CN112223846B - Label production line and label production process - Google Patents
Label production line and label production process Download PDFInfo
- Publication number
- CN112223846B CN112223846B CN202011108750.2A CN202011108750A CN112223846B CN 112223846 B CN112223846 B CN 112223846B CN 202011108750 A CN202011108750 A CN 202011108750A CN 112223846 B CN112223846 B CN 112223846B
- Authority
- CN
- China
- Prior art keywords
- label
- roller shaft
- processed
- glue
- shaft
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H37/00—Article or web delivery apparatus incorporating devices for performing specified auxiliary operations
- B65H37/02—Article or web delivery apparatus incorporating devices for performing specified auxiliary operations for applying adhesive
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31D—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER, NOT PROVIDED FOR IN SUBCLASSES B31B OR B31C
- B31D1/00—Multiple-step processes for making flat articles ; Making flat articles
- B31D1/02—Multiple-step processes for making flat articles ; Making flat articles the articles being labels or tags
- B31D1/021—Making adhesive labels having a multilayered structure, e.g. provided on carrier webs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31D—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER, NOT PROVIDED FOR IN SUBCLASSES B31B OR B31C
- B31D1/00—Multiple-step processes for making flat articles ; Making flat articles
- B31D1/02—Multiple-step processes for making flat articles ; Making flat articles the articles being labels or tags
- B31D1/026—Cutting or perforating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B33/00—Packaging articles by applying removable, e.g. strippable, coatings
- B65B33/02—Packaging small articles, e.g. spare parts for machines or engines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/04—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
- B65B61/06—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
- B65B61/08—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting using rotary cutters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H37/00—Article or web delivery apparatus incorporating devices for performing specified auxiliary operations
- B65H37/002—Web delivery apparatus, the web serving as support for articles, material or another web
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H37/00—Article or web delivery apparatus incorporating devices for performing specified auxiliary operations
- B65H37/04—Article or web delivery apparatus incorporating devices for performing specified auxiliary operations for securing together articles or webs, e.g. by adhesive, stitching or stapling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H39/00—Associating, collating, or gathering articles or webs
- B65H39/16—Associating two or more webs
Abstract
The invention discloses a label production line and a label production process, which comprise an L-shaped support plate, wherein two first connecting shafts are arranged on one side of the L-shaped support plate, the free ends of the first connecting shafts are respectively provided with a feeding roller shaft, the outer sides of the two ends of the feeding roller shaft are respectively provided with a first limiting ring, a label to be processed is sleeved on the outer side of the feeding roller shaft, and a first stepping motor is arranged on one side of the L-shaped support plate and between the first connecting shafts. According to the invention, the two stepping motors are used for completing the transmission, roller cutting, glue injection, film coating and collection in the label production process, the use frequency of the motors is reduced, the production energy consumption is reduced, meanwhile, the machining precision is improved by using a mechanical mechanism, and the use of manpower resources is reduced by using the hydraulic cylinder, the plastic packaging bag and the rolling ball to complete the packaging.
Description
Technical Field
The invention relates to the field of label production and manufacturing, in particular to a label production line and a label production process.
Background
As early as 1700, europe printed the first labels used as commodity identifications for drugs and cloths, and therefore the current labels were used to mark your product objects and categories or contents, such as key words and phrases that you specify to your objects, tools for you to find and locate their own objects with others, so-called labels in the printing industry, mostly printed matters used to identify relevant descriptions of their products, and mostly self-adhesive-backed, but also some labels that are not adhesive-backed when printed, also called labels, and the adhesive-backed labels are commonly called "stickers", which is a label uniformly specified by the country, and can clearly specify details of the calibrated instrument.
The production line is a route passed by the production process of the product, namely a route formed by a series of production line activities such as processing, conveying, assembling, checking and the like from the time that raw materials enter a production field, the production line is organized according to an object principle to finish a production organization form of the product technological process, namely, various devices and workers of various types required by the production of a certain product are equipped according to a product specialization principle to complete all manufacturing work of the certain product and process the same labor object with different processes,
disclosure of Invention
The present invention is directed to a label production line and a label production process for solving the above problems.
