CN112172176A

CN112172176A - Vertical steel wire net rack insulation board forming machine

Info

Publication number: CN112172176A
Application number: CN202011024191.7A
Authority: CN
Inventors: 席春芳; 潘广贺; 张永才; 张楠; 李大军
Original assignee: Jiahe Zhugong Shenyang Prefabricated Components Manufacturing Co ltd
Current assignee: Jiahe Zhugong Shenyang Prefabricated Components Manufacturing Co ltd
Priority date: 2020-09-25
Filing date: 2020-09-25
Publication date: 2021-01-05

Abstract

The invention discloses a vertical steel wire mesh frame insulation board forming machine, relates to the technical field of insulation board production equipment, aims to solve the problem of high failure rate of the existing wire inserting machine, and comprises a conveying device, a wire inserting device and a welding device; the conveying device is used for conveying the polystyrene board, the wire inserting device is used for inserting wire into the polystyrene board, and the welding device is used for welding the wire inserted into the polystyrene board with the steel wire net rack; the wire inserting device comprises a second fixing plate, a pushing piece and a discharging block, wherein the discharging block is provided with a plurality of material grooves which are vertically arranged, the discharging block is provided with a material groove for accommodating wire insertion, the pushing piece is fixedly connected with a plurality of ejector rods corresponding to the discharging block, and the ejector rods extend into the material groove and are used for pushing the wire insertion in the material groove; the wire inserting device further comprises an actuating mechanism, and the second fixing plate is connected with the pushing piece through the actuating mechanism.

Description

Vertical steel wire net rack insulation board forming machine

Technical Field

The invention relates to the technical field of insulation board production equipment, in particular to a vertical steel wire mesh insulation board forming machine.

Background

The steel wire mesh insulation board is characterized in that steel wire meshes are arranged on two sides of a polystyrene board, a plurality of inserted wires penetrate through the polystyrene board, and the steel wire meshes and the polystyrene board are welded together through the inserted wires.

The existing wire inserting machine is pneumatically controlled, the benzene feeding plate and the wire inserting are all completed by the air cylinder, in the continuous production operation process, the failure rate of machinery is high, the first reason lies in the mechanical fatigue and abrasion of the air cylinder, and the second reason is generally the problem of rubber ring aging, so that the response speed of each air cylinder is different after the air cylinder is used for a long time, the pushing force of each air cylinder is insufficient, and even the air cylinder cannot be used. In addition, the production size is limited, and the benzene plate cannot be produced after the thickness is increased.

Disclosure of Invention

In order to solve the above problems, one of the objectives of the present invention is to provide a vertical steel wire mesh insulation board forming machine, which includes a conveying device, a wire inserting device, and a welding device; the conveying device is used for conveying the polystyrene board, the wire inserting device is used for inserting wire into the polystyrene board, and the welding device is used for welding the wire inserted into the polystyrene board with the steel wire net rack; the wire inserting device comprises a second fixing plate, a pushing piece and a discharging block, wherein the discharging block is provided with a plurality of material grooves which are vertically arranged, the discharging block is provided with a material groove for accommodating wire insertion, the pushing piece is fixedly connected with a plurality of ejector rods corresponding to the discharging block, and the ejector rods extend into the material groove and are used for pushing the wire insertion in the material groove; the wire inserting device further comprises an actuating mechanism, and the second fixing plate is connected with the pushing piece through the actuating mechanism.

The invention is further provided with: the actuating mechanism comprises a lead screw, a lead screw motor for driving the lead screw to rotate, a moving block matched with the lead screw, a sliding rail and a sliding block matched with the sliding rail, and the sliding block and the moving block are fixedly connected with the pushing piece.

The invention is further provided with: the wire inserting device further comprises a first fixing plate and a second actuating mechanism, and the first fixing plate is connected with the second fixing plate through the second actuating mechanism.

The invention is further provided with: and a sleeve corresponding to the inserted wire in the material groove is fixed at one end of the discharging block, which is far away from the pushing piece.

