CN112080846A - Ribbon and weaving process thereof - Google Patents
Ribbon and weaving process thereof Download PDFInfo
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- CN112080846A CN112080846A CN202010804894.5A CN202010804894A CN112080846A CN 112080846 A CN112080846 A CN 112080846A CN 202010804894 A CN202010804894 A CN 202010804894A CN 112080846 A CN112080846 A CN 112080846A
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- yarns
- woven
- knitting machine
- flat
- warp
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Classifications
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/20—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting articles of particular configuration
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D27/00—Details of garments or of their making
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- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43C—FASTENINGS OR ATTACHMENTS OF FOOTWEAR; LACES IN GENERAL
- A43C9/00—Laces; Laces in general for garments made of textiles, leather, or plastics
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D2300/00—Details of garments
- A41D2300/30—Closures
- A41D2300/33—Closures using straps or ties
Abstract
The invention discloses a mesh belt and a weaving process thereof, comprising a mesh belt body woven by a knitting machine, wherein the mesh belt body comprises two yarns or more than two yarns, the two yarns are crossly wound and woven into a solid rope, the two yarns are woven into a solid rope on a warp knitting machine, the two yarns are crossly wound by warp flat/satin weave respectively, one of the two yarns is woven into a closed warp flat weave, the other yarn is woven into an open warp flat weave, and the two yarns are coating yarns, compared with the prior art, the invention has the beneficial effects that: the knitting machine has the advantages that the knitting belt patterns are input into the knitting machine, hundreds of knitting can be conducted at one time, knitting efficiency is high, mass production is facilitated, and the knitting machine is equivalent to ten-odd efficiency, maintenance is simple and convenient only for one knitting machine, and on the flat warp knitting machine with the two needle beds, the front comb and the rear comb are used for carrying out yarn padding and looping on the front needle bed and the rear needle bed to form a structure that two coils are wound in a crossed mode, so that the knitting machine is woven into a strip-shaped cylinder, the knitting structure is simple, knitting efficiency is improved, mass production is facilitated, and the applicability of the machine is.
Description
Technical Field
The invention relates to a ribbon and a weaving process thereof, belonging to the technical field of weaving.
Background
The woven belt is made of various yarns as raw materials into narrow-width fabric or tubular fabric. The woven fabric has various varieties and is widely applied to various industrial departments such as clothes, shoe materials, cases, industry, agriculture, military needs, transportation and the like. In the 30 s, the woven belts were produced by manual workshops and made of cotton threads and linen threads. After the new China is established, the raw materials for the mesh belt are gradually developed into chinlon, vinylon, terylene, polypropylene fiber, spandex, viscose glue and the like to form three major process technologies of weaving, knitting and knitting, and the fabric structure has plain weave, twill, satin, jacquard weave, double layers, multi-layer, tubular and combined weave.
The existing disposable mask is composed of a face body and an ear hanging rope and is divided into a medical protective mask, a medical surgical mask, a common medical mask and the like. In the production process of the mask, the ear hanging ropes are mostly manufactured by a ribbon loom, and the manufactured ear hanging ropes are combined with the mask body into an integral structure after being shaped. Ribbon looms are also used to weave other webbing besides ear cords, such as laces and the like.
When the ribbon loom is used for weaving a ribbon, the core process is that the warps and the wefts are woven into a set shape, wherein in order to stably weave the warps and the wefts, the warps and the wefts need to be wound on a warp cylinder and a weft cylinder respectively, then the warp cylinder and the weft cylinder are placed on a certain support respectively, and the warps are stably released by the warp cylinder along with the processing.
The ribbon looms can simultaneously weave ribbon numbers between a plurality of ribbon looms and tens of ribbon looms according to different models, and a plurality of ribbon looms are generally required to be purchased for mass production, so that starting, mass production and maintenance are complicated, and the efficiency is limited; the ear hanging rope knitting structure and the process of the ribbon loom are not suitable for other knitting machines, and the mass production is inconvenient.
Disclosure of Invention
The present invention is directed to solving the above problems and to providing a woven tape and a weaving process thereof.
The invention relates to a woven tape, which comprises a weaving process, wherein the weaving process comprises the following steps:
a. preparing for weaving: designing a mesh belt pattern on a computer;
b. guide bar configuration: selecting a double-needle bed flat warp knitting machine with two guide bars;
c. and (3) threading condition: the two guide bars are threaded in a one-thread-three-space mode;
d. weaving on a loom: the two guide bars are used for carrying out yarn laying and looping on the front needle bed and the rear needle bed of the double-needle-bed flat warp knitting machine and are wound in a crossed mode to form the ear hanging rope.