In order to solve the problems, the label production line and the label production process comprise an L-shaped support plate, wherein two first connecting shafts are arranged on one side of the L-shaped support plate, feeding roller shafts are arranged at the free ends of the first connecting shafts, first limiting rings are arranged on the outer sides of the two ends of the feeding roller shafts, a rubber sleeve is sleeved on the outer side of each feeding roller shaft, a label to be processed is sleeved on the outer side of each rubber sleeve, a first stepping motor is arranged on one side of the L-shaped support plate and between the first connecting shafts, an infrared displacement sensor is arranged on one side of each first stepping motor close to the feeding roller shafts, an infrared displacement detection probe is arranged on one side of each infrared displacement sensor corresponding to the label to be processed, the output end of each first stepping motor is connected with a first output shaft, two first chains are sleeved on the outer side of each first stepping motor output shaft, the first chain free end is sleeved outside the first connecting shaft respectively, one side of the first stepping motor is connected with a first connecting column, the free end of the first connecting column is connected with a positioning sliding groove, a second connecting shaft is arranged in the positioning sliding groove in a sliding mode, the free end of the second connecting shaft is connected with a limiting roller shaft in a rotating mode, a fastening bolt penetrates through the top of the positioning sliding groove and is connected to the second connecting shaft, and limiting protrusions are installed at two ends of the top of the limiting roller shaft respectively.
Preferably: the upper part of the L-shaped support plate is provided with a glue storage tank corresponding to the limiting roller shaft, one side of the glue storage tank is provided with a glue pump, the output end of the glue pump is connected with a glue conveying pipe, the upper part of the glue storage tank is provided with a first hydraulic cylinder, the output end of the first hydraulic cylinder is connected with a telescopic cylinder, the free end of the telescopic cylinder is provided with a connecting block, one side of the top end of the connecting block is rotatably connected with a cutting roller shaft, a second stepping motor is arranged at one side of the connecting block and is arranged at the lower side of the cutting roller shaft, the outer side of the output end of the second stepping motor is sleeved with a second chain, the free end of the second chain is sleeved at the outer side of one end of the cutting roller shaft, the cutting roller shaft is of a hollow structure, the connecting block is provided with a through hole in a penetrating manner, a flow dividing pipe is arranged in the cutting roller shaft, and the through hole of the flow dividing pipe penetrating through the connecting block is communicated with the free end of the glue conveying pipe, five outputs of shunt tubes are connected with respectively and are the circumference set up in five solenoid valves of survey in the cutting roller, the spray tube is all installed to the solenoid valve free end, the spray tube is kept away from one side of cutting roller axis is provided with a plurality of glue spraying openings, the cutting roller outside be circumference form evenly distributed have with spout the through-hole that the glue spraying opening corresponds quantity, the roller cutter has all been welded at the through-hole edge, it extends to spout the glue spraying opening survey in the through-hole and no longer than roller cutter length.
So set up, drive the roller cutter through cutting the roller and do the circumferential motion, roll along treating the plane of processing label on spacing roller, accomplish the hobbing, synchronous operation promotes cutting efficiency and cutting accuracy, will spout the jiao kou and set up in rectangle roller cutter inboard, synchronous operation accomplishes the injecting glue promptly in the cutting, further promotion work efficiency, and through solenoid valve control, promoted the point and glued the precision.
Preferably: "L" form extension board one side just is located first step motor one side is installed the third connecting axle, the tectorial membrane roller is installed to third connecting axle free end, "L" form extension board upper portion just is located glue storage tank one side and runs through and be provided with the second spacing ring, "L" form extension board lower part just corresponds the second spacing ring is provided with the collar, survey in the collar and be the circumference and distribute and correspond the collar centre of a circle is provided with six second pneumatic cylinders, the flexible post of second is all installed to the second pneumatic cylinder free end, the roll ball is all installed to the flexible post free end of second.
So set up, the back is accomplished in the cutting injecting glue, along with the rotation displacement of two pay-off roller shafts, and laminating department produces tensile stress, need not motor drive promptly, only accomplishes the tectorial membrane work of gluing through the rotation of pay-off roller shaft, has saved the use of motor, and has used mechanical structure to promote tectorial membrane precision and intensity.
