CN112140460A - 轻量化热成型b柱加强板及其加工方法 - Google Patents

轻量化热成型b柱加强板及其加工方法 Download PDF

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CN112140460A
CN112140460A CN202010964037.1A CN202010964037A CN112140460A CN 112140460 A CN112140460 A CN 112140460A CN 202010964037 A CN202010964037 A CN 202010964037A CN 112140460 A CN112140460 A CN 112140460A
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刘勇
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Xincheng Automobile Industry Co ltd
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    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/0005Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor using fibre reinforcements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
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    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
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    • C23F1/36Alkaline compositions for etching aluminium or alloys thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/0053Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor combined with a final operation, e.g. shaping
    • B29C2045/0077Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor combined with a final operation, e.g. shaping removing burrs or flashes

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Abstract

本发明公开了一种轻量化热成型B柱加强板,B柱加强板由以下重量份组分组成,其中:碳纤维粉10‑15份,玻璃纤维2‑5份,环氧树脂8‑10份,添加剂6‑8份,铝20‑30份,铜1‑3份,镁1‑3份,锌0.5‑1份,硅1‑3份,本发明还公开了一种轻量化热成型B柱加强板的加工方法。本发明通过在金属材料中加入碳纤维和玻璃纤维,能显著的提高金属板材的强度以及韧性;然后通过纳米注塑工艺将树脂注塑到金属板材的纳米孔内,在保留了金属板材强度的同时降低了整体的质量,且加工工艺简化缩短了制造时间。

