CN113073441A - Production and dyeing process of jacquard fabric - Google Patents
Production and dyeing process of jacquard fabric Download PDFInfo
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- CN113073441A CN113073441A CN202110565664.2A CN202110565664A CN113073441A CN 113073441 A CN113073441 A CN 113073441A CN 202110565664 A CN202110565664 A CN 202110565664A CN 113073441 A CN113073441 A CN 113073441A
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- jacquard fabric
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B5/00—Forcing liquids, gases or vapours through textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing impregnating
- D06B5/02—Forcing liquids, gases or vapours through textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing impregnating through moving materials of indefinite length
- D06B5/08—Forcing liquids, gases or vapours through textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing impregnating through moving materials of indefinite length through fabrics
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/02—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by squeezing rollers
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
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- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention relates to a production and dyeing process of a jacquard fabric, which uses production and dyeing equipment of the jacquard fabric. The invention can solve the following problems: the jacquard fabric dyeing method is characterized in that the fabric is just placed in a dye solution for soaking, and then the fabric is simply turned, so that the dyeing mode is too single, the dye solution is difficult to completely permeate into the fabric, the dyed fabric has the problem of uneven dyeing, and the dyeing effect of the jacquard fabric is poor; the contact time of the fabric and the dye liquor is difficult to accurately control, the fabric is dyed deeply due to too long time, and the fabric is dyed shallowly due to too short time, so that the dyeing effect of the fabric is poor, the problem of low dyeing efficiency of the fabric is caused, and the production efficiency of the jacquard fabric is seriously influenced.
Description
Technical Field
The invention relates to the field of fabric dyeing, in particular to a production and dyeing process of a jacquard fabric.
Background
The jacquard fabric is characterized in that patterns on the fabric are woven, not common printing or embroidering, a pattern is formed by warp and weft tissue change during weaving of the fabric, yarn count is fine, needle thread density is high, the jacquard fabric is not deformed and faded when used, comfort is good, texture is soft, fine and smooth, unique texture is achieved, glossiness is good, drapability and air permeability are good, color fastness is high, the pattern amplitude of the large jacquard fabric is large and exquisite, color gradation is clear and three-dimensional, single-color patterns of the small jacquard fabric are relatively simple and single, the jacquard fabric is a jacquard dyed fabric, grey cloth is woven by a jacquard loom first, then dyeing and finishing are carried out, and a finished product of the fabric is pure color. The production process of a complete jacquard fabric comprises the steps of textile forming, dyeing processing and drying processing, and then the complete jacquard fabric can be put into the market to be secondarily processed into various styles.
At present, the following problems exist when the jacquard fabric is dyed and processed after being woven and formed:
1. when the existing jacquard fabric is dyed, the fabric is only placed in a dye solution for soaking, and then the fabric is simply turned over, so that the dyeing mode is too single, the dye solution is difficult to completely permeate into the fabric, the dyed fabric has the problem of uneven dyeing, and the dyeing effect of the jacquard fabric is poor;
2. when the existing jacquard fabric is dyed, the contact time of the fabric and a dye solution is difficult to accurately control, the fabric is dyed too deeply due to overlong time, and the fabric is dyed too shallowly due to overlong time, so that the dyeing effect of the fabric is poor, the problem of low dyeing efficiency of the fabric is caused, and the production efficiency of the jacquard fabric is seriously influenced.
Disclosure of Invention
The invention aims to provide a production and dyeing process of jacquard fabric, which aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
a production and dyeing process for jacquard fabrics uses production and dyeing equipment for the jacquard fabrics, the production and dyeing equipment for the jacquard fabrics comprises a base and a dyeing device, and the production and dyeing equipment for the jacquard fabrics is adopted to dye the jacquard fabrics, and the specific method comprises the following steps:
s1, preparation: debugging the jacquard fabric production and dyeing equipment, preparing wires for manufacturing the jacquard fabric, and then spinning the wires prepared by the existing spinning equipment into the jacquard fabric;
s2, dyeing jacquard fabric: winding the jacquard fabric formed by spinning in the S1 into a roll, enabling one end of the jacquard fabric to penetrate through the dyeing device and be connected with the existing traction equipment, enabling the traction equipment to intermittently pass through the dyeing device with the jacquard fabric, and enabling the dyeing device to dye the jacquard fabric in the dyeing tank;
s3, drying the jacquard fabric: drying the dyed jacquard fabric in the step S2 by using the conventional drying equipment, winding and packaging the dried jacquard fabric, and storing the wound jacquard fabric for later use;
the upper surface of the base is provided with a dyeing device; wherein:
the dyeing device comprises a dyeing tank, a pulling branched chain, a first guide roller, a second guide roller, a rolling unit, an auxiliary unit and a liquid spraying unit, wherein the dyeing tank is arranged in the middle of the upper surface of a base, the dyeing tank is of a cuboid structure, the pulling branched chains are arranged at the two ends of the dyeing tank along the length direction of the dyeing tank, the first guide roller is symmetrically arranged at the two ends of a bottom plate in the dyeing tank along the length direction of the bottom plate in the dyeing tank in a rotating mode, the second guide roller is symmetrically arranged at the two ends of the upper end surface in the length direction in the dyeing tank in a rotating mode, the rolling unit is arranged above the middle of the dyeing tank along the length direction of the bottom plate in the dyeing tank, and the auxiliary unit and the.