The invention also comprises a label production process, which comprises the following steps:
getting materials: receiving a production order, and picking up the label to be processed, the laminating film and the glue from a storage department by a worker;
debugging equipment: through polishing, adjustment and bending, the shape and angle of a roller cutter and the length relative to a cutting roll shaft are adjusted, the relative position of the roller cutter and the cutting roll shaft is fixed, a worker sleeves a to-be-processed label on a feeding roll shaft, pulls out one end of the to-be-processed label to be wound on the other feeding roll shaft, and adjusts a limiting roll shaft to enable the limiting roll shaft and the cutting roll shaft to be matched with each other to clamp the to-be-processed label; the worker injects the received glue into the glue storage tank, places the received coating film outside the coating film roll shaft, and pulls out one end of the coating film until the second feeding roll shaft is clamped with the clamping position of the label to be processed;
processing a first workpiece: starting equipment, driving two feeding roller shafts to rotate through a first stepping motor to realize displacement of a to-be-processed label along a limiting roller shaft, supplying glue to an electromagnetic valve through a glue pump and a glue storage tank, driving a cutting roller shaft to rotate through a second stepping motor to complete cutting, coating glue to the to-be-processed label through electromagnetic valve control, and clamping and pulling a coating film and the to-be-processed label to be attached and wound through the feeding roller shaft and the to-be-processed label;
inspecting a first workpiece: cutting a part of the processed label by a worker, checking the thickness, the size, the glue viscosity and the bonding strength, and making checking data;
mass production: repeating the process flow of the first piece of processing, laminating and rolling the film and the label to be processed, pushing the processing on the feeding roller shaft to finish label displacement after a roll of label to be processed is processed, paving a plastic packaging bag on the second limiting ring, enabling the processed label to fall into the second limiting ring, starting a second hydraulic cylinder, pushing the second telescopic column and the rolling ball to displace, and carrying out compression molding on the bag by the roller to finish packaging;
sampling inspection: processing the extracted part to finish the label roll, detecting the thickness, the size, the glue viscosity and the bonding strength, detecting the strength of the additional packaging plastic packaging bag and the waterproof, and boxing;
further: the inspection thickness and size in the first inspection in the step refer to the process standard of the label production in the batch, and the adhesive strength and the glue viscosity adopt the national standard pressure-sensitive adhesive tape holding viscosity experimental method.
Further: the first step motor and the second step motor in the first step of processing are controlled by a computer, the rotating speeds of the two step motors and the rotating speeds of the feeding roller shaft and the cutting roller shaft are measured by workers, and a proper linear speed ratio is debugged for processing.
Further: the plastic package bags in the step of batch production use high-pressure polyethylene plastic films, the rolling balls are pressed to complete bonding, and the anti-skid rubber is paved on the inner side of the second limiting ring, so that the label roll finished by scratching is avoided.
Compared with the prior art, the invention has the following beneficial effects:
use two step motor, accomplish the transmission in the label production process, the roller is cut, the injecting glue, tectorial membrane and collection work, the frequency of use of motor has been reduced, use mechanical mechanism to promote the machining precision when reducing the production energy consumption, and use pneumatic cylinder, plastic envelope bag and roll-in ball to accomplish the packing, reduce the use to manpower resources, and use this label production technology production label, the flow is more convenient, the finished product precision of label is better, and easily debugging equipment, be convenient for detect and protect the finished product book of label.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a first isometric view of the label production line and label production process of the present invention;
FIG. 2 is a second isometric view of the label production line and label production process of the present invention;
FIG. 3 is a cross-sectional view of a cutting roll for the label production line and label production process of the present invention;
FIG. 4 is an enlarged view of a portion of a cutting roller of the label production line and label production process of the present invention;
FIG. 5 is a block diagram of a label production line and label production process according to the present invention;
the reference numerals are explained below:
1. an "L" shaped support plate; 2. a first connecting shaft; 201. a limiting ring; 202. a feed roll shaft; 203. a rubber sleeve; 204. a label to be processed; 3. a first stepper motor; 301. a first output shaft; 302. a first connecting column; 303. positioning the chute; 304. fastening a bolt; 305. a second connecting shaft; 306. a limiting roll shaft; 307. a limiting bulge; 308. a first chain; 4. a third connecting shaft; 401. a film-coating roll shaft; 5. a glue storage tank; 501. a glue pump; 502. a rubber delivery pipe; 503. a shunt tube; 504. an electromagnetic valve; 505. a nozzle; 506. spraying a glue opening; 6. a first hydraulic cylinder; 601. a first telescopic column; 602. connecting blocks; 603. a second stepping motor; 604. a second chain; 605. cutting the roll shaft; 606. a roll cutter; 7. an infrared displacement sensor; 701. an infrared displacement detection probe; 8. a second stop collar; 801. a second hydraulic cylinder; 802. a second telescopic column; 803. rolling the ball; 804. and (7) installing a ring.
Detailed Description
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used only for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention. Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.
