CN112227047A - Textile fabric rapid carding equipment and working method - Google Patents
Textile fabric rapid carding equipment and working method Download PDFInfo
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- CN112227047A CN112227047A CN202010890184.9A CN202010890184A CN112227047A CN 112227047 A CN112227047 A CN 112227047A CN 202010890184 A CN202010890184 A CN 202010890184A CN 112227047 A CN112227047 A CN 112227047A
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- cleaning roller
- negative pressure
- cloth
- machine body
- push rod
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06G—MECHANICAL OR PRESSURE CLEANING OF CARPETS, RUGS, SACKS, HIDES, OR OTHER SKIN OR TEXTILE ARTICLES OR FABRICS; TURNING INSIDE-OUT FLEXIBLE TUBULAR OR OTHER HOLLOW ARTICLES
- D06G1/00—Beating, brushing, or otherwise mechanically cleaning or pressure cleaning carpets, rugs, sacks, hides, or other skin or textile articles or fabrics
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C15/00—Calendering, pressing, ironing, glossing or glazing textile fabrics
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
The invention belongs to the technical field of textile equipment, in particular to textile fabric quick carding equipment and a working method thereof, wherein the textile fabric quick carding equipment comprises an organism; both sides of the machine body are respectively provided with a feed hole and a discharge hole; one side of the machine body close to the feeding hole is rotatably connected with a pair of circular pipes through a bracket; one end of the circular tube is fixedly connected with a hollow cleaning roller, and the other end of the circular tube is communicated with a negative pressure device; a group of negative pressure holes are uniformly distributed on the periphery of the cleaning roller, and a group of bristles are uniformly distributed on the upper circumference of the cleaning roller between every two adjacent negative pressure holes; one end of the cleaning roller, which is far away from the circular tube, penetrates through the machine body and extends to the outside of the machine body, and a push rod is arranged in the cleaning roller; one end of the push rod, which is positioned in the cleaning roller, is provided with a brush plate; a support is fixedly connected to the machine body at a position corresponding to the cleaning roller, and a pair of rollers is arranged on the support; a conveying belt is sleeved between the two rollers, one side of the conveying belt is fixedly connected with a rotating pin, and the rotating pin is hinged with the push rod through a connecting rod; according to the invention, the brush plate is driven by the conveyer belt to continuously scrape the inner wall of the cleaning roller, so that the carding efficiency of the cloth is increased.
Description
Technical Field
The invention belongs to the technical field of textile equipment, and particularly relates to textile fabric quick carding equipment and a working method.
Background
Textile fabrics, also known as knitted fabrics, are classified into weft knitted fabrics and warp knitted fabrics according to the weaving method. Weft-knitted fabrics are usually made from low-stretch polyester yarns or special-shaped polyester yarns, nylon yarns, cotton yarns, wool yarns and the like as raw materials by knitting flat stitch, variable flat stitch, rib flat stitch, double rib flat stitch, jacquard weave, terry weave and the like on various weft knitting machines. After the cloth is produced, some adsorbates such as floating hair dust can be adsorbed on the cloth.
Some technical schemes related to textile equipment also appear in the prior art, for example, a chinese patent with application number 2020102649765 discloses a textile fabric quick carding device, which comprises a machine body, wherein the inner wall of the machine body is rotatably connected with two rotating rods, the middle parts of the two rotating rods are both provided with a hollow cavity, dust suction holes communicated with the hollow cavity are uniformly distributed on the outer wall of the rotating rods, bristles are uniformly distributed on the surface of the rotating rods, a negative pressure device for generating negative pressure in the dust suction holes is installed on the inner wall of the machine body, an ironing mechanism for ironing the textile fabric is further arranged in the machine body, and the inner wall of the machine body is rotatably connected with a press roller. The invention cleans the surface of the cloth through the brush hair, and removes the thread ends and impurities on the surface of the cloth; the sliding plug moves in a reciprocating way to keep negative pressure at the dust suction hole, so that the thread ends brushed by the brush hair and sundries are cleaned; gas heated by the electric heating wire is sprayed out of the gas spraying holes through the second gas guide pipe to iron the cloth; the distance between the adjustable arc-shaped plate and the press roller is set, so that the carding machine is suitable for carding of different fabrics. In the prior art, the brush hair rotates along with the cleaning roller to comb the residual fluff on the surface of the cloth, then the circular tube and the cleaning roller are pumped by the negative pressure device, and the fluff and the dust on the cloth are adsorbed by the negative pressure holes, but the negative pressure holes are easy to block after adsorbing the fluff and the dust for a long time, so that the combing effect of the fluff and the dust on the cloth is reduced.
Therefore, the invention provides a textile fabric rapid carding device and a working method.
