CN112048903A - High-freedom-degree needle control equipment and using method thereof - Google Patents

High-freedom-degree needle control equipment and using method thereof Download PDF

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Publication number
CN112048903A
CN112048903A CN202011020058.4A CN202011020058A CN112048903A CN 112048903 A CN112048903 A CN 112048903A CN 202011020058 A CN202011020058 A CN 202011020058A CN 112048903 A CN112048903 A CN 112048903A
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CN
China
Prior art keywords
needle
needles
nondestructive
freedom
limiting plate
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CN202011020058.4A
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Chinese (zh)
Inventor
赵红英
许诚
许峰
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Suzhou Jingjiewei Fabric Technology Co ltd
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Suzhou Jingjiewei Fabric Technology Co ltd
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Application filed by Suzhou Jingjiewei Fabric Technology Co ltd filed Critical Suzhou Jingjiewei Fabric Technology Co ltd
Priority to CN202011020058.4A priority Critical patent/CN112048903A/en
Publication of CN112048903A publication Critical patent/CN112048903A/en
Priority to PCT/CN2021/114627 priority patent/WO2022062820A1/en
Withdrawn legal-status Critical Current

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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06JPLEATING, KILTING OR GOFFERING TEXTILE FABRICS OR WEARING APPAREL
    • D06J1/00Pleating, kilting or goffering textile fabrics or wearing apparel

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The invention discloses a high-freedom needle control device and a using method thereof, wherein the high-freedom needle control device comprises the following steps: the needle control mechanism comprises a limiting plate and a non-damage needle, the limiting plate is densely provided with strip holes, the strip holes are arranged in parallel, the limiting plate is provided with a plurality of adjusting blocks, the adjusting blocks are perpendicular to the strip holes, and the adjusting blocks are movably connected with the limiting plate through slide rails; the width of the long strip hole is consistent with the diameter of the nondestructive needle, a plurality of nondestructive needles penetrate through any long strip hole, the adjusting blocks and the nondestructive needles are arranged at intervals one by one within the range of any long strip hole, and the needle heads of the nondestructive needles face the laying mechanism; the laying mechanism comprises a material plate and a telescopic column, wherein the two axial ends of the telescopic column are respectively connected with a limiting plate and the material plate, and grooves are densely formed in the material plate.

Description

High-freedom-degree needle control equipment and using method thereof
Technical Field
The invention relates to the field of textile fabrics or needle control equipment, in particular to high-freedom needle control equipment and a using method thereof.
Background
The folds endow the fabric with unique visual and tactile effects, and the fabric is widely applied to clothes and decorative fabrics. The drape is taken as a means of clothes modeling, two-dimensional to three-dimensional changes are carried out from plane to three-dimensional, the different expressions of the drape run through the whole process from the design of the fabric to the modeling change of the clothes, the decorative drape is taken as a cloth reconstruction method which is commonly used for modeling the three-dimensional sense of the clothes and enriching the texture of the fabric, the drape is often favored by designers due to the characteristics of convenience, flexibility and obvious effect, and is widely applied to clothes products. The manufacturing process of the folded fabric is complex, firstly, the spray painting weaving and embroidering of the plane fabric is carried out, then the high-temperature folding and shaping of the fabric are carried out according to the design requirement, including the high-temperature shaping of the hand and the machine, so that the plane fabric is three-dimensional, and then the shaped fabric is applied to carry out the design of the garment model. In the fold innovative design of the plane cloth, due to the fact that the performance of the used materials and the fold making mode are different, the fold fabric has various styles and shapes.
However, in the process of reproducing the fabric under the condition, most fabric manufacturers adopt manual sewing, the operators are difficult to accurately control the space and height of the fabric wrinkles, the influence of human factors is large, the fabric manufacturing efficiency is low, the wrinkles are fixed by sewing with stitches, the number of stitches is limited, the integrity of the wrinkles cannot be controlled, and the wrinkles are easy to loosen due to the fact that the stitches are aged due to the local control of the stitches, so that the attractiveness is influenced.
Disclosure of Invention
The invention overcomes the defects of the prior art and provides the high-freedom needle control equipment and the use method thereof.
