CN113123033A - Three-dimensional embroidery and manufacturing method thereof - Google Patents
Three-dimensional embroidery and manufacturing method thereof Download PDFInfo
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- CN113123033A CN113123033A CN202110429843.3A CN202110429843A CN113123033A CN 113123033 A CN113123033 A CN 113123033A CN 202110429843 A CN202110429843 A CN 202110429843A CN 113123033 A CN113123033 A CN 113123033A
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- embroidery
- fabric
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- dimensional
- elastic
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C17/00—Embroidered or tufted products; Base fabrics specially adapted for embroidered work; Inserts for producing surface irregularities in embroidered products
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C5/00—Embroidering machines with arrangements for automatic control of a series of individual steps
- D05C5/02—Embroidering machines with arrangements for automatic control of a series of individual steps by electrical or magnetic control devices
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- Textile Engineering (AREA)
- Sewing Machines And Sewing (AREA)
Abstract
The invention discloses a three-dimensional embroidery, which comprises a fabric and an elastic bottom thread for outlining the three-dimensional modeling on the fabric, wherein the elastic bottom thread for outlining the three-dimensional modeling on the plane fabric is in a stretching state. The embroidery further comprises a facial line for outlining patterns on the fabric. The elastic bottom thread is a rubber band elastic bottom thread, and the upper thread is an inelastic embroidery thread. The elastic bottom line outlines a 'hui' -shaped pattern formed by overlapping the middle points of square frames on the plane fabric, and the three-dimensional shape is a cone array structure. The invention also discloses a method for manufacturing the three-dimensional modeling embroidery, which uses the elastic bottom thread to model the three-dimensional modeling, does not need fillers, omits the steps of manufacturing an internal supporting structure or manually adding the fillers and the like, saves the working procedures, makes the embroidery light and flexible, and is not easy to deform after being cleaned; also has certain anti-collision function.
Description
Technical Field
The invention belongs to the technical field of computer embroidery, and particularly relates to a three-dimensional embroidery and a manufacturing method thereof.
Background
Computer embroidery is a technology that a needle is used for threading on a fabric or a covering film, the puncture is carried out according to a pattern and a pattern (plate making) edited on computer software, and embroidery threads are formed into a corresponding plane color pattern and a pattern by needle operation, but the embroidery with a two-dimensional shape cannot enable the fabric to form a three-dimensional structure, so that the fabric has no anti-collision capability to a certain degree.
The existing computerized embroidery technology or method is only applied to processing or sewing two-dimensional patterns of the fabric, and the three-dimensional modeling of the fabric cannot be realized under the condition of no internal supporting structure or filler.
Patent CN201710981624.X discloses a three-dimensional embroidery and a manufacturing method thereof, the three-dimensional embroidery is manufactured by using a computer-controlled embroidery machine through fillers, and the steps of fixing the fillers are included, so that the manufacturing method of the three-dimensional embroidery is quite complicated; the weight of the embroidery is increased by using the filler, and the shape of the embroidery is not light and smart enough; and the method of using the filler also makes the embroidery easy to deform after being cleaned.
Disclosure of Invention
In view of the above, the present invention is to provide a three-dimensional embroidery and a method for manufacturing the same, which can realize the three-dimensional modeling of the embroidery without using fillers, save the process, have simple materials, and are not easy to deform.
In order to achieve the purpose, the technical scheme of the invention is realized as follows:
the embroidery with the three-dimensional shape comprises a fabric and elastic bottom threads for outlining the three-dimensional shape on the fabric, wherein the elastic bottom threads for outlining the three-dimensional shape on the plane fabric are in a stretched state.
Furthermore, the embroidery also comprises a facial line for outlining patterns on the fabric.
Furthermore, the elastic bottom thread is a rubber band elastic bottom thread, and the upper thread is non-elastic embroidery thread.
Further, the fabric is a covering film.
Furthermore, the elastic bottom line outlines a 13-layer square frame-formed 'hui' -shaped pattern with overlapped midpoints on the planar fabric, and the three-dimensional shape is a cone array structure.