The invention is further provided with: the conveying device comprises a U-shaped channel steel with a downward opening, a belt and a belt pulley are arranged in the U-shaped opening of the U-shaped channel steel, and the conveying direction of the belt is arranged along the length direction of the U-shaped channel steel; a driving motor is mounted on the side wall of the U-shaped channel steel and connected with the belt pulley; a plurality of openings are formed in the top of the U-shaped channel steel, and the openings are arranged at equal intervals along the length direction of the U-shaped channel steel; a roller is rotatably disposed in the opening, an upper end of the roller extends upwardly from the opening, and a lower end of the roller abuts against the belt.

The invention is further provided with: the bottom of the U-shaped channel steel is also fixedly connected with a U-shaped supporting piece; the U-shaped opening of the U-shaped supporting piece faces upwards, two ends of the U-shaped supporting piece are respectively provided with an air cylinder, the two air cylinders are respectively positioned on two sides of the width direction of the U-shaped channel steel and above the roller, piston rods of the two air cylinders extend out in opposite directions, and a limiting plate is fixedly connected to the extending end of each piston rod; and the two limiting plates are used for limiting the transported benzene plates.

In conclusion, the beneficial technical effects of the invention are as follows:

1. the wire inserting device integrally drives the ejector rods to move through the pushing piece, the inserted wires can be inserted into the benzene board at the same time, at the same angle, at the same speed and at the same force, and the actuating mechanism in the device has the advantages of long service life, stable and simple structure, easiness in maintenance and low cost.

2. Because the position of second fixed plate can change, so can go the benzene board of the different width of adaptation, solved the problem that benzene board can not further thicken. The length of the trough also leaves sufficient redundancy to accommodate benzene plates of different widths.

Drawings

FIG. 1 is a front view of the present invention;

FIG. 2 is a top view of the present invention;

FIG. 3 is an isometric view of the present invention;

FIG. 4 is an enlarged view of a portion of FIG. 2 at A;

FIG. 5 is an enlarged view of a portion of FIG. 3 at A;

FIG. 6 is a partial enlarged view at B in FIG. 3;

FIG. 7 is an enlarged view of a portion of FIG. 3 at C;

FIG. 8 is an enlarged view of a portion of FIG. 3 at D;

fig. 9 is a schematic structural view of the wire inserting device.

Reference numerals: 1. a conveying device 11, U-shaped channel steel 12 and rollers; 13. a driving motor 14, a belt 15, a support member; 16. a cylinder; 17. a limiting plate; 21. a guide plate; 22. a guide bar; 3. a wire inserting device; 31. a first fixing plate; 32. a second fixing plate; 33. an actuating mechanism; 34. a pusher member; 35. a top rod; 36. a material placing block; 37. a hopper; 38. a sleeve; 4. and (7) welding the device.

Detailed Description

First, it should be understood by those skilled in the art that the embodiments described herein are merely for explaining the technical principles of the present invention, and are not intended to limit the scope of the present invention.

Referring to fig. 1 to 3, fig. 3 is an isometric view from a bottom perspective, and the invention provides a vertical steel wire mesh rack insulation board forming machine, which is used for producing steel wire mesh insulation boards and comprises a supporting frame body, a conveying device 1, a wire inserting device 3 and a welding device 4. The supporting frame body stands on the ground and is used for connecting and supporting each device. The conveying device 1, the wire inserting device 3 and the welding device 4 are all fixedly connected with the supporting frame body. The design and structure of the supporting frame are completely the content in the prior art, and the structural styles and connection modes of the selectable metal plates, metal pipes or metal rods are numerous, so that the detailed description is omitted.

Referring to fig. 4 and 5 in detail, the conveying device 1 comprises a U-shaped channel steel 11 with a downward opening, a belt 14 and a belt 14 wheel are arranged in the U-shaped opening of the U-shaped channel steel 11, and the conveying direction of the belt 14 is arranged along the length direction of the U-shaped channel steel 11. And a driving motor 13 is installed on the side wall of the U-shaped channel steel 11, and the driving motor 13 is connected with a belt 14 wheel. A plurality of openings are formed in the top of the U-shaped channel steel 11, and the openings are arranged at equal intervals along the length direction of the U-shaped channel steel 11. A roller 12 is rotatably disposed in the opening, with an upper end of the roller 12 projecting upwardly from the opening and a lower end of the roller 12 abutting the belt 14. When the driving motor 13 rotates the belt 14 via the belt 14, the rollers 12 will rotate, and when the polystyrene board is placed on the plurality of rollers 12, the rollers 12 will move the polystyrene board. The conveying device 1 can continuously convey a plurality of polystyrene boards, and the size is not limited.

