CN112207547B - Circulation nail pressing equipment - Google Patents

Circulation nail pressing equipment Download PDF

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Publication number
CN112207547B
CN112207547B CN202011023281.4A CN202011023281A CN112207547B CN 112207547 B CN112207547 B CN 112207547B CN 202011023281 A CN202011023281 A CN 202011023281A CN 112207547 B CN112207547 B CN 112207547B
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Prior art keywords
nail
driving mechanism
matched
positioning
product
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CN202011023281.4A
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Chinese (zh)
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CN112207547A (en
Inventor
班祖刚
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Suzhou Lingyu Electronic Technology Co Ltd
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Suzhou Lingyu Electronic Technology Co Ltd
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Priority to CN202011023281.4A priority Critical patent/CN112207547B/en
Publication of CN112207547A publication Critical patent/CN112207547A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/04Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
    • B23P19/06Screw or nut setting or loosening machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines
    • B23P19/007Picking-up and placing mechanisms

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Specific Conveyance Elements (AREA)

Abstract

The utility model provides a circulation is pressed nail equipment, including material loading conveyer, a positioning jig for the location is placed the product, with positioning jig matched with press the nail device, with press nail device matched with automatic nail feeding device, circulation handling device, transplant unloader and ejection of compact conveyer, circulation handling device can carry the product on the material loading conveyer to the positioning jig on, press the nail device can follow automatic nail feeding device and absorb corresponding nail and impress the nail on the product on the positioning jig, transplant unloader can be with the product after the press nail processing down to ejection of compact conveyer on. The automatic circulation nail pressing device has the advantages that the automatic circulation nail pressing device is simple and convenient to operate, high in machining precision, difficult to produce defects such as damage to the appearance of the product, high in production efficiency and production cost, and capable of improving the overall quality and yield of the product, and the competitiveness of the product is enhanced.

Description

Circulation nail pressing equipment
Technical Field
The present disclosure relates to stapling apparatus, and more particularly, to a circulating stapling apparatus.
Background
Along with the continuous progress of society and the rapid development of science and technology, the demand for a plurality of products is larger and larger, and the demand is higher and higher, so that the production demand can be met only by ensuring the product quality and improving the production efficiency, and the mechanical automation and the intellectualization are necessary development trends. Currently, in many products, connecting nails such as screws are required to be pressed into corresponding parts in the production process, so that the connecting nails can be pressed into parts of 3C electronic products such as mobile phones, cameras and computers for subsequent assembly. However, the existing manual nail pressing mode is complex and inconvenient to operate, particularly when nails are small and large in number, labor intensity is high, more manpower and material resources are occupied, a large amount of time is consumed, efficiency is low, precision is low, defects such as product appearance damage are easy to produce, production control is not facilitated, overall quality and yield of products are affected, production requirements cannot be met, production cost is high, and competitiveness of the products is reduced.
Disclosure of Invention
The purpose of the present disclosure is to provide a circulation nail pressing device, which can solve at least one of the above technical problems, and the technical scheme of the present disclosure is as follows:
The utility model provides a circulation is pressed nail equipment, including material loading conveyer, a positioning jig for the location is placed the product, with positioning jig matched with press the nail device, with press nail device matched with automatic nail feeding device, circulation handling device, transplant unloader and ejection of compact conveyer, circulation handling device can carry the product on the material loading conveyer to positioning jig on, press the nail device can follow automatic nail feeding device and absorb corresponding nail and impress the nail on the product on the positioning jig, circulation handling device can carry the product after pressing nail processing to the position corresponding with transplanting the unloader, transplant unloader can be with the product after pressing nail processing down to ejection of compact conveyer on.
In some embodiments, two press-nailing devices are arranged side by side and a rotating device is arranged between the two press-nailing devices, four positioning jigs are correspondingly matched with the two press-nailing devices, the rotating device and the transplanting and blanking device respectively, and the rotating device can rotate products on the positioning jigs corresponding to the rotating device by 180 degrees along the horizontal direction.
In some embodiments, the rotating device comprises a first suction cup for sucking the product, a first rotating mechanism for driving the first suction cup to rotate along the horizontal direction, and a first lifting mechanism for driving the first rotating mechanism and the first suction cup to move up and down.
In some embodiments, the positioning jig comprises a second bracket, jig plates are respectively arranged at two ends of the top of the second bracket, a first avoiding interval matched with the circulating conveying device is formed between the two jig plates, a first supporting column, a first positioning column and a plurality of first stop blocks, which are matched with two ends of a product, are respectively arranged on the two jig plates, and the first supporting column and the first positioning column are positioned in the first positioning interval formed by the plurality of first stop blocks.
In some embodiments, a second suction cup is disposed on the jig plate, the second suction cup being located in the first positioning section.
In some embodiments, the nail pressing device comprises a nail sucking head, a first driving mechanism for driving the nail sucking head to move along the Z direction, a second driving mechanism for driving the first driving mechanism to move along the Y direction and a third driving mechanism for driving the second driving mechanism to move along the X direction, wherein the first driving mechanism is connected with the second driving mechanism through a first mounting seat, two first protection blocks matched with the nail sucking head are arranged on the first mounting seat, the two first protection blocks are positioned on two sides of the nail sucking head and can be pressed against the nail sucking head, and the first driving mechanism can push the nail sucking head to move downwards through between the two first protection blocks.