In order to achieve the purpose, the invention adopts the technical scheme that: a high-freedom needle control device and a using method thereof comprise the following steps: lay mechanism and set up and be in the accuse needle mechanism of laying mechanism one side, its characterized in that: the needle control mechanism comprises a limiting plate and a non-damaged needle, elongated holes are densely formed in the limiting plate and are arranged in parallel, a plurality of adjusting blocks are arranged on the limiting plate and are perpendicular to the elongated holes, and the adjusting blocks are movably connected with the limiting plate through sliding rails; the width of each long strip hole is consistent with the diameter of the nondestructive needle, a plurality of nondestructive needles penetrate through any long strip hole, the adjusting blocks and the nondestructive needles are arranged at intervals one by one within the range of any long strip hole, and the needle heads of the nondestructive needles face the laying mechanism; the laying mechanism comprises a material plate and a telescopic column, the two axial ends of the telescopic column are respectively connected with the limiting plate and the material plate, grooves are densely formed in the material plate and correspond to the strip holes one to one, and a heating plate is arranged at the bottom of each groove.
In a preferred embodiment of the present invention, a tail stopper is fixed at one end of the needle tail of the non-damaged needle.
In a preferred embodiment of the present invention, a middle limiting block is fixed on the non-damaged needle, and a distance between the middle limiting block and the limiting plate is greater than a depth of the groove.
In a preferred embodiment of the present invention, the limiting plate is connected to a vibrator.
In a preferred embodiment of the present invention, the inner wall of the groove is provided with an infrared sensor.
In a preferred embodiment of the invention, the edges of the flitch are provided with tightening wheels.
In a preferred embodiment of the present invention, any one of the adjusting blocks passes through all of the elongated holes.
In a preferred embodiment of the present invention, the bottom of the material plate is provided with air holes.
In a preferred embodiment of the invention, the needle head of the nondestructive needle is a smooth cambered surface.
The invention also provides a using method of the high-freedom-degree needle control equipment, which is characterized by comprising the following steps of:
A. laying cloth on a flitch, tightening the periphery of the cloth by a tightening wheel, slowly contracting a telescopic column and simultaneously opening a vibrator to enable needle heads of nondestructive needles to be inserted into gaps of fibers of the cloth, transmitting information to the flitch after an infrared sensor detects the gaps among the needle heads of the nondestructive needles, and opening air holes by the flitch;
B. after the air hole is opened, the tightening wheel is loosened, the cloth and the nondestructive needle blocked by the cloth fiber are blown up by air flow, and after the cloth falls down, the force is manually applied to the tail limiting block of the blocked nondestructive needle to enable the cloth to fall down again;
C. repeating the step B until the infrared sensor detects that the needle heads without the damaged needles are completely inserted into the cloth fiber gaps;
D. after the heating plate heats the non-destructive needles, the adjusting block pushes the non-destructive needles to be regularly arranged according to the required fold pattern.
In a preferred embodiment of the present invention, a plurality of the adjusting blocks are provided with slopes.
In a preferred embodiment of the present invention, the tail limiting block is an inverted cone facing the limiting plate.
In a preferred embodiment of the present invention, the adjusting blocks with slopes and the adjusting blocks without slopes are arranged at intervals.
The invention solves the defects in the background technology, and has the following beneficial effects:
(1) the invention utilizes the lossless needles to insert into the fabric fibers, realizes diversified fold processing of the fabric through the displacement matching of a plurality of lossless needles, adopts a plurality of adjusting components to ensure that the lossless needles can be completely inserted into the fabric fibers at the corresponding positions, and ensures good fold effect during the working of the invention.
The limiting plate is densely provided with the strip holes, the strip holes provide fixed displacement tracks for the nondestructive needles, so that the nondestructive needles can be arranged on a plurality of straight lines in a coordinated and unified manner, meanwhile, the width of the strip holes is consistent with the diameter of the nondestructive needles, and the strip holes have the thickness attribute of the limiting plate, so that the nondestructive needles cannot shake in the width direction of the strip holes, and the stability of the nondestructive needles is ensured; according to the invention, the plurality of elongated holes are arranged in parallel, so that the displacement limitation of the undamaged needles in the width direction of the elongated holes can be offset in quantity, and the wrinkles can be realized at any position of the fabric breadth.
Meanwhile, a plurality of non-damaged needles penetrate through any strip hole, the adjusting blocks and the non-damaged needles are arranged in the range of any strip hole at intervals one by one, the number of the adjusting blocks determines the number of folds which can be made by the fabric, the respective displacement of the adjusting blocks determines the fold distribution of the fabric, and the matching of the adjusting blocks and the non-damaged needles enables the folds of the fabric to be more controllable without affecting the diversity of the fold patterns of the fabric.
