CN107878820B - Intelligent automatic stacking and turning stacking device for packaging bags and automatic packaging production line - Google Patents
Intelligent automatic stacking and turning stacking device for packaging bags and automatic packaging production line Download PDFInfo
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- CN107878820B CN107878820B CN201711061530.7A CN201711061530A CN107878820B CN 107878820 B CN107878820 B CN 107878820B CN 201711061530 A CN201711061530 A CN 201711061530A CN 107878820 B CN107878820 B CN 107878820B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/50—Stacking one article, or group of articles, upon another before packaging
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/36—Arranging and feeding articles in groups by grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/44—Arranging and feeding articles in groups by endless belts or chains
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/56—Orientating, i.e. changing the attitude of, articles, e.g. of non-uniform cross-section
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/12—Feeding flexible bags or carton blanks in flat or collapsed state; Feeding flat bags connected to form a series or chain
- B65B43/14—Feeding individual bags or carton blanks from piles or magazines
- B65B43/16—Feeding individual bags or carton blanks from piles or magazines by grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/26—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks
- B65B43/30—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks by grippers engaging opposed walls, e.g. suction-operated
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B2220/00—Specific aspects of the packaging operation
- B65B2220/16—Packaging contents into primary and secondary packaging
- B65B2220/20—Packaging contents into primary and secondary packaging the primary packaging being bags, the secondary packaging being further bags, the primary bags being either finished or formed concurrently with the secondary bags
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Abstract
Description
【技术领域】【Technical field】
本申请涉及自动包装设备的技术领域,具体来说是涉及一种包装袋智能自动分垛调头堆叠装置,以及自动包装生产线。The present application relates to the technical field of automatic packaging equipment, and in particular, to an intelligent automatic stacking and turning stacking device for packaging bags, and an automatic packaging production line.
【背景技术】【Background technique】
包装袋,是指用于包装各种用品的袋子,使货物在生产流通过程中方便运输,容易存储,进而广泛用于日常生活和工业生产中。Packaging bags refer to bags used to package various supplies, so that the goods can be easily transported and stored in the process of production and circulation, and are widely used in daily life and industrial production.
为了满足现代的包装生产需要,目前大量的将小包装袋装入大包装袋,特别是在交叉式叠放包装袋的工序中,基本上是通过人工包装和半自动机器包装,但是,人工包装继而需要大量劳动员工以降低劳动强度,从而不仅无法提高生产效率,且还大大增加了生产企业的生产成本,且人工包装还存在随意性大、装包杂乱,导致不便于装放、运输以及追踪查找,进而给企业管理带来诸多不便且大幅度增加管理成本;而现有半自动包装机器的适用性不高,不能很好地适应各种各样包装袋发包装,满足不了现代的包装生产需要。In order to meet the needs of modern packaging production, a large number of small packaging bags are currently packed into large packaging bags, especially in the process of cross-stacking packaging bags, basically through manual packaging and semi-automatic machine packaging. A large number of laborers are required to reduce labor intensity, which not only fails to improve production efficiency, but also greatly increases the production cost of production enterprises. Moreover, manual packaging is also random and messy, which makes it inconvenient for loading, transportation, and tracking. , which brings a lot of inconvenience to enterprise management and greatly increases management costs; and the existing semi-automatic packaging machines have low applicability, can not well adapt to various packaging bags and packaging, and cannot meet the needs of modern packaging production.
【发明内容】[Content of the invention]
本申请所要解决是针对上述技术问题,提供一种包装袋智能自动分垛调头堆叠装置,通过以下技术方案实现:The purpose of this application is to solve the above-mentioned technical problems, and to provide an intelligent automatic stacking and turning stacking device for packaging bags, which is realized through the following technical solutions:
包装袋智能自动分垛调头堆叠装置,包括:Packaging bag intelligent automatic sorting and turning stacking device, including:
第一分垛装置,其用以分垛包装袋,以使包装袋分垛输出;The first stacking device, which is used for stacking the packaging bags, so that the packaging bags are separated and output;
第一传送装置,其右端设于所述第一分垛装置的下侧,用以接收传送经所述第一分垛装置输出的分垛包装袋;a first conveying device, the right end of which is arranged on the lower side of the first de-stacking device, for receiving and conveying the de-stacking packaging bags outputted by the first de-stacking device;
第二分垛装置,其设于所述第一分垛装置左侧,用以分垛包装袋,以使包装袋分垛输出,且其输出的分垛包装袋的摆放方向与所述第一分垛装置输出的分垛包装袋的摆放方向一致;The second stacking device, which is arranged on the left side of the first stacking device, is used for stacking the packaging bags, so that the packaging bags are output in separate stacks, and the orientation of the output stacking packaging bags is the same as that of the The stacking bags output by a stacking device are placed in the same direction;
第二传送装置,其设于所述第一传送装置后侧,并与所述第一传送装置左右错开设置,所述第二传送装置右端接近于所述第一传送装置左端,并位于所述第二分垛装置的下侧;The second conveying device is arranged at the rear of the first conveying device and is staggered from the first conveying device. The right end of the second conveying device is close to the left end of the first conveying device and is located in the the lower side of the second stacking device;
调头堆叠装置,其横跨设置于所述第一传送装置和所述第二传送装置上侧,用以夹取所述第一传送装置所传送的分垛包装袋,并将所夹取分垛包装袋旋转调头后再放至于所述第二传送装置所传送的分垛包装袋的上方,以使形成交叉式分垛包装袋。A turn-around stacking device, which is arranged across the upper side of the first conveying device and the second conveying device, is used to clamp the stacking packaging bags conveyed by the first conveying device, and divide the sandwiched packaging bags into stacks. After the packaging bag is rotated and turned around, it is placed above the stacking packaging bag conveyed by the second conveying device, so as to form a cross-stacking packaging bag.