In some embodiments, a first detection switch for detecting the nail sucked by the suction head is provided on the first protection block.
In some embodiments, a first linear slide rail matched with two first protection blocks is horizontally arranged on the first mounting seat, and the two first protection blocks are elastically connected through a first elastic piece.
In some embodiments, the circulation handling device comprises a discharging plate, a fourth driving mechanism and a fifth driving mechanism, wherein the discharging plate is provided with a sucking disc group matched with a product, the fourth driving mechanism drives the discharging plate to move up and down through an eccentric transmission assembly, and the fifth driving mechanism can drive the fourth driving mechanism and the discharging plate to reciprocate linearly along the X direction.
In some embodiments, the eccentric transmission assembly comprises an eccentric pulley connected with the output end of the fourth driving mechanism, a first connecting block connected with the discharging plate, and a first guiding mechanism limiting the first connecting block to move up and down, wherein a first chute matched with the eccentric pulley is arranged on the first connecting block, and the first chute is arranged along the horizontal direction.
The beneficial effects of the present disclosure are: in the use, after the material loading conveyer carries the product of waiting to process to the assigned position, then circulation handling device carries the product on the material loading conveyer to the location tool, and carry the product after pressing nail processing from the location tool to the position corresponding with transplanting unloader, circulation handling device carries the product through reciprocating motion circulation, press the nail device to follow automatic nail feeding device and impress the nail on the product on the location tool, transplant unloader will press the product after the nail processing to go out on the material conveying device, go out the material conveying device again with the product on the subsequent processing equipment, this process cycle goes on, thereby realize the circulation automatic nail pressing of product, and is easy to operate, and is convenient, the machining precision is high, and is fast, low in labor strength, the manpower and materials and time have been saved effectively, be difficult for producing bad such as damage product outward appearance, stability and reliability are high, and is particularly useful for the condition that the nail is less and quantity is more, thereby improving the overall quality and the yield of product, the production efficiency is high, the application scope is wide, be convenient for the automatic production management and control of product and the production line of product of meeting and having reduced the production competition.
In addition, in the technical solutions of the present disclosure, the technical solutions may be implemented by adopting conventional means in the art, which are not specifically described.
Drawings
In order to more clearly illustrate the embodiments of the present disclosure or the prior art, the drawings that are required in the detailed description or the prior art will be briefly described, it will be apparent that the drawings in the following description are some embodiments of the present disclosure, and other drawings may be obtained according to the drawings without inventive effort for a person of ordinary skill in the art.
Fig. 1 is a perspective view of a circulating stapling apparatus of one embodiment of the present disclosure.
Fig. 2 is a perspective view of the circulating screw pressing apparatus according to an embodiment of the present disclosure after removal of a rack, a loading and transporting device, a transplanting and discharging device, and a discharging and transporting device.
Fig. 3 is a perspective view of a loading conveyor of an embodiment of the present disclosure.
Fig. 4 is a perspective view of a positioning jig according to an embodiment of the present disclosure.
Fig. 5 is a schematic structural diagram of a jig plate according to an embodiment of the disclosure.
Fig. 6 is a first perspective view of a stapling device of one embodiment of the present disclosure.
Fig. 7 is a second perspective view of a stapling device of one embodiment of the present disclosure.
Fig. 8 is a perspective view of a suction head and a first drive mechanism of an embodiment of the present disclosure.
Fig. 9 is a partial schematic view of a suction head and a first driving mechanism according to an embodiment of the present disclosure.
Fig. 10 is a partial enlarged view at a in fig. 9 of one embodiment of the present disclosure.
Fig. 11 is a perspective view of a circulation conveying device according to an embodiment of the present disclosure.
Fig. 12 is a perspective view of the endless handling device of one embodiment of the present disclosure with the fifth drive mechanism and the second base removed.
Fig. 13 is a partial enlarged view at B in fig. 12 according to one embodiment of the present disclosure.
Fig. 14 is a perspective view of a transplant blanking device of one embodiment of the present disclosure.
Fig. 15 is a perspective view of a rotary device of one embodiment of the present disclosure.
The reference numerals in the drawings indicate that the feeding conveyor 1, the fixing frame 11, the first conveyor belt 12, the third motor 13, the second avoidance section 14, the third stopper 15, the second detection switch 16, the positioning jig 2, the second bracket 21, the jig plate 22, the first mounting hole 221, the first boss 222, the first avoidance section 23, the first support column 24, the first positioning column 25, the first stopper 26, the material guiding inclined surface 261, the first positioning section 27, the second suction cup 28, the stapling device 3, the suction head 31, the first driving mechanism 32, the first cylinder 321, the first mounting seat 322, the second stopper 3221, the first through hole 3222, the first protection block 323, the first arc surface 3231, the first detection switch 3232, the second mounting hole 3233, the first locking member 3234, the first wiring groove 3235, the first linear slide rail 324, the first elastic member 325, the first connecting block 326, the first pulley 3261, the guide seat 327, a guide portion 3271, a first connection post 328, a second driving mechanism 33, a third driving mechanism 34, a first support 35, an automatic nail feeding device 4, a circulation conveying device 5, a discharge plate 51, a suction cup group 511, a first guide bar 512, a fourth driving mechanism 52, a first motor 521, a first mount 522, a first guide sleeve 523, a fifth driving mechanism 53, a second motor 531, a first transmission mechanism 532, an eccentric transmission assembly 54, an eccentric pulley 541, a second connection block 542, a first chute 5421, a first guiding mechanism 543, a second linear slide rail 5431, a first rotary tray 544, a second mount 55, a transplanting discharging device 6, a third suction cup 61, a second elevating mechanism 62, a sixth driving mechanism 63, a seventh driving mechanism 64, a third mount 65, a second mount 66, a discharge conveying device 7, a rotating device 8, a first suction cup 81, a first rotating mechanism 82, a first elevating mechanism 83, a first mount 84, a first mounting frame 85, a frame 9, and an upper housing 91.