As a further scheme of the invention: the pulling branched chain comprises a pulling slideway, a pulling wire block, a pulling lead screw, a pulling motor, a pulling chute, a pulling slide block, an electric push rod and a pulling roller, wherein two pairs of pulling slideways are symmetrically and vertically arranged on the outer walls of two ends of the dyeing tank along the length direction of the dyeing tank, the outer wall of one end of the dyeing tank is symmetrical to each pair of pulling slideways, the pulling wire block is symmetrically and slidably arranged in each pair of dyeing tanks, the pulling lead screw penetrates through the pulling slideway positioned at one end of each dyeing tank, a supporting spring is connected between the pulling slideway positioned at the other end of each dyeing tank and the pulling wire block, the pulling wire block and the pulling lead screw are connected through thread fit, the pulling motor is arranged at the upper end of the pulling lead screw, the pulling chute is arranged on one side surface of the pulling wire block, the pulling slide block is symmetrically and slidably, the electric push rod is of a bidirectional structure, the middle position of the pulling sliding groove is fixedly connected with the middle of the electric push rod, and a pulling roller is arranged between the two pulling sliding blocks at opposite positions in each pair of pulling sliding ways.
As a further scheme of the invention: the rolling unit is located at an angle position 45 degrees above the auxiliary unit, the auxiliary unit is at an angle position 45 degrees above the liquid spraying unit, and the first guide roller is located at an angle position 45 degrees below the liquid spraying unit.
As a further scheme of the invention: the rolling unit comprises rolling chutes, rolling sliding blocks, rolling screw rods and rolling rollers, the rolling chutes are symmetrically and vertically arranged above the middle position of the dyeing tank along the length direction of the dyeing tank, the rolling sliding blocks are symmetrically and slidably arranged in the rolling chutes up and down, the rolling screw rods penetrate through the rolling chutes, the rolling sliding blocks and the rolling screw rods are connected in a threaded fit mode, the rotation directions of threads between the two rolling sliding blocks and the rolling screw rods which are located in the same rolling chute are opposite, and the rolling rollers are rotatably arranged between the two rolling sliding blocks which are opposite in position in the two rolling chutes.
As a further scheme of the invention: the auxiliary unit comprises auxiliary screw rods, auxiliary thread blocks, auxiliary supporting rods and auxiliary pressing plates, wherein two pairs of auxiliary screw rods are symmetrically arranged in the dyeing tank along the length direction of the dyeing tank, threads and opposite thread rotating directions are symmetrically arranged at two ends of each auxiliary screw rod, two pairs of auxiliary thread blocks are symmetrically connected to two ends of each auxiliary screw rod through thread matching, the auxiliary thread blocks are connected with one ends of the auxiliary supporting rods through hinges, the other ends of the auxiliary supporting rods are connected with the auxiliary pressing plates, and the inclination directions of the auxiliary supporting rods on each pair of auxiliary thread blocks are opposite and alternately arranged.
As a further scheme of the invention: the liquid spraying unit comprises liquid spraying pipes, liquid spraying push plates, liquid spraying push rods, liquid spraying arc rods, liquid spraying slide rods, liquid spraying rotating rods, liquid spraying slideways, liquid spraying supports and a liquid spraying motor, wherein two groups of liquid spraying pipes are symmetrically arranged in the dyeing tank along the length direction of the dyeing tank, the number of the liquid spraying pipes in each group is four, every two liquid spraying pipes are symmetrically arranged in a pair, the liquid spraying push plates are symmetrically arranged at the two ends in the liquid spraying pipes in a sliding manner, the liquid spraying push rods are arranged on one sides of the liquid spraying push plates, the dyeing tank is in sliding connection with the liquid spraying push rods, a liquid inlet is arranged on one side surface of each liquid spraying pipe, a plurality of liquid spraying ports are uniformly arranged on the other side surface of each liquid spraying pipe, check valves are arranged at the liquid inlet and the liquid spraying ports, each pair of liquid spraying push rods, the surface of the liquid spraying rotating rod is obliquely provided with a liquid spraying slideway, the liquid spraying sliding rod is in sliding contact with the liquid spraying slideway, liquid spraying brackets are symmetrically arranged on two sides of the dyeing tank along the width direction of the dyeing tank, a liquid spraying motor is arranged on each liquid spraying bracket, and one end of the liquid spraying rotating rod is in meshing connection with the output end of the liquid spraying motor through a bevel gear.