Disclosure of Invention
In order to make up for the defects of the prior art and solve the problems that in the prior art, the bristles rotate along with the cleaning roller to comb down the residual fluff on the surface of the cloth, then the circular tube and the cleaning roller are exhausted through the negative pressure device, and further the fluff and dust on the cloth are adsorbed through the negative pressure holes, but the negative pressure holes are easy to block after adsorbing the fluff and dust for a long time, and the combing effect of the fluff and dust on the cloth is reduced, the invention provides the rapid textile fabric combing equipment and the working method.
The technical scheme adopted by the invention for solving the technical problems is as follows: the invention relates to a textile fabric rapid carding device and a working method thereof, comprising a machine body; both sides of the machine body are respectively provided with a feed hole and a discharge hole; one side of the machine body, which is close to the feeding hole, is rotatably connected with a pair of circular pipes through a support, the circular pipes are distributed on the upper side and the lower side of the feeding hole, and the circular pipes are driven to rotate through a motor; one end of the circular tube is fixedly connected with a hollow cleaning roller, and the other end of the circular tube is communicated with a negative pressure device; a group of negative pressure holes are uniformly distributed on the periphery of the cleaning roller, and a group of bristles are uniformly distributed on the upper circumference of the cleaning roller between every two adjacent negative pressure holes; an ironing unit for ironing textile fabrics is arranged on one side, close to the discharge hole, in the box body; a group of guide rods are rotatably connected in the machine body at the two sides of the ironing unit; one end of the cleaning roller, which is far away from the circular tube, penetrates through the machine body and extends to the outside of the machine body, a push rod is arranged in the cleaning roller, the push rod is connected with the machine body in a sliding mode through a support, and one end of the push rod extends into the cleaning roller and moves along the axial direction of the cleaning roller; a brush plate is arranged at one end of the push rod, which is positioned in the cleaning roller; a support is fixedly connected to the machine body at a position corresponding to the cleaning roller, a pair of rollers is arranged on the support, and the rollers are driven to rotate by a motor; a conveying belt is sleeved between the two rollers, one side of the conveying belt is fixedly connected with a rotating pin, and the rotating pin is hinged with the push rod through a connecting rod; when the cleaning roller is in operation, in the prior art, the brush hair rotates along with the cleaning roller to comb residual fluff on the surface of cloth, then the negative pressure device is used for exhausting air to the round pipe and the cleaning roller, so that the fluff and dust on the cloth are adsorbed through the negative pressure hole, but the negative pressure hole is easy to block after adsorbing the fluff and dust for a long time, and the combing effect of the fluff and dust on the cloth is reduced.
Preferably, the negative pressure device comprises a pressure lever which is fixedly connected to the periphery of the cleaning roller; a cylinder is fixedly connected with the corresponding position of the press rod in the machine body, and a piston column and a piston rod are connected in the cylinder in a sliding manner; a spring is arranged between the piston column and the bottom of the cylinder; the rod cavity of the cylinder is communicated with the circular tube through a first tube, and a one-way valve is arranged on the first tube; the rodless cavity of the cylinder is communicated with the ironing unit through a second pipe, and a heating ring is arranged on the periphery of the rodless cavity of the cylinder and connected with a power supply through a controller; the piston rod is extruded when the pressure rod rotates along with the cleaning roller; drive the pressure bar through the cleaning roller and constantly rotate, make the clamp plate move the piston rod extrusion piston rod when the piston rod corresponds the position, make the piston rod drive the piston post and move to the cylinder bottom, and then make the pole chamber that has of cylinder produce the negative pressure, bleed through a pipe to pipe and cleaning roller, increase the efficiency that the cleaning roller adsorbs fine hair, the air that does not have the pole chamber in the cooperation heating ring heats in the cylinder simultaneously, make the air after the heating fill into the unit that irones through No. two pipes, iron the cloth, increase the roughness of cloth.
Preferably, one end of the brush plate, which is far away from the push rod, is fixedly connected with a draw hook, and the width of the draw hook is smaller than the diameter of the negative pressure hole; a group of annular grooves are arranged at the corresponding positions of the inner wall of the cleaning roller and the negative pressure hole, the cross section of each annular groove is arc-shaped, and the arc-shaped grooves are in arc transition with the inner wall of the cleaning roller; because the width of the draw hook is smaller than the diameter of the negative pressure hole, when the brush plate slides in the cleaning roller in a reciprocating manner, the draw hook penetrates through the negative pressure hole and extends to the outside of the cleaning roller, and then the brush plate drives the draw hook to hook a thin line outside the negative pressure hole when continuously sliding, so that the cleaning efficiency of fluff and the thin line near the negative pressure hole is further improved, and the smoothness of the negative pressure hole is improved; meanwhile, the cross section of the draw hook is matched with the arc-shaped groove, so that the smoothness of the draw hook in the sliding of the inner wall of the cleaning roller is improved, the efficiency of the draw hook in penetrating through the negative pressure hole is improved, and the carding efficiency of the cloth is further improved.