Further, the braid comprises two yarns, and the two yarns are wound and woven in a crossed mode to form a solid rope.
Further, the two yarns are braided into a solid cord on a warp knitting machine.
Further, the two yarns are each cross-wound in a warp flat stitch.
Furthermore, one of the two yarns is knitted into a closed warp flat structure, and the other yarn is knitted into an open warp flat structure.
Further, the two yarns are covered yarns.
Further, the above knitting machines are all exemplified by a double-needle bed flat type warp knitting machine, and a machine that can be used for knitting the following lug cord is not limited to the double-needle bed flat type warp knitting machine.
Further, the above-described partial warp knitting structure for knitting is mainly exemplified by a warp plain structure and a miss-pad structure, and the partial warp knitting structure usable for knitting the following ear hook cord may be a satin structure, a double warp structure, a weft insertion structure, a chain structure, or the like.
Further, the above-mentioned guide bar for weaving mainly takes a common guide bar as an example, and the guide bar that can be used for weaving the following woven tapes may also be a jacquard guide bar, and the following woven tapes are specifically taken a mask ear hanging rope as an example.
Furthermore, the yarn material used for weaving is elastic yarn, taking nylon high-elastic spandex covered yarn as an example, spandex semi-gloss yarn, terylene and the like can be used for weaving the ear hanging rope.
Advantageous effects
Compared with the prior art, the invention has the following beneficial effects:
1. hundreds of woven belts can be simultaneously woven by inputting woven belt patterns in one knitting machine, the weaving efficiency is high, the mass production is convenient, the efficiency is equivalent to that of tens of woven belts, only one woven belt pattern needs to be maintained, and the maintenance is relatively simple and convenient.
2. On a double-needle bed flat warp knitting machine, the front comb and the rear comb are both used for lapping and looping on the front needle bed and the rear needle bed to form a structure that two loops are wound in a crossed mode, and therefore the two loops are woven into a strip-shaped cylinder.
3. The yarn involved in weaving can be elastic yarn, wrapping yarn or chinlon wrapping yarn, so that the elasticity and the elastic recovery rate of the ear hanging rope both meet the production requirements of the mask, and the mask is comfortable to wear.
Drawings
Other features, objects and advantages of the invention will become more apparent upon reading of the detailed description of non-limiting embodiments with reference to the following drawings:
FIG. 1 is a diagram of a round solid cord coil;
FIG. 2 is a movement diagram and a cross-sectional view of a round solid cord lapping;
FIG. 3 is a motion diagram and cross-sectional schematic view of flat solid cord lapping;
FIG. 4 is a movement diagram of a round hollow rope yarn laying;
FIG. 5 is a schematic cross-sectional view of a round hollow rope;
FIG. 6 is a diagram of flat hollow rope laying yarn movement;
fig. 7 is a schematic cross-sectional view of a flat hollow rope.
In the figure: 1-front warp combing and flattening 2-back warp combing and flattening 3-round solid rope 4-flat solid rope
5-round hollow rope 51-first front piece 52-first back piece 53-first connecting part
6-flat hollow rope 61-second front piece 62-second back piece 63-second connecting part
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
Example 1
Fig. 1 is a structure diagram of a round solid cord coil, and fig. 2 is a movement diagram and a cross-sectional schematic diagram of a round solid cord yarn laying.
Referring to fig. 1 and 2, the round solid cord 3 is an ear hook cord having a round solid cross section.
Referring to fig. 2, the following is a knitting process, and part of the processes are not mandatory in sequence:
1. preparing for weaving: the computer is designed with a round solid rope 3 pattern.
2. Guide bar configuration: a two-needle bar flat warp knitting machine with two guide bars is selected, and the warp knitting machine comprises a front needle bar and a back needle bar. Wherein the two guide bars are a guide bar GB1 and a guide bar GB2 in sequence according to the arrangement position from the front needle bed to the back needle bed;
3. and (3) threading condition: the guide bar GB1 and the guide bar GB2 are threaded in a one-thread-three-space mode;
4. yarn laying number: guide bar GB1 yarn laying number: 1-0, 1-2//; guide bar GB2 yarn laying number: 2-1, 0-1//;
5. weaving on a loom: the guide bars GB1 and GB2 are laid on the front needle bed and the rear needle bed of the double-needle-bed flat warp knitting machine to form loops, and the loops are crossed and wound to form a cylindrical body of the round solid rope 3.