The invention will be further described with reference to the accompanying drawings in which:
as shown in fig. 1-5, the label production line comprises an L-shaped support plate, and is characterized in that: two first connecting shafts 2 are arranged on one side of an L-shaped support plate, feeding roller shafts 202 are arranged at the free ends of the first connecting shafts 2, first limiting rings 201 are arranged on the outer sides of the two ends of the feeding roller shafts 202, rubber sleeves 203 are sleeved on the outer sides of the feeding roller shafts 202, labels 204 to be processed are sleeved on the outer sides of the rubber sleeves 203, a first stepping motor 3 is arranged on one side of the L-shaped support plate and located between the first connecting shafts 2, an infrared displacement sensor 7 is arranged on one side, close to the feeding roller shafts 202, of the first stepping motor 3, an infrared displacement detection probe 701 is arranged on one side, corresponding to the labels 204 to be processed, of the infrared displacement sensor 7, a first output shaft 301 is connected to the output end of the first stepping motor 3, two first chains 308 are sleeved on the outer side of the output shaft of the first stepping motor 3, the free ends of the first chains 308 are respectively sleeved on the outer sides of the first connecting shafts 2, a first connecting column 302 is connected to one side of the first stepping motor 3, the free end of first connecting post 302 is connected with location spout 303, and the inboard slip of location spout 303 is provided with second connecting axle 305, and second connecting axle 305 free end rotates and is connected with spacing roller 306, and location spout 303 top is run through and is provided with fastening bolt 304, and fastening bolt 304 runs through location spout 303 and is connected to second connecting axle 305, and spacing arch 307 is installed respectively at spacing roller 306 top both ends.
Further, a glue storage tank 5 is arranged on the upper portion of the L-shaped support plate corresponding to the limiting roller 306, a glue pump 501 is arranged on one side of the glue storage tank 5, a glue delivery pipe 502 is connected to the output end of the glue pump 501, a first hydraulic cylinder 6 is arranged on the upper portion of the glue storage tank 5, a first telescopic column 601 is connected to the output end of the first hydraulic cylinder 6, a connecting block 602 is mounted at the free end of the first telescopic column 601, a cutting roller shaft 605 is rotatably connected to one side of the top end of the connecting block 602, a second stepping motor 603 is mounted on the lower side of the cutting roller shaft 605 on one side of the connecting block 602, a second chain 604 is sleeved on the outer side of the output end of the second stepping motor 603, the free end of the second chain 604 is sleeved on the outer side of one end of the cutting roller shaft 605, the cutting roller shaft 605 is of a hollow structure, a through hole is arranged in the connecting block 602 in a penetrating manner, a shunt pipe 503 is arranged in the cutting roller shaft 605, the through hole of the shunt pipe 503 is communicated with the free end of the glue delivery pipe 502, five output ends of shunt tubes 503 are connected with respectively and set up five solenoid valves 504 of survey in cutting roller 605 for the circumference, and spray tube 505 is all installed to solenoid valve 504 free end, and one side that spray tube 505 kept away from cutting roller 605 axis is provided with a plurality of glue spraying openings 506, and the cutting roller 605 outside is circumference form evenly distributed and has the through-hole that corresponds quantity with glue spraying opening 506, and the through-hole edge all welds roller cutter 606, and glue spraying opening 506 extends to the through-hole downthehole survey and not exceed roller cutter 606 length.
Further, a third connecting shaft 4 is installed on one side of the L-shaped supporting plate and located on one side of the first stepping motor 3, a film coating roller shaft 401 is installed at the free end of the third connecting shaft 4, a second limiting ring 8 penetrates through the upper portion of the L-shaped supporting plate and located on one side of the glue storage tank 5, an installation ring 804 is arranged on the lower portion of the L-shaped supporting plate and corresponds to the second limiting ring 8, six second hydraulic cylinders 801 are circumferentially distributed in the installation ring 804 and correspond to the circle center of the installation ring 804, second telescopic columns 802 are installed at the free ends of the second hydraulic cylinders 801, and rolling balls 803 are installed at the free ends of the second telescopic columns 802.
