CN112224766A - Automatic push away material and counting assembly - Google Patents
Automatic push away material and counting assembly Download PDFInfo
- Publication number
- CN112224766A CN112224766A CN202011010126.9A CN202011010126A CN112224766A CN 112224766 A CN112224766 A CN 112224766A CN 202011010126 A CN202011010126 A CN 202011010126A CN 112224766 A CN112224766 A CN 112224766A
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- China
- Prior art keywords
- motor
- controller
- counting device
- proximity switch
- material pushing
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000004801 process automation Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 11
- 238000010586 diagram Methods 0.000 description 4
- 230000003321 amplification Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 238000003199 nucleic acid amplification method Methods 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G25/00—Conveyors comprising a cyclically-moving, e.g. reciprocating, carrier or impeller which is disengaged from the load during the return part of its movement
- B65G25/04—Conveyors comprising a cyclically-moving, e.g. reciprocating, carrier or impeller which is disengaged from the load during the return part of its movement the carrier or impeller having identical forward and return paths of movement, e.g. reciprocating conveyors
- B65G25/08—Conveyors comprising a cyclically-moving, e.g. reciprocating, carrier or impeller which is disengaged from the load during the return part of its movement the carrier or impeller having identical forward and return paths of movement, e.g. reciprocating conveyors having impellers, e.g. pushers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G11/00—Chutes
- B65G11/02—Chutes of straight form
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The invention provides an automatic pushing and counting device, and belongs to the field of material conveying of production lines. The problem of current material transportation process automation degree low is solved. It includes controller, operation panel, slider-crank mechanism, proximity switch sensor, slide and motor, and the material falls on the operation panel from the feed bin, be provided with the proximity switch sensor on the operation panel, the proximity switch sensor corresponds with the feed bin position, operation panel one side links to each other with the slide, the motor sets up the opposite side at the operation panel, slider-crank mechanism includes drive wheel, connecting rod and kicking block, the rotation end of motor links to each other with the drive wheel, the drive wheel links to each other with the one end of connecting rod, the other end of connecting rod links to each other with the kicking block, proximity switch sensor's output is connected with the input communication of controller, the output of controller is connected with the signal input part communication of motor. It is mainly used for conveying materials in a production line.
Description
Technical Field
The invention belongs to the field of material conveying of production lines, and particularly relates to an automatic pushing and counting device.
Background
In the production line, the material needs to be transmitted to next process after the processing of the common previous process, and the processing equipment of the two processes is different in height and position, but the process of material conveying in the prior art is not automatic enough.
Disclosure of Invention
The invention provides an automatic material pushing and counting device for solving the problems in the prior art.
In order to achieve the purpose, the invention adopts the following technical scheme: the utility model provides an automatic material pushing and counting assembly, it includes controller, operation panel, slider-crank mechanism, proximity switch sensor, slide and motor, the material falls on the operation panel from the feed bin, be provided with the proximity switch sensor on the operation panel, the proximity switch sensor corresponds with the feed bin position, operation panel one side links to each other with the slide, the motor sets up the opposite side at the operation panel, slider-crank mechanism includes drive wheel, connecting rod and kicking block, the rotation end of motor links to each other with the drive wheel, the drive wheel links to each other with the one end of connecting rod, the other end of connecting rod links to each other with the kicking block, proximity switch sensor's output is connected with the input communication of controller, the output of controller is connected with the signal input part communication of motor.
Furthermore, the automatic material pushing and counting device further comprises a photoelectric isolating switch, one end of the photoelectric isolating switch is connected with the controller, and the other end of the photoelectric isolating switch is in communication connection with the motor.
Furthermore, the automatic pushing and counting device further comprises a triode, and the triode is connected between the photoelectric isolating switch and the motor.
Furthermore, the automatic material pushing and counting device further comprises a display, and the display is connected with the controller.
Further, the proximity switch sensor is an electromagnetic sensor or a pressure sensor.
