CN116252033B - Welding equipment and method suitable for composite heat-insulating plates with steel wire meshes of various specifications - Google Patents
Welding equipment and method suitable for composite heat-insulating plates with steel wire meshes of various specifications Download PDFInfo
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- CN116252033B CN116252033B CN202310147408.0A CN202310147408A CN116252033B CN 116252033 B CN116252033 B CN 116252033B CN 202310147408 A CN202310147408 A CN 202310147408A CN 116252033 B CN116252033 B CN 116252033B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F33/00—Tools or devices specially designed for handling or processing wire fabrics or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/10—Spot welding; Stitch welding
- B23K11/11—Spot welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/36—Auxiliary equipment
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention relates to the field of steel wire mesh welding, in particular to welding equipment suitable for composite heat-insulating plates with various specifications of steel wire meshes, which comprises a welding machine base, wherein hydraulic telescopic rods are symmetrically and fixedly connected to the top of the welding machine base. The welding equipment and the method suitable for the steel wire mesh composite insulation board with various specifications are composed of a feeding mechanism, an adjusting mechanism and a welding mechanism, wherein a transmission worm, a transmission worm wheel, an adjusting worm wheel, a round gear and a rack are matched for transmission through a starting motor, at the moment, the adjusting plates on two sides of a support frame are moved out of the inside of a support sleeve, the steel wire mesh is hooked and spread by a hooking plate, after the steel wire mesh is covered on the top of the composite insulation board, an electric telescopic rod in a conical charging barrel drives steel nails to penetrate through the adjusting plates and the support sleeve and be nailed into the inside of the composite insulation board, the installation of the covering net and the steel nails is realized rapidly, the operation is convenient, the working efficiency is improved, the steel nails which are uniformly installed are good in uniformity, and the later welding operation is convenient.
Description
Technical Field
The invention relates to the field of steel wire mesh welding, in particular to welding equipment and method suitable for composite heat-insulating plates with steel wire meshes of various specifications.
Background
In the existing external wall external heat preservation cast-in-place concrete construction system, a steel wire mesh composite heat preservation plate is needed, and in the processing process of the composite heat preservation plate, steel wire meshes are arranged on one side or two sides of the heat preservation plate, steel nails are inserted into the heat preservation plate, the steel nails are welded with the steel wire meshes on the surface of the heat preservation plate, and the steel wire meshes are stably arranged on the surface of the heat preservation plate, so that welding installation is generally needed to be carried out on the steel nails and the steel wire meshes through welding equipment.
In the use process of the existing welding equipment for part of the composite heat-insulating plate, after the steel wire mesh is covered on the surface of the heat-insulating plate, steel nails are nailed into the heat-insulating plate by workers one by one, and the efficiency of installing the covered wire mesh and nailing strips is low because part of the composite plates are wider and the steel wire mesh is heavier; and the widths of the composite boards with different specifications are different, the welding equipment of the existing part of composite insulation boards is difficult to carry out net-covering welding on the insulation boards with different widths, and the applicability is poor.
Disclosure of Invention
The invention aims to provide welding equipment and a method suitable for composite heat-insulating plates with various specifications of steel wire meshes, so as to solve the problems in the prior art: 1. the existing welding equipment of the partial composite insulation board has low installation efficiency of net covering and nailing strips; 2. the existing welding equipment for part of the composite insulation boards is difficult to carry out net-covering welding on insulation boards with different specifications. In order to achieve the above purpose, the present invention provides the following technical solutions: the welding equipment suitable for the composite heat-insulating plates with the steel wire meshes of various specifications comprises a welding machine base, wherein the tops of the welding machine base are symmetrically and fixedly connected with hydraulic telescopic rods, a supporting frame is fixedly connected between the tops of the two hydraulic telescopic rods, two sides of the supporting frame are symmetrically and fixedly connected with five supporting plates, the side walls of the supporting frame are fixedly connected with supporting sleeves matched with the supporting plates, an adjusting plate is slidably connected in each supporting sleeve, and a feeding mechanism is movably connected between the top of each adjusting plate and the adjacent supporting plate;
the top fixedly connected with motor of support frame, the rotation end fixedly connected with transmission worm of motor, the one end of transmission worm and the top swing joint of support frame, transmission worm and ten swing joint have the adjustment mechanism with regulating plate matched with between the support cover, the lateral wall fixedly connected with cushion of regulating plate, fixedly connected with spring telescopic link between the lateral wall of cushion and the lateral wall of support frame, the middle part sliding connection of spring telescopic link has welding mechanism.
