CN112061461A - Polyester top hydraulic packing device - Google Patents
Polyester top hydraulic packing device Download PDFInfo
- Publication number
- CN112061461A CN112061461A CN202010864495.8A CN202010864495A CN112061461A CN 112061461 A CN112061461 A CN 112061461A CN 202010864495 A CN202010864495 A CN 202010864495A CN 112061461 A CN112061461 A CN 112061461A
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- hydraulic
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- push rod
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- 238000012856 packing Methods 0.000 title claims abstract description 67
- 229920000728 polyester Polymers 0.000 title claims abstract description 34
- 239000000463 material Substances 0.000 claims abstract description 53
- 230000007246 mechanism Effects 0.000 claims abstract description 38
- 210000002268 wool Anatomy 0.000 claims abstract description 16
- 239000005020 polyethylene terephthalate Substances 0.000 claims abstract 2
- 238000004806 packaging method and process Methods 0.000 claims description 31
- 238000003825 pressing Methods 0.000 claims description 7
- 230000007306 turnover Effects 0.000 claims 5
- 229920004933 Terylene® Polymers 0.000 claims 1
- 230000006835 compression Effects 0.000 abstract description 2
- 238000007906 compression Methods 0.000 abstract description 2
- 229920004934 Dacron® Polymers 0.000 abstract 1
- 238000005253 cladding Methods 0.000 abstract 1
- 230000002349 favourable effect Effects 0.000 abstract 1
- 230000009286 beneficial effect Effects 0.000 description 8
- 238000010586 diagram Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 230000035939 shock Effects 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 1
- 229920002334 Spandex Polymers 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- -1 polypropylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 239000004759 spandex Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/02—Applying and securing binding material around articles or groups of articles, e.g. using strings, wires, strips, bands or tapes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/18—Details of, or auxiliary devices used in, bundling machines or bundling tools
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W90/00—Enabling technologies or technologies with a potential or indirect contribution to greenhouse gas [GHG] emissions mitigation
- Y02W90/10—Bio-packaging, e.g. packing containers made from renewable resources or bio-plastics
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Basic Packing Technique (AREA)
Abstract
Description
技术领域technical field
本发明涉及涤纶毛条打包装置技术领域,具体为涤纶毛条液压打包装置。The invention relates to the technical field of a polyester wool top packing device, in particular to a polyester wool top hydraulic packing device.
背景技术Background technique
涤纶是合成纤维中的一个重要品种,是我国聚酯纤维的商品名称,简单说涤纶毛条就是腈纶(毛条、长丝),氨纶丝,丙纶等各种纺织材料,目前涤纶毛条在生产后需要进行打包作业,方便收纳和运输,其工作流程是先在涤纶毛条的承载板上人工平铺一层底膜,并在压板上反面套上打包袋,再于承载板上人工堆叠涤纶毛条,由压板下压对堆叠在底膜表面的涤纶毛条进行压缩使其体积缩小化,再人工下拉打包袋使其翻面,并将底膜边缘处塞入打包袋内部,最后使用锁扣型捆扎带进行人工捆扎和人工下料。Polyester is an important variety of synthetic fibers. It is the trade name of polyester fibers in my country. Simply put, polyester tops are acrylic (tops, filaments), spandex, polypropylene and other textile materials. At present, polyester tops need to be processed after production. The packaging operation is convenient for storage and transportation. The work flow is to manually lay a layer of bottom film on the carrier plate of polyester tops, and put a packaging bag on the back of the platen, and then manually stack the polyester tops on the carrier plate. Press down to compress the polyester tops stacked on the surface of the bottom film to reduce the volume, then manually pull down the packaging bag to turn it over, and insert the edge of the bottom film into the packaging bag, and finally use a lock-type strapping tape to manually Bundling and manual cutting.
现有的涤纶毛条打包装置大部分工作流程需要人工进行辅助,导致需要多名人员在旁等待,使得劳动力产生浪费,并且会提高人工成本,且人工作业导致工作效率无法提高。Most of the work flow of the existing polyester top packing device requires manual assistance, which results in the need for many people to wait by the side, wastes labor, and increases labor costs, and manual operations lead to inability to improve work efficiency.