Detailed Description
In order to make the objects, technical solutions and advantages of the present disclosure more apparent, the present disclosure will be further described in detail with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are illustrative of some, but not all embodiments of the disclosure and are not intended to limit the disclosure. Based on the embodiments in this disclosure, all other embodiments that a person of ordinary skill in the art would obtain without making any inventive effort are within the scope of protection of this disclosure.
In the description of the present disclosure, it should be noted that the terms "center", "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "inner", "outer", "both ends", "two sides", "bottom", "top", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, merely for convenience in describing the present disclosure and simplifying the description, and do not indicate or imply that the elements referred to must have a specific orientation or be configured and operated in a specific orientation, and thus should not be construed as limiting the present disclosure. Furthermore, the terms "first," "second," "superior," "subordinate," "primary," "secondary," and the like are used for descriptive purposes only and may be used simply to more clearly distinguish between different components and are not to be construed as indicating or implying relative importance.
In the description of the present disclosure, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, integrally connected, mechanically connected, electrically connected, directly connected, indirectly connected through an intermediary, or in communication between two elements. The specific meaning of the terms in this disclosure will be understood by those of ordinary skill in the art in the specific context.
In the present disclosure, an X direction, a Y direction, and a Z direction, i.e., a vertical direction, are given, and the X direction and the Y direction, i.e., a horizontal direction, herein, "upper", "lower", and the like are all based on the Z direction.
Examples:
As shown in fig. 1 to 15, a circulation nailing device according to the present disclosure is schematically shown, including a feeding and transporting device 1, a positioning jig 2 for positioning and placing a product, a nailing device 3 matched with the positioning jig 2, an automatic nailing device 4 matched with the nailing device 3, a circulation transporting device 5, a transplanting and blanking device 6 and a discharging and transporting device 7, the feeding and transporting device 1 transports the product to be processed, after the product is transported to a designated position, the circulation transporting device 5 transports the product on the feeding and transporting device 1 to the positioning jig 2, the automatic nailing device 4 automatically supplies corresponding nails by adopting an automatic screw feeder and the like, the nailing device 3 sucks the corresponding nails from the automatic nailing device 4 and presses the nails into the product on the positioning jig 2, the circulation transporting device 5 transports the product after nailing processing to a position corresponding to the transplanting and blanking device 6, and then the discharging and transporting device 6 can feed the product after the work nailing onto the discharging and transporting device 7, and transporting the product to the subsequent processing device.
The feeding and transporting device 1 comprises a fixing frame 11, two first conveying belts 12 are arranged on the fixing frame 11, the two first conveying belts 12 are symmetrically arranged and driven by a third motor 13, the two first conveying belts 12 form a second avoiding section 14 matched with the circulating and transporting device 5, a third check block 15 for locating products and a second detection switch 16 for detecting whether the products are transported to a proper position are arranged on the fixing frame 11, the third check block 15 and the second detection switch 16 are arranged at the output ends of the two first conveying belts 12, products to be processed are transported along the two first conveying belts 12 and stopped after touching the third check block 15, the second detection switch 16 detects whether the products are transported to a proper position or not, and then the circulating and transporting device 5 transports the products from the two first conveying belts 12 to the locating jig 2 through the second avoiding section 14.
The two press-nailing devices 3 are arranged side by side, a rotating device 8 is further arranged between the two press-nailing devices 3, the four positioning jigs 2 are respectively matched with the two press-nailing devices 3, the rotating device 8 and the transplanting blanking device 6 correspondingly, the four positioning jigs 2 are generally distributed along the X direction in sequence, the four products are respectively matched with the four positioning jigs 2 in each time of carrying by the circulating carrying device 5, and the rotating device 8 can rotate the products on the positioning jigs 2 corresponding to the rotating device by 180 degrees along the horizontal direction so as to conveniently press-nailing different parts of the products, so that the efficiency is higher.
The rotating device 8 comprises a first sucker 81 for sucking products, a first rotating mechanism 82 for driving the first sucker 81 to rotate along the horizontal direction, and a first lifting mechanism 83 for driving the first rotating mechanism 82 and the first sucker 81 to move up and down, wherein the first lifting mechanism 83 is arranged on a first bracket 84, the first sucker 81 can be one, two or more, the first sucker 81 is arranged on a first mounting frame 85, the first mounting frame 85 is connected with the first rotating mechanism 82, the first lifting mechanism 83 pushes the first rotating mechanism 82 and the first sucker 81 to move downwards, after the first sucker 81 sucks the products on the positioning jig 2, the first lifting mechanism 83 drives the first rotating mechanism 82 and the first sucker 81 to lift, then the first rotating mechanism 82 drives the sucked products to rotate 180 degrees along the horizontal direction, and then the products are placed on the positioning jig 2 again. The first rotating mechanism 82 may be a rotary cylinder, a rotary motor, a hollow rotary table, etc., and the first lifting mechanism 83 may be a cylinder, an oil cylinder, an electric cylinder, a linear module, a motor, a driving mechanism, etc.