Preferably, the push rod is hollow, a pull rod is connected inside the push rod in a sliding mode, and one end, close to the circular tube, of the pull rod is hinged to the brush plate; a group of supporting rods are uniformly distributed on the periphery of one end of the push rod, which is close to the circular tube, and one ends of the supporting rods, which are far away from the push rod, are in sliding connection with a sliding groove formed in the middle of the brush plate through sliding columns; one end of the pull rod, which is close to the conveying belt, is hinged with the rotating pin through a connecting rod, and a limiting ring is fixedly connected on the pull rod between the connecting rod and the push rod; fan-shaped folding shutters are fixedly connected between the adjacent brush plates; when the connecting rod and the pull rod are driven by the conveying belt to be inserted into the cleaning roller, the pull rod drives the brush board to rotate and contract after sliding, so that the drag hook is separated from the inner wall of the cleaning roller, and then the pull rod is driven by the rotating pin to be drawn out of the cleaning roller, so that the brush board is driven by the pull rod to rotate and stretch, the drag hook is enabled to be tightly attached to the inner wall of the cleaning roller to scrape fluff, the fluff and impurity discharge efficiency of the cleaning roller is improved, and the carding effect of cloth is further improved; the brush board drives folding tripe and opens this moment, and then increases the leakproofness between brush board and the cleaning roller inner wall for when the brush board was pulled out to the cleaning roller outside along with the pull rod, increase the efficiency of bleeding in the cleaning roller, and then further increase the efficiency that the negative pressure hole adsorbs fine hair.
Preferably, a cylinder is sleeved on the periphery of the cylinder, the cylinder and the cylinder form a closed heating cavity, and tap water is filled in the heating cavity; an exhaust pipe is arranged at the position of the cylinder close to the upper part; a tension roller is arranged between the guide rods between the ironing unit and the cleaning roller, and the tension roller is used for tensioning the cloth by using self weight when being arranged above the cloth; the interior of the tensioning roller is hollow, and a group of air injection holes are uniformly distributed on the periphery of the tensioning roller; the exhaust pipe is communicated with the interior of the tensioning roller; form vapor through heating the interior running water heating of heating ring to the drum after, and then make vapor fill into the tensioning roller after the blast pipe, through the fumarole blowout, heat and iron the cloth, increase the ironing effect of cloth, the tensioning roller utilizes self gravity to carry out the tensioning to the cloth simultaneously, reduces the droop of cloth when ironing the unit and then guarantees that the cloth both sides are heated evenly, prevents local overheat damage, further increases the ironing quality of cloth.
Preferably, an arc-shaped plate is arranged inside the tensioning roller, two ends of the arc-shaped plate are rotatably connected with guide wheels, an air chamber is formed in the arc-shaped plate, and a group of exhaust holes are uniformly distributed at the bottom of the air chamber; through arc plate cooperation guide pulley in the lower part position all the time in the tensioning roller, later utilize the blast pipe with the air chamber intercommunication to supply high temperature vapor, later make vapor from the exhaust hole blowout downwards, increase the efficiency that vapor pierces through the cloth downwards, and then further increase the ironing quality of cloth.
A working method of textile fabric quick carding equipment is used for the textile fabric quick carding equipment and comprises the following steps:
s1, introducing the cloth into the machine body through the feed hole, penetrating through the gap between the two cleaning rollers, passing through the ironing unit after passing through the guide rod and the tensioning roller, and then leading out from the discharge hole for winding and collection;
s2, a motor is started to drive a circular tube and a cleaning roller to rotate, fluff and fine lines on cloth are combed, air is exhausted from a negative pressure hole through a negative pressure device, bristles and fluff adhered to the cleaning roller are extracted from the negative pressure hole, then a connecting rod and a push rod are driven by a conveying belt to continuously reciprocate in the cleaning roller, the push rod drives the brush rod to clean the inner wall of the cleaning roller, and smoothness of the negative pressure hole is improved;
s3, sending the cloth after being combed by the cleaning roller into an ironing unit, arranging the cloth above the tensioning roller, tensioning the cloth passing through the ironing unit by using self weight, and ironing the cloth by using water vapor generated in the cylinder, thereby increasing the ironing efficiency of the ironing unit.
The invention has the following beneficial effects:
1. according to the rapid carding equipment for the textile fabric and the working method, the roller wheel drives the conveying belt to rotate, and further the conveying belt drives the rotating pin to continuously reciprocate, so that the rotating pin pulls the connecting rod and the push rod to continuously reciprocate in the cleaning roller, the brush plate continuously scrapes the inner wall of the cleaning roller, fine hair lines which do not completely pass through the negative pressure hole are scraped and cleaned, the smoothness of the negative pressure hole is further improved, the adsorption effect of the negative pressure hole on the fine hair and dust is increased, and the carding efficiency of the cloth is increased.
2. According to the rapid textile fabric carding device and the working method, the arc-shaped plate is matched with the guide wheel to be always positioned at the lower position in the tensioning roller, then high-temperature steam is supplemented by the exhaust pipe communicated with the air chamber, then the steam is sprayed out downwards from the exhaust hole, the efficiency of the steam penetrating through the fabric downwards is increased, and the ironing quality of the fabric is further increased.