As a further scheme of the invention: evenly be provided with a plurality of pairs of piece along its circumference direction in the middle of the supplementary screw rod, supplementary clamp plate and a piece position one-to-one, every is provided with the wave arch on a piece opposite face, and every is crisscross each other to the arch on a piece opposite face, a side is provided with T type piece in the middle of the supplementary clamp plate, a piece and T type piece cooperation contact, supplementary branch is provided with supplementary spout with supplementary clamp plate junction, it is provided with supplementary slider and is connected with reset spring between the two to slide in the supplementary spout, the supplementary branch other end passes through the hinge and is connected with supplementary slider, supplementary clamp plate another side evenly is provided with a plurality of protruding pole along its length direction, and the protruding pole on the adjacent supplementary clamp plate sets.
As a further scheme of the invention: the initial angle between the two auxiliary screw blocks at opposite positions on each pair of the auxiliary screw rods is different by 60 degrees.
Compared with the prior art, the invention has the following advantages:
1. the method can solve the following problems in the prior art that the jacquard fabric is dyed and processed after being woven and formed:
firstly, when the existing jacquard fabric is dyed, the fabric is only placed in a dye solution for soaking, and then the fabric is simply turned, so that the dyeing mode is too single, the dye solution is difficult to completely permeate into the fabric, the dyed fabric has the problem of uneven dyeing, and the dyeing effect of the jacquard fabric is poor;
secondly, when the existing jacquard fabric is dyed, the contact duration of the fabric and a dye solution is difficult to accurately control, the dyeing of the fabric is too deep due to too long time, and the dyeing of the fabric is too shallow due to too short time, so that the dyeing effect of the fabric is poor, the problem of low dyeing efficiency of the fabric is caused, and the production efficiency of the jacquard fabric is seriously influenced.
2. When the device is used for dyeing jacquard fabrics after textile forming, the jacquard fabrics in the dyeing tank can circularly pass through the liquid spraying unit, the auxiliary unit, the rolling unit, the auxiliary unit and the liquid spraying unit under the driving of the pulling branched chain, and the dye can penetrate through the jacquard fabrics along with water flow under the action of impact force when the dye liquid is sprayed to the jacquard fabrics, then the water flow is separated from the fabric dye and stays in the fabrics, the auxiliary unit can rub the fabrics while pressing the fabrics, the rolling unit can not only roll out the water in the dye liquid absorbed in the fabrics, but also ensure that the water can be soaked deeper in the fabrics, the fabrics can be completely soaked after rolling for a plurality of times, and the dye can also enter the fabrics deeper along with the water when the jacquard fabrics enter the dye liquid again, under the combined action of the three components, the dyeing effect of the fabric can be improved, and the dyeing efficiency of the fabric can also be improved.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a flow chart of a method of operation of the present invention;
FIG. 2 is a schematic perspective view of the present invention;
FIG. 3 is a schematic view of the front cross-sectional structure of the present invention;
FIG. 4 is a schematic side sectional view of the present invention;
FIG. 5 is a schematic perspective view of an auxiliary unit according to the present invention;
FIG. 6 is a schematic perspective view of a liquid ejection unit according to the present invention;
FIG. 7 is a schematic cross-sectional view of an auxiliary unit according to the present invention;
FIG. 8 is a schematic cross-sectional view of a liquid ejecting unit according to the present invention.
Detailed Description
In order to make the technical means, the creation features, the achievement purposes and the effects of the invention easy to understand, the invention is further explained with reference to fig. 1 to 8.
A production and dyeing process for jacquard fabric uses production and dyeing equipment for the jacquard fabric, the production and dyeing equipment for the jacquard fabric comprises a base 1 and a dyeing device 2, and the specific method is as follows when the production and dyeing equipment for the jacquard fabric is adopted to dye and process the jacquard fabric:
s1, preparation: debugging the jacquard fabric production and dyeing equipment, preparing wires for manufacturing the jacquard fabric, and then spinning the wires prepared by the existing spinning equipment into the jacquard fabric;
s2, dyeing jacquard fabric: the jacquard fabric formed by spinning in the step S1 is wound into a roll shape, one end of the jacquard fabric penetrates through a pulling branched chain 21 at one end of a dyeing tank 20, and then the jacquard fabric passes through a second guide roller 23, a first guide roller 22, a liquid spraying unit 26, an auxiliary unit 25, a rolling unit 24, an auxiliary unit 25, a liquid spraying unit 26, a first guide roller 22, a second guide roller 23 and the pulling branched chain 21 in sequence when passing through the interior of the dyeing tank 20, the pulling unit 21 can drive the jacquard fabric located in the dyeing tank 20 to reciprocate, the liquid spraying unit 26 sprays dye liquid in the dyeing tank 20 to the jacquard fabric, so that dyeing can be sprayed into the interior of the jacquard fabric, the auxiliary unit 25 presses and rubs the jacquard fabric soaked with the dye liquid, so that the dye liquid is uniformly distributed inside and outside the jacquard fabric, the rolling unit 24 rolls out the water in the dye liquid sucked by the jacquard fabric, so that the discharged water is continuously dyed and flows along the inclination angle of the jacquard fabric under the action, thereby leading the dyeing solution to be evenly distributed on the fabric.