Description

轻量化热成型B柱加强板及其加工方法
技术领域
本发明涉及一种轻量化热成型B柱加强板及其加工方法,属于B柱加强板加工领域。
背景技术
随着汽车工业的飞速发展,汽车轻量化技术作为降低能耗、减少排放的重要途径之一,已成为汽车技术研究的重点。其中,B柱加强板(又称中柱)位于汽车臼车身的中部,是重要的吸能与承力构件,垂直方向传力路径的主要部件。它在支承汽车顶盖的同时支撑前后车门,当车辆受到来自侧面的撞击时,也能抵御侧面碰撞所受到的冲击力,对车内人员的起到保护作用。但现有B柱加强板强度较差,抗冲击能力低,且在交工时采用原料较多,质量重且步骤复杂。
发明内容
为解决现有技术的不足,本发明提供一种轻量化热成型B柱加强板及其加工方法,以解决背景技术中提及的问题。
本发明所采用的技术方案为:
轻量化热成型B柱加强板,所述B柱加强板由以下重量份组分组成,其中:碳纤维粉10-15份,玻璃纤维2-5份,环氧树脂8-10份,添加剂6-8份,铝20-30份,铜1-3份,镁1-3份,锌0.5-1份,硅1-3份。
优选的是,添加剂包括固化剂和消泡剂,其中固化剂和消泡剂的质量比为2:1。
进一步的优选,环氧树脂为缩水甘油醚型树脂、脂环族环氧化合物和线性脂肪族环氧化合物中的任一种。
轻量化热成型B柱加强板的加工方法,包括如下步骤:
步骤一:将铝、铜、镁、锌、硅、总重量份二分之一的碳纤维粉和总重量份二分之一的玻璃纤维经过加工制得金属板材,然后对金属板材进行切割,在通过模压工艺制得加强板基材;
步骤二:对加强板基材进行淬火处理后再进行刻蚀处理得到表面带有纳米孔的加强板板材;
步骤三:将余下的碳纤维粉、玻璃纤维、添加剂均投入环氧树脂中,然后通过注塑工艺将树脂渗入板材表面的纳米孔,使树脂与加强板板材紧密结合得到加强板;
步骤四:对加强板进行边缘打磨处理然后封装保存。
优选的是,步骤二中淬火温度为300-350℃。
进一步的优选,刻蚀处理包括如下步骤:
步骤一:将金属板材放置到碱液中在超声作用下浸泡1-1.5min;
步骤二:将金属板材取出放置到酸液中并在超声作用下中和1-1.5min;
步骤三:将金属板材取出然后放置到T液中浸泡1-2min,得到表面带有纳米孔的金属板材;
步骤四:根据需求对金属板材重复步骤三操作;
步骤五:将金属板材放入纯水中进行冲洗3-5min后取出干燥得到加强板板材。
进一步的优选,步骤一中碱液的温度为30-50℃。
进一步的优选,步骤二中酸液的温度为10-15℃。
本发明的有益效果在于:
在金属材料中加入碳纤维和玻璃纤维,能显著的提高金属板材的强度以及韧性;然后通过纳米注塑工艺将树脂注塑到金属板材的纳米孔内,在保留了金属板材强度的同时降低了整体的质量,且加工工艺简化缩短了制造时间。
具体实施方式
下面结合实施例对本发明做具体的介绍。
实施例1:轻量化热成型B柱加强板,B柱加强板由以下重量份组分组成,其中:碳纤维粉10份,玻璃纤维2份,环氧树脂8份,添加剂6份,铝20份,铜1份,镁1份,锌0.5份,硅1份。
本实施例中,添加剂包括固化剂和消泡剂,其中固化剂和消泡剂的质量比为2:1。
本实施例中,环氧树脂为缩水甘油醚型树脂。
轻量化热成型B柱加强板的加工方法,包括如下步骤:
步骤一:将铝、铜、镁、锌、硅、总重量份二分之一的碳纤维粉和总重量份二分之一的玻璃纤维经过加工制得金属板材,然后对金属板材进行切割,在通过模压工艺制得加强板基材;
步骤二:对加强板基材进行淬火处理后再进行刻蚀处理得到表面带有纳米孔的加强板板材;
步骤三:将余下的碳纤维粉、玻璃纤维、添加剂均投入环氧树脂中,然后通过注塑工艺将树脂渗入板材表面的纳米孔,使树脂与加强板板材紧密结合得到加强板;
步骤四:对加强板进行边缘打磨处理然后封装保存。
本实施例中,步骤二中淬火温度为300℃。
本实施例中,刻蚀处理包括如下步骤:
步骤一:将金属板材放置到碱液中在超声作用下浸泡1min;
步骤二:将金属板材取出放置到酸液中并在超声作用下中和1min;
步骤三:将金属板材取出然后放置到T液中浸泡1min,得到表面带有纳米孔的金属板材;
步骤四:根据需求对金属板材重复步骤三操作;
步骤五:将金属板材放入纯水中进行冲洗3min后取出干燥得到加强板板材。
本实施例中,刻蚀处理的步骤一中碱液的温度为30℃。
本实施例中,刻蚀处理的步骤二中酸液的温度为10℃。
实施例2:轻量化热成型B柱加强板,所述B柱加强板由以下重量份组分组成,其中:碳纤维粉12份,玻璃纤维3份,环氧树脂9份,添加剂7份,铝25份,铜2份,镁2份,锌0.8份,硅2份。
本实施例中,添加剂包括固化剂和消泡剂,其中固化剂和消泡剂的质量比为2:1。
本实施例中,环氧树脂为脂环族环氧化合物。
轻量化热成型B柱加强板的加工方法,包括如下步骤:
步骤一:将铝、铜、镁、锌、硅、总重量份二分之一的碳纤维粉和总重量份二分之一的玻璃纤维经过加工制得金属板材,然后对金属板材进行切割,在通过模压工艺制得加强板基材;
步骤二:对加强板基材进行淬火处理后再进行刻蚀处理得到表面带有纳米孔的加强板板材;
步骤三:将余下的碳纤维粉、玻璃纤维、添加剂均投入环氧树脂中,然后通过注塑工艺将树脂渗入板材表面的纳米孔,使树脂与加强板板材紧密结合得到加强板;
步骤四:对加强板进行边缘打磨处理然后封装保存。
本实施例中,步骤二中淬火温度为330℃。
本实施例中,刻蚀处理包括如下步骤:
步骤一:将金属板材放置到碱液中在超声作用下浸泡1.2min;
步骤二:将金属板材取出放置到酸液中并在超声作用下中和1.2min;
步骤三:将金属板材取出然后放置到T液中浸泡1.5min,得到表面带有纳米孔的金属板材;
步骤四:根据需求对金属板材重复步骤三操作;
步骤五:将金属板材放入纯水中进行冲洗4min后取出干燥得到加强板板材。
本实施例中,刻蚀处理的步骤一中碱液的温度为40℃。
本实施例中,刻蚀处理的步骤二中酸液的温度为12℃。
实施例3:轻量化热成型B柱加强板,B柱加强板由以下重量份组分组成,其中:碳纤维粉15份,玻璃纤维5份,环氧树脂10份,添加剂8份,铝30份,铜3份,镁3份,锌1份,硅3份。
本实施例中,添加剂包括固化剂和消泡剂,其中固化剂和消泡剂的质量比为2:1。
本实施例中,环氧树脂为线性脂肪族环氧化合物。
轻量化热成型B柱加强板的加工方法,包括如下步骤:
步骤一:将铝、铜、镁、锌、硅、总重量份二分之一的碳纤维粉和总重量份二分之一的玻璃纤维经过加工制得金属板材,然后对金属板材进行切割,在通过模压工艺制得加强板基材;
步骤二:对加强板基材进行淬火处理后再进行刻蚀处理得到表面带有纳米孔的加强板板材;
步骤三:将余下的碳纤维粉、玻璃纤维、添加剂均投入环氧树脂中,然后通过注塑工艺将树脂渗入板材表面的纳米孔,使树脂与加强板板材紧密结合得到加强板;
步骤四:对加强板进行边缘打磨处理然后封装保存。
本实施例中,步骤二中淬火温度为350℃。
本实施例中,刻蚀处理包括如下步骤:
步骤一:将金属板材放置到碱液中在超声作用下浸泡1.5min;
步骤二:将金属板材取出放置到酸液中并在超声作用下中和1.5min;
步骤三:将金属板材取出然后放置到T液中浸泡2min,得到表面带有纳米孔的金属板材;
步骤四:根据需求对金属板材重复步骤三操作;
步骤五:将金属板材放入纯水中进行冲洗5min后取出干燥得到加强板板材。
本实施例中,刻蚀处理的步骤一中碱液的温度为50℃。
本实施例中,刻蚀处理的步骤二中酸液的温度为15℃。
本发明在金属材料中加入碳纤维和玻璃纤维,能显著的提高金属板材的强度以及韧性;然后通过纳米注塑工艺将树脂注塑到金属板材的纳米孔内,在保留了金属板材强度的同时降低了整体的质量,且加工工艺简化缩短了制造时间。
以上所述仅是本发明专利的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明专利原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明专利的保护范围。

