CN101704298A - Fuse machine for processing filter element of air cleaner and fusing method thereof - Google Patents
Fuse machine for processing filter element of air cleaner and fusing method thereof Download PDFInfo
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- CN101704298A CN101704298A CN200910198940A CN200910198940A CN101704298A CN 101704298 A CN101704298 A CN 101704298A CN 200910198940 A CN200910198940 A CN 200910198940A CN 200910198940 A CN200910198940 A CN 200910198940A CN 101704298 A CN101704298 A CN 101704298A
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- electric heater
- air filter
- filter film
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- filter paper
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Abstract
The invention relates to a fuse machine, in particular to a fuse machine for processing a filter element of an air cleaner, which comprises a frame (20), a workbench (21), a console (22) and a height adjusting beam (10), wherein the console (22) is provided with a temperature controller (11) and a timer (12); the workbench (21) is provided with an electric heating device of which the inside is provided with a temperature sensor (3); the height adjusting beam (10) is provided with a compressing air cylinder (9) of which the bottom surface is provided with a piston rod (16); the bottom end of the piston rod is connected with a pressure plate (8); and an air source supplies air to the compressing air cylinder (9) through an air source triplet (23) and a reversing valve (15). A method for processing the filter element of the air cleaner is simple and convenient, has high production efficiency, and can greatly decrease processing procedures; and the produced filter element of the air cleaner has stable and reliable quality.
Description
Technical field
The present invention relates to fuse machine, relate in particular to a kind of fuse machine of processing filter element of air cleaner.
Background technology
Plastic cement end cover type air cleaner cartridge waits in the process that the glue setting time is long, and debug time is long, and poor quality's control is the common problem that present enterprise produces in batches.Existing processing method as shown in Figure 1, step is: 1, get the raw materials ready; 2, processing injecting glue mould; 3, impregnation; 4, die trial; 5, moulding.Moulding field limber up period is long, and each glue case all must come again debug process after emptying refitting glue, greatly reduces the speed of batch process, has prolonged the delivery cycle.And plastic cement end cover type air cleaner cartridge can not decompose after using and scrapping voluntarily, pollutes the environment.Problem at the not environmental protection of plastic cement end cover type air cleaner cartridge, the applicant is newly developed a kind of environment-friendly type air filter element as shown in Figure 2, comprises filter paper refill 6, be bonded with air filter film 5 at filter paper refill 6 two ends, air filter film 5 is synthetic films.This environment-friendly type air filter element is a kind of new product of upgrading.
Summary of the invention
Problem to be solved by this invention is: the fuse machine that a kind of processing filter element of air cleaner is provided, the method of this fuse machine processing filter element of air cleaner is simple and convenient, the production efficiency height, can reduce manufacturing procedure greatly, and the air cleaner cartridge steady quality of producing is reliable, can process above-mentioned environment-friendly type air filter element.
The object of the present invention is achieved like this: a kind of fuse machine of processing filter element of air cleaner comprises:
Workbench 21 is installed in frame 20 middle parts;
Highly regulate crossbeam 10, be installed in console 20 tops;
Be equiped with electric heater unit on the workbench 21, be equiped with temperature sensor 3 in the electric heater unit; Highly regulate and be equiped with clamping cylinder 9 on the crossbeam 10, clamping cylinder 9 bottom surfaces are equiped with piston rod 16, and the bottom of piston rod 16 is connected with pressing plate 8, and source of the gas passes through source of the gas three linked piece 23, reversal valve 15 successively to clamping cylinder 9 air feed; Temperature controller 11 is connected with electric heater unit, temperature sensor 3 respectively; Timer 12 is connected with siren 13, reversal valve 15 respectively.
Described electric heater unit is an electric heater 1, and temperature sensor 3 is installed in the electric heater 1, and temperature controller 11 is connected with electric heater 1.
Described electric heater unit comprises electric heater 1, rebound 2, and rebound 2 is arranged on electric heater 1 end face, and temperature sensor 3 is installed in the rebound 2, and temperature controller 11 is connected with electric heater 1.