The bottom of the U-shaped channel steel 11 is also fixedly connected with a U-shaped support piece 15. U type support piece 15's U type mouth up, and cylinder 16 is installed respectively at U type support piece 15's both ends, and two cylinders 16 are located U type channel steel 11 width direction's both sides respectively and are located the top of roller 12, and the piston rod of two cylinders 16 stretches out in opposite directions and hold fixedly connected with limiting plate 17 at stretching out of piston rod. Two limiting plates 17 are used for restricting the benzene board of transportation to the benzene board is askew to fall, through cooperation cylinder 16 in addition, can also adjust the benzene board of two limiting plates 17's interval with the adaptation difference.

The vertical steel wire mesh insulation board forming machine further comprises two guide plates 21 and two pairs of guide rods 22. The two guide rods 22 are respectively positioned at two sides of the two guide plates 21 which deviate from each other, the two guide rods 22 in a pair are distributed up and down, and the guide rods 22 and the guide plates 21 are fixedly connected with the supporting frame body. The guide plate 21 and the guide rod 22 are used for guiding the steel wire mesh to restrain the position and the posture of the steel wire mesh.

With particular reference to fig. 6 to 9, fig. 9 shows schematically the device 3 for inserting wires for the sake of clarity and simplicity of illustration.

The wire inserting device 3 comprises a first fixing plate 31, a second fixing plate 32, a pushing body and two actuating mechanisms 33. The first fixing plate 31 is vertically arranged and fixedly connected with the supporting frame body, the second fixing plate 32 is connected with the first fixing plate 31 through an actuating mechanism 33, and the pushing piece 34 is connected with the second fixing plate 32 through another actuating mechanism 33.

The actuating mechanism 33 specifically includes a screw, a screw motor for driving the screw to rotate, a moving block in threaded engagement with the screw, two guide rails, and a slider in engagement with the guide rails. Regarding the connection of the first fixing plate 31 and the second fixing plate 32, the second fixing plate 32 is fixedly connected with the two sliding blocks, a strip-shaped opening is arranged on the first fixing plate 31, the screw rod and the screw rod motor are arranged on one side of the first fixing plate 31 departing from the second fixing plate 32, and the moving block penetrates through the strip-shaped opening and is fixedly connected with the second fixing plate 32. The screw and the guide rail are both horizontally arranged, and when the screw motor runs, the second fixing plate 32 is driven to move along the guide rail.

Regarding the connection between the pushing element 34 and the second fixing plate 32, the pushing element 34 is a vertically arranged rectangular long-strip-shaped body, the lead screw and the guide rail are both arranged on a side of the second fixing plate 32 facing the pushing element 34, the slider and the moving block are fixedly connected with the pushing element 34, the lead screw is located between the second fixing plate 32 and the pushing element 34, and the lead screw rotates to drive the pushing element 34 to move.

The wire inserting device 3 further comprises a plurality of push rods 35, a plurality of hoppers 37, a plurality of discharging blocks 36 and a plurality of guide pipes. The ejector rods 35, the hopper 37, the discharging block 36 and the sleeves 38 correspond to one another. The top of the discharging block 36 is provided with a trough, and the bottom of the trough is provided with a space which can only accommodate one inserted wire. Hopper 37 is fixed above discharge block 36, and the hopper 37 is used for placing a plurality of inserted wires, and the inserted wires fall into the silo through the opening at the bottom of hopper 37. When the pushing member 34 is at the farthest position from the discharging block 36, the end of the push rod 35 facing away from the pushing member 34 still extends into the trough and corresponds to the wire inserted at the bottommost part of the trough. The sleeve 38 is horizontally fixed at the end of the trough facing away from the ram 35. When the pushing element 34 moves towards the discharging block 36, the push rod 35 can push the inserted wire out of the sleeve 38. When the benzene board is arranged at the wire inserting device 3, the inserted wire can be inserted into the benzene board.

The wire inserting device 3 integrally drives the plurality of ejector rods 35 to move through the pushing part 34, the wire inserting can be inserted into the benzene board at the same time, at the same angle, at the same speed and at the same force, and the actuating mechanism 33 has the advantages of long service life, stable and simple structure, easiness in maintenance and low cost.