The invention also provides a method for manufacturing the three-dimensional modeling embroidery, which comprises the following steps:
1) making a plate by computer software, and designing a pattern;
2) inputting the designed pattern to a magnetic disk of a computer embroidery machine;
3) fixing the fabric on a panel of the computerized embroidery machine by using a clamping piece, and clamping;
4) selecting corresponding bottom threads and upper threads, wherein the bottom threads adopt elastic bottom threads, and the bottom threads are wound tightly by a winding machine, and the upper threads are non-elastic embroidery threads;
5) adjusting the needle moving speed of the computerized embroidery machine;
6) starting a motor to start embroidering, wherein no thread cutting is performed in the embroidering process;
7) and after the embroidery is finished, automatically cutting off the bottom thread and the upper thread, taking the fabric down from the clamping piece, and enabling the pattern part to be in a three-dimensional shape.
The method further comprises the following steps:
in the step 1), the pattern is designed into a 'hui' pattern which is overlapped with the middle point and formed by 13 layers of square frames by adopting a single-needle method, and the vertical distances between every two adjacent squares are equal and are 5 mm;
the elastic bottom thread in the step 4) is an elastic rubber band bottom thread with the thickness less than 1 mm;
the needle speed in the step 5) is set between 500 needles/minute and 600 needles/minute (including 500 needles/minute and 600 needles/minute);
and 7) after the embroidery is finished in the step 7), automatically cutting off the bottom thread and the upper thread, and taking the fabric off the clamping piece, wherein the flower-shaped part is in a three-dimensional vertically upward cone shape.
In the plate making design process of the step 1), a single needle method is used for outlining a pattern in a shape like a Chinese character 'hui', stitches take the lower right corner of the square at the innermost side as a starting point, each square is outlined outwards in sequence until the end point of the lower right corner of the square at the outermost side, no tangent point is arranged in the process, and after embroidery is finished, bottom threads and upper threads are automatically cut off; the single needle refers to a stitch expressed as a line, and the width is the width of the embroidery thread; the patterns determine the embroidery position and shape of the elastic bottom thread, and can be designed into pattern groups with the same or different units so as to meet the flexible molding of different three-dimensional shapes.
Here, the step 1) pattern may be other patterns than the "Chinese character hui" pattern.
Here, the elastic bottom thread in the step 4) is an elastic rubber band bottom thread with the thickness of 0.8 mm.
The invention has the following beneficial effects: 1) the invention adopts the elastic bottom line to draw the flower shape, does not need fillers, realizes the moulding of the specific three-dimensional shape at one time, avoids the steps of manufacturing an internal supporting structure or manually adding the fillers and the like, saves the working procedures and has simple materials; 2) the invention adopts the elastic bottom thread to mould the three-dimensional shape without filler, so that the embroidery is light and flexible and is not easy to deform after being cleaned; 3) the embroidery with the three-dimensional shape enables the original plane fabric to have certain elasticity, can protect articles wrapped by the fabric, and has a certain anti-collision function.
Drawings
FIG. 1 is a design drawing of a three-dimensional embroidery according to an embodiment of the present invention;
FIG. 2 is a design drawing of a pattern group of a three-dimensional embroidery according to an embodiment of the present invention;
fig. 3 is a schematic perspective view of a three-dimensional embroidery according to an embodiment of the present invention.
Detailed Description
So that the manner in which the features and aspects of the present invention can be understood in detail, a more particular description of the invention, briefly summarized above, may be had by reference to embodiments, some of which are illustrated in the appended drawings.
The embroidery with the three-dimensional shape comprises a fabric and elastic bottom threads for outlining the three-dimensional shape on the fabric, wherein the elastic bottom threads for outlining the three-dimensional shape on the plane fabric are in a stretched state.
Furthermore, the embroidery also comprises a facial line for outlining patterns on the fabric.
Furthermore, the elastic bottom thread is a rubber band elastic bottom thread, and the upper thread is non-elastic embroidery thread.