Drawings
The invention will be further explained with reference to the drawings.
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a cross-sectional view of the present invention;
FIG. 3 is a cross-sectional view of a cleaning roll of the present invention;
FIG. 4 is an enlarged view of a portion of FIG. 1 at A;
FIG. 5 is an enlarged view of a portion of FIG. 2 at B;
FIG. 6 is an enlarged view of a portion of FIG. 2 at C;
FIG. 7 is an enlarged view of a portion of FIG. 3 at D;
in the figure: the ironing machine comprises a machine body 1, a feeding hole 11, a discharging hole 12, a circular tube 13, a cleaning roller 2, a negative pressure hole 21, bristles 22, an ironing unit 14, a guide rod 15, a push rod 23, a brush plate 24, a support 16, a roller 17, a conveying belt 18, a rotating pin 19, a connecting rod 25, a press rod 3, a cylinder 31, a piston column 32, a piston rod 33, a first pipe 34, a second pipe 35, a heating ring 36, a draw hook 26, an annular groove 27, a pull rod 28, a support rod 29, a sliding column 210, a sliding groove 211, a limiting ring 212, a cylinder 37, an exhaust pipe 38, a tensioning roller 4, an air injection hole 41, an arc-shaped plate 42, a guide wheel 43, an air chamber 44.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
As shown in fig. 1 to 7, the textile fabric quick carding device and the working method thereof of the invention comprise a machine body 1; a feeding hole 11 and a discharging hole 12 are respectively formed in two sides of the machine body 1; one side of the machine body 1 close to the feeding hole 11 is rotatably connected with a pair of circular pipes 13 through a support, the circular pipes 13 are distributed on the upper side and the lower side of the feeding hole 11, and the circular pipes 13 are driven to rotate by a motor; one end of the circular tube 13 is fixedly connected with the hollow cleaning roller 2, and the other end of the circular tube is communicated with a negative pressure device; a group of negative pressure holes 21 are uniformly distributed on the periphery of the cleaning roller 2, and a group of bristles 22 are uniformly distributed on the upper circumference of the cleaning roller 2 between every two adjacent negative pressure holes 21; an ironing unit 14 for ironing textile fabrics is arranged on one side of the inside of the box body close to the discharging hole 12; a group of guide rods 15 are rotatably connected in the machine body 1 at both sides of the ironing unit 14; one end, far away from the circular tube 13, of the cleaning roller 2 penetrates through the machine body 1 and extends to the outside of the machine body 1, a push rod 23 is arranged in the cleaning roller 2, the push rod 23 is connected with the machine body 1 in a sliding mode through a support, and one end of the push rod 23 extends into the cleaning roller 2 and moves along the axial direction of the cleaning roller 2; a brush plate 24 is arranged at one end of the push rod 23 positioned in the cleaning roller 2; a support 16 is fixedly connected to the machine body 1 at a position corresponding to the cleaning roller 2, a pair of rollers 17 is arranged on the support 16, and the rollers 17 are driven to rotate by a motor; a conveying belt 18 is sleeved between the two rollers 17, one side of the conveying belt 18 is fixedly connected with a rotating pin 19, and the rotating pin 19 is hinged with a push rod 23 through a connecting rod 25; when in work, the prior art combs the fluff left on the surface of the cloth by the brush hair 22 rotating along with the cleaning roller 2, then the circular tube 13 and the cleaning roller 2 are pumped by the negative pressure device, and then the negative pressure holes 21 are used for adsorbing the fluff and the dust on the cloth, but the negative pressure holes 21 are easy to block after adsorbing the fluff and the dust for a long time, and the carding effect of the fluff and the dust on the cloth is reduced, at the moment, the invention drives the conveyer belt 18 to rotate through the roller 17, and then the rotating pin 19 is driven by the conveying belt 18 to do continuous reciprocating motion, so that the rotating pin 19 pulls the connecting rod 25 and the push rod 23 to do continuous reciprocating motion in the cleaning roller 2, so that the brush plate 24 continuously scrapes the inner wall of the cleaning roller 2 to scrape and clean fine hair lines which do not completely pass through the negative pressure hole 21, and then increase the smoothness of negative pressure hole 21, increase the adsorption effect of negative pressure hole 21 to fine hair and dust, increase the carding efficiency of cloth.