发明内容SUMMARY OF THE INVENTION
针对现有技术的不足,本发明提供了涤纶毛条液压打包装置,解决了上述背景技术中提出现有的涤纶毛条打包装置大部分工作流程需要人工进行辅助,导致需要多名人员在旁等待,使得劳动力产生浪费,并且会提高人工成本,且人工作业导致工作效率无法提高的问题。Aiming at the deficiencies of the prior art, the present invention provides a polyester tops hydraulic packing device, which solves the problem that most of the work flow of the existing polyester tops packing device proposed in the above-mentioned background technology requires manual assistance, resulting in the need for many people to wait by the side, so that Labor is wasted and labor costs are increased, and manual work leads to the problem that work efficiency cannot be improved.
为实现以上目的,本发明通过以下技术方案予以实现:涤纶毛条液压打包装置,包括打包框架、液压机构和自动送带机构,所述打包框架内壁底部设置有载料区组件,所述载料区组件包括固定挡板、活动挡板、承载板、弹性弹簧和第一捆扎槽,且固定挡板内壁右侧设置有活动挡板,所述固定挡板内部安置有承载板,且承载板底部连接有弹性弹簧,所述承载板表面开设有第一捆扎槽,所述打包框架四周除右侧外均铰接有活动门板,且打包框架右侧设置有卸料机构,所述卸料机构包括翻转门板、传送带、连接绳、方向轮和伺服电机,且翻转门板表面安置有传送带,所述翻转门板顶部两侧固定有连接绳,所述打包框架顶部下表面设置有方向轮,所述连接绳一端穿过方向轮的同时与伺服电机相连接,且伺服电机下表面与打包框架底部表面相固连,所述液压机构固定于打包框架顶部,所述液压机构包括液压缸、推杆、压板、第二捆扎槽、电动伸缩杆和弧形撑板,且液压缸底部连接有推杆,所述推杆底部固定有压板,且压板下表面开设有第二捆扎槽,所述推杆中部连接有电动伸缩杆,且电动伸缩杆底部连接有弧形撑板,所述自动送带机构贯穿于活动门板内部,所述自动送带机构包括送带箱、弹簧推板、出料口、送料齿轮和送料电机,且送带箱内部左侧固定有弹簧推板,所述送带箱右侧开设有出料口,且送带箱内部右侧的顶部与底部均设置有送料齿轮,所述送料齿轮一侧连接有送料电机,所述自动送带机构之间设置有液压推杆,且液压推杆外壁与活动门板内部相固连。In order to achieve the above purpose, the present invention is achieved through the following technical solutions: a polyester top hydraulic packing device includes a packing frame, a hydraulic mechanism and an automatic belt feeding mechanism, and a material loading area component is provided at the bottom of the inner wall of the packing frame, and the material loading area is The assembly includes a fixed baffle, a movable baffle, a bearing plate, an elastic spring and a first binding groove, and a movable baffle is arranged on the right side of the inner wall of the fixed baffle, a bearing plate is arranged inside the fixed baffle, and the bottom of the bearing plate is connected There are elastic springs, the surface of the carrying plate is provided with a first bundling groove, the surrounding of the packaging frame is hinged with movable door panels except the right side, and the right side of the packaging frame is provided with a discharge mechanism, which includes a flipping door panel. , a conveyor belt, a connecting rope, a steering wheel and a servo motor, and a conveyor belt is arranged on the surface of the flipped door panel, a connecting rope is fixed on both sides of the top of the flipped door panel, a direction wheel is provided on the lower surface of the top of the packaging frame, and one end of the connecting rope passes through While passing the steering wheel, it is connected with the servo motor, and the lower surface of the servo motor is fixedly connected with the bottom surface of the packing frame. The hydraulic mechanism is fixed on the top of the packing frame. The hydraulic mechanism includes a hydraulic cylinder, a push rod, a pressure plate, a second A binding groove, an electric telescopic rod and an arc-shaped support plate, and a push rod is connected to the bottom of the hydraulic cylinder, a pressure plate is fixed at the bottom of the push rod, and a second binding groove is opened on the lower surface of the pressure plate, and an electric telescopic rod is connected to the middle of the push rod. The bottom of the electric telescopic rod is connected with an arc support plate, the automatic belt feeding mechanism runs through the interior of the movable door panel, and the automatic belt feeding mechanism includes a belt feeding box, a spring push plate, a discharge port, a feeding gear and a feeding motor. , and a spring push plate is fixed on the inner left side of the belt feeding box, a discharge port is opened on the right side of the belt feeding box, and feeding gears are provided on the top and bottom of the inner right side of the belt feeding box, and one side of the feeding gear is A feeding motor is connected, a hydraulic push rod is arranged between the automatic belt feeding mechanisms, and the outer wall of the hydraulic push rod is fixedly connected with the interior of the movable door panel.