Furthermore, the controller is an 89S52 type single chip microcomputer.
Furthermore, the crank block mechanism is made of hard aluminum.
Compared with the prior art, the invention has the beneficial effects that: the invention solves the problem of low automation degree in the existing material conveying process. According to the invention, the information of the materials to be conveyed is acquired through the proximity switch sensor and is sent to the controller, and the controller controls the motor to drive the slider-crank mechanism to convert the rotary motion into the linear motion, so that the materials are pushed to the next process, the automation degree is high, and the material conveying efficiency is improved. The invention can be conveniently installed on a small material production line, and is designed with two operation modes, wherein the parameters of the material pushing machine are set through starting up of an operation panel or a display of the material pushing mechanism, and the parameters are obtained through operating the material pushing machine by a computer client, and the functions completed by the two modes are the same. The device is flexible to use, simple to operate, high in reliability, high in cost performance and wide in application prospect.
Drawings
FIG. 1 is a schematic structural view of an automatic pushing and counting device according to the present invention;
FIG. 2 is a schematic structural diagram of a slider-crank mechanism according to the present invention;
FIG. 3 is a schematic diagram illustrating the control of an automatic pushing and counting device according to the present invention;
FIG. 4 is an electrical control schematic diagram of an automatic material pushing and counting device according to the present invention;
fig. 5 is a schematic diagram of electrical hardware connection of the automatic material pushing and counting device according to the present invention.
The method comprises the following steps of 1-driving wheel, 2-connecting rod, 3-top block, 4-bin, 5-material, 6-proximity switch sensor, 7-slideway and 8-motor.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely explained below with reference to the drawings in the embodiments of the present invention.
Referring to fig. 1-5 to illustrate the embodiment, an automatic material pushing and counting device comprises a controller, an operation platform, a slider-crank mechanism, a proximity switch sensor 6, a slideway 7 and a motor 8, wherein a material 5 falls onto the operation platform from a bin 4, a proximity switch sensor 6 is arranged on the operating platform, the proximity switch sensor 6 corresponds to the bin 4 in position, one side of the operating platform is connected with a slideway 7, the motor 8 is arranged at the other side of the operating platform, the slider-crank mechanism comprises a driving wheel 1, a connecting rod 2 and a top block 3, the rotating end of the motor 8 is connected with the driving wheel 1, the driving wheel 1 is connected with one end of the connecting rod 2, the other end of the connecting rod 2 is connected with the top block 3, the output end of the proximity switch sensor 6 is in communication connection with the input end of the controller, and the output end of the controller is in communication connection with the signal input end of the motor 8.
This embodiment proximity switch sensor 6 is used for detecting whether there is 5 needs of material to carry, and the controller is used for controlling motor 8 to rotate when 5 needs of material are carried, and motor 8 rotates, drives slider-crank mechanism and carries out reciprocating linear motion, promotes 5 entering slides 7 of material, and slides 7 are used for bearing 5 and move between the twice process, send into next process with the material through slides 7, and the controller still is used for the basis proximity switch sensor 6's trigger signal counts material 5. The automatic material pushing and counting device further comprises a photoelectric isolating switch, a triode and a display, one end of the photoelectric isolating switch is connected with the controller, the other end of the photoelectric isolating switch is in communication connection with the motor 8, the photoelectric isolating switch can prevent signals output by the controller from being interfered, and the triode is connected between the photoelectric isolating switch and the motor 8 and used for amplifying the signals and driving the motor 8 to enable the crank-slider mechanism to work. The display is connected with the controller and used for displaying the quantity of the materials, and the quantity displayed by the display is increased by one when the proximity switch sensor 6 is triggered once. The proximity switch sensor 6 is an electromagnetic sensor or a pressure sensor, the controller is an 89S52 type single chip microcomputer, and the crank sliding block mechanism is made of hard aluminum.