As an embodiment of the invention, the negative pressure device comprises a pressure lever 3, and the pressure lever 3 is fixedly connected to the periphery of the cleaning roller 2; a cylinder 31 is fixedly connected to the position, corresponding to the pressure lever 3, in the machine body 1, and a piston column 32 and a piston rod 33 are slidably connected to the cylinder 31; a spring is arranged between the piston column 32 and the bottom of the air cylinder 31; the rod cavity of the cylinder 31 is communicated with the circular tube 13 through a first tube 34, and the first tube 34 is provided with a one-way valve; the rodless cavity of the air cylinder 31 is communicated with the ironing unit 14 through a second pipe 35, a heating ring 36 is arranged on the periphery of the rodless cavity of the air cylinder 31, and the heating ring 36 is connected with a power supply through a controller; the piston rod 33 is extruded when the pressure lever 3 rotates along with the cleaning roller 2; drive depression bar 3 through cleaning roller 2 and rotate constantly, make the clamp plate move piston rod 33 extrusion piston rod 33 when piston rod 33 corresponds the position, make piston rod 33 drive piston post 32 to cylinder 31 bottom motion, and then make cylinder 31 have the pole chamber to produce the negative pressure, bleed through a pipe 34 to pipe 13 and cleaning roller 2, increase the efficiency that cleaning roller 2 adsorbs fine hair, cooperate the air in 36 pairs of cylinders 31 no pole chamber of heating ring simultaneously to heat, make the air after the heating fill into among the ironing unit 14 through No. two pipes 35, iron the cloth, increase the roughness of cloth.
As an embodiment of the invention, one end of the brush plate 24, which is far away from the push rod 23, is fixedly connected with a draw hook 26, and the width of the draw hook 26 is smaller than the diameter of the negative pressure hole 21; a group of annular grooves 27 are arranged on the inner wall of the cleaning roller 2 at positions corresponding to the negative pressure holes 21, the cross sections of the annular grooves 27 are arc-shaped, and the arc-shaped grooves are in arc transition with the inner wall of the cleaning roller 2; because the width of the draw hook 26 is smaller than the diameter of the negative pressure hole 21, when the brush plate 24 slides back and forth in the cleaning roller 2, the draw hook 26 passes through the negative pressure hole 21 and extends to the outside of the cleaning roller 2, and then the brush plate 24 drives the draw hook 26 to hook a thin line outside the negative pressure hole 21 when continuously sliding, so that the cleaning efficiency of fluff and the thin line near the negative pressure hole 21 is further improved, and the smoothness of the negative pressure hole 21 is improved; meanwhile, the cross section of the draw hook is matched with an arc-shaped groove, the smoothness of the draw hook 26 in the sliding of the inner wall of the cleaning roller 2 is improved, the efficiency of the draw hook 26 penetrating through the negative pressure hole 21 is improved, and the carding efficiency of the cloth is further improved.
As an embodiment of the present invention, the push rod 23 is hollow, and the interior of the push rod is slidably connected with a pull rod 28, and one end of the pull rod 28 close to the circular tube 13 is hinged to the brush plate 24; a group of supporting rods 29 are uniformly distributed on the periphery of one end of the push rod 23 close to the circular tube 13, and one end of each supporting rod 29 far away from the push rod 23 is in sliding connection with a sliding groove 211 formed in the middle of the brush plate 24 through a sliding column 210; one end of the pull rod 28 close to the conveying belt 18 is hinged with the rotating pin 19 through a connecting rod 25, and a limit ring 212 is fixedly connected on the pull rod 28 between the connecting rod 25 and the push rod 23; fan-shaped folding shutters are fixedly connected between the adjacent brush plates 24; when the connecting rod 25 and the pull rod 28 are driven by the conveying belt 18 to be inserted into the cleaning roller 2, the pull rod 28 slides to drive the brush plate 24 to rotate and contract, so that the drag hook 26 is separated from the inner wall of the cleaning roller 2, and then the rotating pin 19 drives the pull rod 28 to be pulled out of the cleaning roller 2, the pull rod 28 drives the brush plate 24 to rotate and open, so that the drag hook 26 is tightly attached to the inner wall of the cleaning roller 2 to scrape fluff, the fluff meshing and impurity discharging efficiency of the cleaning roller 2 is improved, and the carding effect of cloth is further improved; at this moment, the brush plate 24 drives the folding shutter to open, so that the sealing performance between the brush plate 24 and the inner wall of the cleaning roller 2 is improved, when the brush plate 24 is pulled out to the outside of the cleaning roller 2 along with the pull rod 28, the air exhaust efficiency in the cleaning roller 2 is improved, and the fluff adsorption efficiency of the negative pressure hole 21 is further improved.
As an embodiment of the present invention, a cylinder 37 is sleeved on the periphery of the cylinder 31, the cylinder 37 and the cylinder 31 form a closed heating cavity, and tap water is filled in the heating cavity; an exhaust pipe 38 is arranged at the position, close to the upper part, of the cylinder 37; a tension roller 4 is arranged between the ironing unit 14 and the guide rod 15 between the cleaning rollers 2, and the tension roller 4 tensions the cloth by self weight when being arranged above the cloth; the interior of the tension roller 4 is hollow, and a group of air injection holes 41 are uniformly distributed on the periphery of the tension roller 4; the exhaust pipe 38 is communicated with the interior of the tension roller 4; form vapor after heating the running water in the drum 37 through heating ring 36, and then make vapor fill in tensioning roller 4 behind blast pipe 38, spout through fumarole 41, heat and iron the cloth, increase the ironing effect of cloth, tensioning roller 4 utilizes self gravity to carry out the tensioning to the cloth simultaneously, and the droop of cloth when reducing the unit 14 that irones of cloth process and then guarantees that the cloth both sides are heated evenly, prevents local overheat damage, further increases the ironing quality of cloth.