可选的,所述承载板外口结构尺寸与固定挡板的内口结构尺寸相吻合,且承载板通过固定挡板、活动挡板构成半包围结构。Optionally, the structural dimensions of the outer opening of the carrying plate are consistent with the structural dimensions of the inner opening of the fixed baffle, and the carrying plate forms a semi-enclosed structure by the fixed baffle and the movable baffle.
可选的,所述第一捆扎槽呈网格状分布于承载板表面,且承载板通过弹性弹簧与打包框架之间构成升降结构。Optionally, the first bundling grooves are distributed on the surface of the carrying plate in a grid shape, and the carrying plate forms a lifting structure between the elastic spring and the packaging frame.
可选的,所述翻转门板与打包框架之间呈活动连接,且打包框架通过连接绳、方向轮与伺服电机之间构成活动结构。Optionally, the overturned door panel and the packing frame are movably connected, and the packing frame forms a movable structure through the connecting rope, the steering wheel and the servo motor.
可选的,所述翻转门板与活动挡板之间呈固定连接,且翻转门板与传送带之间构成固定结构。Optionally, the overturned door panel and the movable baffle are fixedly connected, and a fixed structure is formed between the overturned door panel and the conveyor belt.
可选的,所述压板、弧形撑板通过推杆与液压缸之间构成升降结构,且弧形撑板通过电动伸缩杆与推杆之间构成伸缩结构。Optionally, the pressure plate and the arc-shaped support plate form a lifting structure between the push rod and the hydraulic cylinder, and the arc-shaped support plate forms a telescopic structure between the electric telescopic rod and the push rod.
可选的,所述压板的竖直中心线与承载板的竖直中心线相互重合,且承载板表面的第一捆扎槽与压板表面的第二捆扎槽相重合。Optionally, the vertical centerline of the pressing plate and the vertical centerline of the bearing plate overlap each other, and the first binding groove on the surface of the bearing plate coincides with the second binding groove on the surface of the pressing plate.
可选的,所述弹簧推板与送带箱之间呈构成弹性结构,且出料口之间关于送带箱的中轴线对称分布,而且出料口的中轴线与第一捆扎槽、第二捆扎槽的中轴线相重合。Optionally, an elastic structure is formed between the spring push plate and the belt feeding box, and the discharge ports are symmetrically distributed with respect to the central axis of the belt feeding case, and the central axis of the discharge port The central axes of the two binding grooves are coincident.
可选的,所述送料齿轮通过送料电机构成转动结构,且送料齿轮之间呈反向转动。Optionally, the feeding gear forms a rotating structure by a feeding motor, and the feeding gears rotate in opposite directions.
