CN112195642A - Needle control adjusting device and using method thereof - Google Patents
Needle control adjusting device and using method thereof Download PDFInfo
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- CN112195642A CN112195642A CN202011018164.9A CN202011018164A CN112195642A CN 112195642 A CN112195642 A CN 112195642A CN 202011018164 A CN202011018164 A CN 202011018164A CN 112195642 A CN112195642 A CN 112195642A
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- needle
- limiting plate
- nondestructive
- needles
- damaged
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06J—PLEATING, KILTING OR GOFFERING TEXTILE FABRICS OR WEARING APPAREL
- D06J1/00—Pleating, kilting or goffering textile fabrics or wearing apparel
Abstract
The invention discloses a needle control adjusting device and a using method thereof, wherein the needle control adjusting device comprises: the needle control mechanism comprises a limiting plate and a non-damage needle, the limiting plate is densely provided with strip holes, the strip holes are distributed in parallel, and the limiting plate is provided with a plurality of adjusting blocks; the width of each long strip hole is consistent with the diameter of the nondestructive needle, a plurality of nondestructive needles penetrate through any long strip hole, a flitch and a limiting plate are respectively connected to the two axial ends of the telescopic column within the range of any long strip hole, grooves are densely formed in the flitch, and the grooves correspond to the long strip holes one by one; the adjusting component comprises a side wind strip and an illumination sensor, the side wind strip is fixed on the telescopic column, an air outlet of the side wind strip faces towards the non-damaged needle, and the illumination sensor is positioned on one side of the limiting plate, which is provided with the adjusting block.
Description
Technical Field
The invention relates to the field of textile fabrics or needle control equipment, in particular to needle control adjusting equipment and a using method thereof.
Background
The folds endow the fabric with unique visual and tactile effects, and the fabric is widely applied to clothes and decorative fabrics. The drape is taken as a means of clothes modeling, two-dimensional to three-dimensional changes are carried out from plane to three-dimensional, the different expressions of the drape run through the whole process from the design of the fabric to the modeling change of the clothes, the decorative drape is taken as a cloth reconstruction method which is commonly used for modeling the three-dimensional sense of the clothes and enriching the texture of the fabric, the drape is often favored by designers due to the characteristics of convenience, flexibility and obvious effect, and is widely applied to clothes products. The manufacturing process of the folded fabric is complex, firstly, the spray painting weaving and embroidering of the plane fabric is carried out, then the high-temperature folding and shaping of the fabric are carried out according to the design requirement, including the high-temperature shaping of the hand and the machine, so that the plane fabric is three-dimensional, and then the shaped fabric is applied to carry out the design of the garment model. In the fold innovative design of the plane cloth, due to the fact that the performance of the used materials and the fold making mode are different, the fold fabric has various styles and shapes.
However, in the process of reproducing the fabric under the condition, most fabric manufacturers adopt manual sewing, the operators are difficult to accurately control the space and height of the fabric wrinkles, the influence of human factors is large, the fabric manufacturing efficiency is low, the wrinkles are fixed by sewing with stitches, the number of stitches is limited, the integrity of the wrinkles cannot be controlled, and the wrinkles are easy to loosen due to the fact that the stitches are aged due to the local control of the stitches, so that the attractiveness is influenced.
Disclosure of Invention
The invention overcomes the defects of the prior art and provides a needle control adjusting device and a using method thereof.