As an embodiment of the invention, an arc-shaped plate 42 is arranged inside the tension roller 4, two ends of the arc-shaped plate 42 are rotatably connected with guide wheels 43, an air chamber 44 is arranged in the arc-shaped plate 42, and a group of exhaust holes 45 are uniformly distributed at the bottom of the air chamber 44; the arc-shaped plate 42 is matched with the guide wheel 43 to be always positioned at the lower position in the tension roller 4, then the exhaust pipe 38 communicated with the air chamber 44 is used for supplementing high-temperature steam, and then the steam is sprayed downwards from the exhaust hole 45, so that the efficiency of the steam penetrating the cloth downwards is increased, and the ironing quality of the cloth is further increased.
A working method of textile fabric quick carding equipment is used for the textile fabric quick carding equipment and comprises the following steps:
s1, introducing the cloth into the machine body 1 through the feed hole 11, then passing through the gap between the two cleaning rollers 2, then passing through the ironing unit 14 after passing through the guide rod 15 and the tensioning roller 4, and then being guided out from the discharge hole 12 for winding and collection;
s2, a motor is started to drive the circular tube 13 and the cleaning roller 2 to rotate, fluff and fine lines on cloth are combed, meanwhile, air is sucked from the negative pressure hole 21 through the negative pressure device, the negative pressure hole 21 pumps the bristles 22 and the fluff adhered to the cleaning roller 2, then the connecting rod 25 and the push rod 23 are driven by the conveyer belt 18 to continuously reciprocate in the cleaning roller 2, the push rod 23 drives the brush rod to clean the inner wall of the cleaning roller 2, and smoothness of the negative pressure hole 21 is improved;
s3, after the cloth is combed by the cleaning roller 2, the cloth is sent to the ironing unit 14, the cloth is placed above the cloth through the tensioning roller 4, the cloth passing through the ironing unit 14 is tensioned by self weight, and meanwhile, the cloth is ironed through the steam generated in the cylinder 37, so that the ironing efficiency of the ironing unit 14 is improved.
When the cleaning device works, the roller 17 drives the conveying belt 18 to rotate, and then the conveying belt 18 drives the rotating pin 19 to continuously reciprocate, so that the rotating pin 19 pulls the connecting rod 25 and the push rod 23 to continuously reciprocate in the cleaning roller 2, the brush plate 24 continuously scrapes the inner wall of the cleaning roller 2, fine hair lines which do not completely pass through the negative pressure hole 21 are scraped and cleaned, the smoothness of the negative pressure hole 21 is further improved, the adsorption effect of the negative pressure hole 21 on fluff and dust is increased, and the carding efficiency of cloth is increased; the cleaning roller 2 drives the pressing rod 3 to rotate continuously, so that the pressing plate extrudes the piston rod 33 when moving to a position corresponding to the piston rod 33, the piston rod 33 drives the piston column 32 to move towards the bottom of the air cylinder 31, a rod cavity of the air cylinder 31 generates negative pressure, the first pipe 34 is used for exhausting air to the circular pipe 13 and the cleaning roller 2, the efficiency of the cleaning roller 2 for adsorbing fluff is increased, meanwhile, the heating ring 36 is matched for heating air in a rodless cavity in the air cylinder 31, the heated air is filled into the ironing unit 14 through the second pipe 35 for ironing cloth, and the flatness of the cloth is increased; because the width of the draw hook 26 is smaller than the diameter of the negative pressure hole 21, when the brush plate 24 slides back and forth in the cleaning roller 2, the draw hook 26 passes through the negative pressure hole 21 and extends to the outside of the cleaning roller 2, and then the brush plate 24 drives the draw hook 26 to hook a thin line outside the negative pressure hole 21 when continuously sliding, so that the cleaning efficiency of fluff and the thin line near the negative pressure hole 21 is further improved, and the smoothness of the negative pressure hole 21 is improved; meanwhile, the smoothness of the sliding of the draw hook 26 on the inner wall of the cleaning roller 2 is improved by matching with an arc-shaped groove with an arc-shaped cross section, the efficiency of the draw hook 26 penetrating through the negative pressure hole 21 is improved, and the carding efficiency of the cloth is further improved; when the connecting rod 25 and the pull rod 28 are driven by the conveying belt 18 to be inserted into the cleaning roller 2, the pull rod 28 slides to drive the brush plate 24 to rotate and contract, so that the drag hook 26 is separated from the inner wall of the cleaning roller 2, and then the rotating pin 19 drives the pull rod 28 to be pulled out of the cleaning roller 2, the pull rod 28 drives the brush plate 24 to rotate and open, so that the drag hook 26 is tightly attached to the inner wall of the cleaning roller 2 to scrape fluff, the fluff meshing and impurity discharging efficiency of the cleaning roller 2 is improved, and the carding effect of cloth is further improved; at the moment, the brush plate 24 drives the folding shutter to open, so that the sealing performance between the brush plate 24 and the inner