本发明提供了涤纶毛条液压打包装置,具备以下有益效果:The invention provides a polyester wool top hydraulic packing device, which has the following beneficial effects:
1.该涤纶毛条液压打包装置,打包用的底膜平铺于承载板表面,而打包袋则翻面套接于弧形撑板外部,承载板承载物料(物料即涤纶毛条,下文均简称为物料)并通过弹性弹簧下降,有利于起到减震作用,避免物料弹性移动,同时通过活动挡板、固定挡板使得底膜边缘处翘起贴于物料边缘处,而压板下压压缩物料时弧形撑板通过电动伸缩杆继续下压使得打包袋翻面包裹住物料与底膜,该设置有利于实现自动包裹物料,减少人工工序,且弧形撑板内面呈弧形光滑状有利于贴合于物料表面下滑,避免卡顿,同时亦有利于将打包袋撑起,避免打包袋发生脱落。1. In this polyester top hydraulic packing device, the bottom film used for packing is laid flat on the surface of the carrier board, and the packing bag is turned over and sleeved on the outside of the arc-shaped support plate, and the carrier board carries the material (the material is the polyester top, hereinafter referred to as the material) and descends through the elastic spring, which is conducive to shock absorption and avoids the elastic movement of the material. The arc-shaped support plate is continuously pressed down by the electric telescopic rod, so that the packaging bag is turned over to wrap the material and the bottom film. This setting is conducive to realizing automatic packaging of materials and reducing manual processes, and the inner surface of the arc-shaped support plate is curved and smooth, which is conducive to sticking It is suitable for sliding down on the surface of the material to avoid jamming, and at the same time, it is also beneficial to hold up the packaging bag to prevent the packaging bag from falling off.
2.该涤纶毛条液压打包装置,锁扣型捆扎带呈弧形状安置于送带箱内部,而弹簧推板可始终推动捆扎带的两端进入出料口内部,有利于实现捆扎带的自动上料,同时出料口底部、顶部分别与第一捆扎槽、第二捆扎槽重合,且通过送料齿轮的转动有利于使得捆扎带两端精确穿过第一捆扎槽、第二捆扎槽从而包裹住物料,人们只需将捆扎带的两端扣上即可完成打包,无需人工插穿捆扎带,有利于降低操作难度。2. In this polyester top hydraulic packing device, the lock-type strapping belt is placed inside the belt delivery box in an arc shape, and the spring push plate can always push the two ends of the strapping belt into the discharge port, which is conducive to the automatic loading of the strapping belt. At the same time, the bottom and top of the discharge port coincide with the first bundling groove and the second bundling groove respectively, and the rotation of the feeding gear is conducive to making the two ends of the strapping belt accurately pass through the first bundling groove and the second bundling groove to wrap the For materials, people only need to buckle the two ends of the strapping belt to complete the packaging, and there is no need to manually insert the strapping belt, which is conducive to reducing the difficulty of operation.
3.该涤纶毛条液压打包装置,液压推杆与翻转门板呈相对设置,翻转门板通过伺服电机进行旋转从而倾斜放置于地表,同时活动挡板随翻转门板一起旋转从而将物料一侧露出,有利于方便液压推杆伸出推动打包后的物料到达传送带上,避免物料发生堵塞,而传送带通电可对物料进行传输有利于实现自动下料,无需人员进行搬运下料,有利于降低工作负担。3. In this polyester top hydraulic packing device, the hydraulic push rod is set opposite to the flipping door panel, the flipping door panel is rotated by the servo motor and placed obliquely on the ground, and the movable baffle rotates with the flipping door panel to expose one side of the material, which is beneficial to It is convenient for the hydraulic push rod to extend to push the packaged materials to the conveyor belt, so as to avoid the blockage of the materials, and the conveyor belt can be energized to transmit the materials, which is conducive to the realization of automatic unloading, without the need for personnel to carry and unload the materials, which is conducive to reducing the workload.
4.该涤纶毛条液压打包装置,活动门板与打包框架之间呈铰接,方便打开活动门板使打包框架内部外露,方便员工对打包框架内部进行清理维护或预备作业,即平铺底膜与套接打包袋,而活动门板合上即可使出料口对准第一捆扎槽、第二捆扎槽,有利于方便捆扎带捆包物料,亦方便员工进行操作,而且送带箱侧面设置有抽板,抽板与送带箱之间呈滑动结构,方便员工随时向送带箱内部填充新的锁扣型捆扎带。4. The polyester top hydraulic packing device, the movable door panel and the packing frame are hinged, which is convenient to open the movable door panel to expose the inside of the packing frame, and it is convenient for employees to clean and maintain or prepare the interior of the packing frame, that is, laying the bottom film and wrapping the packing When the movable door is closed, the discharge port can be aligned with the first strapping groove and the second strapping groove, which is conducive to the convenience of the strapping belt to pack the material and the operation of the staff. There is a sliding structure between the drawer and the belt delivery box, which is convenient for employees to fill the inside of the belt delivery box with new locking straps at any time.