In order to achieve the purpose, the invention adopts the technical scheme that: a needle control adjustment device and method of use thereof, comprising: accuse needle mechanism and setting are in accuse needle mechanism near adjusting part, its characterized in that: the needle control mechanism comprises a limiting plate and a non-damaged needle, elongated holes are densely formed in the limiting plate and are arranged in parallel, a plurality of adjusting blocks are arranged on the limiting plate and are perpendicular to the elongated holes, and the adjusting blocks are movably connected with the limiting plate through sliding rails; the width of each long strip hole is consistent with the diameter of each nondestructive needle, a plurality of nondestructive needles penetrate through any long strip hole, the adjusting blocks and the nondestructive needles are arranged at intervals one by one within the range of any long strip hole, and needle heads of the nondestructive needles face to the material plate; the flitch and the limiting plate are respectively connected to two axial ends of the telescopic column, grooves are densely formed in the flitch and correspond to the elongated holes one by one; the adjusting part comprises a crosswind strip and an illumination sensor, the crosswind strip is fixed on the telescopic column, an air outlet of the crosswind strip faces towards the damage-free needle, and the illumination sensor is located on one side of the adjusting block, wherein the limiting plate is provided with the adjusting block.
In a preferred embodiment of the present invention, a tail stopper is fixed at one end of the needle tail of the non-damaged needle, and the tail stopper is made of a reflective material.
In a preferred embodiment of the present invention, a middle limiting block is fixed on the non-damaged needle, and a distance between the middle limiting block and the limiting plate is greater than a depth of the groove.
In a preferred embodiment of the present invention, the limiting plate is connected to a vibrator.
In a preferred embodiment of the present invention, a heating plate is disposed at the bottom of the material plate.
In a preferred embodiment of the invention, the edges of the flitch are provided with tightening wheels.
In a preferred embodiment of the present invention, any one of the adjusting blocks passes through all of the elongated holes.
In a preferred embodiment of the present invention, the bottom of the material plate is provided with air holes.
In a preferred embodiment of the invention, the needle head of the nondestructive needle is a smooth cambered surface.
The invention also provides a using method of the needle control adjusting equipment, which is characterized by comprising the following steps:
A. lay the cloth on the flitch, tighten up the wheel and tighten up the cloth all around, the electromagnetic shaker is opened simultaneously in the slow shrink of flexible post, makes harmless needle syringe needle insert the cloth fibre clearance, and illumination sensor is towards the afterbody stopper, according to the reflected light intensity and the scope of afterbody stopper, will not harm the needle and insert state recognition classification and be:
state 1: the needle is inserted vertically into the fiber gap without damage;
state 2: the needle is not damaged vertically but is blocked by the fiber and is not inserted;
state 3: the needle is inserted into the fiber gap without damage;
and 4: the needle is not damaged in the inclined direction and is blocked by the fiber and is not inserted;
B. the illumination sensor transmits the identification information to the side wind strip and the flitch, and the side wind strip and the flitch are adjusted according to the appearance state:
occurrence state 2: the flitch opens the air hole, the air is exhausted in the air hole to lift the fabric and the non-inserted damage-free needle to enable the fabric and the non-inserted damage-free needle to fall down again, and the reinsertion attempt is carried out;
occurrence state 3: lifting the state 3 nondestructive needle at one side of the illumination sensor to make the needle vertically fall;
occurrence state 4: the side wind strip blows or inhales towards the direction of the nondestructive needle, so that the nondestructive needle in the state 4 is recovered to be vertical;
C. after the adjustment is finished, the adjusting block is pushed to enable the nondestructive needles to be regularly arranged according to the required fold pattern.
In a preferred embodiment of the present invention, a plurality of the adjusting blocks are provided with slopes.
In a preferred embodiment of the present invention, the tail limiting block is an inverted cone facing the limiting plate.
In a preferred embodiment of the present invention, the adjusting blocks with slopes and the adjusting blocks without slopes are arranged at intervals.
The invention solves the defects in the background technology, and has the following beneficial effects:
(1) the invention utilizes the lossless needles to insert into the fabric fibers, realizes diversified fold processing of the fabric through the displacement matching of a plurality of lossless needles, adopts a plurality of adjusting components to ensure that the lossless needles can be completely inserted into the fabric fibers at the corresponding positions, and ensures good fold effect during the working of the invention.