S3, drying the jacquard fabric: drying the dyed jacquard fabric in the step S2 by using the conventional drying equipment, winding and packaging the dried jacquard fabric, and storing the wound jacquard fabric for later use;
the upper surface of the base 1 is provided with a dyeing device 2; wherein:
the dyeing device 2 comprises a dyeing tank 20, a pulling branched chain 21, a first guide roller 22, a second guide roller 23, a rolling unit 24, an auxiliary unit 25 and a liquid spraying unit 26, the dyeing tank 20 is arranged in the middle of the upper surface of the base 1, the dyeing tank 20 is of a cuboid structure, pulling branched chains 21 are arranged at two ends of the dyeing tank 20 along the length direction, first guide rollers 22 are symmetrically and rotatably arranged at two ends of a bottom plate in the dyeing tank 20 along the length direction, second guide rollers 23 are symmetrically and rotatably arranged at two ends of an upper end surface in the dyeing tank 20 along the length direction, a rolling unit 24 is arranged above the middle position of the dyeing tank 20 along the length direction, a symmetrical auxiliary unit 25 and a symmetrical liquid spraying unit 26 are sequentially arranged between the rolling unit 24 and the first guide rollers 22 in the dyeing tank 20, and the auxiliary unit 25 is arranged between the rolling unit 24 and the liquid spraying unit 26;
during specific work, dye liquor which does not exceed the depth of the liquid spraying unit 26 is added into the dyeing tank 20, then the jacquard fabric is wound into a roll shape, one end of the jacquard fabric penetrates through the pulling branched chain 21 at one end of the dyeing tank 20, and then the jacquard fabric passes through the second guide roller 23, the first guide roller 22, the liquid spraying unit 26, the auxiliary unit 25, the rolling unit 24, the auxiliary unit 25, the liquid spraying unit 26, the first guide roller 22, the second guide roller 23 and the pulling branched chain 21 in sequence when passing through the dyeing tank 20, and the pulling unit 21 can drive the jacquard fabric in the dyeing tank 20 to reciprocate, so that the jacquard fabric can be dyed.
The rolling unit 24 is located at an angular position 45 degrees above the auxiliary unit 25, the auxiliary unit 25 is an angular position 45 degrees above the liquid spraying unit 26, and the first guide roller 22 is located at an angular position 45 degrees below the liquid spraying unit 26; in the specific work, due to the problem of the angles among the first guide roller 22, the rolling unit 24, the auxiliary unit 25 and the liquid spraying unit 26, the first guide roller, the rolling unit 24, the auxiliary unit 25 and the liquid spraying unit can form an isosceles triangle structure, so that when the jacquard fabric passes through the dyeing tank 20, the isosceles triangle structure can be formed to be in contact with the dye liquor, the dye liquor can flow on the fabric under the action of gravity, and the dyeing effect of the fabric is improved.
The pulling branched chain 21 comprises a pulling slideway 210, a pulling wire block 211, a pulling screw rod 212, a pulling motor 213, a pulling chute 214, a pulling slider 215, an electric push rod 216 and a pulling roller 217, two pairs of pulling slideways 210 are symmetrically and vertically arranged on the outer walls of two ends of the dyeing bath 20 along the length direction, each pair of pulling slideways 210 are symmetrical to each other on the outer wall of one end of the dyeing bath 20, the pulling wire block 211 is symmetrically and slidably arranged in each pair of dyeing baths 20, the pulling slideway 210 positioned at one end of the dyeing bath 20 penetrates through the pulling screw rod 212, a support spring is connected between the pulling slideway 210 positioned at the other end of the dyeing bath 20 and the pulling wire block 211, the pulling wire block 211 and the pulling screw rod 212 are in threaded fit connection, the pulling motor 213 is arranged at the upper end of the pulling screw rod 212, the pulling chute 214 is arranged on one side surface of the pulling wire, an electric push rod 216 is connected between the two pulling sliding blocks 215 positioned in the same pulling sliding chute 214, the electric push rod 216 is of a bidirectional structure, the middle position of the pulling sliding chute 214 is fixedly connected with the middle of the electric push rod 216, and a pulling roller 217 is arranged between the two pulling sliding blocks 215 at opposite positions in each pair of pulling sliding ways 210;
when the jacquard fabric dyeing device works specifically, after a section of jacquard fabric is located in the dyeing tank 20, the electric push rod 216 is started to enable the two pulling slide blocks 215 in the pulling slide groove 214 to be close to each other, the pulling rollers 217 are enabled to be close to each other to clamp and fix one end of the jacquard fabric, then the pulling motor 213 is started to drive the pulling screw rod 212 to intermittently rotate in the pulling slide rail 210 in the positive and negative directions, so that the pulling roller 217 on the pulling screw rod 211 connected with the pulling screw rod 212 through threads pulls the jacquard fabric to move up and down, and the pulling screw rod 211 in the other pulling slide rail 210 can also pull the jacquard fabric under the elastic action of the supporting spring, so that the jacquard fabric can be moved in the dyeing tank 20 in a reciprocating manner, and the jacquard fabric can be fully contacted with the dye liquor in the dyeing tank 20, and the dyeing effect of the jacquard fabric.