Preferably, the feeding mechanism comprises ten conical feed barrels, the ten conical feed barrels are equidistantly and fixedly connected to the top of the supporting plate, the middle part of each conical feed barrel is fixedly connected with a feeding pipe, the inner top surface of each feeding pipe is fixedly connected with an electric telescopic rod, the bottom of each electric telescopic rod is fixedly connected with a magnetic block, discharge tanks are symmetrically arranged at the lower part of each feeding pipe, and magnetic rings are symmetrically and fixedly connected with the inner ring at the bottom of each conical feed barrel;
ten discharging holes are formed in the surface of the supporting plate at equal intervals, the ten discharging holes are respectively in one-to-one correspondence with the ten conical charging barrels, a limit groove is formed in one side, far away from the supporting frame, of the bottom of the supporting plate, five sliding blocks are fixedly connected to two sides of the inner wall of the limit groove at equal intervals, a sliding rod is connected to the middle of each sliding block in a sliding mode, a limiting block matched with the discharging hole is fixedly connected to one end of each sliding rod, and a reset spring is movably sleeved at the middle of each sliding rod;
the top of regulating plate and the equal distance in top of supporting sleeve have offered with row material hole matched with jack, the equal equidistance fixedly connected with in both sides at regulating plate top five ejector pins, ten the ejector pin respectively with ten stopper one-to-one, one side fixedly connected with that the support frame was kept away from to the regulating plate bottom colludes the board.
Preferably, both sides of the limiting block are both provided with inclined planes, and both ends of the ejector rod are provided with arc-shaped surfaces matched with the limiting block.
Preferably, the adjusting mechanism comprises five adjusting rods, the five adjusting rods are equidistantly and rotatably connected to the top of the supporting frame, the middle part of each adjusting rod is fixedly sleeved with a transmission worm wheel, the top of each transmission worm wheel is meshed with the bottom of each transmission worm, and the two ends of each adjusting rod are fixedly sleeved with adjusting worms;
the lateral wall fixedly connected with adjusting sleeve of supporting sleeve, the middle part of adjusting sleeve rotates and is connected with the bull stick, the fixed cover of top of bull stick has cup jointed and has adjusted the worm wheel, adjust the lateral wall of worm wheel with adjacent adjust the lateral wall meshing of worm, the fixed circular gear that has cup jointed in middle part of bull stick, the lateral wall fixedly connected with rack of regulating plate, the lateral wall of rack with adjacent circular gear's lateral wall meshing.
Preferably, the middle part symmetry rotation of adjusting the pole is connected with the supporting shoe, the bottom of supporting shoe and the top fixed connection of support frame, the tooth of the adjusting worm at adjusting the pole both ends is to opposite setting.
Preferably, the welding mechanism comprises a movable sleeve, the movable sleeve is slidably connected to the middle part of the spring telescopic rod, guide grooves are formed in two sides of the movable sleeve, metal hoses are movably inserted in the guide grooves, universal joints are fixedly connected between the bottoms of the two metal hoses, and spot welding machines are fixedly connected to the bottoms of the universal joints;
the side wall fixedly connected with movable block of metal collapsible tube, fixedly connected with movable rod between the top and the bottom of guide slot inner wall, movable block sliding connection is in the upper portion of movable rod, compression spring has been cup jointed in the activity of movable rod's lower part.
Preferably, the upper part and the inner bottom surface of the supporting sleeve are both rotationally connected with balls, and the surfaces of the balls are overlapped with the side wall of the adjusting plate.
The application method of the welding equipment suitable for the composite heat-insulating plates with the steel wire meshes of various specifications is characterized by comprising the following steps of: the method comprises the following steps:
s1, when a steel wire mesh on a composite heat-insulating plate is welded, firstly, placing the steel wire mesh on the top of a welding machine base, starting a hydraulic telescopic rod to move downwards along with a supporting frame, enabling an adjusting plate in supporting sleeves on two sides of the supporting frame to move towards the position of the steel wire mesh, enabling a hook plate at the bottom of the adjusting plate to penetrate into a hole groove of the steel wire mesh, enabling a motor to rotate along with a transmission worm, enabling the transmission worm to be meshed with five transmission worm gears and enable an adjusting rod to rotate, enabling the adjusting worm at two ends of the adjusting rod to be meshed with corresponding adjusting worm gears, enabling the rotating rod to be meshed with racks on the side wall of the adjusting plate, enabling two adjusting plates to move in the same level in a reverse mode, enabling the hook plate on the adjusting plate to hook the steel wire mesh and prop up the steel wire mesh, enabling the hydraulic telescopic rod to lift along with the supporting frame and the steel wire mesh, placing the composite heat-insulating plate on the top of the welding machine base, and enabling the hydraulic telescopic rod to shrink to enable the steel wire mesh to cover the top of the composite heat-insulating plate;