A kind of heat of fuse machine of processing filter element of air cleaner is melted method, may further comprise the steps:
After smearing releasing agent on the mould 4, put into air filter film 5, pleating good filter paper refill 6 one ends are put on the air filter film 5, filter paper refill 6 other ends are entangled with technology end cap 7 in case scatter;
Electric heater unit is set temperature, mould 4 is placed on the electric heater unit, make clamping cylinder 9 descending, technology end cap 7 is pushed down by pressing plate 8;
Start heat and melt operation, make air filter film 5 softening, filter paper refill 6 inserts in the softening air filter film 5 and achieves a fixed connection, after arriving setting-up time, timer 12 is reported to the police by siren 13, and drive reversal valve 15, make clamping cylinder 9 up back mold removals 4, from mould 4, take out filter paper refill 6;
After smearing releasing agent on the mould 4, put into air filter film 5, one end of the not fixedly connected air filter film of filter paper refill 6 is put on the air filter film 5, an end of the fixedly connected air filter film of filter paper refill 6 is entangled with technology end cap 7;
Electric heater unit is set temperature, mould 4 is placed on the electric heater unit, make clamping cylinder 9 descending, technology end cap 7 is pushed down by pressing plate 8;
Start heat and melt operation, make air filter film 5 softening, one end of the not fixedly connected air filter film of filter paper refill 6 inserts in the softening air filter film 5 and achieves a fixed connection, after arriving setting-up time, timer 12 is reported to the police by siren 13, and drives reversal valve 15, makes clamping cylinder 9 up back mold removals 4, from mould 4, take out filter paper refill 6, all fixedly connected air filter film 5 in filter paper refill 6 two ends.
The invention has the advantages that:
1, the environment-friendly type air filter element is made up of filter paper and two kinds of materials of end face film, the end face film is made by the environment-friendly type macromolecule material, use fuse machine of the present invention then under heating, pressurized state, through the regular hour, making filter paper and the welding of end face film is one.Use is scrapped the back as long as with burning, both do not had legacy, does not also influence environment;
2, use the synthetic film one-shot forming of fuse machine processing of the present invention, put into mould simultaneously with filtrate, need not to wait for and solidify that heat time heating time is very short, in the process of heating, promptly finished sealing to the filtrate port, the moulding of installation opening can be packed after the depanning, so the method for this fuse machine processing filter element of air cleaner is simple and convenient, the production efficiency height can reduce manufacturing procedure greatly;
3, pass through the control die size in the processing, can control the final size of product, it is indeformable not foam, and therefore the air cleaner cartridge steady quality of producing is reliable.
Description of drawings
Fig. 1 is the processing method schematic diagram of plastic cement end cover type air cleaner cartridge;
Fig. 2 is an environment-friendly type air filter element structural representation;
Fig. 3 is a fuse machine embodiment front view of the present invention;
Fig. 4 is the B-B view of Fig. 3;
Fig. 5 is that the A of Fig. 4 is to view;
Fig. 6 is the fundamental diagram of fuse machine of the present invention;
Fig. 7 is a fuse machine processing method schematic diagram of the present invention.
Among the figure: 1 electric heater, 2 rebounds, 3 temperature sensors, 4 moulds, 5 air filter films, 6 filter paper refills, 7 technology end caps, 8 pressing plates, 9 clamping cylinders, 10 highly regulate crossbeam, 11 temperature controllers, 12 timers, 13 alarms, 14 pressure-reducing valves, 15 reversal valves, 16 piston rods, 17 height regulating handles, 18 columns, 19 supports, 20 frames, 21 workbench, 22 consoles, 23 source of the gas three linked pieces.
The specific embodiment
The invention will be further described below in conjunction with the drawings and specific embodiments.
As Fig. 3～shown in Figure 6, the fuse machine of a kind of processing filter element of air cleaner of the present invention comprises: frame 20; Workbench 21 is installed in frame 20 middle parts; Console 22 is installed in frame 20 tops, is equiped with temperature controller 11 and timer 12 on the console 22; Highly regulate crossbeam 10, be installed in console 20 tops; Be equiped with electric heater unit on the workbench 21, electric heater unit comprises electric heater 1, rebound 2 in the present embodiment, and rebound 2 is arranged on electric heater 1 end face, and temperature sensor 3 is installed in the rebound 2; Also can directly use electric heater 1, not use rebound 2, so temperature sensor 3 just directly is installed in the electric heater 1, no matter whether rebound 2 uses, temperature controller 11 all is connected with electric heater 1. and temperature controller 11 is PID temperature controllers.