During the use, feed bin 4 sends a material 5 on the operation panel, proximity switch sensor 6 sends a signal for the controller after detecting material 5, the controller handles it after receiving the signal, send control signal for motor 8, motor 8 is rotatory to drive wheel 1 and is rotated, drive wheel 1 is as the driving part, connecting rod 2 is as the follower, turn round motion by drive wheel 1 turns into the straight reciprocating motion of kicking block 3, utilize this kind of characteristics, turn into linear motion with the rotary motion of motor 8, drive kicking block 3 through connecting rod 2 and push into slide 7 with material 5 and get into another process.
As shown in fig. 3, the controller receives a trigger signal that the material 5 is in place, and sends a working instruction signal to the driver, the driver is a photoelectric isolating switch and a triode, the driver amplifies the signal to drive the motor 8 to rotate, and the motor 8 moves through a mechanical structure to push the material 5 down by the top block 3.
As shown in fig. 4, when the proximity switch sensor 6 detects that the material 5 has reached the designated area, a signal is sent to the controller, that is, an 89S52 type single chip microcomputer, the controller sends a control signal after determining that the signal is correct, the motor 8 is driven to operate by the photoelectric isolation driving motor 8, and the motor 8 drives the slider-crank mechanism to push the material 5 into the chute 7, so that automatic material pushing is completed.
As shown in fig. 5, the controller selects an 89S52 type single chip microcomputer, and the controller is provided with 4 keys, and the functions are as follows: the key K1 is the start of the controller, and the key K2 is the stop of the controller. The key of K3 is the reset of the controller, and the key of K4 is reserved for system upgrade. Two indicator lights, green for normal operation and red for failure.
The P3.0/P3.1 port is connected with an upper computer, receives an upper computer control signal and can transmit the current working state to the upper computer, and the two indicating lamps, green represent normal operation and red represent failure. The controller acquires signals of the proximity switch sensor 6 in a scanning mode, outputs signals after signal filtering processing, prevents interference by using a photoelectric isolating switch, and drives the motor 8 to operate by using an amplification driving module, namely a triode. The controller adopts an X25045 watchdog circuit for resisting interference, and the normal operation of the system is ensured by timing dog feeding. If the feeding dog is stopped due to the fault, the system is forcibly reset.
The control flow of the controller is as follows:
1) the controller is powered on and started, and parameters of each module are initialized;
2) the scanning subprogram is operated, and the key subprogram and the sensor subprogram are mainly detected;
3) the sensor does not detect the material 5, and the controller waits;
4) when the material 5 is detected to be in place, a control signal is sent out, a material pushing subprogram is called, and a counter is started to count;
5) the material pushing subprogram mainly comprises the steps that a controller starts a motor 8, the motor 8 rotates for a circle through a time delay function, the material 5 is pushed down, if the material 5 is not pushed down, the motor 9 continues to rotate, and if the material 5 is pushed down, the rotation is stopped;
6) the main routine returns to continue waiting for the arrival of the next material 5.
The automatic material pushing and counting device provided by the invention is described in detail, a specific example is applied in the text to explain the principle and the implementation mode of the invention, and the description of the embodiment is only used for helping to understand the method and the core idea of the invention; meanwhile, for a person skilled in the art, according to the idea of the present invention, there may be variations in the specific embodiments and the application scope, and in summary, the content of the present specification should not be construed as a limitation to the present invention.
Claims (7)
1. The utility model provides an automatic push away material and counting assembly which characterized in that: it comprises a controller, an operation platform, a crank slider mechanism, a proximity switch sensor (6), a slideway (7) and a motor (8), wherein materials (5) fall onto the operation platform from a bin (4), a proximity switch sensor (6) is arranged on the operating platform, the proximity switch sensor (6) corresponds to the storage bin (4), one side of the operating platform is connected with the slideway (7), the motor (8) is arranged at the other side of the operating platform, the crank sliding block mechanism comprises a driving wheel (1), a connecting rod (2) and a top block (3), the rotating end of the motor (8) is connected with the driving wheel (1), the driving wheel (1) is connected with one end of the connecting rod (2), the other end of connecting rod (2) links to each other with kicking block (3), the output of proximity switch sensor (6) is connected with the input communication of controller, the output of controller is connected with the signal input part communication of motor (8).