The transplanting and blanking device 6 comprises a third support 65, a third sucker 61, a sixth driving mechanism 63, a seventh driving mechanism 64 and a second lifting mechanism 62 are arranged on the third support 65, the third sucker 61 can be one, two or more, the third sucker 61 is arranged on a second mounting frame 66, the sixth driving mechanism 63 drives the second mounting frame 66 and the third sucker 61 to move linearly along the X direction, the second lifting mechanism 62 drives the sixth driving mechanism 63 to move up and down, the seventh driving mechanism 64 drives the second lifting mechanism 62 to move linearly along the Y direction, and therefore the manufactured product is automatically discharged onto the discharging and conveying device 7. The sixth driving mechanism 63, the seventh driving mechanism 64, and the second lifting mechanism 62 may be a cylinder, an oil cylinder, an electric cylinder, a linear module, a motor, a transmission mechanism, or the like.
The positioning jig 2 comprises a second bracket 21, jig plates 22 are respectively arranged at two ends of the top of the second bracket 21, a first avoiding interval 23 matched with the circulating conveying device 5 is formed between the two jig plates 22, and the circulating conveying device 5 is convenient to convey products to the positioning jig 2 and convey the products from the positioning jig 2 to other devices through the first avoiding interval 23.
The two jig plates 22 are respectively provided with a first support column 24, a first positioning column 25 and a plurality of first stop blocks 26, wherein the first support column 24, the first positioning column 25 and the first stop blocks 26 are matched with two ends of a product, the first stop blocks 26 on each jig plate 22 enclose a first positioning section 27, one end of each first positioning section 27, which is close to each first avoiding section 23, is open, that is, one end, which is close to each first avoiding section 23, of each first positioning section 27 is not provided with the first stop block 26, each first support column 24 and each first positioning column 25 are positioned in the first positioning section 27 formed by the first stop blocks 26, two ends of the product can be positioned and placed respectively by the two first positioning sections 27, the first positioning columns 25 can be inserted into corresponding holes on the product for accurate positioning, the first support column 24 stably supports the press nail parts of the product, and the quantity, the arrangement and the like of the first support column 24 and the first positioning columns 25 are determined according to specific conditions such as specific products.
The jig plate 22 is further provided with a second sucker 28, the second sucker 28 is located in the first positioning section 27, the jig plate 22 is provided with first mounting holes 221 matched with the second sucker 28, the number, arrangement and the like of the second sucker 28 are determined according to specific conditions such as specific products, the second sucker 28 is communicated with corresponding vacuumizing devices, the corresponding products are accurately positioned through the first positioning section 27 and the first positioning column 25, and meanwhile the second sucker 28 is used for sucking the products, so that the products are positioned on the positioning jig 2 more stably and reliably.
Be provided with on the tool board 22 be used for with product matched with first boss 222, first boss 222 is arranged in first location interval 27, and first support column 24 and first reference column 25 are arranged in first boss 222, and the second sucking disc 28 also is arranged in first boss 222, and first dog 26 is arranged in the outside of first boss 222, and the operation is more convenient, and the structure is compacter, stable.
One end of the first stop block 26, which is close to the first positioning section 27, is provided with a material guiding inclined plane 261, wherein the material guiding inclined plane 261 can be an inclined plane, an arc surface, a curved surface and the like, and corresponding products can enter the first positioning section 27 more conveniently through the material guiding inclined plane 261.
The jig plate 22 and the first stopper 26 may be made of a material having high strength to prevent scratch of products, such as acrylic plate, bakelite plate, teflon, POM, etc.
The nail pressing device 3 comprises a first support 35, a first driving mechanism 32 for driving the nail sucking head 31 to move along the Z direction, a second driving mechanism 33 for driving the first driving mechanism 32 to move along the Y direction and a third driving mechanism 34 for driving the second driving mechanism 33 to move along the X direction are arranged on the first support 35, the first driving mechanism 32 is connected with the second driving mechanism 33 through a first mounting seat 322, two first protection blocks 323 matched with the nail sucking head 31 are arranged on the first mounting seat 322, and the two first protection blocks 323 are positioned on two sides of the nail sucking head 31 and can be pressed against the nail sucking head 31. The first driving mechanism 32, the second driving mechanism 33 and the third driving mechanism 34 drive the suction head 31 to move along the X direction, the Y direction and the Z direction to suck and press nails, when the suction head 31 is at the initial position, the two first protection blocks 323 are respectively pressed against the suction head 31 to protect, when the suction head 31 sucks nails from the corresponding positions, the first driving mechanism 32 can push the suction head 31 to move downwards from between the two first protection blocks 323, after the suction head 31 sucks nails, the first driving mechanism 32 drives the suction head 31 to return to the initial position, the two first protection blocks 323 protect the suction head 31 and the sucked nails, and similarly, the first driving mechanism 32 drives the suction head 31 to press the sucked nails into corresponding products and then drive the suction head 31 to return to the initial position, thereby realizing automatic suction and pressing.