如上所述的包装袋智能自动分垛调头堆叠装置,所述第一传送装置和所述第二传送装置均包括:In the above-mentioned intelligent automatic de-stacking and turning stacking device for packaging bags, the first conveying device and the second conveying device both include:
传送支架;transfer bracket;
传送运输带,其设于所述传送支架上,且沿所述传送支架横向方向循环运动;a conveying conveyor belt, which is arranged on the conveying support and circulates along the transverse direction of the conveying support;
载装框体,其设于所述传送运输带上,数量为多个,并均从动于所述传送运输带循环运动;The loading frame is arranged on the conveyor belt, and the number is multiple, and all of them are driven by the cyclic movement of the conveyor belt;
所述载装框体上设有用以载装从分垛箱体掉落的分垛包装袋的载装凹槽以及设于所述载装凹槽下侧的垫高通槽,所述载装凹槽上开设有向右贯通其右侧壁以及向下贯通所述垫高通槽的贯通开口。The loading frame is provided with a loading groove for loading the de-stacking packaging bags dropped from the stacking box, and a high-passing groove arranged on the lower side of the loading groove. The slot is provided with a through opening penetrating the right side wall to the right and penetrating the pad through the slot downward.
如上所述的包装袋智能自动分垛调头堆叠装置,所述调头堆叠装置包括:The above-mentioned intelligent automatic de-stacking and turning stacking device for packaging bags, the turning stacking device includes:
横跨安装支架,其横跨所述第一传送装置和所述第二传送装置;a spanning mounting bracket spanning the first conveyor and the second conveyor;
纵向驱动机构,其设于所述横跨安装支架上侧;a longitudinal drive mechanism, which is arranged on the upper side of the cross-mounting bracket;
升降驱动机构,其连接于所述纵向驱动机构上,且经所述纵向驱动机构驱动而沿所述横跨安装支架纵向方向往复运动;a lift drive mechanism, which is connected to the longitudinal drive mechanism, and is driven by the longitudinal drive mechanism to reciprocate along the longitudinal direction of the cross-mounting bracket;
旋转调头驱动部件,其连接于所述升降驱动机构下侧,且受所述升降驱动机构驱动而沿所述横跨安装支架竖直方向上下升降运动;a rotary head driving component, which is connected to the lower side of the lifting driving mechanism and is driven by the lifting driving mechanism to move up and down along the vertical direction of the cross-mounting bracket;
伸缩夹取机械手,其连接于所述旋转调头驱动部件下侧,并与所述垫高通槽和所述贯通开口相配合,用以伸缩夹取位于所述载装凹槽内的分垛包装袋,待夹取完毕后,经所述旋转调头驱动部件驱动而将所夹分垛包装袋旋转调头。A telescopic gripping manipulator, which is connected to the lower side of the rotary turn-around driving component, and is matched with the pad through-hole and the through-opening, and is used to stretch and grip the stacking packaging bags located in the loading groove. , after the clamping is completed, driven by the rotating turn-around driving component, the sandwiched and stacked packaging bags are rotated and turned around.
如上所述的包装袋智能自动分垛调头堆叠装置,所述第一分垛装置和所述第二分垛装置均包括:In the above-mentioned intelligent automatic sorting and turning stacking device for packaging bags, both the first sorting device and the second sorting device include:
分垛支架;stacking bracket;
包装袋输入传送带,其设于所述分垛支架后侧上部,用以接收输入的包装袋;a packaging bag input conveyor belt, which is arranged on the upper part of the rear side of the stacking support to receive the input packaging bags;
分垛箱体,其设于所述包装袋输入传送带前侧,且其前侧开设有让位通孔;The stacking box is arranged on the front side of the packaging bag input conveyor belt, and the front side is provided with a passing hole;
伸缩接料机械手,其设于所述分垛箱体前侧,且通过所述让位通孔伸缩进出所述分垛箱体内部;A telescopic splicing manipulator, which is arranged on the front side of the stacking box body, and extends into and out of the stacking box body through the passing through hole;
开合机构,其设于所述分垛箱体底部,用以开合所述分垛箱体底部。The opening and closing mechanism, which is arranged at the bottom of the stacking box body, is used for opening and closing the bottom of the stacking box body.
如上所述的包装袋智能自动分垛调头堆叠装置,所述伸缩接料机械手包括与所述让位通孔相适配用以接料的接料板,以及设于所述分垛支架前侧的伸缩驱动组件,所述伸缩驱动组件的动力输出端与所述接料板相连接,且用以驱动所述接料板沿所述分垛支架的纵向方向前后伸缩运动;In the above-mentioned intelligent automatic sorting and turning stacking device for packaging bags, the telescopic material splicing manipulator comprises a material splicing plate that is adapted to the through hole for splicing materials, and a telescopic and retractable material provided on the front side of the stacking bracket. a drive assembly, the power output end of the telescopic drive assembly is connected with the feeder plate, and is used to drive the feeder plate to move forward and backward along the longitudinal direction of the stacking support;
所述开合机构包括位于所述分垛箱体底部前侧的前侧开合板、位于所述分垛箱体底部后侧的后侧开合板、设于所述分垛支架上并与所述前侧开合板和所述后侧开合板相连接且用以驱动所述前侧开合板和所述后侧开合板相向合拢或相背分开的开合驱动组件。The opening and closing mechanism includes a front opening and closing plate located on the front side of the bottom of the stacking box, a rear opening and closing plate located on the rear side of the bottom of the stacking box, which is arranged on the stacking bracket and is connected with the The front side opening and closing plate is connected with the rear side opening and closing plate and is used to drive the opening and closing driving assembly of the front side opening and closing plate and the rear side opening and closing plate to be closed or separated from each other.