5.该涤纶毛条液压打包装置,通过载料区组件与液压机构可实现对物料的自动压缩与打包袋自动包覆,通过自动送带机构可实现捆扎带的自动输送,而通过卸料机构与液压推杆可实现自动下料,从而大大降低劳动力需求和劳动负担,有效降低人工成本,且通过机械作业实现打包作业有利于提高工作效率。5. The polyester top hydraulic packing device can realize automatic compression of materials and automatic wrapping of packing bags through the components of the loading area and hydraulic mechanism. The hydraulic push rod can realize automatic unloading, thereby greatly reducing labor demand and labor burden, effectively reducing labor costs, and realizing packaging operations through mechanical operations is conducive to improving work efficiency.
附图说明Description of drawings
图1为打包后的涤纶毛条示意图;Fig. 1 is the schematic diagram of the polyester wool top after packing;
图2为本发明整体结构示意图;Fig. 2 is the overall structure schematic diagram of the present invention;
图3为本发明固定挡板内部结构示意图;3 is a schematic diagram of the internal structure of the fixed baffle plate of the present invention;
图4为本发明送带箱内部结构示意图;4 is a schematic diagram of the internal structure of the belt feeding box of the present invention;
图5为本发明承载板俯视结构示意图;FIG. 5 is a schematic plan view of the structure of the carrier plate of the present invention;
图6为本发明图2中A处放大结构示意图。FIG. 6 is an enlarged schematic view of the structure at A in FIG. 2 of the present invention.
图中:1、打包框架;2、载料区组件;3、固定挡板;4、活动挡板;5、承载板;6、弹性弹簧;7、第一捆扎槽;8、活动门板;9、卸料机构;10、翻转门板;11、传送带;12、连接绳;13、方向轮;14、伺服电机;15、液压机构;16、液压缸;17、推杆;18、压板;19、第二捆扎槽;20、电动伸缩杆;21、弧形撑板;22、自动送带机构;23、送带箱;24、弹簧推板;25、出料口;26、送料齿轮;27、送料电机;28、液压推杆。In the figure: 1. Packing frame; 2. Loading area assembly; 3. Fixed baffle; 4. Active baffle; 5. Loading plate; 6. Elastic spring; 7. First strapping groove; 8. Active door panel; 9 , unloading mechanism; 10, flip door; 11, conveyor belt; 12, connecting rope; 13, steering wheel; 14, servo motor; 15, hydraulic mechanism; 16, hydraulic cylinder; 17, push rod; 18, pressure plate; 19, The second strapping slot; 20, electric telescopic rod; 21, arc support plate; 22, automatic belt feeding mechanism; 23, belt feeding box; 24, spring push plate; 25, discharge port; 26, feeding gear; 27, Feeding motor; 28. Hydraulic push rod.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments.