s2, starting a motor to rotate so that the adjusting plates move along with the hooking plates to remove hooking of the steel wire meshes, starting the hydraulic telescopic rods to lift and finely adjust the hooking plates along with the supporting frames, enabling the hooking plates not to contact with the steel wire meshes in the moving process of the adjusting plates, starting the motor to enable the adjusting plates to slide in the supporting sleeves, adjusting the distance between the two adjusting plates at the same level to be basically consistent with the width of the steel wire meshes, enabling jacks between the adjusting plates and the supporting sleeves to be aligned one by one, starting the electric telescopic rods to abut against steel nails in the feeding pipes to move downwards, enabling the steel nails to penetrate through the jacks on the adjusting plates and the supporting sleeves and then be inserted into the composite heat insulation plates, and enabling magnetic blocks at the bottoms of the electric telescopic rods to move upwards and retract into the corresponding feeding pipes when the steel nails which are not inserted into the composite heat insulation plates shrink by the electric telescopic rods;
s3, after the electric telescopic rod is lifted and reset, steel nails in the conical charging barrel fall into the feeding pipe from the position of the discharging groove, the steel nails in the feeding pipe are sucked and limited by the magnetic ring at the bottom of the conical charging barrel, the steel nails in the feeding pipe are automatically filled, and then the hydraulic telescopic rod is started to lift with the supporting frame and the supporting sleeve to expose steel wire meshes and steel nails at the top of the composite board;
s4, then pulling a movable sleeve on a spring telescopic rod between the adjusting plate and the supporting frame, adjusting the position of a spot welder at the bottom of the movable sleeve, and then pulling the spot welder downwards to enable a metal hose at the top of the spot welder to be pulled out from the inside of the movable sleeve, adjusting the spot welder to the position of a steel nail, and then carrying out welding operation on the steel nail and the steel wire mesh by an operator by holding the spot welder.
Compared with the prior art, the invention has the beneficial effects that:
according to the invention, through the matched use of the support frame, the hook plate, the conical charging barrel and other parts, the transmission worm wheel, the adjusting worm wheel, the round gear and the rack are matched for transmission by starting the motor, at the moment, the adjusting plates at two sides of the support frame are moved out of the support sleeve, the hook plate hooks and struts the steel wire meshes, after the steel wire meshes are covered on the top of the composite heat-insulating plate, the electric telescopic rod in the conical charging barrel drives steel nails to penetrate through the adjusting plate and the support sleeve and are nailed into the composite heat-insulating plate, so that the installation of the net covering and the steel nails is realized rapidly, the operation is convenient, the working efficiency is improved, the uniformity of the uniformly installed steel nails is good, and the later welding operation is convenient.
According to the welding device, the transmission worm, the racks, the adjusting plate and other components are matched, the starting motor is meshed with the transmission worm wheel, at the moment, the adjusting rod in the middle of the transmission worm wheel is meshed with the adjusting worm wheel, so that the round gear on the rotating rod is meshed with the racks on the side wall of the adjusting plate, the adjusting plate is slidably adjusted in the supporting sleeve, the resetting heat-insulating plates with different widths are conveniently covered with nets and steel nails through matching of the adjusting plate and the inserting holes on the supporting sleeve, and the applicability of the welding device is improved.
According to the invention, through the matched use of the components such as the spring telescopic rod, the movable sleeve, the metal hose and the like, the spring telescopic rod stretches along with the sliding of the adjusting plate in the supporting sleeve, after the steel nails are installed, the movable sleeve is pulled to slide on the surface of the spring telescopic rod to bring a spot welder to adjust welding positions, and welding operations are conveniently carried out on the steel nails in different directions under the matched action of the metal hose and the universal joint, so that the convenience of welding is improved.
Drawings
FIG. 1 is a top view in elevation of the position of the structural support sleeve and adjustment plate of the present invention;
FIG. 2 is an enlarged view of the structure of FIG. 1A in accordance with the present invention;
FIG. 3 is a left cross-sectional view of a partial position of the support sleeve and adjustment plate of the present invention;
FIG. 4 is an enlarged view of the structure of FIG. 3B in accordance with the present invention;
FIG. 5 is a front cross-sectional view of a portion of the conical cartridge and support plate of the present invention;
FIG. 6 is an enlarged view of the structure of FIG. 5C in accordance with the present invention;
FIG. 7 is a bottom view of a partial position of the support plate and the limiting groove of the present invention;
fig. 8 is an enlarged view of the structure at D in fig. 7 according to the present invention.
In the figure: 1. a welding machine base; 2. a hydraulic telescopic rod; 3. a support frame; 4. a support plate; 5. a support sleeve; 6. an adjusting plate; 7. a feeding mechanism; 701. a conical charging barrel; 702. feeding pipes; 703. an electric telescopic rod; 704. a magnetic block; 705. a discharge chute; 706. a magnetic ring; 707. a discharge hole; 708. a limit groove; 709. a slide block; 710. a slide bar; 711. a limiting block; 712. a return spring; 713. a jack; 714. a push rod; 715. a hook plate; 8. a motor; 9. a drive worm; 10. an adjusting mechanism; 101. an adjusting rod; 102. a drive worm wheel; 103. adjusting a worm; 104. an adjusting sleeve; 105. a rotating rod; 106. adjusting a worm wheel; 107. a circular gear; 108. a rack; 11. a cushion block; 12. a spring telescoping rod; 13. a welding mechanism; 131. a movable sleeve; 132. a guide groove; 133. a metal hose; 134. a universal joint; 135. spot welding machine; 136. a moving block; 137. a moving rod; 138. compressing the spring.