Referring to fig. 1, the round solid cord 3 of the present embodiment is woven through the above process to form a structure in which two yarns are wound crosswise, specifically, in the present embodiment, each course is the same winding structure. As shown in the coil structure diagram, the round solid rope 3 of the present embodiment includes a front comb warp flat 1 and a rear comb warp flat 2, and the front comb warp flat 1 and the rear comb warp flat 2 are cross-wound to form a strip-shaped cylinder. Wherein, the front warp flat 1 is a closed warp flat tissue formed by the guide bar GB1 in front and back needle bed yarn laying and looping, and the back warp flat 2 is an open warp flat tissue formed by the guide bar GB2 in front and back needle bed yarn laying and looping.
Example 2
Fig. 3 is a motion diagram and a cross section schematic diagram of flat solid rope lapping yarns.
Referring to fig. 3, the flat solid cord 4 is an ear-hang cord having a cross section of almost elliptical solid.
The weaving process is as follows, and part of the processes are not in mandatory sequence:
1. preparing for weaving: a flat solid rope 4 pattern is designed on the computer.
2. Guide bar configuration: a two-needle bar flat warp knitting machine with two guide bars is selected, and the warp knitting machine comprises a front needle bar and a back needle bar. Wherein the two guide bars are a guide bar GB1 and a guide bar GB2 in sequence according to the arrangement position from the front needle bed to the back needle bed;
3. and (3) threading condition: the guide bar GB1 and the guide bar GB2 are threaded in a six-thread two-space mode;
4. yarn laying number: guide bar GB1 yarn laying number: 1-0, 1-2//; guide bar GB2 yarn laying number: 1-2, 1-0//;
5. weaving on a loom: and the guide bars GB1 and GB2 are laid on the front needle bed and the rear needle bed of the double-needle-bed flat warp knitting machine to form loops, and the loops are crossed and wound to form an elliptic cylindrical body of the flat solid rope 4.
The flat solid cord 4 of the present embodiment is woven through the above process to form a structure in which two yarns are wound in a crossed manner, specifically, in the present embodiment, each course is the same winding structure.
Example 3
Fig. 4 is a diagram of the movement of the yarn laying of the round hollow rope, and fig. 5 is a schematic cross-sectional diagram of the round hollow rope.
Referring to fig. 5, the round hollow cord 5 is an ear-hanging cord having a cross section of almost round hollow.
The weaving process is as follows, and part of the processes are not in mandatory sequence:
1. preparing for weaving: the computer is provided with a pattern of round hollow ropes 5.
2. Guide bar configuration: a two-needle bed flat warp knitting machine with six guide bars is selected, and the warp knitting machine comprises a front needle bed and a back needle bed. The six guide bars are sequentially a guide bar GB1, a guide bar GB2, a guide bar GB3, a guide bar GB4, a guide bar GB5 and a guide bar GB6 according to the arrangement position from the front needle bed to the back needle bed;
3. and (3) threading condition: the guide bar GB1, the guide bar GB2, the guide bar GB5 and the guide bar GB6 are threaded in a two-thread-three-space mode, and the guide bar GB3 and the guide bar GB4 are threaded in a one-thread-one-space-one-thread-two-space mode;
4. yarn laying number: guide bar GB1 yarn laying number: 1-0/1-1/1-2/1-1//; guide bar GB2 yarn laying number: 1-2/1-1/1-0/1-1//; guide bar GB3 yarn laying number: 1-1,0-1/1-1, 0-1//; guide bar GB4 yarn laying number: 1-0,1-1/1-0, 1-1//; guide bar GB5 yarn laying number: 1-1/1-0/1-1/1-2//; guide bar GB6 yarn laying number: 1-1/1-2/1-1/1-0//.
5. Weaving on a loom: the guide bar GB1 and the guide bar GB2 are used for backing yarn and looping on a front needle bed of the double-needle-bed flat warp knitting machine; backing yarn and looping on a back needle bed of a double-needle bed flat warp knitting machine by a guide bar GB5 and a guide bar GB 6; the guide bar GB3 and the guide bar GB4 are connected with front and rear needle bed fabrics by carrying out yarn laying motion on the front needle bed and the rear needle bed of the double-needle bed flat warp knitting machine.