Further, the fabric is a covering film.
Furthermore, the elastic bottom line outlines a 13-layer square frame-formed 'hui' -shaped pattern with overlapped midpoints on the planar fabric, and the three-dimensional shape is a cone array structure.
The invention also provides a method for manufacturing the three-dimensional modeling embroidery, which comprises the following steps:
1) making a plate by computer software, and designing a pattern;
2) inputting the designed pattern to a magnetic disk of a computer embroidery machine;
3) fixing the fabric on a panel of the computerized embroidery machine by using a clamping piece, and clamping;
4) selecting corresponding bottom threads and upper threads, wherein the bottom threads adopt elastic bottom threads, and the bottom threads are wound tightly by a winding machine, and the upper threads are non-elastic embroidery threads;
5) adjusting the needle moving speed of the computerized embroidery machine;
6) starting a motor to start embroidering, wherein no thread cutting is performed in the embroidering process;
7) and after the embroidery is finished, automatically cutting off the bottom thread and the upper thread, taking the fabric down from the clamping piece, and enabling the pattern part to be in a three-dimensional shape.
The method further comprises the following steps:
in the step 1), the pattern is designed into a 'hui' pattern which is overlapped with the middle point and formed by 13 layers of square frames by adopting a single-needle method, and the vertical distances between every two adjacent squares are equal and are 5 mm;
the elastic bottom thread in the step 4) is an elastic rubber band bottom thread with the thickness less than 1 mm;
the needle speed in the step 5) is set between 500 needles/minute and 600 needles/minute (including 500 needles/minute and 600 needles/minute);
and 7) after the embroidery is finished in the step 7), automatically cutting off the bottom thread and the upper thread, and taking the fabric off the clamping piece, wherein the flower-shaped part is in a three-dimensional vertically upward cone shape.
In the plate making design process of the step 1), a single needle method is used for outlining a pattern in a shape like a Chinese character 'hui', stitches take the lower right corner of the square at the innermost side as a starting point, each square is outlined outwards in sequence until the end point of the lower right corner of the square at the outermost side, no tangent point is arranged in the process, and after embroidery is finished, bottom threads and upper threads are automatically cut off; the single needle refers to a stitch expressed as a line, and the width is the width of the embroidery thread; the patterns determine the embroidery position and shape of the elastic bottom thread, and can be designed into pattern groups with the same or different units so as to meet the flexible molding of different three-dimensional shapes.
Here, the step 1) pattern may be other patterns than the "Chinese character hui" pattern.
Here, the elastic bottom thread in the step 4) is an elastic rubber band bottom thread with the thickness of 0.8 mm.
Fig. 1 is a design drawing of a three-dimensional Embroidery according to an embodiment of the present invention, which is drawn by using Wilcom elastic Studio software, wherein the side length of the innermost square is 10mm, and the center point of the innermost square is used as the center, and the distance increases by 5mm from the center point to the outside, so that squares are drawn one by one, and 13 squares are drawn in total. And setting the lower right corner of the innermost square as a starting point and the lower right corner of the outermost square as an end point. In the pattern design drawing, all square paths are closed and are arranged in a sleeved mode according to a shape of a Chinese character 'hui', the sleeving distance is sequentially and vertically increased by 5mm from a central point to the outside, and the centers of all squares are overlapped at one point, as shown in figure 1.
Fig. 2 is a design diagram of a pattern group of a three-dimensional Embroidery product according to an embodiment of the present invention, and a Wilcom elastic Studio (Wilcom elastic Studio) plate making software is continuously operated, the whole pattern in fig. 1 is selected to form the pattern group, a contour line is selected, a stitch value is adjusted to 2mm, and a 4 × 4 pattern matrix is formed by duplication, such that each pattern group is spaced 3mm in both the transverse direction and the longitudinal direction. And after the patterns in the second row and the fourth row are transversely mirrored, the whole pattern group is shown in fig. 2.
The set of patterns was saved in the software in the format "Wilcom EMB floral version.