The rolling unit 24 comprises rolling chutes 240, rolling sliders 241, rolling screws 242 and rolling rollers 243, the rolling chutes 240 are symmetrically and vertically arranged above the middle position of the dyeing tank 20 along the length direction of the dyeing tank, the rolling sliders 241 are symmetrically and slidably arranged in the rolling chutes 240 up and down, the rolling screws 242 are rotatably arranged in the rolling chutes 240 through bearings, the upper ends of the rolling screws 242 penetrate through the rolling chutes 240, the rolling sliders 241 are connected with the rolling screws 242 through thread fit, the thread rotation directions of the two rolling sliders 241 in the same rolling chute 240 are opposite to the thread rotation directions of the rolling screws 242, and the rolling rollers 243 are rotatably arranged between the two rolling sliders 241 in the two rolling chutes 240 at opposite positions;
during specific work, the rolling screw 242 is rotated according to the thickness of the jacquard fabric, so that the two rolling sliding blocks 241 in the same rolling sliding groove 240 slide relatively, and an effect of adjusting the distance between the rolling rollers 243 is achieved, when the rolling rollers 243 roll the jacquard fabric, water in dye liquor absorbed in the fabric can be rolled out, the water can be soaked deeper in the fabric, after the jacquard fabric is rolled for multiple times, the fabric can be completely soaked, when the jacquard fabric enters the dye liquor again, dye can enter deeper parts of the fabric along with the water, and therefore the dyeing effect of the fabric is effectively improved.
The auxiliary unit 25 comprises auxiliary screw rods 250, auxiliary screw blocks 251, auxiliary supporting rods 252 and auxiliary pressing plates 253, two pairs of auxiliary screw rods 250 are symmetrically arranged in the dyeing tank 20 along the length direction of the dyeing tank, threads are symmetrically arranged at two ends of each auxiliary screw rod 250, two pairs of auxiliary screw blocks 251 are symmetrically connected to two ends of each auxiliary screw rod 250 through thread matching, the initial angle difference between the two auxiliary screw blocks 251 positioned at opposite positions on each pair of auxiliary screw rods 250 is 60 degrees, each auxiliary screw block 251 is connected with one end of each auxiliary supporting rod 252 through a hinge, the other end of each auxiliary supporting rod 252 is connected with the auxiliary pressing plates 253, and the auxiliary supporting rods 252 on each pair of auxiliary screw blocks 251 are opposite in inclination direction and are alternately arranged;
in specific operation, the dyeing tank 20 is fixedly connected with the auxiliary screw rod 250, when the auxiliary thread block 251 rotates forwards and backwards on the auxiliary screw rod 250, the auxiliary thread block 251 can synchronously rotate with the auxiliary pressing plate 253 by the auxiliary support rod 252 and simultaneously move away from the auxiliary screw rod 250 and approach to the auxiliary screw rod, when the jacquard fabric is driven by the pulling branch chain 21 to reciprocate in the dyeing tank 20, the jacquard fabric can be in contact with the auxiliary pressing plate 253, so that the auxiliary pressing plate 253 is driven to rotate on the auxiliary screw rod 250 by taking the auxiliary thread block 251 as an axis, because the initial angle difference between two auxiliary thread blocks 251 located at opposite positions on each pair of auxiliary screw rods 250 is 60 degrees, the auxiliary pressing plate 253 on each pair of auxiliary screw rods 250 can alternately move away from the auxiliary screw rod 250 and approach to the auxiliary screw rod, so that the auxiliary pressing plate 253 at opposite positions on each pair of auxiliary screw rods 250 presses the jacquard fabric, the dye liquor can permeate into the fabric more quickly, so that the fabric dyeing efficiency is improved, and the fabric dyeing effect can be improved.