(2) The adjusting block is perpendicular to the strip hole, so that wrinkles on the fabric can be perpendicular to the moving route of the lossless needle, or wrinkles with the best effect can be ensured, and the attractiveness of the product is improved; the adjusting block is movably connected with the limiting plate through the sliding rail, on one hand, the sliding rail determines the moving route of the adjusting block, on the other hand, the adjusting block can be limited in the thickness direction, so that the adjusting block is always attached to the limiting plate, and the condition that the adjusting block cannot be completely and effectively driven to avoid needle damage caused by tilting is avoided.
The needle head of the non-damaged needle faces the laying mechanism, the needle head of the non-damaged needle is a smooth cambered surface, on one hand, when the needle head of the non-damaged needle touches fabric fibers, the fabric fibers are not easily damaged, and on the other hand, the needle head of the non-damaged needle is not easy to damage the fabric fibers. The smooth cambered surface is also easier to scratch into gaps among fibers from the surface of the fabric fibers, so that the nondestructive needles can be inserted completely and quickly, and the working efficiency of the invention is improved.
(3) The surface of the material plate of the laying mechanism can be used for placing the fabric, the material plate is provided with the grooves which are densely formed, and the grooves correspond to the strip holes one by one, so that the nondestructive needles can continuously descend after penetrating through the gaps of fabric fibers, the fabric can be firmly grabbed when the nondestructive needles move, meanwhile, the nondestructive needles can also extend into the heating plate at the bottom of the grooves, and the fabric fibers at the penetrating positions of the nondestructive needles can be heated up and heated due to the high thermal conductivity of metal after the nondestructive needles are heated, so that the nondestructive needles are softened and are easy to deform to generate wrinkles;
(4) the axial two ends of the telescopic column are respectively connected with the limiting plate and the material plate, the limiting plate can descend at a stable speed due to the telescopic column, and impact damage to the fabric is reduced.
According to the invention, a tail limiting block is fixed at one end of the needle tail of the non-damaged needle, a middle limiting block is fixed on the non-damaged needle, the distance between the middle limiting block and the limiting plate is larger than the depth of the groove, so that when the telescopic column is completely contracted to deliver part of needle heads of the non-damaged needles to the bottom of the groove, the other part of non-inserted non-damaged needles can be easily jacked up, the middle limiting block on the non-damaged needles cannot generate thrust on the limiting plate, namely the limiting plate cannot generate thrust towards fabric fibers to the non-damaged needles, so that the fabric fibers are protected, meanwhile, the middle limiting block can prevent the non-damaged needles from falling off the limiting plate, and the loss of parts when the device moves.
(5) The limiting plate is connected with the vibrator, the vibrator can shake the nondestructive needles which are not aligned with gaps among fabric fibers, so that the smooth cambered surfaces of the nondestructive needles can slip on the fibers due to vibration, the nondestructive needles can fall into the gaps among the fibers, and the arrangement of the vibrator further accelerates the positioning efficiency of the nondestructive needles; the edge of the flitch is provided with the tightening wheel which can tighten the fabric to ensure that the fibers of the flitch are properly stretched, and the distance between the fibers is enlarged in a restorable range, so that the insertion probability of a nondestructive needle is improved, and the working efficiency of the invention is further improved.
According to the invention, the infrared sensor is arranged on the inner wall of the groove, the infrared sensor can identify the needle heads of the nondestructive needles which are regularly arranged, when the condition that the nondestructive needles are inserted into the fiber gaps is known, the needle heads can be fed back to the air holes electrically connected with the needle heads, and the air holes are controlled to open to perform secondary insertion attempts on the fabric and the nondestructive needles which are not in place.
The air holes are formed in the bottom of the material plate, so that the material plate and the non-damaged needles blocked by the material fibers can be blown up by the air holes to fall down again for insertion attempt, and the heated material plate can be cooled after the wrinkles are finished, so that the wrinkles of the material plate are effectively shaped, and the stability of the reconstructed material plate wrinkles is ensured.