与现有技术相比,上述申请有如下优点:Compared with the prior art, the above application has the following advantages:
本申请包装袋智能自动分垛调头堆叠装置通过所述调头堆叠装置可自动将摆放方向一致的两分垛包装袋实现交叉式叠放,继而不仅可大大降低人工摆放的劳动强度,以及大幅度减少劳动力,为生产企业降低人力成本,且还有利于减少包装袋叠放后的占用体积,从而减少占用空间,进而方便于多层叠放包装袋,以及方便于运输。The intelligent automatic splitting and turning stacking device for packaging bags of the present application can automatically realize cross-stacking of two stacking packaging bags with the same placement direction through the turning stacking device, which can not only greatly reduce the labor intensity of manual placement, but also greatly reduce the cost of manual placement. The labor force is greatly reduced, which reduces labor costs for production enterprises, and also helps to reduce the occupied volume of packaging bags after stacking, thereby reducing the occupied space, which is convenient for stacking packaging bags in multiple layers and convenient for transportation.
本申请还提及的一种自动包装生产线,包括如上所述的包装袋智能自动分垛调头堆叠装置。An automatic packaging production line also mentioned in the present application includes the above-mentioned intelligent automatic stacking and turning stacking device for packaging bags.
如上所述的自动包装生产线,所述自动包装生产线还包括:The above automatic packaging production line, the automatic packaging production line also includes:
母袋载放装置,其设于所述第一传送装置左前侧,用以载放装放包装袋的母袋;a mother bag loading device, which is arranged on the left front side of the first conveying device and is used for loading the mother bag for packing the packaging bag;
母袋抓取拆口装置,其横跨设置于所述母袋载放装置左上侧,用以抓取母袋且将母袋拆口;A mother bag grabbing and opening device, which is arranged across the upper left side of the mother bag loading device, for grabbing the mother bag and opening the mother bag;
包装袋取放装袋装置,其横跨设置于所述第二传送装置左上侧,用以夹取分垛包装袋且将分垛包装袋装放于母袋中;a bag pick-and-place bagging device, which is arranged across the upper left side of the second conveying device, used for clamping the sub-stack packaging bags and placing the sub-stack packaging bags in the mother bag;
母袋封装卸料装置,其设于所述母袋抓取拆口装置与所述包装袋取放装袋装置之间,位于所述第二传送装置左后侧,用以封装且卸下装放有包装袋的母袋。The mother bag packaging and unloading device is arranged between the mother bag grabbing and opening device and the packaging bag picking and placing bagging device, and is located on the left rear side of the second conveying device, used for packaging and unloading. The mother bag of the packaging bag.
如上所述的自动包装生产线,所述母袋抓取拆口装置包括:In the above automatic packaging production line, the device for grasping and opening the mother bag includes:
横跨连接支架;across the connecting bracket;
前后驱动机构,其设于所述横跨连接支架上侧;a front and rear drive mechanism, which is arranged on the upper side of the cross-connecting bracket;
上下驱动机构,其设于所述前后驱动机构上,且经所述前后驱动机构驱动而沿所述横跨连接支架纵向方向前后往复运动;an up-down drive mechanism, which is arranged on the front-rear driving mechanism, and is driven by the front-rear driving mechanism to reciprocate back and forth along the longitudinal direction of the cross-connecting bracket;
抓取拆口机械手,其连接于所述上下驱动机构下端,且经所述上下驱动机构驱动而沿所述横跨连接支架竖直方向上下升降运动;a grasping and dismantling manipulator, which is connected to the lower end of the upper and lower driving mechanism, and is driven by the upper and lower driving mechanism to move up and down along the vertical direction of the cross-connecting bracket;
所述抓取拆口机械手包括:The grasping and disassembling manipulator includes:
安装板,其形状为L形,且其包括水平安装部和位于所述水平安装部左侧的竖直安装部;a mounting plate, which is L-shaped and includes a horizontal mounting portion and a vertical mounting portion located on the left side of the horizontal mounting portion;
竖直连接件,其设于所述水平安装部上侧,且其上端与所述上下驱动机构下端相连接;a vertical connecting piece, which is arranged on the upper side of the horizontal installation part, and whose upper end is connected with the lower end of the upper and lower driving mechanism;
第一抓取部件,其设于所述水平安装部上,用以抓取母袋;a first grabbing part, which is arranged on the horizontal installation part and is used for grabbing the mother bag;
高度调节机构,其设于所述竖直安装部左侧;a height adjustment mechanism, which is arranged on the left side of the vertical installation part;
移动连接板,其连接于所述高度调节机构下端,且经所述高度调节机构驱动而沿所述高度调节机构竖直方向上下移动;a moving connecting plate, which is connected to the lower end of the height adjusting mechanism, and is driven by the height adjusting mechanism to move up and down along the vertical direction of the height adjusting mechanism;
转动连接板,其设于所述移动连接板下侧;a rotating connecting plate, which is arranged on the lower side of the moving connecting plate;
转动驱动机构,其设于所述移动连接板与所述转动连接板之间,从动于所述移动连接板上下移动,且用以驱动所述转动连接板转动至位于所述水平安装部下方;A rotation driving mechanism, which is arranged between the moving connecting plate and the rotating connecting plate, is driven by the moving connecting plate to move up and down, and is used to drive the rotating connecting plate to rotate to the position below the horizontal mounting portion ;
第二抓取部件,其设于所述转动连接板上,且当位于所述第一抓取部件下方时,所述高度调节机构驱动所述移动连接板向下移动,继而所述移动连接板带动所述转动驱动机构及所述转动连接板向下移动,使所述第二抓取部件向下移动的同时与所述第一抓取部件相配合,用以母袋拆口;A second grabbing member is disposed on the rotating connecting plate, and when positioned below the first grabbing member, the height adjusting mechanism drives the moving connecting plate to move downward, and then the moving connecting plate Drive the rotating drive mechanism and the rotating connecting plate to move downwards, so that the second grabbing part moves downwards and at the same time cooperates with the first grabbing part for opening the mother bag;
角度变换机构,其设于所述水平安装部与所述竖直连接件之间,当母袋拆口工作完毕时,用以驱动所述水平安装部由水平状态旋转为竖直状态,以使母袋开口朝上。An angle changing mechanism, which is arranged between the horizontal mounting part and the vertical connecting piece, and is used to drive the horizontal mounting part to rotate from a horizontal state to a vertical state when the opening of the mother bag is completed, so as to make the mother bag The opening is facing up.