2. The automatic material pushing and counting device according to claim 1, wherein: the automatic material pushing and counting device further comprises a photoelectric isolating switch, one end of the photoelectric isolating switch is connected with the controller, and the other end of the photoelectric isolating switch is in communication connection with the motor (8).
3. The automatic material pushing and counting device according to claim 2, wherein: the automatic pushing and counting device further comprises a triode, and the triode is connected between the photoelectric isolating switch and the motor (8).
4. The automatic material pushing and counting device according to claim 1, wherein: the automatic material pushing and counting device further comprises a display, and the display is connected with the controller.
5. The automatic material pushing and counting device according to claim 1, wherein: the proximity switch sensor (6) is an electromagnetic sensor or a pressure sensor.
6. The automatic material pushing and counting device according to claim 1, wherein: the controller is an 89S52 type single chip microcomputer.
7. The automatic material pushing and counting device according to claim 1, wherein: the crank sliding block mechanism is made of hard aluminum.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011010126.9A CN112224766A (en) | 2020-09-23 | 2020-09-23 | Automatic push away material and counting assembly |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011010126.9A CN112224766A (en) | 2020-09-23 | 2020-09-23 | Automatic push away material and counting assembly |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112224766A true CN112224766A (en) | 2021-01-15 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011010126.9A Pending CN112224766A (en) | 2020-09-23 | 2020-09-23 | Automatic push away material and counting assembly |
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| Country | Link |
|---|---|
| CN (1) | CN112224766A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS61140419A (en) * | 1984-12-11 | 1986-06-27 | Toshiba Seiki Kk | Magazine conveyor |
| CN202687471U (en) * | 2012-05-14 | 2013-01-23 | 林斌 | Rocker type automatic feeding device |
| CN104528367A (en) * | 2014-12-24 | 2015-04-22 | 重庆新派工业设计有限公司 | Large stroke pushing device |
| CN206298070U (en) * | 2016-12-25 | 2017-07-04 | 安徽华天机械股份有限公司 | One kind automation cloth doses ink recorder and its control circuit system |
| CN206782224U (en) * | 2017-03-20 | 2017-12-22 | 湖北仁悦药业股份有限公司 | Medicine laminating machine push rod control system |
| CN207078703U (en) * | 2017-08-23 | 2018-03-09 | 罗智芸 | A kind of electronic pusher |
| CN208217820U (en) * | 2018-03-27 | 2018-12-11 | 常州市旭刚电子设备有限公司 | A kind of push plate device applied to lithium battery automatic production line |
-
2020
- 2020-09-23 CN CN202011010126.9A patent/CN112224766A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS61140419A (en) * | 1984-12-11 | 1986-06-27 | Toshiba Seiki Kk | Magazine conveyor |
| CN202687471U (en) * | 2012-05-14 | 2013-01-23 | 林斌 | Rocker type automatic feeding device |
| CN104528367A (en) * | 2014-12-24 | 2015-04-22 | 重庆新派工业设计有限公司 | Large stroke pushing device |
| CN206298070U (en) * | 2016-12-25 | 2017-07-04 | 安徽华天机械股份有限公司 | One kind automation cloth doses ink recorder and its control circuit system |
| CN206782224U (en) * | 2017-03-20 | 2017-12-22 | 湖北仁悦药业股份有限公司 | Medicine laminating machine push rod control system |
| CN207078703U (en) * | 2017-08-23 | 2018-03-09 | 罗智芸 | A kind of electronic pusher |
| CN208217820U (en) * | 2018-03-27 | 2018-12-11 | 常州市旭刚电子设备有限公司 | A kind of push plate device applied to lithium battery automatic production line |
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Application publication date: 20210115 |