wall of the cleaning roller 2 is improved, when the brush plate 24 is pulled out to the outside of the cleaning roller 2 along with the pull rod 28, the air extraction efficiency in the cleaning roller 2 is improved, and the fluff adsorption efficiency of the negative pressure hole 21 is further improved; tap water in the cylinder 37 is heated by the heating ring 36 to form steam, so that the steam is filled into the tensioning roller 4 through the exhaust pipe 38 and is ejected through the air ejection holes 41 to heat and iron the cloth, the ironing effect of the cloth is increased, meanwhile, the tensioning roller 4 tensions the cloth by utilizing the self gravity, the sagging of the cloth when passing through the ironing unit 14 is reduced, the two sides of the cloth are uniformly heated, the local overheating damage is prevented, and the ironing quality of the cloth is further increased; the arc-shaped plate 42 is matched with the guide wheel 43 to be always positioned at the lower position in the tension roller 4, then the exhaust pipe 38 communicated with the air chamber 44 is used for supplementing high-temperature steam, and then the steam is sprayed downwards from the exhaust hole 45, so that the efficiency of the steam penetrating the cloth downwards is increased, and the ironing quality of the cloth is further increased.
The front, the back, the left, the right, the upper and the lower are all based on figure 1 in the attached drawings of the specification, according to the standard of the observation angle of a person, the side of the device facing an observer is defined as the front, the left side of the observer is defined as the left, and the like.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate orientations or positional relationships based on those shown in the drawings, and are used merely for convenience in describing the present invention and for simplifying the description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the scope of the present invention.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (7)
1. The utility model provides a quick carding equipment of textile fabric which characterized in that: comprises a machine body (1); a feeding hole (11) and a discharging hole (12) are respectively formed in the two sides of the machine body (1); one side of the machine body (1) close to the feeding hole (11) is rotatably connected with a pair of circular pipes (13) through a support, the circular pipes (13) are distributed on the upper side and the lower side of the feeding hole (11), and the circular pipes (13) are driven to rotate through a motor; one end of the circular tube (13) is fixedly connected with the hollow cleaning roller (2), and the other end of the circular tube is communicated with a negative pressure device; a group of negative pressure holes (21) are uniformly distributed on the periphery of the cleaning roller (2), and a group of bristles (22) are uniformly distributed on the upper circumference of the cleaning roller (2) between every two adjacent negative pressure holes (21); an ironing unit (14) for ironing textile fabrics is arranged on one side, close to the discharge hole (12), in the box body; a group of guide rods (15) are rotatably connected in the machine body (1) at the two sides of the ironing unit (14); one end, far away from the circular tube (13), of the cleaning roller (2) penetrates through the machine body (1) and extends to the outside of the machine body (1), a push rod (23) is arranged in the cleaning roller (2), the push rod (23) is connected with the machine body (1) in a sliding mode through a support, and one end of the push rod (23) extends into the cleaning roller (2) and moves along the axial direction of the cleaning roller (2); a brush plate (24) is arranged at one end of the push rod (23) positioned in the cleaning roller (2); a support (16) is fixedly connected to the machine body (1) at a position corresponding to the cleaning roller (2), a pair of rollers (17) is arranged on the support (16), and the rollers (17) are driven to rotate by a motor; two the cover is equipped with conveyer belt (18) between running roller (17), and conveyer belt (18) one side has linked firmly commentaries on classics round pin (19), and commentaries on classics round pin (19) pass through connecting rod (25) and are articulated with push rod (23).
2. A textile fabric rapid carding machine as claimed in claim 1, characterised in that: the negative pressure device comprises a pressure lever (3), and the pressure lever (3) is fixedly connected to the periphery of the cleaning roller (2); a cylinder (31) is fixedly connected to the position, corresponding to the pressure lever (3), in the machine body (1), and a piston column (32) and a piston rod (33) are connected in the cylinder (31) in a sliding manner; a spring is arranged between the piston column (32) and the bottom of the air cylinder (31); a rod cavity of the cylinder (31) is communicated with the circular tube (13) through a first tube (34), and a one-way valve is arranged on the first tube (34); the rodless cavity of the air cylinder (31) is communicated with the ironing unit (14) through a second pipe (35), a heating ring (36) is arranged on the periphery of the rodless cavity of the air cylinder (31), and the heating ring (36) is connected with a power supply through a controller; the compression bar (3) extrudes the piston rod (33) when rotating along with the cleaning roller (2).