The invention also comprises a label production process of the label production line, which specifically comprises the following steps,
getting materials: receiving a production order, and picking up the label 204 to be processed, the film and the glue from a storage department by a worker;
debugging equipment: by grinding, adjusting and bending, the shape and angle of the roller cutter 606 and the length relative to the cutting roller shaft 605 are adjusted, the relative position of the roller cutter 606 and the cutting roller shaft 605 is fixed, a worker sleeves the taken to-be-processed label 204 on the feeding roller shaft 202, pulls out one end of the to-be-processed label 204 to be wound on the other feeding roller shaft 202, and adjusts the limiting roller shaft 306 to be matched with the cutting roller shaft 605 to clamp the to-be-processed label 204; the worker injects the received glue into the glue storage tank 5, places the received coating film outside the coating film roll shaft 401, and pulls out one end of the coating film to a position where the second feeding roll shaft 202 and the to-be-processed label 204 are clamped;
processing a first workpiece: starting the equipment, driving the two feeding roller shafts 202 to rotate through the first stepping motor 3 to realize the displacement of the to-be-processed label 204 along the limiting roller shaft 306, supplying glue to the electromagnetic valve 504 through the glue pump 501 and the glue storage tank 5, driving the cutting roller shaft 605 to rotate through the second stepping motor 603 to complete cutting, controlling the electromagnetic valve 504 to glue the to-be-processed label 204, and clamping and pulling the coating film to be attached to the to-be-processed label 204 and rolling the coating film through the feeding roller shafts 202 and the to-be-processed label 204;
inspecting a first workpiece: cutting a part of the processed label by a worker, checking the thickness, the size, the glue viscosity and the bonding strength, and making checking data;
mass production: repeating the process flow of the first piece of processing, laminating and rolling the film and the to-be-processed label 204, after a roll of to-be-processed label 204 is processed, pushing the feeding roller shaft 202 to complete label displacement, paving a plastic packaging bag on the second limiting ring 8, enabling the processed label to fall into the second limiting ring 8, starting the second hydraulic cylinder 801, pushing the second telescopic column 802 and the rolling ball 803 to displace, and performing roller compression molding to seal the bag, thereby completing packaging;
sampling inspection: processing the extracted part to finish the label roll, detecting the thickness, the size, the glue viscosity and the bonding strength, detecting the strength of the additional packaging plastic packaging bag and the waterproof, and boxing;
the specific working process is as follows:
getting materials: receiving a production order, and picking up the label 204 to be processed, the film and the glue from a storage department by a worker;
debugging equipment: by grinding, adjusting and bending, the shape and angle of the roller cutter 606 and the length relative to the cutting roller shaft 605 are adjusted, the relative position of the roller cutter 606 and the cutting roller shaft 605 is fixed, a worker sleeves the taken to-be-processed label 204 on the feeding roller shaft 202 far away from the second limiting ring 8, pulls out one end of the to-be-processed label 204 to be wound on the other feeding roller shaft 202, and adjusts the limiting roller shaft 306 to be matched with the cutting roller shaft 605 to clamp the to-be-processed label 204; injecting the taken glue into the glue storage tank 5, placing the taken coating film outside the coating film roll shaft 401, and pulling out one end of the coating film until the clamping position between the second feeding roll shaft 202 and the label 204 to be processed is clamped;
processing a first workpiece: starting equipment, driving the two feeding roller shafts 202 to rotate through the first stepping motor 3 to realize the displacement of the to-be-processed label 204 along the limiting roller shaft 306, supplying glue to the electromagnetic valve 504 through the glue pump 501 and the glue storage tank 5, transmitting the glue through the shunt pipe 503 and the spray pipe 505, driving the cutting roller shaft 605 to rotate through the second stepping motor 603 to finish cutting, controlling the speed through the electromagnetic valve 504, coating the to-be-processed label 204 with the glue spraying port 506, and clamping and pulling the coating film to be attached to the to-be-processed label 204 and rolling the to-be-processed label 204 through the feeding roller shafts 202 and the to-be-processed label 204;
inspecting a first workpiece: cutting a part of the processed label by a worker, checking the thickness, the size, the glue viscosity and the bonding strength, and making checking data;
mass production: repeating the process flow of the first piece processing, laminating and rolling the film and the to-be-processed label 204, after the to-be-processed label 204 is processed, pushing the feeding roller shaft 202 to process and complete label displacement, paving a plastic packaging bag on the second limiting ring 8, enabling the processed label to fall into the second limiting ring 8, starting the second hydraulic cylinder 801, pushing the second telescopic column 802 and the rolling ball 803 to displace, and performing roller compression molding and bag packaging to complete packaging;
sampling inspection: and (4) processing the label roll by the extraction part, detecting the thickness, the size, the viscosity of glue and the bonding strength, detecting the strength of the additional packaging plastic packaging bag and the water resistance, and boxing.