(6) The vertical surfaces of the plurality of adjusting blocks, which are tightly attached to the limiting plate, are provided with slopes, the tail limiting block is an inverted cone facing the limiting plate, and the slopes can appropriately scoop up the limiting block to reduce resistance in the moving process of the non-destructive needle, so that the moving stability of the non-destructive needle is ensured, and the quality of folds is further improved;
it should be further noted that the adjusting blocks with slopes and the adjusting blocks without slopes are arranged at intervals one by one, that is, the tilted lossless needle groups and the non-tilted lossless needle groups are arranged at intervals one by one, and the flatness of the fabric between adjacent folds is ensured by using the height difference of the positions of adjacent folds, so that the appearance of redundant uncontrollable folds is avoided.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below, it is obvious that the drawings in the following description are only some embodiments described in the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts;
FIG. 1 is a front view of a preferred embodiment of the present invention;
FIG. 2 is an enlarged fragmentary elevational view of a preferred embodiment of the invention;
FIG. 3 is a detail view of a non-invasive needle of a preferred embodiment of the present invention;
FIG. 4 is a perspective structural view of a preferred embodiment of the present invention;
in the figure: 1. a material plate; 2. a telescopic column; 3. a limiting plate; 11. a groove; 31. a strip hole; 32. an adjusting block; 33. a slope; 4. heating plates; 5. no damage to the needle; 51. a tail limiting block; 52. a middle limiting block.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Reference in the specification to "an embodiment," "one embodiment," "some embodiments," or "other embodiments" means that a particular feature, structure, or characteristic described in connection with the embodiments is included in at least some embodiments, but not necessarily all embodiments. The various appearances of "an embodiment," "one embodiment," or "some embodiments" are not necessarily all referring to the same embodiments. If the specification states a component, feature, structure, or characteristic "may", "might", or "could" be included, that particular component, feature, structure, or characteristic is not required to be included. If the specification or claim refers to "a" or "an" element, that does not mean there is only one of the element. If the specification or claim refers to "a further" element, that does not preclude there being more than one of the further element.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on those shown in the drawings, and are used merely for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be taken as limiting the scope of the present invention.
In the description of the present invention, unless otherwise specified the use of the ordinal adjectives "first", "second", and "third", etc., to describe a common object, merely indicate that different instances of like objects are being referred to, and are not intended to imply that the objects so described must be in a given sequence, either temporally, spatially, in ranking, or in any other manner. In the description of the invention, the meaning of "a plurality" is two or more unless otherwise specified.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.
As shown in fig. 1 and 4, the high-freedom needle control device comprises: lay mechanism and set up the accuse needle mechanism in laying mechanism one side, its characterized in that: the needle control mechanism comprises a limiting plate 3 and a non-damaged needle 5, elongated holes 31 are densely formed in the limiting plate 3, the elongated holes 31 are arranged in parallel, a plurality of adjusting blocks 32 are arranged on the limiting plate 3, the adjusting blocks 32 are perpendicular to the elongated holes 31, any adjusting block 32 passes through all the elongated holes 31, and the adjusting blocks 32 are movably connected with the limiting plate 3 through sliding rails; the width of the strip holes 31 is consistent with the diameter of the nondestructive needles 5, a plurality of nondestructive needles 5 penetrate through any strip hole 31, the adjusting blocks 32 and the nondestructive needles 5 are arranged one by one at intervals in the range of any strip hole 31, and the needle heads of the nondestructive needles 5 face the laying mechanism; lay the mechanism and include flitch 1 and flexible post 2, limiting plate 3 and flitch 1 are connected respectively to 2 axial both ends of flexible post, and the recess 11 has been seted up to the intensive on flitch 1, recess 11 and rectangular hole 31 one-to-one, and recess 11 bottom is equipped with hot plate 4.
As shown in fig. 3, a tail stopper 51 is fixed at one end of the needle tail of the non-destructive needle 5, a middle stopper 52 is fixed on the non-destructive needle 5, and the distance between the middle stopper 52 and the stopper plate 3 is greater than the depth of the groove 11.
In a preferred embodiment of the invention, the limiting plate 3 is connected with a vibrator, the inner wall of the groove 11 is provided with an infrared sensor, the edge of the flitch 1 is provided with a tightening wheel, and the bottom of the flitch 1 is provided with an air hole.