The threading preparation, the upper thread adopts common non-elastic embroidery thread, the bottom thread (lock core thread) adopts elastic rubber band bottom thread with the thickness of 0.8mm, and the elastic rubber band bottom thread (lock core thread) needs to be wound tightly by a winding machine so as to ensure that the elastic rubber band bottom thread is in a stretching state during the embroidery, and the three-dimensional modeling is convenient to shape.
The method comprises the steps of preparing a fabric, firstly laying a layer of lining paper on a frame of the computerized embroidery machine, then laying the fabric on the lining paper, fixing the fabric on the frame of the computerized embroidery machine by using a clamping piece, and tightening the fabric by adjusting the clamping piece on the frame of the embroidery machine, thereby facilitating embroidery.
Here, the lining paper is laid on the frame of the computerized embroidery machine to increase the friction force of the fabric and facilitate the fixation.
Here, the fabric may be replaced with a covering film, and a three-dimensional model may be molded on the covering film.
Here, the clamping member is a clamping plate.
Inputting the designed pattern to a magnetic disc of the computer embroidery machine, adjusting the position of an initial needle, quickly adjusting the needle of the computer embroidery machine to 600 needles/minute, and starting embroidery.
Fig. 3 is a schematic perspective view of a three-dimensional embroidery according to an embodiment of the present invention, wherein after the embroidery is completed, the upper thread and the lower thread are automatically cut off, and the fabric is taken off from the holder, so that the pattern portion shows a three-dimensional vertically upward pyramidal array, as shown in fig. 3.
The specific type of the above-mentioned devices is not limited and detailed, and the deep connection mode of the above-mentioned devices is not detailed, and can be understood by those skilled in the art as the common general knowledge.
The above description is only exemplary of the present invention and should not be taken as limiting the scope of the present invention, and any modifications, equivalents, improvements, etc. that are within the spirit and principle of the present invention should be included in the present invention.
Claims (7)
1. The embroidery with the three-dimensional shape is characterized by comprising a fabric and elastic bottom lines for outlining the three-dimensional shape on the fabric, wherein the elastic bottom lines for outlining the three-dimensional shape on the plane fabric are in a stretched state.
2. The three-dimensional figurative embroidery of claim 1, further comprising face threads outlining a pattern on the face fabric.
3. The three-dimensional figurative embroidery of claim 2, wherein the elastic base thread is an elastic rubber band base thread and the upper thread is a non-elastic embroidery thread.
4. The three-dimensional figurative embroidery of claim 1, wherein the fabric is a covering film.
5. The embroidery of claim 1, wherein the elastic base thread outlines a 13-layer square frame pattern with an overlapped middle point, and the three-dimensional modeling is a cone array structure.
6. A method for manufacturing a three-dimensional modeling embroidery is characterized by comprising the following steps:
1) making a plate by computer software, and designing a pattern;
2) inputting the designed pattern to a magnetic disk of a computer embroidery machine;
3) fixing the fabric on a panel of the computerized embroidery machine by using a clamping piece, and clamping;
4) selecting corresponding bottom threads and upper threads, wherein the bottom threads adopt elastic bottom threads, and the bottom threads are wound tightly by a winding machine, and the upper threads are non-elastic embroidery threads;
5) adjusting the needle moving speed of the computerized embroidery machine;
6) starting a motor to start embroidering;
7) and after the embroidery is finished, automatically cutting off the bottom thread and the upper thread, taking the fabric down from the clamping piece, and enabling the pattern part to be in a three-dimensional shape.