According to the invention, by using two stepping motors, the transmission, the roller cutting, the glue injection, the film covering and the collection in the label production process are completed, the use frequency of the motors is reduced, the production energy consumption is reduced, meanwhile, the machining precision is improved by using a mechanical mechanism, and the use of manpower resources is reduced by using a hydraulic cylinder, a plastic packaging bag and a rolling ball 803 to complete the packaging.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed.
Claims (6)
1. Label production line, including "L" form extension board (1), its characterized in that: two first connecting shafts (2) are installed on one side of the L-shaped support plate (1), a feeding roller shaft (202) is installed at the free end of each first connecting shaft (2), first limiting rings (201) are installed on the outer sides of the two ends of each feeding roller shaft (202), a rubber sleeve (203) is sleeved on the outer side of each feeding roller shaft (202), a label (204) to be processed is sleeved on the outer side of each rubber sleeve (203), a first stepping motor (3) is installed between the first connecting shafts (2) and located on one side of the L-shaped support plate (1), an infrared displacement sensor (7) is arranged on one side, close to the feeding roller shaft (202), of each first stepping motor (3), an infrared displacement detection probe (701) is arranged on one side, corresponding to the label (204) to be processed, of each infrared displacement sensor (7), the output end of each first stepping motor (3) is connected with a first output shaft (301), two first chains (308) are sleeved on the outer side of an output shaft of the first stepping motor (3), free ends of the first chains (308) are respectively sleeved on the outer side of the first connecting shaft (2), one side of the first stepping motor (3) is connected with a first connecting column (302), the free end of the first connecting column (302) is connected with a positioning sliding groove (303), a second connecting shaft (305) is arranged on the inner side of the positioning sliding groove (303) in a sliding manner, the free end of the second connecting shaft (305) is rotatably connected with a limiting roller shaft (306), a fastening bolt (304) penetrates through the top of the positioning sliding groove (303), the fastening bolt (304) penetrates through the positioning sliding groove (303) and is connected to the second connecting shaft (305), limiting bulges (307) are respectively installed at two ends of the top of the limiting roller shaft (306), and a glue storage tank (5) is arranged on the upper portion of the L-shaped support plate (1) corresponding to the limiting roller shaft (306), a rubber pump (501) is arranged on one side of the rubber storage tank (5), the output end of the rubber pump (501) is connected with a rubber delivery pipe (502), a first hydraulic cylinder (6) is arranged on the upper portion of the rubber storage tank (5), the output end of the first hydraulic cylinder (6) is connected with a first telescopic column (601), a connecting block (602) is installed at the free end of the first telescopic column (601), a cutting roller shaft (605) is rotatably connected to one side of the top end of the connecting block (602), a second stepping motor (603) is installed on one side of the connecting block (602) and located on the lower side of the cutting roller shaft (605), a second chain (604) is sleeved on the outer side of the output end of the second stepping motor (603), the free end of the second chain (604) is sleeved on the outer side of one end of the cutting roller shaft (605), the cutting roller shaft (605) is of a hollow structure, and a through hole is arranged in the connecting block (602) in a penetrating manner, the cutting roller shaft (605) inboard is provided with shunt tubes (503), shunt tubes (503) run through the through-hole of connecting block (602) with rubber delivery pipe (502) free end communicates, five output ends of shunt tubes (503) are connected with respectively and are the circumference set up in five solenoid valves (504) of cutting roller shaft (605) inboard, spray tube (505) are all installed to solenoid valve (504) free end, spray tube (505) are kept away from one side of cutting roller shaft (605) axis is provided with a plurality of glue spraying openings (506), the cutting roller shaft (605) outside is circumference form evenly distributed have with glue spraying opening (506) correspond the through-hole of quantity, roller cutter (606) have all been welded at the through-hole edge, glue spraying opening (506) extend to the through-hole inboard just is no longer than roller cutter (606) length.
2. The label production line of claim 1, wherein: "L" form extension board (1) one side just is located third connecting axle (4) are installed to first step motor (3) one side, tectorial membrane roller (401) are installed to third connecting axle (4) free end, "L" form extension board (1) upper portion just is located it is provided with second spacing ring (8) to run through on one side of glue storage tank (5), "L" form extension board (1) lower part just corresponds second spacing ring (8) are provided with collar (804), collar (804) inboard is the circumference and distributes and corresponds collar (804) centre of a circle is provided with six second hydraulic cylinders (801), flexible post (802) of second are all installed to second hydraulic cylinder (801) free end, roll ball (803) are all installed to flexible post (802) free end of second.