The invention also provides a using method of the high-freedom-degree needle control equipment, which is characterized by comprising the following steps of:
A. laying cloth on a material plate 1, tightening the periphery of the cloth by a tightening wheel, slowly contracting a telescopic column 2 and simultaneously opening a vibrator to enable needle heads of nondestructive needles 5 to be inserted into a cloth fiber gap, transmitting information to the material plate 1 after an infrared sensor detects the gap between the needle heads of the nondestructive needles 5, and immediately opening air holes by the material plate 1;
B. after the air hole is opened, the tightening wheel is loosened, the cloth and the nondestructive needle 5 blocked by the cloth fiber are blown up by air flow, and after the cloth falls down, the force is manually applied to the tail limiting block 51 of the blocked nondestructive needle 5, so that the cloth descends again;
C. repeating the step B until the infrared sensor detects that the needle heads of the non-damaged needles 5 are completely inserted into the cloth fiber gaps;
D. after the heating plate 4 heats the non-damaged needles 5, the adjusting block 32 pushes the non-damaged needles 5 to be regularly arranged according to the required fold pattern.
As shown in fig. 2, a plurality of adjusting blocks 32 are provided with slopes 33, the tail limiting block 51 is an inverted cone facing the limiting plate 3, and the adjusting blocks 32 provided with the slopes 33 are arranged at intervals one by one with the adjusting blocks 32 without the slopes 33.
The invention utilizes the non-damaged needles 5 to be inserted into the fabric fibers, realizes diversified fold processing of the fabric through the displacement matching of the plurality of non-damaged needles 5, adopts various adjusting parts to ensure that the non-damaged needles 5 can be completely inserted into the fabric fibers at the corresponding positions, and ensures good fold effect during working.
As shown in fig. 4, the limiting plate 3 is densely provided with the elongated holes 31, the elongated holes 31 provide fixed displacement tracks for the nondestructive needles 5, so that the nondestructive needles 5 can be coordinately and uniformly arranged on a plurality of straight lines, meanwhile, the width of the elongated holes 31 is consistent with the diameter of the nondestructive needles 5, and the elongated holes 31 have the thickness property of the limiting plate 3, so that the nondestructive needles 5 cannot shake in the width direction of the elongated holes 31, and the stability of the nondestructive needles 5 is ensured; in the invention, the plurality of elongated holes 31 are arranged in parallel, so that the displacement limitation of the undamaged needles 5 in the width direction of the elongated holes 31 can be offset in quantity, and the wrinkles can be realized at any position of the fabric breadth.
As shown in fig. 4, a plurality of non-damaged needles 5 penetrate through any of the strip holes 31, and in the range of any of the strip holes 31, the adjusting blocks 32 and the non-damaged needles 5 are arranged at intervals one by one, the number of the adjusting blocks 32 determines the number of wrinkles which can be made by the fabric, the respective displacement amounts of the adjusting blocks 32 determine the wrinkle distribution of the fabric, and the matching of the adjusting blocks 32 and the non-damaged needles 5 makes the wrinkles of the invention more controllable without affecting the diversity of the wrinkle patterns of the fabric.
As shown in fig. 1, the limiting plate 3 is further provided with a plurality of adjusting blocks 32, the adjusting blocks 32 are tightly attached to one side of the limiting plate 3 facing the tail limiting block 51, so that an operator can push the tail limiting block 51 through the adjusting blocks 32 when moving the adjusting blocks 32 through a sliding rail, and then move the damage-free needles 5 within the range of the strip holes 31, the adjusting blocks 32 are perpendicular to the strip holes 31 in the invention, so that the wrinkles on the fabric can be perpendicular to the moving route of the damage-free needles 5, and thus the wrinkles with the best effect are formed, and the aesthetic degree of the product of the invention is improved; according to the invention, the adjusting block 32 is movably connected with the limiting plate 3 through the slide rail, on one hand, the slide rail determines the moving route of the adjusting block 32, on the other hand, the adjusting block 32 can be limited in the thickness direction, so that the adjusting block is always attached to the limiting plate 3, and the condition that the non-damaged needle 5 cannot be completely and effectively driven due to tilting of the adjusting block is avoided.
According to the invention, the needle head of the non-damaged needle 5 faces the laying mechanism, the needle head of the non-damaged needle 5 is a smooth cambered surface, so that the needle head of the non-damaged needle 5 is not easy to damage fabric fibers when touching the fabric fibers, and on the other hand, the needle head of the non-damaged needle 5 is not easy to damage the fabric fibers. The smooth cambered surface is also easier to scratch into gaps among fibers from the surface of the fabric fibers, so that the damage-free needles 5 can be inserted completely and quickly, and the working efficiency of the invention is improved.