The limiting plate is densely provided with the strip holes, the strip holes provide fixed displacement tracks for the nondestructive needles, so that the nondestructive needles can be arranged on a plurality of straight lines in a coordinated and unified manner, meanwhile, the width of the strip holes is consistent with the diameter of the nondestructive needles, and the strip holes have the thickness attribute of the limiting plate, so that the nondestructive needles cannot shake in the width direction of the strip holes, and the stability of the nondestructive needles is ensured; according to the invention, the plurality of elongated holes are arranged in parallel, so that the displacement limitation of the undamaged needles in the width direction of the elongated holes can be offset in quantity, and the wrinkles can be realized at any position of the fabric breadth.
Meanwhile, a plurality of non-damaged needles penetrate through any strip hole, the adjusting blocks and the non-damaged needles are arranged in the range of any strip hole at intervals one by one, the number of the adjusting blocks determines the number of folds which can be made by the fabric, the respective displacement of the adjusting blocks determines the fold distribution of the fabric, and the matching of the adjusting blocks and the non-damaged needles enables the folds of the fabric to be more controllable without affecting the diversity of the fold patterns of the fabric.
(2) The adjusting block is perpendicular to the strip hole, so that wrinkles on the fabric can be perpendicular to the moving route of the lossless needle, or wrinkles with the best effect can be ensured, and the attractiveness of the product is improved; the adjusting block is movably connected with the limiting plate through the sliding rail, on one hand, the sliding rail determines the moving route of the adjusting block, on the other hand, the adjusting block can be limited in the thickness direction, so that the adjusting block is always attached to the limiting plate, and the condition that the adjusting block cannot be completely and effectively driven to avoid needle damage caused by tilting is avoided.
The needle head of the non-damaged needle faces the laying mechanism, the needle head of the non-damaged needle is a smooth cambered surface, on one hand, when the needle head of the non-damaged needle touches fabric fibers, the fabric fibers are not easily damaged, and on the other hand, the needle head of the non-damaged needle is not easy to damage the fabric fibers. The smooth cambered surface is also easier to scratch into gaps among fibers from the surface of the fabric fibers, so that the nondestructive needles can be inserted completely and quickly, and the working efficiency of the invention is improved.
(3) The surface of the material plate of the laying mechanism can be used for placing the fabric, the material plate is provided with the grooves which are densely formed, and the grooves correspond to the strip holes one by one, so that the nondestructive needles can continuously descend after penetrating through the gaps of fabric fibers, the fabric can be firmly grabbed when the nondestructive needles move, meanwhile, the nondestructive needles can also extend into the heating plate at the bottom of the grooves, and the fabric fibers at the penetrating positions of the nondestructive needles can be heated up and heated due to the high thermal conductivity of metal after the nondestructive needles are heated, so that the nondestructive needles are softened and are easy to deform to generate wrinkles;
(4) the axial two ends of the telescopic column are respectively connected with the limiting plate and the material plate, the limiting plate can descend at a stable speed due to the telescopic column, and impact damage to the fabric is reduced.
According to the invention, a tail limiting block is fixed at one end of the needle tail of the non-damaged needle, a middle limiting block is fixed on the non-damaged needle, the distance between the middle limiting block and the limiting plate is larger than the depth of the groove, so that when the telescopic column is completely contracted to deliver part of needle heads of the non-damaged needles to the bottom of the groove, the other part of non-inserted non-damaged needles can be easily jacked up, the middle limiting block on the non-damaged needles cannot generate thrust on the limiting plate, namely the limiting plate cannot generate thrust towards fabric fibers to the non-damaged needles, so that the fabric fibers are protected, meanwhile, the middle limiting block can prevent the non-damaged needles from falling off the limiting plate, and the loss of parts when the device moves.
(5) The limiting plate is connected with the vibrator, the vibrator can shake the nondestructive needles which are not aligned with gaps among fabric fibers, so that the smooth cambered surfaces of the nondestructive needles can slip on the fibers due to vibration, the nondestructive needles can fall into the gaps among the fibers, and the arrangement of the vibrator further accelerates the positioning efficiency of the nondestructive needles; the edge of the flitch is provided with the tightening wheel which can tighten the fabric to ensure that the fibers of the flitch are properly stretched, and the distance between the fibers is enlarged in a restorable range, so that the insertion probability of a nondestructive needle is improved, and the working efficiency of the invention is further improved.