The second driving mechanism 33 and the third driving mechanism 34 may be in a mode of a cylinder, an oil cylinder, an electric cylinder, a linear module, a motor and a transmission mechanism in a matched mode, for example, a mode of driving a screw rod mechanism by a motor.
The suction head 31 is communicated with a corresponding vacuumizing device, the bottom of the suction head 31 is provided with a suction surface, the diameter of the suction surface is basically consistent with that of the sucked nail or slightly larger than that of the nail, a plurality of suction holes for sucking the nail are uniformly distributed on the suction surface, the number of the suction holes can be one, two or more, and a plurality of suction holes are uniformly distributed on the suction surface generally, so that the force is uniformly distributed, and the nail can be sucked more stably.
The front end of the suction head 31 is generally cylindrical, the opposite end surfaces of the two first protection blocks 323 can be respectively provided with a first arc-shaped surface 3231 matched with the suction head 31, the first arc-shaped surface 3231 is arranged along the vertical direction, the first arc-shaped surface 3231 can be pressed against the suction head 31 more stably, so that the suction head 31 is better protected, and after the suction head 31 sucks corresponding nails and returns to the initial position, the nails are also positioned between the two first arc-shaped surfaces 3231, so that the sucked nails can be protected. Generally, the opposite end surfaces of the two first protection blocks 323 are respectively provided with a protrusion, and the first arc-shaped surface 3231 is disposed on the protrusion, and the first protection blocks 323 may be L-shaped or other suitable shapes.
The first protection block 323 is provided with a first detection switch 3232 for detecting the nail sucked by the suction head 31, such as a photoelectric sensor, a laser sensor, an optical fiber sensor, etc., so as to prevent the generation of missing suction nails, damage to products and equipment caused by direct pressing of the suction head 31 on the products, etc., and have higher safety and reliability. The first protection block 323 is provided with a second mounting hole 3233 matched with the first detection switch 3232, the second mounting hole 3233 is usually located on the first arc-shaped surface 3231, the first protection block 323 is provided with a first locking piece 3234 for locking the first detection switch 3232 and a first wiring groove 3235 matched with the first detection switch 3232, the first locking piece 3234 can be a screw, a pin or the like, and the operation is more convenient, stable and reliable.
The first driving mechanism 32 can adopt a cylinder, an electric cylinder, an oil cylinder, a linear module and the like, wherein the electric cylinder is a modularized product of an integrated design of a servo motor and a screw rod, and converts the rotary motion of the servo motor into linear motion. The first driving mechanism 32 is a first electric cylinder 321 with a downward output end, a first through hole 3222 matched with the output end of the first electric cylinder 321 is arranged on the first mounting seat 322, and the output end of the first electric cylinder 321 is connected with the suction head 31.
The first mounting seat 322 is horizontally provided with a first linear slide rail 324 matched with two first protection blocks 323, the guide rail of the first linear slide rail 324 is horizontally arranged on the first mounting seat 322, the first linear slide rail 324 is provided with two sliding blocks, the two sliding blocks are respectively connected with the two first protection blocks 323, the two first protection blocks 323 are elastically connected through a first elastic piece 325, and the two first protection blocks 323 can be elastically pressed against the suction head 31 through the first elastic piece 325. The first driving mechanism 32 pushes the suction head 31 to move downwards, the suction head 31 pushes the two first protection blocks 323 to move towards two sides of the suction head 31 along the first linear sliding rail 324, so that the suction head 31 can penetrate through the space between the two first protection blocks 323 to move downwards to suck and press nails, and the first elastic piece 325 can also enable the two first protection blocks 323 to reset automatically.
The first mounting seat 322 is further provided with second stop blocks 3221 which are respectively matched with two ends of the first linear slide rail 324, and the second stop blocks 3221 can prevent the sliding blocks of the first linear slide rail 324 from sliding out of the guide rail, so that the sliding block is safer and more reliable. The first linear rail 324 may also be a matched sliding block and sliding slot, a guide rod and a guide sleeve, etc.
The two first protection blocks 323 are respectively connected with the first linear slide rail 324 through the first connection blocks 326, the two first connection blocks 326 are respectively connected with two ends of the first elastic piece 325, the first elastic piece 325 is usually a spring, connection columns and the like connected with two ends of the spring can be respectively arranged on the two first connection blocks 326, and the first connection blocks 326 can also be provided with positioning grooves respectively matched with the first protection blocks 323 and the sliding blocks of the first linear slide rail 324, so that the operation is more convenient, and the structure is more compact and stable.
The nail head 31 is connected with a guide holder 327, two first connecting blocks 326 are respectively provided with a first pulley 3261 matched with the guide holder 327, the first connecting blocks 326 are generally provided with a first rotating shaft rotationally connected with the first pulley 3261, the first pulley 3261 can be a roller, a pulley, a bearing and the like, the first rotating shaft can also be provided with a bearing matched with the first pulley 3261, two sides of the guide holder 327 are respectively provided with a guide part 3271 matched with the first connecting blocks 326, and the guide part 3271 is generally an inclined plane, an arc surface, a curved surface and the like. The first driving mechanism 32 pushes the suction head 31 and the guide 327 to move downward, and the guide 327 interacts with the two first pulleys 3261 through the two guide portions 3271, respectively, so that the two first connection blocks 326 are pushed to move to both sides along the first linear sliding rails 324, respectively, to separate the two first protection blocks 323 from the suction head 31, that is, the two first protection blocks 323 release the suction head 31, and the first elastic member 325 also can automatically reset the two first connection blocks 326 and the two first protection blocks 323.