7. The method of claim 6, further comprising:
in the step 1), the pattern is designed into a 'hui' pattern which is overlapped with the middle point and formed by 13 layers of square frames by adopting a single-needle method, and the vertical distances between every two adjacent squares are equal and are 5 mm;
the elastic bottom thread in the step 4) is an elastic rubber band bottom thread with the thickness less than 1 mm;
the needle speed in the step 5) is set between 500 needles/minute and 600 needles/minute;
and 7) after the embroidery is finished in the step 7), automatically cutting off the bottom thread and the upper thread, and taking the fabric off the clamping piece, wherein the flower-shaped part is in a three-dimensional vertically upward cone shape.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110429843.3A CN113123033A (en) | 2021-04-21 | 2021-04-21 | Three-dimensional embroidery and manufacturing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110429843.3A CN113123033A (en) | 2021-04-21 | 2021-04-21 | Three-dimensional embroidery and manufacturing method thereof |
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| Publication Number | Publication Date |
|---|---|
| CN113123033A true CN113123033A (en) | 2021-07-16 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202110429843.3A Pending CN113123033A (en) | 2021-04-21 | 2021-04-21 | Three-dimensional embroidery and manufacturing method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115029873A (en) * | 2022-06-28 | 2022-09-09 | 苏州市高新区诺艺琴韵文化产业有限公司 | Needle embroidery process for rice grains |
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| TW274568B (en) * | 1994-09-21 | 1996-04-21 | Maple Lace Co Ltd | An embroidery method for creating decorative designs with three-dimensional effect |
| JP2003013356A (en) * | 2001-06-26 | 2003-01-15 | Sewing Osami:Kk | Method for forming uneven pattern on fabric for clothes |
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| DE10344573A1 (en) * | 2002-10-01 | 2004-04-15 | Textilforschungsinstitut Thüringen-Vogtland e.V. | Embroidery process carried out on large industrial machines is for embroidering elastic textiles or non-textiles and requires no major adaptation of machinery |
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| CN101575780A (en) * | 2008-05-06 | 2009-11-11 | 江苏金太阳卧室用品有限公司 | Method for producing elastic embroidery |
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| DE202019103313U1 (en) * | 2019-05-21 | 2020-05-25 | Krall+Roth Services GmbH & Co. KG | Self-supporting embroidered textile material |
-
2021
- 2021-04-21 CN CN202110429843.3A patent/CN113123033A/en active Pending
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07189111A (en) * | 1993-12-27 | 1995-07-25 | Tokuo Takahashi | Method for embroidery using stretch yarn |
| TW274568B (en) * | 1994-09-21 | 1996-04-21 | Maple Lace Co Ltd | An embroidery method for creating decorative designs with three-dimensional effect |
| JP2003013356A (en) * | 2001-06-26 | 2003-01-15 | Sewing Osami:Kk | Method for forming uneven pattern on fabric for clothes |
| DE10344573A1 (en) * | 2002-10-01 | 2004-04-15 | Textilforschungsinstitut Thüringen-Vogtland e.V. | Embroidery process carried out on large industrial machines is for embroidering elastic textiles or non-textiles and requires no major adaptation of machinery |
| CN1480579A (en) * | 2003-07-18 | 2004-03-10 | 陈燕凤 | Computerized anglicanum |
| CN201125323Y (en) * | 2007-11-19 | 2008-10-01 | 山东千榕家纺有限公司 | Stretch cloth creping embroidery peoduct |
| CN201136966Y (en) * | 2007-12-17 | 2008-10-22 | 山东千榕家纺有限公司 | Stereo pleated embroidery cloth |
| CN101575780A (en) * | 2008-05-06 | 2009-11-11 | 江苏金太阳卧室用品有限公司 | Method for producing elastic embroidery |
| CN104342863A (en) * | 2013-07-26 | 2015-02-11 | 江西弘扬刺绣艺术有限公司 | Embroidering method utilizing computerized embroidery machine |
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| DE202019103313U1 (en) * | 2019-05-21 | 2020-05-25 | Krall+Roth Services GmbH & Co. KG | Self-supporting embroidered textile material |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115029873A (en) * | 2022-06-28 | 2022-09-09 | 苏州市高新区诺艺琴韵文化产业有限公司 | Needle embroidery process for rice grains |
| CN115029873B (en) * | 2022-06-28 | 2024-01-09 | 苏州市高新区诺艺琴韵文化产业有限公司 | Rice grain needle embroidery process |
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