Highly regulate and be equiped with clamping cylinder 9 on the crossbeam 10, clamping cylinder 9 bottom surfaces are equiped with piston rod 16, and the bottom of piston rod 16 is connected with pressing plate 8, and source of the gas passes through source of the gas three linked piece 23, reversal valve 15 successively to clamping cylinder 9 air feed; Temperature controller 11 is connected with electric heater unit 1, temperature sensor 3 respectively; Timer 12 is connected with siren 13, reversal valve 15 respectively.The source of the gas three linked piece comprises pressure-reducing valve 14 for 23 li, and reversal valve 15 is switch valve with two-position and five-pass.
Highly regulate crossbeam 10 and be installed on the frame 20, can move up and down by adjusting height regulating handle 17 and highly regulate crossbeam 10 by column 18 and support 19.
The fuse machine of a kind of processing filter element of air cleaner of the present invention is by regulating three technological parameters: temperature, pressure and pressing time, can process the air cleaner cartridge of different cultivars, model.
Fig. 7 melts the method schematic diagram for the heat of the fuse machine of a kind of processing filter element of air cleaner of the present invention, just gets the raw materials ready earlier, and then the filter paper refill mould of air filter film and moulding being called for short shaping mould, to lump together heating both plastic.
The heat of the fuse machine of a kind of processing filter element of air cleaner of the present invention is melted method, is the example explanation to process the environment-friendly type air filter element that a kind of model is apd08 (Shanghai Ultrafiltration Compressor Cleaning Equipment Co.Ltd's production), and concrete steps are as follows:
After smearing releasing agent on the mould 4, put into air filter film 5, pleating good filter paper refill 6 one ends are put on the air filter film 5, filter paper refill 6 other ends are entangled with technology end cap 7 in case scatter;
Electric heater unit is set temperature, mould 4 is placed on the electric heater unit, make clamping cylinder 9 descending, technology end cap 7 is pushed down, need give the pressure of 0.2MPa by pressing plate 8;
Start heat and melt operation, air filter film 5 is softening down 170 ℃ of design temperatures, filter paper refill 6 inserts under 0.2MPa pressure in the air filter film 5 that has softened and achieves a fixed connection, arrive setting-up time after 3 minutes, timer 12 is reported to the police by siren 13, and drive reversal valve 15, make clamping cylinder 9 up back mold removals 4, from mould 4, take out filter paper refill 6;
After smearing releasing agent on the mould 4, put into air filter film 5, one end of the not fixedly connected air filter film of filter paper refill 6 is put on the air filter film 5, an end of the fixedly connected air filter film of filter paper refill 6 is entangled with technology end cap 7;
Electric heater unit is set temperature, mould 4 is placed on the electric heater unit, make clamping cylinder 9 descending, technology end cap 7 is pushed down, need give the pressure of 0.2MPa by pressing plate 8;
Start heat and melt operation, air filter film 5 is softening down 170 ℃ of design temperatures, one end of the not fixedly connected air filter film of filter paper refill 6 inserts under 0.2MPa pressure in the film 5 that has softened and achieves a fixed connection, arrive setting-up time after 3 minutes, timer 12 is reported to the police by siren 13, and drives reversal valve 15, makes clamping cylinder 9 up back mold removals 4, from mould 4, take out filter paper refill 6, all fixedly connected air filter film 5 in filter paper refill 6 two ends.
Claims (4)
1. the fuse machine of a processing filter element of air cleaner is characterized in that, comprising: frame (20);
Workbench (21) is installed in frame (20) middle part;
Console (22) is installed in frame (20) top, is equiped with temperature controller (11) and timer (12) on the console (22);
Highly regulate crossbeam (10), be installed in console (20) top;
Workbench is equiped with electric heater unit on (21), is equiped with temperature sensor (3) in the electric heater unit; Highly regulate and be equiped with clamping cylinder (9) on the crossbeam (10), clamping cylinder (9) bottom surface is equiped with piston rod (16), the bottom of piston rod (16) is connected with pressing plate (8), and source of the gas passes through source of the gas three linked piece (23), reversal valve (15) successively to clamping cylinder (9) air feed; Temperature controller (11) is connected with electric heater unit, temperature sensor (3) respectively; Timer (12) is connected with siren (13), reversal valve (15) respectively.
2. a kind of fuse machine according to claim 1 is characterized in that, described electric heater unit is electric heater (1), and temperature sensor (3) is installed in the electric heater (1), and temperature controller (11) is connected with electric heater (1).