The suction head 31 is connected with the first driving mechanism 32 through a first connecting column 328, the first connecting column 328 is connected with the guide seat 327, for example, the first connecting column 328 is fixed on the guide seat 327 by adopting a first locking block, the upper end of the first connecting column 328 and the output end of the first electric cylinder 321 can be connected in a threaded manner, and the lower end of the first connecting column 328 can be connected with the suction head 31 through a connecting nut. Since the suction head 31 is generally smaller, an air flow channel communicating with the suction head 31 may be disposed in the first connecting column 328, and an air passage connector communicating with the air flow channel is disposed on the first connecting column 328, so that the operation is more convenient.
The circulation handling device 5 comprises a discharging plate 51, a fourth driving mechanism 52 and a fifth driving mechanism 53, the fourth driving mechanism 52 drives the discharging plate 51 to move up and down through an eccentric transmission assembly 54, the fifth driving mechanism 53 can drive the fourth driving mechanism 52 and the discharging plate 51 to reciprocate in the X direction, the discharging plate 51 is provided with a sucker group 511 which is matched with a product, the number of the sucker groups 511 on the discharging plate 51 can be one or more than two, each sucker group 511 can be provided with one sucker, or more than two suckers, and the number and arrangement of the sucker groups 511, the number and arrangement of the suckers in the sucker groups 511 and the like are determined according to specific conditions.
The fourth driving mechanism 52 drives the discharging plate 51 to move up and down through the eccentric transmission assembly 54, so that the up and down movement precision is high, the speed is high, the structure is compact and stable, and the occupied space in the vertical direction is small. The eccentric transmission assembly 54 includes an eccentric pulley 541 connected to an output end of the fourth driving mechanism 52, a second connection block 542 connected to the discharge plate 51, and a first guide mechanism 543 defining an up-and-down movement of the second connection block 542, the first guide mechanism 543 being disposed in a vertical direction, the second connection block 542 being provided with a first sliding groove 5421 engaged with the eccentric pulley 541, the first sliding groove 5421 being disposed in a horizontal direction, the fourth driving mechanism 52 driving the eccentric pulley 541 to perform a circular movement about the output end of the fourth driving mechanism 52, while the eccentric pulley 541 performs a horizontal sliding along the first sliding groove 5421, the second connection block 542 being only capable of moving up and down under the restriction of the first guide mechanism 543, thereby being capable of converting the rotational movement into an up-and-down rectilinear movement, pushing the second connection block 542 to move up-and-down along the first guide mechanism 543 to move up-and-down the discharge plate 51.
The output end of the fourth driving mechanism 52 is coaxially connected with the first turntable 544, the eccentric pulley 541 is eccentrically arranged on the first turntable 544, the eccentric pulley 541 can be a roller, a pulley, a bearing and the like, the first turntable 544 is provided with a rotating shaft rotationally connected with the eccentric pulley 541, and the structure is more stable and reliable, and the installation and adjustment operations are more convenient.
The fourth driving mechanism 52 may employ a motor, or the like, such as a gear motor, a servo motor, or the like. The fourth driving mechanism 52 is a first motor 521, the first motor 521 and a first guide mechanism 543 are provided on a first mount 522, and the first mount 522 is connected to the fifth driving mechanism 53. The output shaft of the first motor 521 may be directly coaxially connected with the first rotating disc 544, or may be coaxially connected with the first rotating disc 544 through a coupling, for example, the first rotating disc 544 is coaxially connected with a connecting shaft, the connecting shaft is connected with the output shaft of the first motor 521 through a coupling, the coupling has an overload protection function, a mounting plate or a bearing with a seat matched with the connecting shaft may be further disposed on the first base 522, and the mounting plate may also be disposed with a bearing matched with the connecting shaft.
The first guiding mechanism 543 is a second linear sliding rail 5431 that is disposed along a vertical direction, the second linear sliding rail 5431 may be rectangular, circular, etc., the sliding block of the second linear sliding rail 5431 is connected with the second connecting block 542, the guide rail of the second linear sliding rail 5431 is vertically installed on the first base 522, the first base 522 is generally provided with an installation plate that is matched with the second linear sliding rail 5431, the second connecting block 542 moves up and down through the second linear sliding rail 5431, and the movement is more stable and the precision is higher. The first guide mechanism 543 may be a slider and a chute, a guide rod and a guide sleeve, or the like.
The first guide rod 512 is arranged on the discharging plate 51, the first guide sleeves 523 matched with the first guide rods 512 are arranged on the first base 522, the first guide rods 512 are in one-to-one correspondence with the first guide sleeves 523, the mounting plates matched with the first guide sleeves 523 are arranged on the first base 522, the first guide sleeves 523 can be guide sleeves, linear bearings, linear bushings and the like, the second connecting blocks 542 push the discharging plate 51 to move up and down along the second linear sliding rails 5431, and meanwhile the first guide rods 512 on the discharging plate 51 slide along the first guide sleeves 523, so that the discharging plate 51 is guided, and the movement is stable and reliable. The number and arrangement of the first guide rods 512 and the first guide sleeves 523 are determined according to the specific situation, and generally, more than two first guide rods 512 are symmetrically arranged or uniformly distributed along the length direction of the discharging plate 51.