在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上;术语“上”、“下”、“左”、“右”、“内”、“外”、“前端”、“后端”、“头部”、“尾部”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”等仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, unless otherwise stated, "plurality" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer" The orientation or positional relationship indicated by , "front end", "rear end", "head", "tail", etc. are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, not An indication or implication that the referred device or element must have a particular orientation, be constructed and operate in a particular orientation, is not to be construed as a limitation of the invention. Furthermore, the terms "first," "second," "third," etc. are used for descriptive purposes only and should not be construed to indicate or imply relative importance.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that, unless otherwise expressly specified and limited, the terms "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection, a detachable connection, or an integral connection. Ground connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
请参阅图1至图6,本发明提供技术方案:涤纶毛条液压打包装置,包括打包框架1、液压机构15和自动送带机构22,打包框架1内壁底部设置有载料区组件2,载料区组件2包括固定挡板3、活动挡板4、承载板5、弹性弹簧6和第一捆扎槽7,且固定挡板3内壁右侧设置有活动挡板4,固定挡板3内部安置有承载板5,且承载板5底部连接有弹性弹簧6,承载板5表面开设有第一捆扎槽7,承载板5外口结构尺寸与固定挡板3的内口结构尺寸相吻合,且承载板5通过固定挡板3、活动挡板4构成半包围结构,第一捆扎槽7呈网格状分布于承载板5表面,且承载板5通过弹性弹簧6与打包框架1之间构成升降结构,承载板5外侧面与固定挡板3、活动挡板4的内侧面相贴合,有利于避免承载板5发生晃动,提高其稳定性,而且承载板5承载物料时通过弹性弹簧6下沉从而通过活动挡板4、固定挡板3使得底膜边缘处翘起贴于物料边缘处,且通过弹性弹簧6有利于对物料堆叠时起到减震效果,避免物料移动,而且活动挡板4、固定挡板3可对最底层的物料进行限位,从而保证物料堆叠后的整齐度;Please refer to FIGS. 1 to 6 , the present invention provides a technical solution: a polyester top hydraulic packing device, including a
打包框架1四周除右侧外均铰接有活动门板8,且打包框架1右侧设置有卸料机构9,卸料机构9包括翻转门板10、传送带11、连接绳12、方向轮13和伺服电机14,且翻转门板10表面安置有传送带11,翻转门板10顶部两侧固定有连接绳12,打包框架1顶部下表面设置有方向轮13,连接绳12一端穿过方向轮13的同时与伺服电机14相连接,且伺服电机14下表面与打包框架1底部表面相固连,翻转门板10与打包框架1之间呈活动连接,且打包框架1通过连接绳12、方向轮13与伺服电机14之间构成活动结构,翻转门板10与活动挡板4之间呈固定连接,且翻转门板10与传送带11之间构成固定结构,伺服电机14转动收卷连接绳12并通过方向轮13使得翻转门板10旋转直至与打包框架1底部之间呈垂直分布,此时活动挡板4贴于固定挡板3右侧内壁,从而对物料进行限位,而当伺服电机14转动放出连接绳12并通过方向轮13使得翻转门板10旋转直至贴近地表时,此时活动挡板4随翻转门板10一起旋转从而将物料一侧露出,有利于方便液压推杆28伸出推动打包后的物料到达传送带11上,避免物料发生堵塞,而传送带11通电可对物料进行传输有利于实现自动下料,无需人员进行搬运下料,有利于降低工作负担;A