The needle insertion device is provided with the illumination sensor, the illumination sensor has the advantages that the light reflection effect of the tail adjusting block on the needle is not damaged, the angle and the insertion depth of the needle can be accurately judged, the needle can be adjusted with different effects through the air hole and the information sharing of the side air strip and the illumination sensor, the fault can be found and self-repaired through the illumination sensor, the convenience of the needle insertion device is improved, and meanwhile, the product quality is guaranteed. .
The air holes are formed in the bottom of the material plate, the air holes can blow up the fabric and the non-damaged needles blocked by the fabric fibers to enable the fabric and the non-damaged needles to fall down again for insertion attempt, and the air holes and the side air strips can cool the heated fabric after the wrinkles are finished, so that the wrinkles are effectively shaped, and the stability of the wrinkles of the fabric reconstructed by the material plate is ensured.
(6) The vertical surfaces of the plurality of adjusting blocks, which are tightly attached to the limiting plate, are provided with slopes, the tail limiting block is an inverted cone facing the limiting plate, and the slopes can appropriately scoop up the limiting block to reduce resistance in the moving process of the non-destructive needle, so that the moving stability of the non-destructive needle is ensured, and the quality of folds is further improved;
it should be further noted that the adjusting blocks with slopes and the adjusting blocks without slopes are arranged at intervals one by one, that is, the tilted lossless needle groups and the non-tilted lossless needle groups are arranged at intervals one by one, and the flatness of the fabric between adjacent folds is ensured by using the height difference of the positions of adjacent folds, so that the appearance of redundant uncontrollable folds is avoided.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below, it is obvious that the drawings in the following description are only some embodiments described in the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts;
FIG. 1 is a perspective block diagram of a preferred embodiment of the present invention;
FIG. 2 is a front view of the preferred embodiment of the present invention;
FIG. 3 is a detail view of a non-invasive needle of a preferred embodiment of the present invention;
in the figure: 1. a material plate; 2. a limiting plate; 3. a telescopic column; 11. a groove; 21. an adjusting block; 22. a strip hole; 23. a slope; 41. an illumination sensor; 42. a light source; 43. a side wind strip; 5. no damage to the needle; 51. a tail limiting block; 52. a middle limiting block; 6. heating plates; .
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Reference in the specification to "an embodiment," "one embodiment," "some embodiments," or "other embodiments" means that a particular feature, structure, or characteristic described in connection with the embodiments is included in at least some embodiments, but not necessarily all embodiments. The various appearances of "an embodiment," "one embodiment," or "some embodiments" are not necessarily all referring to the same embodiments. If the specification states a component, feature, structure, or characteristic "may", "might", or "could" be included, that particular component, feature, structure, or characteristic is not required to be included. If the specification or claim refers to "a" or "an" element, that does not mean there is only one of the element. If the specification or claim refers to "a further" element, that does not preclude there being more than one of the further element.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on those shown in the drawings, and are used merely for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be taken as limiting the scope of the present invention.
In the description of the present invention, unless otherwise specified the use of the ordinal adjectives "first", "second", and "third", etc., to describe a common object, merely indicate that different instances of like objects are being referred to, and are not intended to imply that the objects so described must be in a given sequence, either temporally, spatially, in ranking, or in any other manner. In the description of the invention, the meaning of "a plurality" is two or more unless otherwise specified.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.