如上所述的自动包装生产线,所述包装袋取放装袋装置包括:In the above automatic packaging production line, the bag pick-and-place bag device includes:
横跨支撑支架,其横跨设置于所述第二传送装置左侧;a cross support bracket, which is arranged across the left side of the second conveying device;
空间线性驱动机构,其设于所述横跨支撑支架上;a spatial linear drive mechanism, which is arranged on the spanning support bracket;
摆角驱动机构,其设于所述空间线性驱动机构上,且经所述空间线性驱动机构驱动而可沿所述横跨支撑支架的纵向方向、横向方向以及竖直方向移动;a swing angle driving mechanism, which is provided on the spatial linear driving mechanism, and is driven by the spatial linear driving mechanism to move along the longitudinal direction, the lateral direction and the vertical direction of the spanning support bracket;
取放机械手,其设于所述摆角驱动机构左侧,用以取放交叉式分垛包装袋,当所述取放机械手水平夹起交叉式分垛包装袋后,所述摆角驱动机构驱动所述取放机械手由水平状态旋转至竖直状态,继而所述空间线性驱动机构带动所述摆角驱动机构以及联动所述取放机械手,以使所述取放机械手可将所夹取的交叉式分垛包装袋放置于经所述抓取拆口机械手拆口的母袋中。The pick-and-place manipulator, which is located on the left side of the swing angle drive mechanism, is used to pick and place the cross-stacking packaging bags. The pick and place manipulator is driven to rotate from a horizontal state to a vertical state, and then the spatial linear drive mechanism drives the swing angle drive mechanism and links the pick and place manipulator, so that the pick and place manipulator can pick up the The cross-stacking packaging bag is placed in the mother bag opened by the grabbing and opening manipulator.
如上所述的自动包装生产线,所述角度变换机构和所述摆角驱动机构均包括:In the above automatic packaging production line, both the angle conversion mechanism and the swing angle drive mechanism include:
竖直运动驱动部件;Vertical motion drive components;
运动齿条,其设于所述竖直运动驱动部件内,且经所述竖直运动驱动部件驱动而沿所述竖直运动驱动部件竖直方向上下移动;a moving rack, which is arranged in the vertical motion driving part, and is driven by the vertical motion driving part to move up and down along the vertical direction of the vertical motion driving part;
第一母接板,其设于所述竖直运动驱动部件前侧;a first female connecting plate, which is arranged on the front side of the vertical motion driving component;
第二母接板,其设于所述竖直运动驱动部件后侧,且与所述第一母接板形成母接结构;a second female connecting plate, which is arranged on the rear side of the vertical motion driving component, and forms a female connecting structure with the first female connecting plate;
公接连接件,其与所述母接结构铰接;a male connector hinged to the female structure;
转动齿轮,其设于所述公接连接件上,并与所述运动齿条相啮合,且经所述运动齿条带动而转动,继而联动所述公接连接件摆动;a rotating gear, which is arranged on the male connecting piece, meshes with the moving rack, and is driven to rotate by the moving rack, and then swings in conjunction with the male connecting piece;
所述母袋封装卸料装置包括:The mother bag packaging and unloading device includes:
安装支撑支架,其位于所述第二传送装置左后侧;Install a support bracket, which is located on the left rear side of the second conveying device;
夹持封装机械手,其设于所述安装支撑支架的上侧,用以夹持所述抓取拆口机械手所夹持的装放有交叉式分垛包装袋的开口母袋;a clamping and packaging manipulator, which is arranged on the upper side of the installation support bracket and used to clamp the open mother bag with the cross-type stacking packaging bag clamped by the grabbing and opening manipulator;
往复运动驱动机构,其设于所述安装支撑支架与所述夹持封装机械手之间,用以驱动所述夹持封装机械手沿所述安装支撑支架纵向方向往复运动;a reciprocating driving mechanism, which is arranged between the mounting support bracket and the clamping and packaging manipulator, and is used to drive the clamping and packaging manipulator to reciprocate along the longitudinal direction of the mounting support bracket;
封装机构,其设于所述安装支撑支架后上侧,且其包括位于所述安装支撑支架左侧的左压合组件和位于所述安装支撑支架右侧的右压合组件,当所述往复运动驱动机构驱动所述夹持封装机械手向所述左压合组件与所述右压合组件之间运动时,所述左压合组件与所述右压合组件沿所述安装支撑支架横向方向相向运动,用以压合封口装放有交叉式分垛包装袋的开口母袋;an encapsulation mechanism, which is arranged on the rear upper side of the mounting support bracket, and includes a left pressing component located on the left side of the mounting support bracket and a right pressing component located on the right side of the mounting support bracket, when the reciprocating When the movement driving mechanism drives the clamping and packaging manipulator to move between the left pressing component and the right pressing component, the left pressing component and the right pressing component are along the lateral direction of the mounting support bracket Opposite movement to press and seal an open mother bag with a cross-stacking bag;
导向机构,其设于所述封装机构前侧,用以导向所述夹持封装机械手所夹持装放有交叉式分垛包装袋的开口母袋移动进入所述封装机构;a guiding mechanism, which is arranged on the front side of the packaging mechanism, and is used to guide the open mother bag held by the clamping and packaging manipulator with the cross-type stacking packaging bag to move into the packaging mechanism;
接料组件,其设于封装机构后下侧,用以接收完成封装的包装袋。The material receiving assembly is arranged on the rear lower side of the packaging mechanism and is used for receiving the packaged packaging bag.