Description of the embodiments
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which are obtained by a worker of ordinary skill in the art without creative efforts, are within the protection scope of the present invention based on the embodiments of the present invention.
Referring to fig. 1 to 8, the present invention provides a technical solution: the utility model provides a welding equipment suitable for compound heated board of multiple specification wire mesh, includes welding machine base 1, the top symmetry fixedly connected with hydraulic telescoping rod 2 of welding machine base 1, fixedly connected with support frame 3 between the top of two hydraulic telescoping rods 2, the equal symmetry fixedly connected with of both sides of support frame 3 five backup pads 4, the lateral wall fixedly connected with of support frame 3 and backup pad 4 matched with support sleeve 5, the inside sliding connection of support sleeve 5 has regulating plate 6, swing joint has feed mechanism 7 between the top of regulating plate 6 and the adjacent backup pad 4. It should be noted that: the cross section of regulating plate 6 is established to protruding formula, and the logical groove with the protruding position matched with in regulating plate 6 top is seted up at supporting sleeve 5 top, and the rectangular channel has been seted up to supporting sleeve 5 lateral wall, makes things convenient for rack 108 to slide in supporting sleeve 5 lateral wall position.
The top fixedly connected with motor 8 of support frame 3, the rotation end fixedly connected with drive worm 9 of motor 8, the one end and the top swing joint of support frame 3 of drive worm 9, swing joint has the adjustment mechanism 10 with regulating plate 6 matched with between drive worm 9 and the ten support cover 5, the lateral wall fixedly connected with cushion 11 of regulating plate 6, fixedly connected with spring telescopic link 12 between the lateral wall of cushion 11 and the lateral wall of support frame 3, the middle part sliding connection of spring telescopic link 12 has welding mechanism 13. It should be noted that: one end of the transmission worm 9 is rotatably connected with a mounting block, and the bottom of the mounting block is fixedly connected with the top of the support frame 3.
In this embodiment, as shown in fig. 1 to 8, the feeding mechanism 7 includes a plurality of conical barrels 701, the conical barrels 701 are ten, the ten conical barrels 701 are fixedly connected with the top of the support plate 4 at equal intervals, the middle part of the conical barrels 701 is fixedly connected with a feeding pipe 702, the inner top surface of the feeding pipe 702 is fixedly connected with an electric telescopic rod 703, the bottom of the electric telescopic rod 703 is fixedly connected with a magnetic block 704, discharge grooves 705 are symmetrically arranged at the lower part of the feeding pipe 702, and the inner ring at the bottom of the conical barrels 701 is symmetrically and fixedly connected with a magnetic ring 706. It should be noted that: the bottom of the welding machine base 1 is designed into a metal net structure, and due to the fact that the widths of the insulation boards of different specifications are different, when the steel nails of the narrower insulation boards are prevented from being nailed, part of the steel nails at two sides of the support board 4 cannot be inserted into the composite insulation board, and the steel nails are inserted into the hollowed-out positions of the metal mechanism, so that the steel nails which are not inserted into the insulation boards can be restored and retracted into the interior of the feeding pipe 702 under the adsorption of the magnetic blocks 704 at the bottom of the electric telescopic rod 703.
Ten discharge holes 707 are formed in the surface of the supporting plate 4 at equal intervals, the ten discharge holes 707 are respectively in one-to-one correspondence with the ten conical charging barrels 701, a limiting groove 708 is formed in one side, far away from the supporting frame 3, of the bottom of the supporting plate 4, five sliding blocks 709 are fixedly connected to two sides of the inner wall of the limiting groove 708 at equal intervals, a sliding rod 710 is connected to the middle of each sliding block 709 in a sliding mode, a limiting block 711 matched with the discharge hole 707 is fixedly connected to one end of each sliding rod 710, and a reset spring 712 is movably sleeved in the middle of each sliding rod 710. It should be noted that: the diameter of the movable end of the electric telescopic rod 703 is set to be 0.6 times that of the discharge hole 707 and the insertion hole 713, and the inner diameter of the magnetic ring 706 is set to be 1.2 times that of the outer diameter of the magnetic block 704, so that the movable end of the electric telescopic rod 703 conveniently penetrates the magnetic ring 706 and the insertion hole 713 with the magnetic block 704, and steel nails are nailed into the heat insulation board; adjacent two stopper 711 are supported by reset spring 712 and are blocked in the position that corresponds row's material hole 707, block the inside steel nail of row's material hole 707, and the steel nail bottom is inserted inside regulating plate 6 from backup pad 4 when avoiding the steel nail to be unpressurized, and influence regulating plate 6 at the stability of supporting the inside removal of cover 5, and are equipped with the clearance between two stopper 711, also can support two stopper 711 and move in opposite directions when the steel nail is pressed back.