3. A textile fabric rapid carding machine as claimed in claim 2, characterised in that: one end of the brush plate (24) far away from the push rod (23) is fixedly connected with a draw hook (26), and the width of the draw hook (26) is smaller than the diameter of the negative pressure hole (21); the inner wall of the cleaning roller (2) is provided with a group of annular grooves (27) at positions corresponding to the negative pressure holes (21), the cross sections of the annular grooves (27) are arc-shaped, and the arc-shaped grooves are in arc-shaped transition with the inner wall of the cleaning roller (2).
4. A device for the rapid carding of textile fabrics according to claim 3, characterised in that: the push rod (23) is hollow, a pull rod (28) is connected inside the push rod in a sliding mode, and one end, close to the circular tube (13), of the pull rod (28) is hinged to the brush plate (24); a group of supporting rods (29) are uniformly distributed on the periphery of one end, close to the circular tube (13), of the periphery of the push rod (23), and one end, far away from the push rod (23), of each supporting rod (29) is connected with a sliding groove (211) formed in the middle of the brush plate (24) in a sliding mode through a sliding column (210); one end of the pull rod (28) close to the conveying belt (18) is hinged with the rotating pin (19) through a connecting rod (25), and a limiting ring (212) is fixedly connected to the pull rod (28) between the connecting rod (25) and the push rod (23); fan-shaped folding shutters are fixedly connected between the adjacent brush plates (24).
5. A device for the rapid carding of textile fabrics according to claim 4, characterized in that: a cylinder (37) is sleeved on the periphery of the air cylinder (31), the cylinder (37) and the air cylinder (31) form a closed heating cavity, and tap water is filled in the heating cavity; an exhaust pipe (38) is arranged at the position, close to the upper part, of the cylinder (37); a tension roller (4) is arranged between the ironing unit (14) and the guide rod (15) between the cleaning rollers (2), and when the tension roller (4) is arranged above the cloth, the cloth is tensioned by self weight; the interior of the tensioning roller (4) is hollow, and a group of air injection holes (41) are uniformly distributed on the periphery of the tensioning roller (4); the exhaust pipe (38) is communicated with the interior of the tension roller (4).
6. A textile fabric rapid carding device and a working method according to claim 5, characterized in that: tensioning roller (4) inside is equipped with arc (42), and arc (42) both ends are rotated and are connected with guide pulley (43), have seted up air chamber (44) in arc (42), and a set of exhaust hole (45) of air chamber (44) bottom equipartition.
7. A working method of a textile fabric quick carding device, which is used for the textile fabric quick carding device of any one of claims 1 to 6, and is characterized by comprising the following steps:
s1, introducing the cloth into the machine body (1) through the feed hole (11), then passing through the gap between the two cleaning rollers (2), then passing through the ironing unit (14) after passing through the guide rod (15) and the tensioning roller (4), and then leading out from the discharge hole (12) for winding and collection;
s2, a motor is started to drive a circular tube (13) and a cleaning roller (2) to rotate, fluff and fine lines on cloth are combed, meanwhile, a negative pressure device is used for exhausting air to a negative pressure hole (21), so that bristles (22) and fluff adhered to the cleaning roller (2) are extracted from the negative pressure hole (21), then a connecting rod (25) and a push rod (23) are driven by a conveying belt (18) to continuously reciprocate in the cleaning roller (2), the push rod (23) drives the brush rod to clean the inner wall of the cleaning roller (2), and smoothness of the negative pressure hole (21) is improved;
s3, after the cloth is combed by the cleaning roller (2), the cloth is sent into the ironing unit (14), the cloth is placed above the cloth through the tensioning roller (4), the cloth passing through the ironing unit (14) is tensioned by self weight, meanwhile, the cloth is ironed through the steam generated in the cylinder (37), and the ironing efficiency of the ironing unit (14) is improved.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN202010890184.9A CN112227047A (en) | 2020-08-29 | 2020-08-29 | Textile fabric rapid carding equipment and working method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010890184.9A CN112227047A (en) | 2020-08-29 | 2020-08-29 | Textile fabric rapid carding equipment and working method |
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| CN112227047A true CN112227047A (en) | 2021-01-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202010890184.9A Pending CN112227047A (en) | 2020-08-29 | 2020-08-29 | Textile fabric rapid carding equipment and working method |
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| CN113403830A (en) * | 2021-07-13 | 2021-09-17 | 林彬 | Sanded cloth cleaning device |
| CN115448080A (en) * | 2022-09-13 | 2022-12-09 | 安徽咏鹅家纺股份有限公司 | Feeding tensioning structure based on piece cloth color embroidery machine |
| CN115948904A (en) * | 2023-03-10 | 2023-04-11 | 南通优日纺织品有限公司 | Collecting device is got rid of to fabrics pompon |
| CN117661220A (en) * | 2023-12-15 | 2024-03-08 | 承德云涤智能科技有限公司 | Roller type ironing machine |
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Application publication date: 20210115 |