As shown in fig. 4, the surface of the material plate 1 of the laying mechanism can be used for placing the fabric, the material plate 1 is provided with the grooves 11 densely, the grooves 11 correspond to the strip holes 31 one by one, so that the non-damaged needles 5 can continuously descend after penetrating through the gaps of the fabric fibers, the fabric can be firmly grabbed when the non-damaged needles 5 move, meanwhile, the non-damaged needles 5 can also extend into the heating plate 4 at the bottom of the grooves 11, and the non-damaged needles 5 can heat up and heat the fabric fibers at the penetrating positions of the non-damaged needles 5 due to the high thermal conductivity of metal after being heated, so that the non-damaged needles 5 are softened and are more easily deformed to generate wrinkles;
the two axial ends of the telescopic column 2 are respectively connected with the limiting plate 3 and the material plate 1, and the telescopic column 2 enables the limiting plate 3 to descend at a stable speed, so that impact damage to the fabric is reduced.
As shown in fig. 3, a tail limiting block 51 is fixed at one end of the tail of the non-damaged needle 5, a middle limiting block 52 is fixed on the non-damaged needle 5, the distance between the middle limiting block 52 and the limiting plate 3 is greater than the depth of the groove 11, so that when the telescopic column 2 is completely contracted to deliver part of the needle head of the non-damaged needle 5 to the bottom of the groove 11, the other part of the non-inserted non-damaged needle 5 can be easily jacked up, the middle limiting block 52 on the non-damaged needle 5 cannot generate thrust to the limiting plate 3, namely, the limiting plate 3 cannot generate the thrust towards fabric fiber to the non-damaged needle 5, and therefore the fabric fiber protecting effect is achieved, meanwhile, the middle limiting block 52 can also prevent the non-damaged needle 5 from falling off from the limiting plate 3, and loss of parts.
The limiting plate 3 is connected with the vibrator, the vibrator can shake the nondestructive needles 5 which are not aligned with gaps among fabric fibers, so that the smooth cambered surfaces of the nondestructive needles can slip on the fibers due to vibration, and the nondestructive needles can fall into the gaps among the fibers, and the arrangement of the vibrator further accelerates the positioning efficiency of the nondestructive needles 5; the edge of the flitch 1 is provided with the tightening wheel which can tighten the fabric to ensure that the fibers of the fabric are properly stretched, and the distance between the fibers is enlarged within the restorable range, so that the insertion probability of the non-damaged needles 5 is improved, and the working efficiency of the invention is further improved.
According to the invention, the infrared sensor is arranged on the inner wall of the groove 11, the infrared sensor can identify needle heads of the non-destructive needles 5 which are regularly arranged, when the fact that the non-destructive needles 5 are inserted into fiber gaps is known, the needle heads can be fed back to the air holes which are electrically connected with the non-destructive needles, the air holes are controlled to be opened, and the insertion attempt of the fabric and the non-destructive needles 5 which are not in place is carried out again.
The bottom of the material plate 1 is provided with air holes, the air holes can blow up the fabric and the lossless needles 5 blocked by the fabric fibers, so that the fabric and the lossless needles fall down again for insertion attempt, and the heated fabric can be cooled after the wrinkles are finished, so that the wrinkles of the fabric are effectively shaped, and the stability of the wrinkles of the fabric reproduced by the material plate is ensured.
As shown in fig. 2, slopes 33 are arranged on the vertical surfaces of the plurality of adjusting blocks 32, which are tightly attached to the limiting plate 3, the tail limiting block 51 is an inverted cone facing the limiting plate 3, and the slopes 33 can appropriately scoop up the limiting blocks to reduce resistance in the moving process of the non-damaged needle 5, so that the moving stability of the non-damaged needle 5 is ensured, and the quality of wrinkles is further improved;
it should be further noted that, in the present invention, the adjusting blocks 32 provided with the slopes 33 and the adjusting blocks 32 without the slopes 33 are arranged at intervals one by one, that is, the tilted groups of the lossless needles 5 and the non-tilted groups of the lossless needles 5 are arranged at intervals one by one, and the height difference between adjacent folds is utilized to ensure the smoothness of the fabric between the adjacent folds and avoid the occurrence of redundant uncontrollable folds.
In light of the foregoing description of the preferred embodiment of the present invention, it is to be understood that various changes and modifications may be made by one skilled in the art without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.