As shown in FIG. 1, a needle control adjustment device and method of use thereof includes: accuse needle mechanism and setting are in accuse needle mechanism near adjusting part, its characterized in that: the needle control mechanism comprises a limiting plate 2 and a non-damaged needle 5, the limiting plate 2 is densely provided with strip holes 22, the strip holes 22 are arranged in parallel, the limiting plate 2 is provided with a plurality of adjusting blocks 21, the adjusting blocks 21 are perpendicular to the strip holes 22, and the adjusting blocks 21 are movably connected with the limiting plate 2 through sliding rails; the width of the strip holes 22 is consistent with the diameter of the non-damaged needles 5, a plurality of non-damaged needles 5 penetrate through any one strip hole 22, the adjusting blocks 21 and the non-damaged needles 5 are arranged at intervals in the range of any one strip hole 22, any one adjusting block 21 passes through all the strip holes 22, and needle heads of the non-damaged needles 5 face the flitch 1; the flitch 1 and the limiting plate 2 are respectively connected to two axial ends of the telescopic column 3, grooves 11 are densely formed in the flitch 1, and the grooves 11 correspond to the strip holes 22 one to one; the adjusting part includes crosswind strip 43 and light sensor 41, crosswind strip 43 fixes on the flexible post 3, crosswind strip 43 air outlet orientation no damage needle 5, light sensor 41 is located limiting plate 2 is equipped with regulating block 21 one side, 5 backshank one end of no damage needle are fixed with afterbody stopper 51, afterbody stopper 51 is reflection of light material, and light sensor corresponds the position and is equipped with light source 42.
As shown in fig. 3, a middle stopper 52 is fixed on the non-damaged needle 5, and a distance between the middle stopper 52 and the limiting plate 2 is greater than a depth of the groove 11.
In a preferred embodiment of the invention, a vibrator is connected to the limiting plate 2, a heating plate 6 is arranged at the bottom of the material plate 1, a tightening wheel is arranged at the edge of the material plate 1, air holes are formed at the bottom of the material plate 1, and the needle heads of the non-damaged needles 5 are smooth cambered surfaces.
The invention also provides a using method of the needle control adjusting equipment, which is characterized by comprising the following steps:
A. lay the cloth on flitch 1, tighten up the wheel and tighten up the cloth all around, the electromagnetic shaker is opened simultaneously in the slow shrink of flexible post 3, makes 5 syringe needles of harmless needle insert the cloth fibre clearance, and light intensity sensor 41 is towards afterbody stopper 51, according to afterbody stopper 51's reflected light intensity and scope, will not have 5 inserted state of damage needle and discern categorised as:
state 1: the non-damaged needle 5 is vertically inserted into the fiber gap;
state 2: the non-damaged needle 5 is vertical but blocked by the fiber and is not inserted;
state 3: the non-damaged needle 5 is obliquely inserted into the fiber gap;
and 4: the non-damaged needle 5 is inclined and blocked by the fiber and is not inserted;
B. the illumination sensor 41 transmits the identification information to the side wind strips 43 and the flitch 1, and the side wind strips 43 and the flitch 1 are adjusted according to the appearance state:
occurrence state 2: the flitch 1 opens the air hole, the air is exhausted in the air hole to lift the fabric and the non-inserted damage-free needle 5 to make the fabric fall down again, and the reinsertion attempt is carried out;
occurrence state 3: lifting the needle 5 in the state 3 on one side of the illumination sensor 41 to vertically drop the needle;
occurrence state 4: the side wind strips 43 blow or suck air towards the direction of the non-damaged needles 5, so that the non-damaged needles 5 in the state 4 are recovered to be vertical;
C. after the adjustment is finished, the adjusting block 21 is pushed to lead the nondestructive needles 5 to be regularly arranged according to the required fold pattern.
As shown in fig. 2, a plurality of regulating blocks 21 are provided with slopes 23, the tail limiting block 51 is oriented to the inverted cone of the limiting plate 2, and the regulating blocks 21 provided with the slopes 23 are arranged at intervals one by one with the regulating blocks 21 without the slopes 23.