与现有技术相比,上述申请有如下优点:Compared with the prior art, the above application has the following advantages:
1、本申请自动包装生产线通过所述包装袋智能自动分垛调头堆叠装置将交叉式分垛包装袋运送至所述包装袋取放装袋装置的下方,而后所述包装袋取放装袋装置夹取交叉式分垛包装袋,同时所述母袋抓取拆口装置从所述母袋载放装置上抓取母袋且将母袋拆口,接着所述包装袋取放装袋装置将所夹取的交叉式分垛包装袋放置于母袋中,继而再通过所述母袋封装卸料装置将母袋封口且卸下装放有交叉式分垛包装袋的母袋,进而完成包装袋自动分装工作,从而体现出本申请自动包装生产线具有自动排放包装袋、输送包装袋、夹取包装袋以及封装包装袋于一体的突出特点,实现了智能自动化分装包装袋,大大节省了分装包装袋的时间,也大幅度降低了劳动强度,最大限度提高了生产效率,同时还解决了因人为因素而导致的随意性大、装包杂乱、不便装放、运输以及追踪查找等技术问题,有利于生产企业进行规范化、标准化生产,进而能够大大地降低生产企业的生产成本和管理成本,也有利推广包装行业进行进一步的发展;1. The automatic packaging production line of the present application transports the cross-stacked packaging bags to the bottom of the packaging bag pick-and-place bagging device through the packaging bag intelligent automatic sorting and turning stacking device, and then the packaging bag pick-and-place bagging device The cross-stacking packaging bag is clamped, and at the same time, the mother bag grabbing and opening device grabs the mother bag from the mother bag placing device and disassembles the mother bag, and then the packaging bag pick-and-place bagging device clamps the clamped bag. The cross-stacking packaging bag is placed in the mother bag, and then the mother bag is sealed and the mother bag with the cross-stacking packaging bag is unloaded through the mother bag packaging and unloading device, and the automatic packaging of the packaging bag is completed. The automatic packaging production line of this application has the outstanding characteristics of automatically discharging packaging bags, conveying packaging bags, clamping packaging bags and packaging packaging bags, realizing intelligent automatic packaging bags, greatly saving the time of packaging bags, and also It greatly reduces labor intensity and maximizes production efficiency. At the same time, it also solves the technical problems caused by human factors, such as randomness, messy packaging, inconvenient installation, transportation, and tracking and searching, which is conducive to the standardization of production enterprises. , Standardized production, which can greatly reduce the production cost and management cost of the production enterprise, and also help to promote the further development of the packaging industry;
2、本申请自动包装生产线通过所述抓取拆口机械手实现自动、简单、快捷地抓取母袋和拆口母袋,进一步体现出本申请自动包装生产线具有高度的自动化和智能化,同时也体现出了本申请自动包装生产线结构精巧的突出特点。2. The automatic packaging production line of the present application realizes the automatic, simple and quick grasping of the mother bag and the opening of the mother bag through the grasping and dismantling manipulator, which further reflects that the automatic packaging production line of the present application has a high degree of automation and intelligence. It has the outstanding feature of the delicate structure of the automatic packaging production line of the present application.
【附图说明】【Description of drawings】
图1是本申请包装袋智能自动分垛调头堆叠装置的立体图。FIG. 1 is a perspective view of the intelligent automatic sorting and turning stacking device for packaging bags according to the present application.
图2是本申请包装袋智能自动分垛调头堆叠装置中所述第一分垛装置或所述第二分垛装置进行局部分解的分解图。FIG. 2 is an exploded view of the partial decomposition of the first or the second stacking device in the intelligent automatic sorting and turning stacking device for packaging bags according to the present application.
图3是本申请包装袋智能自动分垛调头堆叠装置中所述第一传送装置或所述第二传送装置的立体图。Fig. 3 is a perspective view of the first conveying device or the second conveying device in the intelligent automatic sorting and turning stacking device for packaging bags of the present application.
图4是本申请包装袋智能自动分垛调头堆叠装置中所述调头堆叠装置的立体图。FIG. 4 is a perspective view of the U-turn stacking device in the intelligent automatic de-stacking and U-turn stacking device for packaging bags of the present application.
图5是本申请包装袋智能自动分垛调头堆叠装置中所述载装框体的立体图。FIG. 5 is a perspective view of the loading frame in the intelligent automatic sorting and turning stacking device for packaging bags according to the present application.
图6是图2的局部放大视图Ⅰ。FIG. 6 is a partial enlarged view I of FIG. 2 .
图7是本申请自动包装生产线的立体图。FIG. 7 is a perspective view of the automatic packaging production line of the present application.
图8是本申请自动包装生产线中所述母袋抓取拆口装置抓取母袋时的状态立体图,且还示出所述抓取拆口机械手两种不同的工作状态。8 is a perspective view of the state of the grasping and opening device of the mother bag in the automatic packaging production line of the present application when grasping the mother bag, and also shows two different working states of the grasping and opening manipulator.
图9是本申请自动包装生产线中所述抓取拆口机械手处于拆口母袋状态下进行局部分解的分解图。FIG. 9 is an exploded view of the partial disassembly of the grasping and unpacking manipulator in the state of unpacking the mother bag in the automatic packaging production line of the present application.
图10是本申请自动包装生产线中所述包装袋取放装袋装置的立体图。Fig. 10 is a perspective view of the bag pick-and-place bag device in the automatic packaging production line of the present application.