The middle part of the auxiliary screw rod 250 is not provided with threads, a plurality of pairs of support blocks 2500 are uniformly arranged in the middle of the auxiliary screw rod 250 along the circumferential direction, the auxiliary pressure plates 253 are in one-to-one correspondence with the positions of the support blocks 2500, the opposite surface of each pair of support blocks 2500 is provided with a wave-shaped bulge, the protrusions on the opposite surfaces of each pair of supporting blocks 2500 are staggered, a T-shaped block 2501 is arranged on one side surface in the middle of the auxiliary pressing plate 253, the supporting blocks 2500 are in matched contact with the T-shaped blocks 2501, an auxiliary sliding groove 2502 is arranged at the joint of the auxiliary supporting rod 252 and the auxiliary pressing plate 253, the auxiliary sliding groove 2502 is arranged on the auxiliary pressing plate 253, an auxiliary sliding block 2503 is arranged in the auxiliary sliding groove 2502 in a sliding mode, a reset spring is connected between the auxiliary sliding block and the auxiliary sliding block 2503, one end of the auxiliary supporting rod 252 is connected with the auxiliary sliding block 2503 through a hinge, a plurality of convex rods 2504 are uniformly arranged on the other side surface of the auxiliary pressing plate;
when the auxiliary pressing plate 253 on each pair of auxiliary screw rods 250 alternately moves away from the auxiliary screw rods 250 and approaches the auxiliary screw rods 250, the T-shaped block 2501 is in matched contact with the wavy bulges on the support block 2500, the T-shaped block 2501 is extruded by the bulges to generate a position with a certain distance, so that an auxiliary sliding groove 2502 is arranged at the joint of the auxiliary supporting rod 252 and the auxiliary pressing plate 253 of the auxiliary pressing plate 253, the other end of the auxiliary supporting rod 252 is connected with the auxiliary sliding block 2503 through a hinge, and the bulges on the opposite surfaces of each pair of support blocks 2500 are mutually staggered, so that the auxiliary pressing plate 253 has a reciprocating effect on the auxiliary sliding block 2503, a plurality of convex rods 2504 are uniformly arranged on the other side surface of the auxiliary pressing plate 253 along the length direction of the auxiliary pressing plate 253, and the convex rods 2504 on the adjacent auxiliary pressing plates 253 are mutually alternately arranged, so that the auxiliary pressing plate 253 on the opposite positions on each pair of the auxiliary screw rods 250 can rub the jacquard, so that the dye liquor can be more easily permeated into the fabric.
The liquid spraying unit 26 comprises liquid spraying pipes 260, liquid spraying push plates 261, liquid spraying push rods 262, liquid spraying arc rods 263, liquid spraying slide rods 264, liquid spraying rotating rods 265, liquid spraying slideways 266, liquid spraying supports 267 and a liquid spraying motor 268, wherein two groups of liquid spraying pipes 260 are symmetrically arranged in the dyeing tank 20 along the length direction of the dyeing tank, the number of each group of liquid spraying pipes 260 is four, every two groups of liquid spraying pipes 260 are symmetrically arranged in a pair, the two ends in each liquid spraying pipe 260 are symmetrically and slidably provided with the liquid spraying push plates 261, one side of each liquid spraying push plate 261 is provided with the liquid spraying push rods 262, the dyeing tank 20 is slidably connected with the liquid spraying push rods 262, one side of each liquid spraying pipe 260 is provided with a liquid inlet, the other side of each liquid spraying pipe 260 is uniformly provided with a plurality of liquid spraying ports, the liquid inlet and the liquid spraying ports are provided with check valves, each pair of liquid spraying push rods 262 at the same end of the liquid spraying pipes 260 are connected, a closed waist-shaped liquid spraying slideway 266 is obliquely arranged on the surface of the liquid spraying rotating rod 265, the liquid spraying sliding rod 264 is in sliding contact with the liquid spraying slideway 266, liquid spraying brackets 267 are symmetrically arranged on two sides of the dyeing tank 20 along the width direction of the dyeing tank, a liquid spraying motor 268 is arranged on each liquid spraying bracket 267, and one end of the liquid spraying rotating rod 265 is in meshed connection with the output end of the liquid spraying motor 268 through a bevel gear;
during specific work, when the liquid spraying motor 268 rotates, the liquid spraying rotating rod 265 is driven to rotate through bevel gear meshing transmission, the rotation of the liquid spraying rotating rod 265 can enable the position of the liquid spraying slide way 266 to change circularly, so that the liquid spraying slide rod 264 on the liquid spraying arc rod 263 can change correspondingly along with the change of the position of the liquid spraying slide way 266 in the liquid spraying slide way 266, the liquid spraying push rod 262 is in sliding connection with the dyeing bath 20, the liquid spraying slide rod 264 can do linear reciprocating motion in the liquid spraying slide way 266, the liquid spraying push rod 262 drives the liquid spraying push plate 261 to slide in the liquid spraying pipe 260 in a reciprocating mode, when two liquid spraying push plates 261 in the same liquid spraying pipe 260 slide in a reciprocating mode in the liquid spraying pipe 260, when the two liquid spraying push plates are far away from each other, due to the effect of the one-way valve, the liquid inlet can suck the dyeing liquid in the dyeing bath 20 into the liquid spraying pipe 260, when the two are close to each other, in the effect of check valve, the inlet can be sealed, and the dye liquor in hydrojet 260 can be spouted to the jacquard fabric by the hydrojet mouth, and when the dye liquor spouts to the jacquard fabric, because the effect of impact force for the dyestuff can pierce through the jacquard fabric along with rivers, later rivers break away from the surface fabric dyestuff and stay in the surface fabric, thereby improve the dyeing effect of surface fabric.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (8)