Referring to fig. 5, the round hollow rope 5 of the present embodiment is woven through the above process to form a round hollow structure, and specifically, in the present embodiment, the round hollow rope 5 includes a first front sheet 51, a first rear sheet 52, and two first connecting portions 53. With reference to fig. 4, guide bars GB1 and GB2 are knitted into a first front panel 51 in a loop formation at the front needle bed inlay of a double needle bed flat warp knitting machine; the guide bar GB5 and the guide bar GB6 are knitted into a first back piece 52 in a loop mode on a back needle bed yarn laying loop of the double-needle bed flat warp knitting machine; the guide bars GB3 and GB4 are knitted into two first connecting portions 53 by performing a yarn laying motion on both front and rear needle beds of the double needle bed flat warp knitting machine, and the two first connecting portions 53 are connected to both edges of the first front sheet 51 and the first rear sheet 52, respectively, so that a circular hollow structure is knitted.
Example 4
Fig. 6 is a motion diagram of the flat hollow rope yarn laying, and fig. 7 is a schematic cross-sectional view of the flat hollow rope.
Referring to fig. 6, the flat hollow cord 6 is an ear-hanging cord having a cross section of almost elliptical hollow.
The weaving process is as follows, and part of the processes are not in mandatory sequence:
1. preparing for weaving: the computer is designed with a flat hollow rope 6 pattern.
2. Guide bar configuration: a two-needle bed flat warp knitting machine with six guide bars is selected, and the warp knitting machine comprises a front needle bed and a back needle bed. The six guide bars are sequentially a guide bar GB1, a guide bar GB2, a guide bar GB3, a guide bar GB4, a guide bar GB5 and a guide bar GB6 according to the arrangement position from the front needle bed to the back needle bed;
3. and (3) threading condition: the guide bar GB1, the guide bar GB2, the guide bar GB5 and the guide bar GB6 are threaded in a four-thread two-space mode, and the guide bar GB3 and the guide bar GB4 are threaded in a one-thread three-space one-space mode;
4. yarn laying number: guide bar GB1 yarn laying number: 1-0/1-1/1-2/1-1//; guide bar GB2 yarn laying number: 1-2/1-1/1-0/1-1//; guide bar GB3 yarn laying number: 1-1,0-1/1-1, 0-1//; guide bar GB4 yarn laying number: 1-0,1-1/1-0, 1-1//; guide bar GB5 yarn laying number: 1-1/1-0/1-1/1-2//; guide bar GB6 yarn laying number: 1-1/1-2/1-1/1-0//.
5. Weaving on a loom: the guide bar GB1 and the guide bar GB2 are used for backing yarn and looping on a front needle bed of the double-needle-bed flat warp knitting machine; backing yarn and looping on a back needle bed of a double-needle bed flat warp knitting machine by a guide bar GB5 and a guide bar GB 6; the guide bar GB3 and the guide bar GB4 are connected with front and rear needle bed fabrics by carrying out yarn laying motion on the front needle bed and the rear needle bed of the double-needle bed flat warp knitting machine.
Referring to fig. 7, the flat hollow rope 6 of the present embodiment is woven through the above process to form an oval hollow structure, and specifically, in the present embodiment, the flat hollow rope 6 includes a second front sheet 61, a second rear sheet 62, and two second connecting portions 63. With reference to fig. 6, guide bars GB1 and GB2 are knitted into second front panel 61 in a loop formation on the front needle bed inlay yarn of the double needle bed flat warp knitting machine; the guide bar GB5 and the guide bar GB6 are knitted into a second back piece 62 in a loop mode on a back needle bed yarn laying loop of the double-needle bed flat warp knitting machine; the guide bars GB3 and GB4 are woven into two second connecting parts 63 by the yarn laying motion on the front needle bed and the back needle bed of the double-needle-bed flat warp knitting machine, and the two second connecting parts 63 are respectively connected with two edges of the second front piece 61 and the second back piece 62, so that an oval hollow structure is woven.
Taking the example of knitting the round solid cord 3 in the embodiment 1, the round solid cord 3 is an ear hanging cord type generally used for disposable masks, about 700 can be knitted at the same time by one flat double-bed warp knitting machine, and about 500 can be knitted at the same time by one flat double-bed warp knitting machine even if the flat hollow cord 6 in the embodiment 4 with the largest width, so that the efficiency is shown.