The invention solves the defects in the background technology, and has the following beneficial effects:
the invention utilizes the non-damaged needles 5 to be inserted into the fabric fibers, realizes diversified fold processing of the fabric through the displacement matching of the plurality of non-damaged needles 5, adopts various adjusting parts to ensure that the non-damaged needles 5 can be completely inserted into the fabric fibers at the corresponding positions, and ensures good fold effect during working.
As shown in fig. 1, the limiting plate 2 is densely provided with the elongated holes 22, the elongated holes 22 provide fixed displacement tracks for the nondestructive needles 5, so that the nondestructive needles 5 can be coordinately and uniformly arranged on a plurality of straight lines, meanwhile, the width of the elongated holes 22 is consistent with the diameter of the nondestructive needles 5, and the elongated holes 22 have the thickness property of the limiting plate 2, so that the nondestructive needles 5 cannot shake in the width direction of the elongated holes 22, and the stability of the nondestructive needles 5 is ensured; in the invention, the plurality of elongated holes 22 are arranged in parallel, so that the displacement limitation of the undamaged needles 5 in the width direction of the elongated holes 22 can be offset in quantity, and the wrinkles can be realized at any position of the fabric breadth.
Meanwhile, a plurality of non-damaged needles 5 penetrate through any strip hole 22, the adjusting blocks 21 and the non-damaged needles 5 are arranged in a one-to-one interval mode within the range of any strip hole 22, the number of the adjusting blocks 21 determines the number of folds which can be made by the fabric, the respective displacement of the adjusting blocks 21 determines the fold distribution of the fabric, and the matching of the adjusting blocks 21 and the non-damaged needles 5 enables the folds of the fabric to be more controllable without affecting the diversity of the fold patterns of the fabric.
As shown in fig. 1, the limiting plate 2 is further provided with a plurality of adjusting blocks 21, the adjusting blocks 21 are tightly attached to one side of the limiting plate 2 facing the tail limiting block 51, so that an operator can push the tail limiting block 51 through the adjusting blocks 21 when moving the adjusting blocks 21 through a sliding rail, and then move the non-damaged needles 5 within the range of the strip holes 22, the adjusting blocks 21 are perpendicular to the strip holes 22, so that wrinkles on the fabric can be perpendicular to the moving route of the non-damaged needles 5, and further, the wrinkles with the best effect can be formed, and the attractiveness of the product is improved; according to the invention, the adjusting block 21 is movably connected with the limiting plate 2 through the slide rail, on one hand, the slide rail determines the moving route of the adjusting block 21, on the other hand, the adjusting block 21 can be limited in the thickness direction, so that the adjusting block is always attached to the limiting plate 2, and the condition that the non-damaged needle 5 cannot be completely and effectively driven due to tilting of the adjusting block is avoided.
According to the invention, the needle head of the non-damaged needle 5 faces the laying mechanism, the needle head of the non-damaged needle 5 is a smooth cambered surface, so that the needle head of the non-damaged needle 5 is not easy to damage fabric fibers when touching the fabric fibers, and on the other hand, the needle head of the non-damaged needle 5 is not easy to damage the fabric fibers. The smooth cambered surface is also easier to scratch into gaps among fibers from the surface of the fabric fibers, so that the damage-free needles 5 can be inserted completely and quickly, and the working efficiency of the invention is improved.
According to the invention, fabric can be placed on the surface of the material plate 1 of the laying mechanism, the grooves 11 are densely formed in the material plate 1, and the grooves 11 correspond to the strip holes 22 one by one, so that the non-damaged needles 5 can continuously descend after penetrating through fabric fiber gaps, the fabric can be firmly grabbed when the non-damaged needles 5 move, meanwhile, the non-damaged needles 5 can also extend into the heating plate 6 at the bottom of the grooves 11, and the fabric fibers at the penetrating positions of the non-damaged needles 5 can be heated up and heated due to the high thermal conductivity of metal after the non-damaged needles 5 are heated, so that the non-damaged needles 5 are softened and are easily deformed to generate wrinkles;
the two axial ends of the telescopic column 3 are respectively connected with the limiting plate 2 and the material plate 1, and the telescopic column 3 enables the limiting plate 2 to descend at a stable speed, so that impact damage to the fabric is reduced.