1. The utility model provides a jacquard fabric production dyeing process, its has used a jacquard fabric production dyeing apparatus, and this jacquard fabric production dyeing apparatus includes base (1) and dyeing apparatus (2), its characterized in that: when the jacquard fabric production dyeing equipment is used for dyeing and processing the jacquard fabric, the specific method comprises the following steps:
s1, preparation: debugging the jacquard fabric production and dyeing equipment, preparing wires for manufacturing the jacquard fabric, and then spinning the wires prepared by the existing spinning equipment into the jacquard fabric;
s2, dyeing jacquard fabric: winding the jacquard fabric formed by spinning in the S1 into a roll, enabling one end of the jacquard fabric to penetrate through the dyeing device (2) and be connected with the existing traction equipment, enabling the traction equipment to intermittently pass through the dyeing device (2) with the jacquard fabric, and enabling the dyeing device (2) to dye the jacquard fabric positioned in the dyeing tank (20);
s3, drying the jacquard fabric: drying the dyed jacquard fabric in the step S2 by using the conventional drying equipment, winding and packaging the dried jacquard fabric, and storing the wound jacquard fabric for later use;
the upper surface of the base (1) is provided with a dyeing device (2); wherein:
the dyeing device (2) comprises a dyeing tank (20), a pulling branched chain (21), a first guide roller (22), a second guide roller (23), a rolling unit (24), an auxiliary unit (25) and a liquid spraying unit (26), the dyeing tank (20) is arranged in the middle of the upper surface of the base (1), the dyeing tank (20) is of a cuboid structure, and the two ends of the dyeing tank (20) along the length direction are provided with pulling branched chains (21), the two ends of the bottom plate in the length direction in the dyeing tank (20) are symmetrically and rotatably provided with a first guide roller (22), the two ends of the upper end surface in the length direction in the dyeing tank (20) are symmetrically and rotatably provided with a second guide roller (23), a rolling unit (24) is arranged above the middle position in the length direction in the dyeing tank (20), and auxiliary units (25) and liquid spraying units (26) are symmetrically and sequentially arranged at the two sides of the rolling unit (24) in the dyeing tank (20).
2. The jacquard fabric production dyeing process according to claim 1, characterized in that: the pulling branched chain (21) comprises pulling slideways (210), pulling wire blocks (211), pulling lead screws (212), pulling motors (213), pulling chutes (214), pulling slide blocks (215), electric push rods (216) and pulling rollers (217), two pairs of pulling slideways (210) are symmetrically and vertically arranged on the outer walls of the two ends of the dyeing tank (20) along the length direction of the dyeing tank, each pair of pulling slideways (210) are symmetrical to each other on the outer wall of one end of the dyeing tank (20), the pulling wire blocks (211) are symmetrically and slidably arranged in each pair of dyeing tank (20), the pulling slideways (210) positioned at one end of the dyeing tank (20) penetrate through the pulling lead screws (212), supporting springs are connected between the pulling slideways (210) positioned at the other end of the dyeing tank (20) and the pulling wire blocks (211), the pulling wire blocks (211) are connected with the pulling lead screws (212) in a threaded fit manner, and the pulling motors (213) are installed at the, pulling spout (214) have been seted up to pulling silk piece (211) one side, and the symmetry slides and is provided with pulling slider (215) in pulling spout (214), and is connected with electric putter (216) between two pulling slider (215) that are located same pulling spout (214), electric putter (216) are two-way structure, fixed connection in the middle of pulling spout (214) intermediate position and electric putter (216), and every is provided with between two pulling slider (215) of relative position in pulling slide (210) and pulls roller (217).
3. The jacquard fabric production dyeing process according to claim 1, characterized in that: the rolling unit (24) is located at an angular position 45 degrees above the auxiliary unit (25) in an inclined mode, the auxiliary unit (25) is located at an angular position 45 degrees above the liquid spraying unit (26) in an inclined mode, and the first guide roller (22) is located at an angular position 45 degrees below the liquid spraying unit (26) in an inclined mode.
4. The jacquard fabric production dyeing process according to claim 1, characterized in that: the rolling unit (24) comprises rolling sliding grooves (240), rolling sliding blocks (241), rolling screw rods (242) and rolling rollers (243), the rolling sliding grooves (240) are symmetrically and vertically arranged above the middle position of the dyeing tank (20) along the length direction of the dyeing tank, the rolling sliding blocks (241) are symmetrically and vertically arranged in the rolling sliding grooves (240) in a sliding mode, the rolling screw rods (242) penetrate through the rolling sliding grooves (240), the rolling sliding blocks (241) and the rolling screw rods (242) are connected through thread matching, the rotating directions of threads between the two rolling sliding blocks (241) and the rolling screw rods (242) in the same rolling sliding groove (240) are opposite, and the rolling rollers (243) are rotatably arranged between the two rolling sliding blocks (241) opposite in positions in the two rolling sliding grooves (240).