The length direction of the discharging plate 51 is consistent with the horizontal movement direction of the discharging plate 51, four sucking disc groups 511 are sequentially arranged on the discharging plate 51 along the length direction of the discharging plate, and the four sucking disc groups 511 can be matched with four positioning jigs 2 respectively, so that the circulating conveying device 5 can absorb and convey four products at the same time. The discharging plate 51 is also provided with an air pipe joint matched with the sucker group 511, so that the operation is more convenient.
The fifth driving mechanism 53 may adopt a cylinder, an oil cylinder, an electric cylinder, a linear module, a motor, a transmission mechanism, etc. The fifth driving mechanism 53 includes a second motor 531, where the second motor 531 drives the fourth driving mechanism 52 to reciprocate in a linear manner through a first transmission mechanism 532, the second motor 531 and the first transmission mechanism 532 are generally mounted on the second base 55, the second motor 531 may employ a speed reduction motor, a servo motor, etc., and the first transmission mechanism 532 may employ a belt transmission, a chain transmission, a rack and pinion transmission, etc., such as a synchronous belt transmission. The second base 55 may also be provided with a guide mechanism such as a linear sliding rail that is matched with the reciprocating linear motion of the fourth driving mechanism 52, so that the motion is more stable and the precision is higher.
The first base 522 can be provided with an inductor, and the discharging plate 51 is provided with an induction piece matched with the inductor, so that the movement of the discharging plate 51 can be controlled more accurately, and the discharging plate is safer and more reliable. The second mount 55 may also be provided with a sensor and the first mount 522 may be provided with a sensing tab that mates with the sensor to more precisely control the movement of the first mount 522.
In general, the feeding and transporting device 1, the positioning jig 2, the nailing device 3, the rotating device 8, the automatic nailing device 4, the circulating and transporting device 5, the transplanting and blanking device 6 and the discharging and transporting device 7 are arranged on the frame 9, in order to facilitate the docking of the discharging and transporting device 7 with the subsequent processing equipment, the discharging and transporting device 7 can also be arranged on the outer side of the frame 9, and the discharging and transporting device 7 can adopt a belt conveyor or other suitable transporting devices in the prior art. The frame 9 can be provided with an upper casing 91, and the feeding and transporting device 1, the positioning jig 2, the pressing device 3, the rotating device 8, the automatic nailing device 4, the circulating carrying device 5 and the transplanting and discharging device 6 are positioned in the upper casing 91, so that the automatic nailing and discharging device is safer and more reliable. The upper casing 91 may further be provided with a plurality of warning lamps, and may further be provided with a safety grating, etc. at the feeding station and the discharging station, thereby improving the safety of the apparatus. The bottom of the frame 9 can be provided with trundles with adjusting blocks, so that the whole movement and leveling of the equipment are facilitated, the operation is convenient, and the flexibility and the stability of the equipment are improved.
In the use process, after the feeding and transporting device 1 conveys the product to be processed to a specified position, the first motor 521 of the circulation and transportation device 5 drives the eccentric pulley 541 of the eccentric transmission assembly 54 to perform circular motion by taking the output end of the fourth driving mechanism 52 as the center, meanwhile, the eccentric pulley 541 horizontally slides along the first sliding chute 5421, the second connection block 542 only moves up and down under the limitation of the first guiding mechanism 543, so as to push the second connection block 542 to move up and down along the first guiding mechanism 543 to enable the discharge plate 51 to move up and down, meanwhile, the discharge plate 51 is matched with the first guide sleeve 523 through the first guide rod 512 to conduct guide, so that the sucker group 511 on the discharge plate 51 can absorb the corresponding product, the second motor 531 of the fifth driving mechanism 53 drives the fourth driving mechanism 52 and the discharge plate 51 to reciprocate linearly along the horizontal direction through the first transmission mechanism 532 to circularly transport the product, the circulation handling device 5 carries the products on the feeding and transporting device 1 onto the positioning jig 2, the first positioning column 25 on the positioning jig 2 is inserted into the corresponding hole on the products to accurately position, the first supporting column 24 stably supports the nail pressing part of the products, the second sucking disc 28 stably sucks the products to stably position the products on the positioning jig 2, then the first driving mechanism 32, the second driving mechanism 33 and the third driving mechanism 34 of the first nail pressing device 3 drive the nail sucking head 31 to move along the X direction, the Y direction and the Z direction to suck nails from the automatic nail feeding device 4, then the sucked nails are pressed onto the products on the corresponding positioning jig 2, the rotating device 8 rotates the products along the horizontal direction by 180 degrees, the second nail pressing device 3 continuously presses the products, and after the nail pressing processing of the products is completely completed, after the circulation handling device 5 carries the products after the press-nailing processing from the positioning jig 2 to the position corresponding to the transplanting blanking device 6, the transplanting blanking device 6 feeds the products after the press-nailing processing to the discharging and conveying device 7, the discharging and conveying device 7 conveys the products to subsequent processing equipment, and the process is circularly carried out, so that the circulation automatic press-nailing of the products is realized.