Claims (10)

1. A high-freedom needle control device and a using method thereof comprise the following steps: lay mechanism and set up and be in the accuse needle mechanism of laying mechanism one side, its characterized in that:
the needle control mechanism comprises a limiting plate and a non-damaged needle, elongated holes are densely formed in the limiting plate and are arranged in parallel, a plurality of adjusting blocks are arranged on the limiting plate and are perpendicular to the elongated holes, and the adjusting blocks are movably connected with the limiting plate through sliding rails; the width of each long strip hole is consistent with the diameter of the nondestructive needle, a plurality of nondestructive needles penetrate through any long strip hole, the adjusting blocks and the nondestructive needles are arranged at intervals one by one within the range of any long strip hole, and the needle heads of the nondestructive needles face the laying mechanism;
the laying mechanism comprises a material plate and a telescopic column, the two axial ends of the telescopic column are respectively connected with the limiting plate and the material plate, grooves are densely formed in the material plate and correspond to the strip holes one to one, and a heating plate is arranged at the bottom of each groove.
2. The high-degree-of-freedom needle control device and the use method thereof according to claim 1 are characterized in that: and a tail limiting block is fixed at one end of the needle tail of the non-damaged needle.
3. The high-degree-of-freedom needle control device and the use method thereof according to claim 1 are characterized in that: a middle limiting block is fixed on the non-damaged needle, and the distance between the middle limiting block and the limiting plate is larger than the depth of the groove.
4. The high-degree-of-freedom needle control device and the use method thereof according to claim 1 are characterized in that: the limiting plate is connected with a vibrator.
5. The high-degree-of-freedom needle control device and the use method thereof according to claim 1 are characterized in that: and an infrared sensor is arranged on the inner wall of the groove.
6. The high-degree-of-freedom needle control device and the use method thereof according to claim 1 are characterized in that: and the edges of the material plates are provided with tightening wheels.
7. The high-degree-of-freedom needle control device and the use method thereof according to claim 1 are characterized in that: any one of the adjustment blocks passes through all of the elongated holes.
8. The high-degree-of-freedom needle control device and the use method thereof according to claim 1 are characterized in that: the bottom of the material plate is provided with an air hole.
9. The high-degree-of-freedom needle control device and the use method thereof according to claim 1 are characterized in that: the needle head of the nondestructive needle is a smooth cambered surface.
10. Use of a high-degree-of-freedom needle control device according to any one of claims 1-9, characterized by the steps of:
A. laying cloth on a flitch, tightening the periphery of the cloth by a tightening wheel, slowly contracting a telescopic column and simultaneously opening a vibrator to enable needle heads of nondestructive needles to be inserted into gaps of fibers of the cloth, transmitting information to the flitch after an infrared sensor detects the gaps among the needle heads of the nondestructive needles, and opening air holes by the flitch;
B. after the air hole is opened, the tightening wheel is loosened, the cloth and the nondestructive needle blocked by the cloth fiber are blown up by air flow, and after the cloth falls down, the force is manually applied to the tail limiting block of the blocked nondestructive needle to enable the cloth to fall down again;
C. repeating the step B until the infrared sensor detects that the needle heads without the damaged needles are completely inserted into the cloth fiber gaps;
D. the adjusting block pushes the non-damaged needles to be regularly arranged according to the required fold pattern.
CN202011020058.4A 2020-09-24 2020-09-24 High-freedom-degree needle control equipment and using method thereof Withdrawn CN112048903A (en)

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DE3614579A1 (en) * 1985-04-30 1986-12-11 Norsel Textilmaschinen AG, Kreuzlingen Method and apparatus for the preparation of a textile web
JPH06248570A (en) * 1993-02-22 1994-09-06 Dounai Kk Method for creasing curtain and its apparatus
CN207714015U (en) * 2017-12-25 2018-08-10 河南华韵物联科技有限公司 A kind of multi-purpose type clothes pleating machine
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CN112048903A (en) * 2020-09-24 2020-12-08 苏州经结纬面料科技有限公司 High-freedom-degree needle control equipment and using method thereof
CN112195642B (en) * 2020-09-24 2021-06-25 苏州经结纬面料科技有限公司 Needle control adjusting device and using method thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2022062820A1 (en) * 2020-09-24 2022-03-31 苏州经结纬面料科技有限公司 High degree of freedom needle control device and use method therefor

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