3. The label production process is characterized by comprising the following steps,
getting materials: receiving a production order, and picking up the label (204) to be processed, the film and the glue from a storage department by a worker;
debugging equipment: the shape and angle of a roller cutter (606) and the length of the roller cutter (606) relative to a cutting roller shaft (605) are adjusted through grinding, adjustment and bending, the relative position of the roller cutter (606) and the cutting roller shaft (605) is fixed, a worker sleeves a received label (204) to be processed on a feeding roller shaft (202), pulls out one end of the label (204) to be processed and winds the label on the other feeding roller shaft (202), and adjusts a limiting roller shaft (306) to enable the limiting roller shaft and the cutting roller shaft (605) to be matched with each other to clamp the label (204) to be processed; the worker injects the picked glue into the glue storage tank (5), places the picked coating film on the outer side of the coating film roll shaft (401), and pulls out one end of the coating film to the clamping position of the other feeding roll shaft (202) and the label (204) to be processed for clamping;
processing a first workpiece: the device is started, the two feeding roller shafts (202) are driven to rotate through the first stepping motor (3) to realize displacement of the label (204) to be processed along the limiting roller shaft (306), glue is supplied to the electromagnetic valve (504) through the glue pump (501) and the glue storage tank (5), the cutting roller shaft (605) is driven to rotate through the second stepping motor (603) to complete cutting, the label (204) to be processed is coated with glue under the control of the electromagnetic valve (504), and a coating film is pulled to be attached to the label (204) to be processed and wound through clamping of the feeding roller shafts (202) and the label (204) to be processed;
inspecting a first workpiece: cutting a part of the processed label by a worker, checking the thickness, the size, the glue viscosity and the bonding strength, and making checking data;
mass production: repeating the process flow of the first piece of processing, laminating and rolling the film and the to-be-processed label (204), after a roll of the to-be-processed label (204) is processed, pushing the feeding roller shaft (202) to displace the processed label, paving a plastic packaging bag on the second limiting ring (8), enabling the processed label to fall into the second limiting ring (8), starting a second hydraulic cylinder (801), pushing a second telescopic column (802) and a rolling ball (803) to displace, and performing roller compression molding to seal the bag, thereby completing packaging;
sampling inspection: and (4) processing the label roll by the extraction part, detecting the thickness, the size, the viscosity of glue and the bonding strength, detecting the strength of the additional packaging plastic packaging bag and the water resistance, and boxing.
4. The label production process according to claim 3, characterized in that: the inspection thickness and size in the first inspection in the step refer to the process standard of the label production in the batch, and the adhesive strength and the glue viscosity adopt the national standard pressure-sensitive adhesive tape holding viscosity experimental method.
5. The label production process according to claim 3, characterized in that: the first stepping motor (3) and the second stepping motor (603) in the first workpiece processing step are controlled by a computer, the rotating speeds of the two stepping motors and the rotating speeds of the feeding roller shaft (202) and the cutting roller shaft (605) are measured by workers, and a proper linear speed ratio is debugged for processing.
6. The label production process according to claim 3, characterized in that: the plastic package bags in the step of mass production use high-pressure polyethylene plastic films, the rolling balls (803) are pressed and bonded, and the anti-skid rubber is paved on the inner side of the second limiting ring (8) to avoid scratching the finished label roll.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011108750.2A CN112223846B (en) | 2020-11-10 | 2020-11-10 | Label production line and label production process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011108750.2A CN112223846B (en) | 2020-11-10 | 2020-11-10 | Label production line and label production process |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN112223846A CN112223846A (en) | 2021-01-15 |
| CN112223846B true CN112223846B (en) | 2021-07-20 |
Family
ID=74117647