The top of the adjusting plate 6 and the top of the supporting sleeve 5 are equally spaced with insertion holes 713 which are matched with the discharge holes 707. It should be noted that: five insertion holes 713 are formed in the top of the adjusting plate 6 and the top of the supporting sleeve 5 at equal intervals, and the insertion holes 713 are tapered holes, so that steel nails can be conveniently inserted; when the adjusting plate 6 is slidably unfolded inside the supporting sleeve 5, the ten insertion holes 713 are respectively in one-to-one correspondence with the ten discharge holes 707.
Five ejector rods 714 are fixedly connected to two sides of the top of the adjusting plate 6 at equal intervals, the ten ejector rods 714 are respectively in one-to-one correspondence with the ten limiting blocks 711, and a hook plate 715 is fixedly connected to one side, away from the supporting frame 3, of the bottom of the adjusting plate 6. It should be noted that: when two adjusting plates 6 are moved back to back with the horizontal, the two hook plates 715 hook two sides of the steel wire mesh through the arc grooves, the steel wire mesh is spread, the insulation plates are conveniently covered, manual operation of operators is avoided, operation is more convenient, scale marks are arranged on the supporting sleeve 5 and the adjusting plates 6, and the supporting sleeve 5 is aligned with the insertion holes 713 on the adjusting plates 6 in the using process.
In this embodiment, as shown in fig. 1 to 8, both sides of the limiting block 711 are inclined planes, and both ends of the ejector rod 714 are arc-shaped surfaces matching with the limiting block 711. It should be noted that: when the adjusting plate 6 slides in the supporting sleeve 5, the ejector rod 714 is propped against the inclined surface of the limiting block 711, so that the limiting block 711 slides to the sliding block 709 and limits the adjacent discharging holes 707, steel nails in the discharging holes 707 can be inserted into the insertion holes 713, and the steel nails can be conveniently nailed into the composite board.
In this embodiment, as shown in fig. 1 to 8, the adjusting mechanism 10 includes five adjusting rods 101, the adjusting rods 101 are five, the five adjusting rods 101 are equidistantly and rotatably connected to the top of the supporting frame 3, the middle part of the adjusting rod 101 is fixedly sleeved with a transmission worm wheel 102, the top of the transmission worm wheel 102 is meshed with the bottom of the transmission worm 9, and both ends of the adjusting rod 101 are fixedly sleeved with adjusting worms 103.
The lateral wall fixedly connected with adjusting collar 104 of supporting collar 5, the middle part of adjusting collar 104 rotates and is connected with bull stick 105, and the top of bull stick 105 has fixedly sleeved with and has adjusted worm wheel 106, and the lateral wall of adjusting worm wheel 106 meshes with the lateral wall of adjacent adjusting worm 103, and the middle part of bull stick 105 has fixedly sleeved with circular gear 107, and the lateral wall fixedly connected with rack 108 of regulating plate 6, the lateral wall of rack 108 meshes with the lateral wall of adjacent circular gear 107. It should be noted that: the adjusting sleeve 104 is U-shaped, so that a circular gear 107 rotatably connected with the middle part of the adjusting sleeve 104 is meshed with a corresponding rack 108 from one side of the opening.
In this embodiment, as shown in fig. 1 to 8, the middle part of the adjusting rod 101 is symmetrically and rotatably connected with a supporting block, the bottom of the supporting block is fixedly connected with the top of the supporting frame 3, and the teeth of the adjusting worms 103 at two ends of the adjusting rod 101 are oppositely arranged. It should be noted that: when the adjusting lever 101 rotates with the two adjusting worms 103, the two adjusting worm wheels 106 are turned reversely, so that the two adjusting plates 6 at the same level can move relatively or reversely.
In this embodiment, as shown in fig. 1 to 8, the welding mechanism 13 includes a movable sleeve 131, the movable sleeve 131 is slidably connected to the middle of the spring telescopic rod 12, two sides of the movable sleeve 131 are provided with guide grooves 132, metal hoses 133 are movably inserted into the guide grooves 132, universal joints 134 are fixedly connected between bottoms of the two metal hoses 133, and a spot welder 135 is fixedly connected to the bottom of the universal joints 134. It should be noted that: the top of spot welder 135 is fixedly connected with spiral electric wire, and the control power is fixedly connected with the top of support frame 3, and spiral electric wire and electric telescopic rod are all connected with the control power electricity.