图11是本申请自动包装生产线中所述角度变换机构或所述摆角驱动机构的立体图。Fig. 11 is a perspective view of the angle conversion mechanism or the swing angle drive mechanism in the automatic packaging production line of the present application.
图12是本申请自动包装生产线中所述母袋封装卸料装置的立体图。12 is a perspective view of the mother bag packaging and unloading device in the automatic packaging production line of the present application.
【具体实施方式】【Detailed ways】
下面通过具体实施方式结合附图对本申请作进一步详细说明。The present application will be further described in detail below through specific embodiments in conjunction with the accompanying drawings.
如图1-6所示,包装袋智能自动分垛调头堆叠装置,包括第一分垛装置11、第一传送装置21、第二分垛装置12、第二传送装置22以及调头堆叠装置7。As shown in Figures 1-6, the packaging bag intelligent automatic de-stacking and turning stacking device includes a first stacking
具体地,所述第一分垛装置11用以分垛包装袋(所述包装袋为小包装袋),以使包装袋分垛输出。所述第一传送装置21右端设于所述第一分垛装置11的下侧,用以接收传送经所述第一分垛装置11输出的分垛包装袋。所述第二分垛装置12设于所述第一分垛装置11左侧,用以分垛包装袋,以使包装袋分垛输出,且其输出的分垛包装袋的摆放方向与所述第一分垛装置11输出的分垛包装袋的摆放方向一致。所述第二传送装置22设于所述第一传送装置21后侧,并与所述第一传送装置21左右错开设置,所述第二传送装置22右端接近于所述第一传送装置21左端,并位于所述第二分垛装置12的下侧。所述调头堆叠装置7横跨设置于所述第一传送装置21和所述第二传送装置22上侧,用以夹取所述第一传送装置21所传送的分垛包装袋,并将所夹取分垛包装袋旋转调头后再放至于所述第二传送装置22所传送的分垛包装袋的上方,以使形成交叉式分垛包装袋。其优点通过所述调头堆叠装置7可自动将摆放方向一致的两分垛包装袋实现交叉式叠放,继而不仅可大大降低人工摆放的劳动强度,以及大幅度减少劳动力,为生产企业降低人力成本,且还有利于减少包装袋叠放后的占用体积,从而减少占用空间,进而方便于多层叠放包装袋,以及方便于运输。Specifically, the first
所述第一传送装置21和所述第二传送装置22均包括传送支架200、传送运输带201和载装框体202。所述传送运输带201设于所述传送支架200上,且沿所述传送支架200横向方向循环运动。所述载装框体202设于所述传送运输带201上,数量为多个,并均从动于所述传送运输带201循环运动。所述载装框体202上设有用以载装从分垛箱体102掉落的分垛包装袋的载装凹槽2021以及设于所述载装凹槽2021下侧的垫高通槽2022,所述载装凹槽2021上开设有向右贯通其右侧壁以及向下贯通所述垫高通槽2022的贯通开口20211。其优点在于所述垫高通槽2022和所述贯通开口20211相配合,进而方便夹取位于所述载装凹槽2021内部的交叉式包装袋。Both the first conveying
所述调头堆叠装置7包括横跨安装支架71、纵向驱动机构72、升降驱动机构73、旋转调头驱动部件74以及伸缩夹取机械手75。The
所述横跨安装支架71横跨所述第一传送装置21和所述第二传送装置22。所述纵向驱动机构72设于所述横跨安装支架71上侧,优选为伺服电机配合齿轮齿轨以及滑块滑轨以实现纵向驱动功能。所述升降驱动机构73连接于所述纵向驱动机构72上,且经所述纵向驱动机构72驱动而沿所述横跨安装支架71纵向方向往复运动。所述升降驱动机构73优选为升降气缸或电缸配合以导柱实现。所述旋转调头驱动部件74连接于所述升降驱动机构73下侧,且受所述升降驱动机构73驱动而沿所述横跨安装支架71竖直方向上下升降运动。所述旋转调头驱动部件74优选为旋转驱动电机。所述伸缩夹取机械手75连接于所述旋转调头驱动部件76下侧,并与所述垫高通槽2022和所述贯通开口20211相配合,用以伸缩夹取位于所述载装凹槽2021内的分垛包装袋,待夹取完毕后,经所述旋转调头驱动部件74驱动而将所夹分垛包装袋旋转调头,实现了两分垛包装袋上下交叉摆放,进而不仅有利于减少包装袋叠放后的占用体积,从而减少占用空间,且还有利于包装袋的多层叠放,提高包装袋叠放的稳定性,进而方便于运输。The
所述第一分垛装置11和所述第二分垛装置12均包括分垛支架100、包装袋输入传送带101、分垛箱体102、伸缩接料机械手103以及开合机构104。The first stacking
所述包装袋输入传送带101设于所述分垛支架100后侧上部,用以接收输入的包装袋。所述分垛箱体102设于所述包装袋输入传送带101前侧,且其前侧开设有让位通孔1021。所述伸缩接料机械手103设于所述分垛箱体102前侧,且通过所述让位通孔1021伸缩进出所述分垛箱体102内部。所述开合机构104设于所述分垛箱体102底部,用以开合所述分垛箱体102底部。The packaging
当所述伸缩接料机械手103伸进所述分垛箱体102内部时,所述伸缩接料机械手103用以收叠所述包装袋输入传送带101朝所述分垛箱体102内部输送的包装袋,且当所述伸缩接料机械手103每接够50个每垛的包装袋时,则从所述分垛箱体102内部缩出,随之位于所述伸缩接料机械手103上的分垛包装袋滑落至所述开合机构104上,待所述伸缩接料机械手103再次伸进所述分垛箱体102内部时,所述开合机构104循环开启且输出滑落其上的分垛包装袋,实现了自动分垛包装袋,从而不仅大大减少了劳动强度以及劳动力,且还可大幅度提高分垛包装袋的效率,进而有利于提高自动包装包装袋的生产效率,降低生产企业的生产成本。When the