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011108750.2A Active CN112223846B (en) | 2020-11-10 | 2020-11-10 | Label production line and label production process |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112223846B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114044193B (en) * | 2021-10-18 | 2023-05-30 | 苏州恒佰威智能科技有限公司 | Vacuum packaging laminating machine |
| CN117184571B (en) * | 2023-11-07 | 2024-02-23 | 青州市通达包装机械有限公司 | Machining packaging mechanism convenient to polish |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN209599985U (en) * | 2018-12-12 | 2019-11-08 | 杭州全为包装印刷有限公司 | A kind of high brightness label process units |
| CN110435286A (en) * | 2019-09-10 | 2019-11-12 | 李佳佳 | A kind of preparation method of durability adhesive label |
| CN110561881A (en) * | 2019-10-10 | 2019-12-13 | 贾涛 | A die-cut integrative equipment of rubber coating tectorial membrane for adhesive label production |
| JP2020033118A (en) * | 2018-08-27 | 2020-03-05 | 株式会社メタルクリエイション | Bonding machine |
| CN210161726U (en) * | 2019-05-06 | 2020-03-20 | 叶水连 | Adhesive label laminating equipment |
| CN211054641U (en) * | 2019-08-09 | 2020-07-21 | 苏州三帆包装材料有限公司 | Label printing equipment |
| CN111791568A (en) * | 2020-07-23 | 2020-10-20 | 辛集市旭远新材料科技有限公司 | Adhesive label gluing and laminating integrated equipment and production process |
-
2020
- 2020-11-10 CN CN202011108750.2A patent/CN112223846B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2020033118A (en) * | 2018-08-27 | 2020-03-05 | 株式会社メタルクリエイション | Bonding machine |
| CN209599985U (en) * | 2018-12-12 | 2019-11-08 | 杭州全为包装印刷有限公司 | A kind of high brightness label process units |
| CN210161726U (en) * | 2019-05-06 | 2020-03-20 | 叶水连 | Adhesive label laminating equipment |
| CN211054641U (en) * | 2019-08-09 | 2020-07-21 | 苏州三帆包装材料有限公司 | Label printing equipment |
| CN110435286A (en) * | 2019-09-10 | 2019-11-12 | 李佳佳 | A kind of preparation method of durability adhesive label |
| CN110561881A (en) * | 2019-10-10 | 2019-12-13 | 贾涛 | A die-cut integrative equipment of rubber coating tectorial membrane for adhesive label production |
| CN111791568A (en) * | 2020-07-23 | 2020-10-20 | 辛集市旭远新材料科技有限公司 | Adhesive label gluing and laminating integrated equipment and production process |
Also Published As
| Publication number | Publication date |
|---|---|
| CN112223846A (en) | 2021-01-15 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN112223846B (en) | Label production line and label production process | |
| CN105119124B (en) | PIN assembly lines | |
| CN106181356B (en) | Medicine mixer kludge | |
| CN105215461B (en) | Full-automatic pipe cutting machine and its tubing cutting method | |
| CN201334141Y (en) | Automatic labeling machine for labeling top and circumferential surfaces | |
| CN103449264A (en) | Full-automatic thread seal tape roll separator | |
| CN106185251B (en) | A kind of medicine mixer kludge | |
| CN109911688A (en) | The set composite and complex method of multilayer labels | |
| CN110282206B (en) | Robot-controlled pipe joint labeling and packaging equipment | |
| CN204992222U (en) | PIN assembly manufacturing line | |
| CN107984206B (en) | Smart electric meter assembly line and working method applying same | |
| CN110625541B (en) | Circumferential positioning mechanism for pipe fitting | |
| CN209093926U (en) | A kind of medical stainless steel cup cup body quality testing and labeling automatic setup system | |
| CN216035509U (en) | Hose filling and tail sealing device | |
| CN106216976A (en) | Puncture needle erecting device and comprise its medicine mixer kludge | |
| CN111532843A (en) | Roll preparation assembly | |
| CN206871830U (en) | A kind of bottle checker | |
| CN216273043U (en) | Automatic filling device is used in chinese flowering crabapple fruit juice production | |
| CN107054721A (en) | Paper system is sealed in steel drum rubberizing | |
| CN208377276U (en) | A kind of laser coding labelling machine | |
| KR100720123B1 (en) | Labelling apparatus for a tube | |
| CN209337137U (en) | A kind of handset shell side labelling machine | |
| CN213036203U (en) | Multi-station high-precision glue frame gluing machine | |
| CN109515899B (en) | Rubber roll equipment and method thereof | |
| CN214730349U (en) | Automatic labeling machine capable of achieving accurate alignment |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| TA01 | Transfer of patent application right | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20210526 Address after: 510000 the first and second floor of building 7, No.9 zhoumen Road, Liwan District, Guangzhou City, Guangdong Province Applicant after: GUANGZHOU ENPOT BARCODE INDUSTRIAL Co.,Ltd. Address before: 518000 A / F, building 17, Nanwan Industrial Zone, chaguang Road, Nanshan District, Shenzhen City, Guangdong Province Applicant before: Wang Xun |
|
| GR01 | Patent grant | ||
| GR01 | Patent grant |