While there have been shown and described what are at present considered the fundamental principles and essential features of the invention and its advantages, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (8)
1. A woven tape comprising a weaving process, wherein the weaving process comprises, in part:
a. preparing for weaving: designing a mesh belt pattern;
b. guide bar configuration: selecting a double-needle bed flat warp knitting machine with two guide bars for configuration;
c. the threading mode: the two guide bars are threaded in a one-thread-three-space mode;
d. weaving on a loom: the two guide bars are used for carrying out yarn laying and looping on the front needle bed and the rear needle bed of the double-needle-bed flat warp knitting machine and are wound in a crossed mode to form the ear hanging rope.
2. A webbing belt as claimed in any preceding claim, wherein: the yarn comprises two yarns which are crossly wound and woven into a solid rope.
3. A webbing belt as claimed in claim 2, wherein: the two yarns are each cross-wound in a warp flat weave.
4. A webbing belt as claimed in claim 2, wherein: one of the two yarns is woven into a closed warp flat structure, and the other yarn is woven into an open warp flat structure.
5. A webbing belt as claimed in claim 2, wherein: the two yarns are woven into a solid rope on a warp knitting machine.
6. A webbing belt as claimed in claim 2, wherein: the two yarns are covered yarns.
7. The utility model provides an ear-hang rope for gauze mask which characterized in that: using the webbing of any one of claims 1 to 5.
8. A shoelace, characterized in that: using the webbing of any one of claims 1 to 5.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010804894.5A CN112080846A (en) | 2020-08-12 | 2020-08-12 | Ribbon and weaving process thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010804894.5A CN112080846A (en) | 2020-08-12 | 2020-08-12 | Ribbon and weaving process thereof |
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| Publication Number | Publication Date |
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| CN112080846A true CN112080846A (en) | 2020-12-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202010804894.5A Pending CN112080846A (en) | 2020-08-12 | 2020-08-12 | Ribbon and weaving process thereof |
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Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1993014254A1 (en) * | 1992-01-15 | 1993-07-22 | E.I. Du Pont De Nemours And Company | Chain-stitched carpet yarns |
| KR19980087603A (en) * | 1998-09-01 | 1998-12-05 | 박용준 | Manufacturing method of stretchable fabric with excellent fit |
| CN202766760U (en) * | 2012-08-21 | 2013-03-06 | 福建金港实业有限公司 | Bonding warp knitting underwear fabric structure |
| CN204401250U (en) * | 2014-12-11 | 2015-06-17 | 东莞润信弹性织物有限公司 | A kind of tubulose jag ribbon |
| CN109082901A (en) * | 2018-09-28 | 2018-12-25 | 安徽省永欣织带有限公司 | A kind of ventilative elastic band of antifouling quick-drying |
| CN109137249A (en) * | 2018-09-03 | 2019-01-04 | 互太(番禺)纺织印染有限公司 | One kind is double-colored freely to cut out warp-knitted face fabric and its production method and application |
| CN109881350A (en) * | 2019-03-12 | 2019-06-14 | 互太(番禺)纺织印染有限公司 | It is a kind of freely to cut out warp knit elastic fabric and its production method |
| CN111091922A (en) * | 2019-12-23 | 2020-05-01 | 嘉兴极展科技有限公司 | Elastic conductive wire and manufacturing method thereof |
-
2020
- 2020-08-12 CN CN202010804894.5A patent/CN112080846A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1993014254A1 (en) * | 1992-01-15 | 1993-07-22 | E.I. Du Pont De Nemours And Company | Chain-stitched carpet yarns |
| KR19980087603A (en) * | 1998-09-01 | 1998-12-05 | 박용준 | Manufacturing method of stretchable fabric with excellent fit |
| CN202766760U (en) * | 2012-08-21 | 2013-03-06 | 福建金港实业有限公司 | Bonding warp knitting underwear fabric structure |
| CN204401250U (en) * | 2014-12-11 | 2015-06-17 | 东莞润信弹性织物有限公司 | A kind of tubulose jag ribbon |
| CN109137249A (en) * | 2018-09-03 | 2019-01-04 | 互太(番禺)纺织印染有限公司 | One kind is double-colored freely to cut out warp-knitted face fabric and its production method and application |
| CN109082901A (en) * | 2018-09-28 | 2018-12-25 | 安徽省永欣织带有限公司 | A kind of ventilative elastic band of antifouling quick-drying |
| CN109881350A (en) * | 2019-03-12 | 2019-06-14 | 互太(番禺)纺织印染有限公司 | It is a kind of freely to cut out warp knit elastic fabric and its production method |
| CN111091922A (en) * | 2019-12-23 | 2020-05-01 | 嘉兴极展科技有限公司 | Elastic conductive wire and manufacturing method thereof |
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