5. The jacquard fabric production dyeing process according to claim 1, characterized in that: the auxiliary unit (25) comprises auxiliary screw rods (250), auxiliary thread blocks (251), auxiliary supporting rods (252) and auxiliary pressing plates (253), two pairs of auxiliary screw rods (250) are symmetrically arranged in the dyeing tank (20) along the length direction of the dyeing tank, threads are symmetrically arranged at two ends of each auxiliary screw rod (250) and the rotation directions of the threads are opposite, two pairs of auxiliary thread blocks (251) are symmetrically connected to two ends of each auxiliary screw rod (250) through thread matching, the auxiliary thread blocks (251) are connected with one ends of the auxiliary supporting rods (252) through hinges, the other ends of the auxiliary supporting rods (252) are connected with the auxiliary pressing plates (253), and the inclination directions of the auxiliary supporting rods (252) on each pair of auxiliary thread blocks (251) are opposite and are alternately arranged.
6. The jacquard fabric production dyeing process according to claim 1, characterized in that: the liquid spraying unit (26) comprises liquid spraying pipes (260), liquid spraying push plates (261), liquid spraying push rods (262), liquid spraying arc rods (263), liquid spraying slide rods (264), liquid spraying rotating rods (265), liquid spraying slideways (266), liquid spraying supports (267) and liquid spraying motors (268), two groups of liquid spraying pipes (260) are symmetrically arranged in the dyeing tank (20) along the length direction of the dyeing tank, the number of each group of liquid spraying pipes (260) is four, every two groups of liquid spraying pipes are symmetrically arranged in a pair, the two ends in each liquid spraying pipe (260) are symmetrically and slidably provided with the liquid spraying push plates (261), one side of each liquid spraying push plate (261) is provided with the liquid spraying push rod (262), the dyeing tank (20) is slidably connected with the liquid spraying push rods (262), one side of each liquid spraying pipe (260) is provided with a liquid inlet, the other side of each liquid spraying pipe (260) is uniformly provided with a plurality of liquid spraying ports, one-way valves are arranged at the positions, a liquid spraying sliding rod (264) is arranged in the middle of an inner arc opening of the liquid spraying arc rod (263), a liquid spraying rotating rod (265) is rotatably arranged at the center point position of the liquid spraying arc rod (263) at the same end of the liquid spraying pipe (260), a liquid spraying slide way (266) is obliquely arranged on the surface of the liquid spraying rotating rod (265), the liquid spraying sliding rod (264) is in sliding contact with the liquid spraying slide way (266), liquid spraying supports (267) are symmetrically arranged on two sides of the dyeing tank (20) along the width direction of the dyeing tank, a liquid spraying motor (268) is arranged on each liquid spraying support (267), and one end of the liquid spraying rotating rod (265) is meshed with the output.
7. The jacquard fabric production dyeing process according to claim 5, characterized in that: a plurality of pairs of supporting blocks (2500) are uniformly arranged in the middle of the auxiliary screw rod (250) along the circumferential direction, the auxiliary pressing plates (253) correspond to the supporting blocks (2500) one by one, the opposite surfaces of each pair of supporting blocks (2500) are provided with wave-shaped bulges, the bulges on the opposite surfaces of each pair of supporting blocks (2500) are mutually staggered, a T-shaped block (2501) is arranged on one side surface in the middle of the auxiliary pressing plate (253), the supporting blocks (2500) are in matched contact with the T-shaped blocks (2501), an auxiliary sliding groove (2502) is arranged at the joint of the auxiliary supporting rod (252) and the auxiliary pressing plate (253), an auxiliary sliding block (2503) is arranged in the auxiliary sliding groove (2502) in a sliding manner, a return spring is connected between the auxiliary sliding block and the auxiliary sliding block, the other end of the auxiliary supporting rod (252) is connected with the auxiliary sliding block (2503) through a hinge, a plurality of convex rods (2504) are uniformly arranged on the, and the convex rods (2504) on the adjacent auxiliary pressure plates (253) are arranged alternately.
8. The jacquard fabric production dyeing process according to claim 5, characterized in that: the initial angle between two auxiliary thread blocks (251) which are positioned at opposite positions on each pair of the auxiliary screw rods (250) is different by 60 degrees.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110565664.2A CN113073441A (en) | 2021-05-24 | 2021-05-24 | Production and dyeing process of jacquard fabric |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110565664.2A CN113073441A (en) | 2021-05-24 | 2021-05-24 | Production and dyeing process of jacquard fabric |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113073441A true CN113073441A (en) | 2021-07-06 |
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ID=76616811
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110565664.2A Withdrawn CN113073441A (en) | 2021-05-24 | 2021-05-24 | Production and dyeing process of jacquard fabric |
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| Country | Link |
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| CN (1) | CN113073441A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114960084A (en) * | 2022-08-01 | 2022-08-30 | 江苏祥贝机械科技有限公司 | Cloth dip-dyeing processing equipment |
-
2021
- 2021-05-24 CN CN202110565664.2A patent/CN113073441A/en not_active Withdrawn
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114960084A (en) * | 2022-08-01 | 2022-08-30 | 江苏祥贝机械科技有限公司 | Cloth dip-dyeing processing equipment |
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