3. a kind of fuse machine according to claim 1, it is characterized in that, described electric heater unit comprises electric heater (1), rebound (2), rebound (2) is arranged on electric heater (1) end face, temperature sensor (3) is installed in the rebound (2), and temperature controller (11) is connected with electric heater (1).
4. the heat of the fuse machine of a processing filter element of air cleaner is melted method, it is characterized in that, may further comprise the steps:
After smearing releasing agent on the mould (4), put into air filter film (5), pleating good filter paper refill (6) one ends are put on the air filter film (5), filter paper refill (6) other end is entangled in case scatter with technology end cap (7);
Electric heater unit is set temperature, mould (4) is placed on the electric heater unit, make clamping cylinder (9) descending, technology end cap (7) is pushed down by pressing plate (8);
Start heat and melt operation, make air filter film (5) softening, filter paper refill (6) inserts in the softening air filter film (5) and achieves a fixed connection, after arriving setting-up time, timer (12) is reported to the police by siren (13), and drive reversal valve (15), make the up back of clamping cylinder (9) mold removal (4), from mould (4), take out filter paper refill (6);
After smearing releasing agent on the mould (4), put into air filter film (5), one end of the not fixedly connected air filter film of filter paper refill (6) is put on the air filter film (5), an end of the fixedly connected air filter film of filter paper refill (6) is entangled with technology end cap (7);
Electric heater unit is set temperature, mould (4) is placed on the electric heater unit, make clamping cylinder (9) descending, technology end cap (7) is pushed down by pressing plate (8);
Start heat and melt operation, make air filter film (5) softening, one end of the not fixedly connected air filter film of filter paper refill (6) inserts in the softening air filter film (5) and achieves a fixed connection, after arriving setting-up time, timer (12) is reported to the police by siren (13), and drive reversal valve (15), make the up back of clamping cylinder (9) mold removal (4), from mould (4), take out filter paper refill (6), filter paper refill (6) all fixedly connected air filter films in two ends (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910198940A CN101704298A (en) | 2009-11-17 | 2009-11-17 | Fuse machine for processing filter element of air cleaner and fusing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910198940A CN101704298A (en) | 2009-11-17 | 2009-11-17 | Fuse machine for processing filter element of air cleaner and fusing method thereof |
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| CN101704298A true CN101704298A (en) | 2010-05-12 |
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| CN200910198940A Pending CN101704298A (en) | 2009-11-17 | 2009-11-17 | Fuse machine for processing filter element of air cleaner and fusing method thereof |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102343319A (en) * | 2011-09-16 | 2012-02-08 | 蚌埠银丰滤清器科技有限公司 | Excircle glue dispenser of full-automatic filter |
| CN104476768A (en) * | 2014-12-25 | 2015-04-01 | 北京垠海工程技术研究有限责任公司 | Hot air welding machine |
| CN104874217A (en) * | 2015-04-09 | 2015-09-02 | 浙江威泰汽配有限公司 | Preparation method of filter element |
| CN112195642A (en) * | 2020-09-24 | 2021-01-08 | 苏州经结纬面料科技有限公司 | Needle control adjusting device and using method thereof |
| CN112571866A (en) * | 2020-12-29 | 2021-03-30 | 东莞滤梦实业有限公司 | Method for processing filter element of filter |
-
2009
- 2009-11-17 CN CN200910198940A patent/CN101704298A/en active Pending
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102343319A (en) * | 2011-09-16 | 2012-02-08 | 蚌埠银丰滤清器科技有限公司 | Excircle glue dispenser of full-automatic filter |
| CN104476768A (en) * | 2014-12-25 | 2015-04-01 | 北京垠海工程技术研究有限责任公司 | Hot air welding machine |
| CN104874217A (en) * | 2015-04-09 | 2015-09-02 | 浙江威泰汽配有限公司 | Preparation method of filter element |
| CN104874217B (en) * | 2015-04-09 | 2017-01-04 | 浙江威泰汽配有限公司 | A kind of manufacture method of filter element |
| CN112195642A (en) * | 2020-09-24 | 2021-01-08 | 苏州经结纬面料科技有限公司 | Needle control adjusting device and using method thereof |
| CN112571866A (en) * | 2020-12-29 | 2021-03-30 | 东莞滤梦实业有限公司 | Method for processing filter element of filter |
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Open date: 20100512 |