on the rack, the conveying motor is fixed on the machine table through a mounting plate, and the conveying belt is arranged on an output shaft of the conveying motor and each guide roller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010632047.5A CN111679165A (en) | 2020-07-03 | 2020-07-03 | Automatic detection device between commutator copper sheets |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010632047.5A CN111679165A (en) | 2020-07-03 | 2020-07-03 | Automatic detection device between commutator copper sheets |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111679165A true CN111679165A (en) | 2020-09-18 |
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ID=72457149
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010632047.5A Pending CN111679165A (en) | 2020-07-03 | 2020-07-03 | Automatic detection device between commutator copper sheets |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111679165A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112240286A (en) * | 2020-10-14 | 2021-01-19 | 安徽颐博水泵科技有限公司 | Water pump detection device |
| CN112620130A (en) * | 2020-12-21 | 2021-04-09 | 金华市汇丰电器股份有限公司 | Multifunctional automatic detection device for commutator |
-
2020
- 2020-07-03 CN CN202010632047.5A patent/CN111679165A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112240286A (en) * | 2020-10-14 | 2021-01-19 | 安徽颐博水泵科技有限公司 | Water pump detection device |
| CN112620130A (en) * | 2020-12-21 | 2021-04-09 | 金华市汇丰电器股份有限公司 | Multifunctional automatic detection device for commutator |
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Address after: 321035 building 3, South plot, Xiaoshun Town, Jindong District, Jinhua City, Zhejiang Province Applicant after: Jinhua Huifeng Electric Appliance Co.,Ltd. Address before: 311100 building 3, South plot, Xiaoshun Town, Jindong District, Jinhua City, Zhejiang Province Applicant before: JINHUA HUIFENG ELECTRIC APPLIANCE Co.,Ltd. |
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