所述伸缩接料机械手103包括与所述让位通孔1021相适配用以接料的接料板1031,以及设于所述分垛支架100前侧的伸缩驱动组件1032,所述伸缩驱动组件1032的动力输出端与所述接料板1031相连接,且用以驱动所述接料板1031沿所述分垛支架100的纵向方向前后伸缩运动。所述开合机构104包括位于所述分垛箱体102底部前侧的前侧开合板1041、位于所述分垛箱体102底部后侧的后侧开合板1042、设于所述分垛支架100上并与所述前侧开合板1041和所述后侧开合板1042相连接且用以驱动所述前侧开合板1041和所述后侧开合板1042相向合拢或相背分开的开合驱动组件1043。其优点在于结构简单且容易实现。The
本申请还提及的一种自动包装生产线,如图1-12所示,包括如上所述的包装袋智能自动分垛调头堆叠装置,且还包括母袋载放装置3、母袋抓取拆口装置4、包装袋取放装袋装置5、母袋封装卸料装置6。An automatic packaging production line also mentioned in this application, as shown in Figures 1-12, includes the above-mentioned intelligent automatic sorting and turning stacking device for packaging bags, and also includes a mother
所述母袋载放装置3设于所述包装袋传送装置2左前侧,用以载放装放包装袋的母袋。所述母袋抓取拆口装置4横跨设置于所述母袋载放装置3左上侧,用以抓取母袋且将母袋拆口。所述包装袋取放装袋装置5横跨设置于所述第二传送装置22左上侧,用以夹取分垛包装袋且将分垛包装袋装放于母袋中。所述母袋封装卸料装置6设于所述母袋抓取拆口装置4与所述包装袋取放装袋装置5之间,位于所述第二传送装置22左后侧,用以封装且卸下装放有包装袋的母袋。The mother
本申请自动包装生产线通过所述包装袋智能自动分垛调头堆叠装置将交叉式分垛包装袋运送至所述包装袋取放装袋装置5的下方,而后所述包装袋取放装袋装置5夹取交叉式分垛包装袋,同时所述母袋抓取拆口装置4从所述母袋载放装置3上抓取母袋且将母袋拆口,接着所述包装袋取放装袋装置5将所夹取的交叉式分垛包装袋放置于母袋中,继而再通过所述母袋封装卸料装置6将母袋封口且卸下装放有交叉式分垛包装袋的母袋,进而完成包装袋自动分装工作,从而体现出本申请具有自动排放包装袋、输送包装袋、夹取包装袋以及封装包装袋于一体的突出特点,实现了智能自动化分装包装袋,大大节省了分装包装袋的时间,也大幅度降低了劳动强度,最大限度提高了生产效率,同时还解决了因人为因素而导致的随意性大、装包杂乱、不便装放、运输以及追踪查找等技术问题,有利于生产企业进行规范化、标准化生产,进而能够大大地降低生产企业的生产成本和管理成本,也有利推广包装行业进行进一步的发展。The automatic packaging production line of the present application transports the cross-stacked packaging bags to the bottom of the packaging bag pick-and-
所述母袋抓取拆口装置4包括横跨连接支架41、前后驱动机构42、上下驱动机构43和抓取拆口机械手44。The mother bag grasping and
所述前后驱动机构42设于所述横跨连接支架41上侧,优选为伺服电机配合齿轮齿轨以及滑块滑轨以实现前后驱动功能。所述上下驱动机构43设于所述前后驱动机构42上,且经所述前后驱动机构42驱动而沿所述横跨连接支架41纵向方向前后往复运动。所述上下驱动机构43优选为伺服电机配合齿轮齿轨以及滑块滑轨以实现上下驱动功能。所述抓取拆口机械手44连接于所述上下驱动机构43下端,且经所述上下驱动机构43驱动而沿所述横跨连接支架41竖直方向上下升降运动。The front and
所述抓取拆口机械手44包括安装板441、竖直连接件442、第一抓取部件443、高度调节机构444、移动连接板445、转动驱动机构446、转动连接板447、第二抓取部件448以及角度变换机构449。The grasping and dismantling
所述安装板441形状为L形,且其包括水平安装部4411和位于所述水平安装部4411左侧的竖直安装部4412。所述竖直连接件442设于所述水平安装部4411上侧,且其上端与所述上下驱动机构43下端相连接。所述第一抓取部件443设于所述水平安装部4411上,用以抓取母袋。所述高度调节机构444设于所述竖直安装部4412左侧,且其优选为伺服电机配合以滚珠丝杠实现上下高度调节功能。所述移动连接板445连接于所述高度调节机构444下端,且经所述高度调节机构444驱动而沿所述高度调节机构444竖直方向上下移动。所述转动连接板447设于所述移动连接板445下侧。所述转动驱动机构446设于所述移动连接板445与所述转动连接板447之间,从动于所述移动连接板445上下移动,且用以驱动所述转动连接板447转动至位于所述水平安装部4411下方。所述转动驱动机构446优选为旋转电机。所述第二抓取部件448设于所述转动连接板447上,且当位于所述第一抓取部件443下方时,所述高度调节机构444驱动所述移动连接板445向下移动,继而所述移动连接板445带动所述转动驱动机构446及所述转动连接板447向下移动,使所述第二抓取部件448向下移动的同时与所述第一抓取部件443相配合,用以母袋拆口。所述角度变换机构449设于所述水平安装部4411与所述竖直连接件442之间,当母袋拆口工作完毕时,用以驱动所述水平安装部4411由水平状态旋转为竖直状态,以使母袋开口朝上。其优点在于通过所述抓取拆口机械手44实现自动、简单、快捷地抓取母袋和拆口母袋,进一步体现出本申请自动包装生产线具有高度的自动化和智能化,同时也体现出了本申请自动包装生产线结构精巧的突出特点。The mounting
所述第一抓取部件443和所述第二抓取部件448均为可外接负压装置的负压吸盘。其优点在于负压吸附操作简单,不损伤被吸物体,且还可适用于吸附各种各样的包装袋,进而大幅度提高了本申请自动包装生产线的适用性。The first grabbing