Because the position of the second fixing plate 32 can be changed, the benzene plate with different widths can be adapted, and the problem that the benzene plate cannot be thickened further is solved. The length of the trough also leaves sufficient redundancy to accommodate benzene plates of different widths.

With respect to the welding device 4, the welding device 4 includes a welder and a plurality of electric welding guns electrically connected to the welder. The electric welding gun is installed on braced frame and a plurality of electric welding guns arrange from top to bottom, the concrete structure of welding set 4 refer to among the prior art the plug wire machine make can, the distance that the benzene board removed and welding set 4's position at every turn all designs in advance.

After the inserted wires are welded with the steel wire mesh, the benzene plate can move to drive the steel wire mesh to integrally move, so that the operation of inserting the wires and welding is continuously carried out, and finally, production and forming are carried out.

The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. The utility model provides a vertical wire net frame heated board make-up machine which characterized in that: comprises a conveying device (1), a wire inserting device (3) and a welding device (4); the conveying device (1) is used for conveying the polystyrene board, the wire inserting device (3) is used for inserting wire into the polystyrene board, and the welding device (4) is used for welding the wire inserted into the polystyrene board with the steel wire net rack; the wire inserting device (3) comprises a second fixing plate (32), a pushing piece (34) and a discharging block (36), the discharging block (36) is provided with a plurality of vertically arranged material grooves, the discharging block (36) is provided with a material groove for accommodating wire inserting, the pushing piece (34) is fixedly connected with a plurality of ejector rods (35) corresponding to the discharging block (36), and the ejector rods (35) extend into the material groove and are used for pushing the wire inserting in the material groove; the wire inserting device (3) further comprises an actuating mechanism (33), and the second fixing plate (32) is connected with the pushing piece (34) through the actuating mechanism (33).

2. The vertical steel wire mesh rack insulation board forming machine according to claim 2, characterized in that: the actuating mechanism (33) comprises a lead screw, a lead screw motor for driving the lead screw to rotate, a moving block matched with the lead screw, a sliding rail and a sliding block matched with the sliding rail, and the sliding block and the moving block are fixedly connected with the pushing piece (34).

3. The vertical steel wire mesh rack insulation board forming machine according to claim 3, characterized in that: the wire inserting device (3) further comprises a first fixing plate (31) and a second actuating mechanism (33), and the first fixing plate (31) and the second fixing plate (32) are connected through the second actuating mechanism (33).

4. The vertical steel wire mesh rack insulation board forming machine according to claim 2, characterized in that: a sleeve (38) corresponding to the wire inserting in the material groove is fixed at one end of the discharging block (36) away from the pushing piece (34).

5. The vertical steel wire mesh rack insulation board forming machine according to claim 1, characterized in that: the conveying device (1) comprises a U-shaped channel steel (11) with a downward opening, a belt (14) and a belt (14) wheel are arranged in a U-shaped opening of the U-shaped channel steel (11), and the conveying direction of the belt (14) is arranged along the length direction of the U-shaped channel steel (11); a driving motor (13) is mounted on the side wall of the U-shaped channel steel (11), and the driving motor (13) is in wheel connection with the belt (14); a plurality of openings are formed in the top of the U-shaped channel steel (11), and the openings are arranged at equal intervals along the length direction of the U-shaped channel steel (11); a roller (12) is rotatably disposed in the opening, an upper end of the roller (12) projects upwardly from the opening, and a lower end of the roller (12) abuts against the belt (14).

6. The vertical steel wire mesh insulation board forming machine according to claim 5, characterized in that: the bottom of the U-shaped channel steel (11) is also fixedly connected with a U-shaped supporting piece (15); the U-shaped opening of the U-shaped supporting piece (15) faces upwards, two ends of the U-shaped supporting piece (15) are respectively provided with an air cylinder (16), the two air cylinders (16) are respectively positioned at two sides of the width direction of the U-shaped channel steel (11) and above the roller (12), piston rods of the two air cylinders (16) extend out in opposite directions, and limiting plates (17) are fixedly connected to the extending ends of the piston rods; the two limiting plates (17) are used for limiting the transported benzene plates.