The lateral wall fixedly connected with movable block 136 of metal collapsible tube 133, fixedly connected with movable rod 137 between the top and the bottom of guide slot 132 inner wall, movable block 136 sliding connection is in the upper portion of movable rod 137, and the lower part movable sleeve 131 of movable rod 137 has connect compression spring 138. It should be noted that: when the spot welder 135 is not in use, the compression spring 138 slides inside the guide groove 132 with the flexible metal pipe 133, and the spot welder 135 automatically rises and returns.
In this embodiment, as shown in fig. 1 to 8, balls are rotatably connected to the upper and inner bottom surfaces of the support sleeve 5, and the surfaces of the balls overlap with the side walls of the adjustment plate 6. It should be noted that: the ball arrangement reduces the frictional resistance in the movement of the adjustment plate 6.
In this embodiment, as shown in fig. 1 to 8, a method for using a welding device suitable for a composite insulation board with steel wire meshes of various specifications is characterized in that: the method comprises the following steps:
s1, when a steel wire mesh on a composite heat-insulating plate is welded, firstly, the steel wire mesh is placed at the top of a welding machine base 1, a hydraulic telescopic rod 2 is started to move downwards with a supporting frame 3, an adjusting plate 6 in supporting sleeves 5 at two sides of the supporting frame 3 moves towards the position of the steel wire mesh, a hook plate 715 at the bottom of the adjusting plate 6 penetrates into a hole groove of the steel wire mesh, a motor 8 is started to rotate with a transmission worm 9, the transmission worm 9 is meshed with five transmission worm gears 102 to rotate with an adjusting rod 101, at the moment, the adjusting worm 103 at two ends of the adjusting rod 101 is meshed with a corresponding adjusting worm gear 106, at the moment, a rotating rod 105 is meshed with racks 108 on the side wall of the adjusting plate 6 with a circular gear 107, so that the two adjusting plates 6 at the same level are moved backwards, then, the hook plates 715 on the adjusting plate 6 hook the steel wire mesh and prop the steel wire mesh open, then the hydraulic telescopic rod 2 is started to lift with the supporting frame 3 and the steel wire mesh, the composite heat-insulating plate is placed at the top of the welding machine base 1, and the hydraulic telescopic rod 2 is contracted to cover the steel wire mesh at the top of the composite heat-insulating plate;
s2, starting a motor 8 to rotate with a transmission worm 9, enabling an adjusting plate 6 to move with a hooking plate 715 to remove hooking of a steel wire mesh, starting a hydraulic telescopic rod 2 to lift and finely adjust with a supporting frame 3, enabling the hooking plate 715 not to be in contact with the steel wire mesh in the moving process of the adjusting plate 6, enabling the adjusting plate 6 to slide in a supporting sleeve 5, enabling the distance between two adjusting plates 6 at the same level to be basically consistent with the width of the steel wire mesh, enabling jacks 713 between the adjusting plates 6 and the supporting sleeve 5 to be aligned one by one, starting an electric telescopic rod 703 to abut against steel nails in a feeding pipe 702 to move downwards, enabling the steel nails to penetrate through the jacks 713 on the adjusting plate 6 and the supporting sleeve 5 and then to be inserted into the composite heat-insulating plate, and enabling magnetic blocks 704 at the bottom of the electric telescopic rod 703 to be lifted and retracted into the corresponding feeding pipe 702 when the steel nails which are not inserted into the composite heat-insulating plate shrink of the electric telescopic rod 703;
s3, after the electric telescopic rod 703 is lifted and reset, steel nails in the conical charging barrel 701 fall into the feeding pipe 702 from the position of the discharging groove 705, the steel nails in the feeding pipe 702 are automatically filled by the magnetic rings 706 at the bottom of the conical charging barrel 701 in a limited manner, and then the hydraulic telescopic rod 2 is started to lift with the supporting frame 3 and the supporting sleeve 5 to expose steel wire meshes and steel nails at the top of the composite board;
s4, then pulling a movable sleeve 131 on a spring telescopic rod 12 between the adjusting plate 6 and the supporting frame 3, adjusting the position of a spot welder 135 at the bottom of the movable sleeve 131, then pulling the spot welder 135 downwards, enabling a metal hose 133 at the top of the spot welder 135 to be drawn out from the inside of the movable sleeve 131, adjusting the spot welder 135 to the position of a steel nail, and then carrying out welding operation on the steel nail and the steel wire mesh by an operator holding the spot welder 135.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the above-described embodiments, and that the above-described embodiments and descriptions are only preferred embodiments of the present invention, and are not intended to limit the invention, and that various changes and modifications may be made therein without departing from the spirit and scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (5)