所述包装袋取放装袋装置5包括横跨支撑支架51、空间线性驱动机构52、摆角驱动机构53以及取放机械手54。The bag pick-and-
所述横跨支撑支架51横跨设置于所述第二传送装置22左侧。所述空间线性驱动机构52设于所述横跨支撑支架51上。所述摆角驱动机构53设于所述空间线性驱动机构52上,且经所述空间线性驱动机构52驱动而可沿所述横跨支撑支架51的纵向方向、横向方向以及竖直方向移动。所述取放机械手54设于所述摆角驱动机构53左侧,用以取放交叉式分垛包装袋,当取放机械手54水平夹起交叉式分垛包装袋后,所述摆角驱动机构53驱动所述取放机械手54由水平状态旋转至竖直状态,继而所述空间线性驱动机构52带动所述摆角驱动机构53以及联动所述取放机械手54,以使所述取放机械手54可将所夹取的交叉式分垛包装袋放置于经所述抓取拆口机械手44拆口的母袋中。其优点在于结构简单且容易实现。The
所述角度变换机构449和所述摆角驱动机构53均包括竖直运动驱动部件4000、运动齿条4001、第一母接板4002、第二母接板4003、公接连接件4004以及转动齿轮4005。The
所述运动齿条4001设于所述竖直运动驱动部件4000内,且经所述竖直运动驱动部件4000驱动而沿所述竖直运动驱动部件4000竖直方向上下移动。所述第一母接板4002设于所述竖直运动驱动部件4000前侧。所述第二母接板4003设于所述竖直运动驱动部件4000后侧,且与所述第一母接板4002形成母接结构。所述公接连接件4004与所述母接结构铰接。所述转动齿轮4005设于所述公接连接件4004上,并与所述运动齿条4001相啮合,且经所述运动齿条4001带动而转动,继而联动所述公接连接件4004摆动。其优点在于可简单实现角度变换功能,从而大大提高了本申请自动包装生产线分装包装袋的灵便性,进而进一步体现出本申请自动包装生产线能够最大限度的满足于实际生产需求。The moving
所述母袋封装卸料装置6包括安装支撑支架、夹持封装机械手61、往复运动驱动机构62、封装机构63、导向机构64以及接料组件65。The mother bag packaging and unloading device 6 includes a mounting support bracket, a clamping and
所述安装支撑支架位于所述第二传送装置22左后侧。所述夹持封装机械手61设于所述安装支撑支架的上侧,用以夹持所述抓取拆口机械手44所夹持的装放有交叉式分垛包装袋的开口母袋。所述往复运动驱动机构62设于所述安装支撑支架与所述夹持封装机械手61之间,用以驱动所述夹持封装机械手61沿所述安装支撑支架纵向方向往复运动。所述往复运动驱动机构62优选为带传动机构,其优点在于带传动不仅具有传动平稳的突出特点,且还可提高所述夹持封装机械手61的运动速度,进而可更进一步地提高生产效率。所述封装机构63设于所述安装支撑支架后上侧,且其包括位于所述安装支撑支架左侧的左压合组件631和位于所述安装支撑支架右侧的右压合组件632,当所述往复运动驱动机构62驱动所述夹持封装机械手61向所述左压合组件631与所述右压合组件632之间运动时,所述左压合组件631与所述右压合组件632沿所述安装支撑支架横向方向相向运动,用以压合封口装放有交叉式分垛包装袋的开口母袋。所述导向机构64设于所述封装机构63前侧,用以导向所述夹持封装机械手61所夹持装放有交叉式分垛包装袋的开口母袋移动进入所述封装机构63。所述导向机构64优选为分布左右两侧的导向轮以实现导向功能。所述接料组件65设于封装机构62后下侧,用以接收完成封装的包装袋。所述接料组件65包括由前朝后下倾斜的倾斜滑板651,以及设于所述倾斜滑板651下侧的接料框652。其优点在于不仅能够简单、快捷地对装放有交叉式包装袋的母袋进行封口工作,且还可将封装好的包装袋归放至指定地点,进而使本申请自动包装生产线在全部正常工作过程中,无需人工介入处理,达到全自动化处理,进而更进一步的体现出本申请自动包装生产线所具有的高度自动化水平,进而能够大大地满足于实际的生产需求。The mounting support bracket is located on the left rear side of the second conveying
综上所述对本申请的实施方式作了详细说明,但是本申请不限于上述实施方式。即使其对本申请作出各种变化,则仍落入在本申请的保护范围。In summary, the embodiments of the present application have been described in detail, but the present application is not limited to the above-mentioned embodiments. Even if it makes various changes to this application, it still falls within the protection scope of this application.
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Effective date of registration: 20250609 Address after: 272000 Shandong Province, Jining City, Weishan County Economic Development Zone, East Section of Qingshan Road, South Side of the Road, No. 8 Patentee after: Weishan Hongye Plastic Packaging Products Co.,Ltd. Country or region after: China Address before: No.28, Yanjiang East 1st Road, torch hi tech Industrial Development Zone, Zhongshan City, Guangdong Province, 528437 Patentee before: ZHONGSHAN CHIME ROBOT TECHNOLOGY CO.,LTD. Country or region before: China |