Compared with the prior art, the advantages of the present disclosure are: the automatic circulation nail pressing device has the advantages of being simple and convenient to operate, compact and stable in structure, small in occupied space, high in machining precision, high in speed, low in labor intensity, capable of effectively saving manpower and material resources and time, unlikely to damage the appearance of a product, damaging the nail suction head 31 and the like, high in stability and reliability, long in service life of equipment, particularly suitable for the small and large-quantity nails, and capable of improving the overall quality and yield of the product, high in production efficiency, wide in application range, convenient to produce, control and automatic line production of the product so as to meet production requirements, low in production cost and capable of enhancing the competitiveness of the product.
The foregoing description of some embodiments of the present disclosure is merely illustrative of the technical solutions of the present disclosure and not limiting thereof, and it should be understood that modifications and substitutions can be made by those skilled in the art without departing from the inventive concept of the present disclosure, and all such modifications and substitutions shall fall within the scope of the appended claims of the present disclosure. In this case, all details may be replaced with equivalent elements, and the materials, shapes and sizes may be arbitrary.

Claims (7)

1. The circulating nailing equipment is characterized by comprising a feeding and transporting device (1), a positioning jig (2) for positioning and placing products, a nailing device (3) matched with the positioning jig (2), an automatic nailing device (4) matched with the nailing device (3), a circulating transporting device (5), a transplanting and blanking device (6) and a discharging and transporting device (7), wherein the circulating transporting device (5) can transport the products on the feeding and transporting device (1) to the positioning jig (2), the nailing device (3) can absorb corresponding nails from the automatic nailing device (4) and press the nails into the products on the positioning jig (2), the circulating transporting device (5) can transport the products after nailing to a position corresponding to the transplanting and blanking device (6), and the transplanting and blanking device (6) can discharge the products after nailing to the discharging and transporting device (7);
The two nail pressing devices (3) are arranged side by side, a rotating device (8) is arranged between the two nail pressing devices, the four positioning jigs (2) are respectively matched with the two nail pressing devices (3), the rotating device (8) and the transplanting blanking device (6) correspondingly, and the rotating device (8) can rotate products on the positioning jigs (2) corresponding to the rotating device along the horizontal direction by 180 degrees;
The positioning jig (2) comprises a second bracket (21), jig plates (22) are respectively arranged at two ends of the top of the second bracket (21), a first avoidance interval (23) matched with the circulating conveying device (5) is formed between the two jig plates (22), a first supporting column (24), a first positioning column (25) and a plurality of first stop blocks (26) which are matched with two ends of a product are respectively arranged on the two jig plates (22), and the first supporting column (24) and the first positioning column (25) are positioned in a first positioning interval (27) formed by the plurality of first stop blocks (26);
The nail pressing device (3) comprises a nail sucking head (31), a first driving mechanism (32) for driving the nail sucking head (31) to move along the Z direction, a second driving mechanism (33) for driving the first driving mechanism (32) to move along the Y direction and a third driving mechanism (34) for driving the second driving mechanism (33) to move along the X direction, wherein the first driving mechanism (32) is connected with the second driving mechanism (33) through a first mounting seat (322), two first protection blocks (323) matched with the nail sucking head (31) are arranged on the first mounting seat (322), the two first protection blocks (323) are positioned on two sides of the nail sucking head (31) and can be pressed against the nail sucking head (31), and the first driving mechanism (32) can push the nail sucking head (31) to move downwards through the two first protection blocks (323).
2. The circulating screw press apparatus according to claim 1, wherein the rotating means (8) includes a first suction cup (81) for sucking a product, a first rotating mechanism (82) for driving the first suction cup (81) to rotate in a horizontal direction, and a first elevating mechanism (83) for driving the first rotating mechanism (82) and the first suction cup (81) to move up and down.
3. The circulating screw press device according to claim 2, characterized in that a second suction cup (28) is provided on the jig plate (22), the second suction cup (28) being located in the first positioning section (27).
4. A circulating screw press apparatus according to claim 3, characterized in that the first protection block (323) is provided with a first detection switch (3232) for detecting the nails sucked by the suction head (31).
5. The circulating screw pressing device according to claim 4, wherein the first mounting seat (322) is horizontally provided with a first linear slide rail (324) matched with two first protection blocks (323), and the two first protection blocks (323) are elastically connected through a first elastic piece (325).
6. The circulating screw pressing device according to any one of claims 1 to 5, characterized in that the circulating conveying device (5) comprises a discharging plate (51), a fourth driving mechanism (52) and a fifth driving mechanism (53), a sucking disc group (511) used for being matched with a product is arranged on the discharging plate (51), the fourth driving mechanism (52) drives the discharging plate (51) to move up and down through an eccentric transmission assembly (54), and the fifth driving mechanism (53) can drive the fourth driving mechanism (52) and the discharging plate (51) to reciprocate in a straight line along the X direction.
7. The circulating screw press apparatus as claimed in claim 6, wherein the eccentric transmission assembly (54) includes an eccentric pulley (541) connected to an output end of the fourth driving mechanism (52), a first connection block (542) connected to the discharge plate (51), and a first guide mechanism (543) defining an up-and-down movement of the first connection block (542), and the first connection block (542) is provided with a first slide groove (5421) engaged with the eccentric pulley (541), and the first slide groove (5421) is disposed in a horizontal direction.
CN202011023281.4A 2020-09-25 2020-09-25 Circulation nail pressing equipment Active CN112207547B (en)

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CN114211224A (en) * 2021-12-29 2022-03-22 苏州德润精密制造有限公司 General type semi-automatic riveting device

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