液压机构15固定于打包框架1顶部,液压机构15包括液压缸16、推杆17、压板18、第二捆扎槽19、电动伸缩杆20和弧形撑板21,且液压缸16底部连接有推杆17,推杆17底部固定有压板18,且压板18下表面开设有第二捆扎槽19,推杆17中部连接有电动伸缩杆20,且电动伸缩杆20底部连接有弧形撑板21,压板18、弧形撑板21通过推杆17与液压缸16之间构成升降结构,且弧形撑板21通过电动伸缩杆20与推杆17之间构成伸缩结构,压板18的竖直中心线与承载板5的竖直中心线相互重合,且承载板5表面的第一捆扎槽7与压板18表面的第二捆扎槽19相重合,通过液压缸16推动推杆17使压板18、弧形撑板21下降,压板18对堆叠后的物料进行压缩,同时弧形撑板21通过电动伸缩杆20贴着物料四周侧面继续下降从而对打包袋进行翻面使打包袋包裹住物料与底膜,该设置有利于实现自动包裹物料,减少人工工序,且弧形撑板21内面呈弧形光滑状有利于贴合于物料表面下滑,避免卡顿,同时亦有利于将打包袋撑起,避免打包袋发生脱落;The
自动送带机构22贯穿于活动门板8内部,自动送带机构22包括送带箱23、弹簧推板24、出料口25、送料齿轮26和送料电机27,且送带箱23内部左侧固定有弹簧推板24,送带箱23右侧开设有出料口25,且送带箱23内部右侧的顶部与底部均设置有送料齿轮26,送料齿轮26一侧连接有送料电机27,自动送带机构22之间设置有液压推杆28,且液压推杆28外壁与活动门板8内部相固连,弹簧推板24与送带箱23之间呈构成弹性结构,且出料口25之间关于送带箱23的中轴线对称分布,而且出料口25的中轴线与第一捆扎槽7、第二捆扎槽19的中轴线相重合,送料齿轮26通过送料电机27构成转动结构,且送料齿轮26之间呈反向转动,锁扣型捆扎带于送带箱23内部受空间限制呈弧形状,而弹簧推板24通过弹簧的弹性作用可始终推动捆扎带的两端进入出料口25内部,有利于实现捆扎带的自动上料,同时出料口25与第一捆扎槽7、第二捆扎槽19重合,且通过送料齿轮26的转动有利于使得捆扎带两端精确穿过第一捆扎槽7、第二捆扎槽19从而包裹住物料,人们只需将捆扎带的两端扣上即可完成打包,无需人工插穿捆扎带,有利于降低操作难度,而送料齿轮26侧面通过微型气杆与送料电机27相连接,当完成捆扎后微型气杆收缩使得捆扎带从送料齿轮26上脱离,从而方便员工进行卸料,而且送带箱23侧面设置有抽板,抽板与送带箱23之间呈滑动结构,拉动抽板使送带箱23内部露出,从而方便员工随时向送带箱23内部填充新的锁扣型捆扎带。The automatic
综上,该涤纶毛条液压打包装置,使用时,首先打开活动门板8使打包框架1内部露出,并人工将打包用的底膜平铺于承载板5表面,而打包袋则翻面套接于弧形撑板21外部,再人工搬运物料均匀放置于承载板5表面,并进行堆叠放置,之后合上活动门板8,此时承载板5承载物料通过弹性弹簧6下沉,从而通过活动挡板4、固定挡板3使得底膜边缘处翘起贴于物料边缘处,然后通过液压缸16推动推杆17使压板18、弧形撑板21下降,压板18对堆叠后的物料进行压缩,同时弧形撑板21通过电动伸缩杆20贴着物料四周侧面继续下降从而对打包袋进行翻面使打包袋包裹住物料与底膜,且由于弧形撑板21内面呈弧形光滑状有利于贴合于物料表面下滑,避免卡顿,同时亦有利于将打包袋撑起,避免打包袋发生脱落,接着伺服电机14转动放出连接绳12并通过方向轮13使得翻转门板10旋转直至贴近地表时,此时活动挡板4随翻转门板10一起旋转从而将物料一侧露出,再通过送料电机27带动送料齿轮26转动使得送带箱23内部的锁扣型捆扎带移出,锁扣型捆扎带两端从出料口25的底部与顶部移出并分别穿过第一捆扎槽7、第二捆扎槽19从而包裹住物料,此时员工将锁扣型捆扎带两端进行锁扣连接即可完成一次打包作业,而通过弹簧推板24可始终使得下一根捆扎带两端进入送料齿轮26上进行准备,而且送带箱23侧面设置有抽板,抽板与送带箱23之间呈滑动结构,拉动抽板使送带箱23内部露出,从而方便员工随时向送带箱23内部填充新的锁扣型捆扎带,最后通过液压推杆28伸出推动打包后物料使其倾倒于传送带11上,传送带11通电对物料进行运输即可完成下料,至此完成一次打包。To sum up, when using the polyester top hydraulic packing device, first open the
以上,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above are only preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art is within the technical scope disclosed by the present invention. Equivalent replacements or changes to the inventive concept shall all fall within the protection scope of the present invention.
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| CN113386996A (en) * | 2021-05-17 | 2021-09-14 | 安丘博阳机械制造有限公司 | Packing machine |
| CN115009632A (en) * | 2022-07-27 | 2022-09-06 | 董晓梅 | Air discontinuous discharge type packing device for textile industry |
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