1. Welding equipment suitable for composite insulation boards with various specifications of steel wire meshes comprises a welding machine base (1), and is characterized in that: the welding machine comprises a welding machine base (1), wherein a hydraulic telescopic rod (2) is symmetrically and fixedly connected to the top of the welding machine base (1), a supporting frame (3) is fixedly connected between the tops of the two hydraulic telescopic rods (2), five supporting plates (4) are symmetrically and fixedly connected to the two sides of the supporting frame (3), supporting sleeves (5) matched with the supporting plates (4) are fixedly connected to the side walls of the supporting frames (3), an adjusting plate (6) is slidably connected to the inside of each supporting sleeve (5), and a feeding mechanism (7) is movably connected between the top of each adjusting plate (6) and the adjacent supporting plates (4);
the top fixedly connected with motor (8) of support frame (3), the rotation end fixedly connected with transmission worm (9) of motor (8), the one end and the top swing joint of support frame (3) of transmission worm (9), transmission worm (9) and ten swing joint have with regulating plate (6) matched with adjustment mechanism (10) between supporting sleeve (5), the lateral wall fixedly connected with cushion (11) of regulating plate (6), fixedly connected with spring telescopic link (12) between the lateral wall of cushion (11) and the lateral wall of support frame (3), the middle part sliding connection of spring telescopic link (12) has welding mechanism (13);
the feeding mechanism (7) comprises ten conical feed cylinders (701), the conical feed cylinders (701) are arranged to be ten, the conical feed cylinders (701) are fixedly connected to the top of the supporting plate (4) at equal intervals, a feeding pipe (702) is fixedly connected to the middle of each conical feed cylinder (701), an electric telescopic rod (703) is fixedly connected to the inner top surface of each feeding pipe (702), a magnetic block (704) is fixedly connected to the bottom of each electric telescopic rod (703), discharge grooves (705) are symmetrically formed in the lower portion of each feeding pipe (702), and magnetic rings (706) are symmetrically and fixedly connected to the inner ring of the bottom of each conical feed cylinder (701);
ten discharge holes (707) are formed in the surface of the supporting plate (4) at equal intervals, the ten discharge holes (707) are respectively in one-to-one correspondence with the ten conical charging barrels (701), a limit groove (708) is formed in one side, far away from the supporting frame (3), of the bottom of the supporting plate (4), five sliding blocks (709) are fixedly connected to two sides of the inner wall of the limit groove (708) at equal intervals, a sliding rod (710) is connected to the middle part of the sliding block (709) in a sliding mode, a limiting block (711) matched with the discharge holes (707) is fixedly connected to one end of the sliding rod (710), and a reset spring (712) is movably sleeved in the middle part of the sliding rod (710).
The top of the adjusting plate (6) and the top of the supporting sleeve (5) are provided with jacks (713) matched with the discharging holes (707) at equal intervals, five ejector rods (714) are fixedly connected to two sides of the top of the adjusting plate (6) at equal intervals, the ten ejector rods (714) are respectively in one-to-one correspondence with the ten limiting blocks (711), and one side, far away from the supporting frame (3), of the bottom of the adjusting plate (6) is fixedly connected with a hook plate (715);
the adjusting mechanism (10) comprises adjusting rods (101), the five adjusting rods (101) are arranged at five, the five adjusting rods (101) are connected to the top of the supporting frame (3) in an equidistant rotating mode, a transmission worm wheel (102) is fixedly sleeved at the middle of each adjusting rod (101), the top of each transmission worm wheel (102) is meshed with the bottom of the corresponding transmission worm (9), and adjusting worms (103) are fixedly sleeved at two ends of each adjusting rod (101);
the side wall of the supporting sleeve (5) is fixedly connected with an adjusting sleeve (104), the middle part of the adjusting sleeve (104) is rotationally connected with a rotating rod (105), the top of the rotating rod (105) is fixedly sleeved with an adjusting worm wheel (106), the side wall of the adjusting worm wheel (106) is meshed with the side wall of the adjacent adjusting worm (103), the middle part of the rotating rod (105) is fixedly sleeved with a circular gear (107), the side wall of the adjusting plate (6) is fixedly connected with a rack (108), and the side wall of the rack (108) is meshed with the side wall of the adjacent circular gear (107);
the welding mechanism (13) comprises a movable sleeve (131), the movable sleeve (131) is slidably connected to the middle of the spring telescopic rod (12), guide grooves (132) are formed in two sides of the movable sleeve (131), metal hoses (133) are movably inserted into the guide grooves (132), universal joints (134) are fixedly connected between the bottoms of the two metal hoses (133), and spot welding machines (135) are fixedly connected to the bottoms of the universal joints (134);
the side wall fixedly connected with movable block (136) of metal collapsible tube (133), fixedly connected with movable rod (137) between the top and the bottom of guide slot (132) inner wall, movable block (136) sliding connection is in the upper portion of movable rod (137), compression spring (138) have been connect in movable sleeve (131) in the lower part of movable rod (137).