Claims (8)

1.轻量化热成型B柱加强板,其特征在于:所述B柱加强板由以下重量份组分组成,其中:碳纤维粉10-15份,玻璃纤维2-5份,环氧树脂8-10份,添加剂6-8份,铝20-30份,铜1-3份,镁1-3份,锌0.5-1份,硅1-3份。
2.根据权利要求1所述的轻量化热成型B柱加强板,其特征在于,所述添加剂包括固化剂和消泡剂,其中固化剂和消泡剂的质量比为2:1。
3.根据权利要求1所述的轻量化热成型B柱加强板,其特征在于,所述环氧树脂为缩水甘油醚型树脂、脂环族环氧化合物和线性脂肪族环氧化合物中的任一种。
4.基于权利要求1所述的轻量化热成型B柱加强板的加工方法,其特征在于,包括如下步骤:
步骤一:将铝、铜、镁、锌、硅、总重量份二分之一的碳纤维粉和总重量份二分之一的玻璃纤维经过加工制得金属板材,然后对金属板材进行切割,在通过模压工艺制得加强板基材;
步骤二:对加强板基材进行淬火处理后再进行刻蚀处理得到表面带有纳米孔的加强板板材;
步骤三:将余下的碳纤维粉、玻璃纤维、添加剂均投入环氧树脂中,然后通过注塑工艺将树脂渗入板材表面的纳米孔,使树脂与加强板板材紧密结合得到加强板;
步骤四:对加强板进行边缘打磨处理然后封装保存。
5.根据权利要求4所述的轻量化热成型B柱加强板的加工方法,其特征在于,所述步骤二中淬火温度为300-350℃。
6.根据权利要求4所述的轻量化热成型B柱加强板的加工方法,其特征在于,所述刻蚀处理包括如下步骤:
步骤一:将金属板材放置到碱液中在超声作用下浸泡1-1.5min;
步骤二:将金属板材取出放置到酸液中并在超声作用下中和1-1.5min;
步骤三:将金属板材取出然后放置到T液中浸泡1-2min,得到表面带有纳米孔的金属板材;
步骤四:根据需求对金属板材重复步骤三操作;
步骤五:将金属板材放入纯水中进行冲洗3-5min后取出干燥得到加强板板材。
7.根据权利要求4所述的轻量化热成型B柱加强板的加工方法,其特征在于,所述步骤一中碱液的温度为30-50℃。
8.根据权利要求4所述的轻量化热成型B柱加强板的加工方法,其特征在于,所述步骤二中酸液的温度为10-15℃。
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Publication number Priority date Publication date Assignee Title
CN103895161A (zh) * 2012-12-28 2014-07-02 比亚迪股份有限公司 一种不锈钢树脂复合体的制备方法及其制备的不锈钢树脂复合体
CN108250668A (zh) * 2016-12-28 2018-07-06 东丽先端材料研究开发(中国)有限公司 金属接合用树脂组合物及其与金属接合成型品和制造方法
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CN103895161A (zh) * 2012-12-28 2014-07-02 比亚迪股份有限公司 一种不锈钢树脂复合体的制备方法及其制备的不锈钢树脂复合体
CN108250668A (zh) * 2016-12-28 2018-07-06 东丽先端材料研究开发(中国)有限公司 金属接合用树脂组合物及其与金属接合成型品和制造方法
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