As shown in fig. 3, a tail limiting block 51 is fixed at one end of the tail of the non-damaged needle 5, a middle limiting block 52 is fixed on the non-damaged needle 5, the distance between the middle limiting block 52 and the limiting plate 2 is greater than the depth of the groove 11, so that when the telescopic column 3 is completely contracted to deliver part of the needle head of the non-damaged needle 5 to the bottom of the groove 11, the other part of the non-inserted non-damaged needle 5 can be easily jacked up, the middle limiting block 52 on the non-damaged needle 5 cannot generate thrust to the limiting plate 2, namely, the limiting plate 2 cannot generate thrust towards fabric fibers to the non-damaged needle 5, and therefore the fabric fibers are protected, meanwhile, the middle limiting block 52 can also prevent the non-damaged needle 5 from falling off from the limiting plate 2, and loss of components during movement of.
The limiting plate 2 is connected with the vibrator, the vibrator can shake the nondestructive needles 5 which are not aligned with gaps among fabric fibers, so that the smooth cambered surfaces of the nondestructive needles can slip on the fibers due to vibration, and the nondestructive needles can fall into the gaps among the fibers, and the arrangement of the vibrator further accelerates the positioning efficiency of the nondestructive needles 5; the edge of the flitch 1 is provided with the tightening wheel which can tighten the fabric to ensure that the fibers of the fabric are properly stretched, and the distance between the fibers is enlarged within the restorable range, so that the insertion probability of the non-damaged needles 5 is improved, and the working efficiency of the invention is further improved.
The needle protection device is provided with the illumination sensor 41, the illumination sensor 41 has the light reflecting effect of the tail adjusting block 21 on the non-damaged needle 5, the angle and the insertion depth of the non-damaged needle 5 can be accurately judged, the non-damaged needle 5 can be adjusted with different effects through the air hole and the information sharing of the side wind strip 43 and the illumination sensor 41, the fault finding and self-repairing functions are realized through the illumination sensor 41, the convenience of the needle protection device is improved, and meanwhile, the product quality is guaranteed.
The bottom of the material plate 1 is provided with air holes, the air holes can blow up the fabric and the lossless needles 5 blocked by the fabric fibers, the fabric and the lossless needles 5 fall down again for insertion attempt, and the air holes and the side air strips 43 can cool the heated fabric after the wrinkles are finished, so that the wrinkle shaping effect of the fabric is ensured, and the stability of the wrinkles of the fabric reproduced by the material plate is ensured.
As shown in fig. 3, slopes 23 are arranged on the vertical surfaces of the plurality of adjusting blocks 21, which are tightly attached to the limiting plate 2, the tail limiting block 51 is an inverted cone facing the limiting plate 2, and the slopes 23 can appropriately scoop up the limiting blocks to reduce resistance in the moving process of the non-damaged needles 5, so that the moving stability of the non-damaged needles 5 is ensured, and the quality of folds is further improved;
it should be further noted that, in the present invention, the adjusting blocks 21 provided with the slope 23 and the adjusting blocks 21 without the slope 23 are arranged at intervals one by one, that is, the tilted groups of the lossless needles 5 and the non-tilted groups of the lossless needles 5 are arranged at intervals one by one, and the height difference between adjacent folds is utilized to ensure the smoothness of the fabric between the adjacent folds, so as to avoid the occurrence of redundant uncontrollable folds.
In light of the foregoing description of the preferred embodiment of the present invention, it is to be understood that various changes and modifications may be made by one skilled in the art without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.