2. The welding equipment suitable for the composite insulation board with the steel wire meshes of various specifications according to claim 1, wherein: both sides of the limiting block (711) are respectively provided with an inclined plane, and both ends of the ejector rod (714) are provided with arc-shaped surfaces matched with the limiting block (711).
3. The welding equipment suitable for the composite insulation board with the steel wire meshes of various specifications according to claim 1, wherein: the middle part symmetry rotation of adjusting pole (101) is connected with the supporting shoe, the bottom of supporting shoe and the top fixed connection of support frame (3), the tooth of adjusting worm (103) at adjusting pole (101) both ends is opposite to setting.
4. The welding equipment suitable for the composite insulation board with the steel wire meshes of various specifications according to claim 1, wherein: the upper part and the inner bottom surface of the supporting sleeve (5) are both rotationally connected with balls, and the surfaces of the balls are lapped with the side wall of the adjusting plate (6).
5. The method for using the welding equipment suitable for the composite insulation boards with the steel wire meshes of various specifications according to claim 1, which is characterized in that: the method comprises the following steps:
s1, when a steel wire mesh on a composite heat-insulating plate is welded, firstly, the steel wire mesh is placed at the top of a welding machine base (1), a hydraulic telescopic rod (2) is started to move downwards with a supporting frame (3), an adjusting plate (6) in supporting sleeves (5) at two sides of the supporting frame (3) moves towards the position of the steel wire mesh, a hook plate (715) at the bottom of the adjusting plate (6) penetrates into a hole groove of the steel wire mesh, a motor (8) is started to rotate with a transmission worm (9), the transmission worm (9) is meshed with five transmission worm wheels (102) to rotate with an adjusting rod (101), at the moment, the adjusting worm (103) at two ends of the adjusting rod (101) is meshed with a corresponding adjusting worm wheel (106), at the moment, a circular gear (107) is meshed with racks (108) on the side walls of the adjusting plate (6), the two adjusting plates (6) at the same level are moved backwards, the hook plate (715) on the bottom of the adjusting plate (6) hooks the steel wire mesh and stretches the steel wire mesh, then the hydraulic telescopic rod (2) is started to rotate with the transmission worm (9) and meshed with the adjusting rod (101), at the moment, and the two ends of the adjusting worm (103) are meshed with the corresponding adjusting worm (103) with the corresponding adjusting worm, and the adjusting worm (103) are meshed with the corresponding adjusting worm, and the corresponding adjusting worm (106) to the corresponding adjusting rod (6), and the rack is meshed with a rack (108), and the corresponding adjusting plate, and the steel wire mesh is placed on the side wall of the side of the steel wire mesh, and the steel mesh and the side frame is made to be covered by the side;
s2, starting a motor (8) to rotate with a transmission worm (9), enabling an adjusting plate (6) to move with a hooking plate (715) to release hooking of a steel wire mesh, starting a hydraulic telescopic rod (2) to lift and finely adjust with a supporting frame (3), enabling the hooking plate (715) not to contact with the steel wire mesh in the moving process of the adjusting plate (6), enabling the adjusting plate (6) to slide in a supporting sleeve (5), enabling the distance between the two adjusting plates (6) at the same level to be basically consistent with the width of the steel wire mesh, enabling jacks (713) between the adjusting plate (6) and the supporting sleeve (5) to be aligned one by one, starting an electric telescopic rod (703) to abut against steel nails in a feeding pipe (702) to move downwards, enabling the steel nails to penetrate through the jacks (713) on the adjusting plate (6) and the supporting sleeve (5) and then to be inserted into the inside of the composite heat insulation plate, and enabling the steel nails not inserted into the composite heat insulation plate to move upwards and correspondingly retract into the steel pipe (702) by the magnetic blocks (704) at the bottom of the electric telescopic rod (703) when the electric telescopic rod (703) is contracted;
s3, after the electric telescopic rod (703) is lifted and reset, steel nails in the conical charging barrel (701) fall into the feeding pipe (702) from the position of the discharging groove (705), the steel nails in the feeding pipe (702) are automatically filled by the magnetic ring (706) at the bottom of the conical charging barrel (701) in a limited mode, and then the hydraulic telescopic rod (2) is started to lift with the supporting frame (3) and the supporting sleeve (5) to expose steel wire meshes and steel nails at the top of the composite board;
s4, then pulling a movable sleeve (131) on a spring telescopic rod (12) between the adjusting plate (6) and the supporting frame (3), adjusting the position of a spot welder (135) at the bottom of the movable sleeve (131), and then pulling the spot welder (135) downwards to enable a metal hose (133) at the top of the spot welder (135) to be pulled out from the inside of the movable sleeve (131), adjusting the spot welder (135) to the position of a steel nail, and then carrying out welding operation on the steel nail and the steel wire mesh by an operator by holding the spot welder (135).
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