Claims (10)
1. A needle control adjustment device and method of use thereof, comprising: accuse needle mechanism and setting are in accuse needle mechanism near adjusting part, its characterized in that:
the needle control mechanism comprises a limiting plate and a non-damaged needle, elongated holes are densely formed in the limiting plate and are arranged in parallel, a plurality of adjusting blocks are arranged on the limiting plate and are perpendicular to the elongated holes, and the adjusting blocks are movably connected with the limiting plate through sliding rails; the width of each long strip hole is consistent with the diameter of each nondestructive needle, a plurality of nondestructive needles penetrate through any long strip hole, the adjusting blocks and the nondestructive needles are arranged at intervals one by one within the range of any long strip hole, and needle heads of the nondestructive needles face to the material plate;
the flitch and the limiting plate are respectively connected to two axial ends of the telescopic column, grooves are densely formed in the flitch and correspond to the elongated holes one by one;
the adjusting part comprises a crosswind strip and an illumination sensor, the crosswind strip is fixed on the telescopic column, an air outlet of the crosswind strip faces towards the damage-free needle, and the illumination sensor is located on one side of the adjusting block, wherein the limiting plate is provided with the adjusting block.
2. A needle control adjustment device and method of use thereof as claimed in claim 1, wherein: the needle tail end of the non-damaged needle is fixed with a tail limiting block, and the tail limiting block is made of a light-reflecting material.
3. A needle control adjustment device and method of use thereof as claimed in claim 1, wherein: a middle limiting block is fixed on the non-damaged needle, and the distance between the middle limiting block and the limiting plate is larger than the depth of the groove.
4. A needle control adjustment device and method of use thereof as claimed in claim 1, wherein: the limiting plate is connected with a vibrator.
5. A needle control adjustment device and method of use thereof as claimed in claim 1, wherein: the flitch bottom is equipped with the hot plate.
6. A needle control adjustment device and method of use thereof as claimed in claim 1, wherein: and the edges of the material plates are provided with tightening wheels.
7. A needle control adjustment device and method of use thereof as claimed in claim 1, wherein: any one of the adjustment blocks passes through all of the elongated holes.
8. A needle control adjustment device and method of use thereof as claimed in claim 1, wherein: the bottom of the material plate is provided with an air hole.
9. A needle control adjustment device and method of use thereof as claimed in claim 1, wherein: the needle head of the nondestructive needle is a smooth cambered surface.
10. Use of a needle control adjustment device according to any one of claims 1-9, characterized in that it comprises the following steps:
A. lay the cloth on the flitch, tighten up the wheel and tighten up the cloth all around, the electromagnetic shaker is opened simultaneously in the slow shrink of flexible post, makes harmless needle syringe needle insert the cloth fibre clearance, and illumination sensor is towards the afterbody stopper, according to the reflected light intensity and the scope of afterbody stopper, will not harm the needle and insert state recognition classification and be:
state 1: the needle is inserted vertically into the fiber gap without damage;
state 2: the needle is not damaged vertically but is blocked by the fiber and is not inserted;
state 3: the needle is inserted into the fiber gap without damage;
and 4: the needle is not damaged in the inclined direction and is blocked by the fiber and is not inserted;
B. the illumination sensor transmits the identification information to the side wind strip and the flitch, and the side wind strip and the flitch are adjusted according to the appearance state:
occurrence state 2: the flitch opens the air hole, the air is exhausted in the air hole to lift the fabric and the non-inserted damage-free needle to enable the fabric and the non-inserted damage-free needle to fall down again, and the reinsertion attempt is carried out;
occurrence state 3: lifting the state 3 nondestructive needle at one side of the illumination sensor to make the needle vertically fall;
occurrence state 4: the side wind strip blows or inhales towards the direction of the nondestructive needle, so that the nondestructive needle in the state 4 is recovered to be vertical;
C. after the adjustment is finished, the adjusting block is pushed to enable the nondestructive needles to be regularly arranged according to the required fold pattern.
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Cited By (1)
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| WO2022062820A1 (en) * | 2020-09-24 | 2022-03-31 | 苏州经结纬面料科技有限公司 | High degree of freedom needle control device and use method therefor |
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