CN112058858A - Based on old and useless household electrical appliances disassemble line with sweeping yard processing system and device thereof - Google Patents
Based on old and useless household electrical appliances disassemble line with sweeping yard processing system and device thereof Download PDFInfo
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- CN112058858A CN112058858A CN202010828126.3A CN202010828126A CN112058858A CN 112058858 A CN112058858 A CN 112058858A CN 202010828126 A CN202010828126 A CN 202010828126A CN 112058858 A CN112058858 A CN 112058858A
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- 238000012545 processing Methods 0.000 title claims abstract description 31
- 238000010408 sweeping Methods 0.000 title description 2
- 239000002699 waste material Substances 0.000 claims abstract description 26
- 238000005406 washing Methods 0.000 claims abstract description 6
- 239000004973 liquid crystal related substance Substances 0.000 claims abstract description 5
- 238000004891 communication Methods 0.000 claims description 21
- 238000009434 installation Methods 0.000 claims description 7
- 230000003993 interaction Effects 0.000 claims description 3
- 238000012216 screening Methods 0.000 claims description 3
- 238000010586 diagram Methods 0.000 description 8
- 239000000463 material Substances 0.000 description 7
- 230000010365 information processing Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000011521 glass Substances 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/82—Recycling of waste of electrical or electronic equipment [WEEE]
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Abstract
The invention discloses a waste household appliance disassembly line-based code scanning processing system and a device thereof, and relates to the technical field of waste household appliance disassembly line code scanning processing systems; whether online disassembly conditions are met or not is judged for automatic identification; the processing system specifically comprises a machine vision controller, a code scanner capable of scanning in a large-area and large-distance manner, an information management system network module and a PLC controller of an information management system network, wherein the machine vision controller is provided with more than three net ports, the machine vision controller is respectively connected to the code scanner, the information management system network module and the PLC controller of the information management system network through three net ports and a special network cable, the device of the processing system is divided into a first type code scanning line and a second type code scanning line, and the first type code scanning line is specifically a refrigerator line or a washing machine line or a liquid crystal television line. The invention realizes the function of automatically identifying and judging whether the household appliance has the on-line disassembly condition, saves the labor and improves the working efficiency.
Description
Technical Field
The invention relates to the technical field of a waste household appliance dismantling line code scanning processing system, in particular to a code scanning processing system and device based on a waste household appliance dismantling line.
Background
At present, with the arrival of the scrapping peak of Chinese electric and electronic products, the number of household appliances such as refrigerators, televisions, washing machines and the like scrapped in China is millions every year, various household appliances need to be disassembled for realizing sustainable development, and a general disassembling line is used for distinguishing whether the household appliances have disassembling conditions or not, the household appliance information is read by scanning two-dimensional codes of the household appliances, the service life is judged, and the like, but the efficiency is low because the household appliances are mostly finished manually.
Through retrieval, the patent with the Chinese patent application number of CN201610673244.5 discloses a CRT television disassembly line, which comprises at least one material conveying line, wherein the material conveying line is used for conveying the CRT television and parts and realizing the separation of the parts by a part separation line; a plurality of main disassembly lines are arranged in parallel on one side of the material conveying line, and the main disassembly lines are sequentially arranged in a disassembly area, a plastic shell recovery area, an explosion-proof belt cutting area and a CRT cutting area along the conveying direction; a disassembling platform is arranged in the disassembling area to realize the disassembling of the plastic shell, the CRT and corresponding parts; the plastic shell recycling area is provided with plastic shell sorting lines, the explosion-proof belt cutting area is provided with explosion-proof belt sorting lines, and the CRT cutting area is provided with a screen, a cone glass cutting table, a screen and cone glass sorting lines. The disassembly line in the above patent has the following disadvantages: and whether online disassembly conditions are met or not can not be automatically identified and judged.
Disclosure of Invention
The invention aims to solve the defects in the prior art, and provides a code scanning processing system and a code scanning processing device for a disassembly line based on waste household appliances.
In order to achieve the purpose, the invention adopts the following technical scheme:
a code scanning processing system for a disassembly line based on waste household appliances comprises a machine vision controller, a code scanner capable of scanning accurately in a long-distance large-area mode, an information management system network module and a PLC (programmable logic controller) of an information management system network, wherein the machine vision controller is provided with more than three net ports and is respectively connected to the code scanner, the information management system network module and the PLC of the information management system network through three net ports and a special network cable; the information management system network module is internally provided with running software for background interaction; the machine vision controller is also provided with four indicator lamps which are respectively a code scanning result indicator lamp, a code scanning device communication indicator lamp, a PLC communication indicator lamp and an information management system communication indicator lamp; the running software comprises a PLC interface information display area and a system running state display area; the system running state display area is provided with four display units corresponding to the four indicator lamps respectively, and the display states of the four display units are matched with the working states of the four indicator lamps.
Preferably: the running software also comprises a code scanning result display area, the code scanning result display area comprises a list bar and a picture frame, and the list bar stores code scanning time, bar code information and a return code; the picture frame stores the picture information of the last code scanning.
Further: the running software also comprises a code scanning record query area, the code scanning record query area comprises a query condition bar and a query result display bar, and the query condition bar is used for carrying out screening query based on time periods and is specifically divided into a starting time selection unit and an ending time selection unit; the query result display column comprises sequence number information, operation time information, bar code number information, operation result information and return code information.
Further preferred is: the return code is specifically: and the code scanning system reads the data of the information management system and returns a result code after starting the code scanning operation.
As a preferable aspect of the present invention: the PLC interface information display area comprises a watchdog display unit, a home appliance in-place display unit, a return code display unit and a system fault display unit.
A code scanning processing device for a disassembly line based on waste household appliances is divided into a first type code scanning line and a second type code scanning line, wherein the first type code scanning line is a refrigerator line or a washing machine line or a liquid crystal television line, and the second type code scanning line is a CRT television line; the first-class code scanning line and the second-class code scanning line respectively comprise a code scanner for scanning codes, and a PLC system and a service system which are respectively constructed by a PLC controller and an information management system network module; the information management system network module is provided with an information display screen; the code scanner is connected to an information display screen of the information management system network module through a signal line, connected to a code scanning result indicator lamp and a code scanning communication indicator lamp through a signal line, and provided with a conveying belt through one type of code scanning line and two types of code scanning lines.
As a still further scheme of the invention: the distance difference between the installation position of the code scanner and the two-dimensional code to be scanned is between 90cm and 300cm, and a self-compensating mechanism is installed on the code scanner; the code scanner is connected with the PLC system and the service system by adopting a TCP/IP network cable.
On the basis of the scheme: and further limiting the distance difference between the installation position of the code scanner and the two-dimensional code to be scanned to be between 120cm and 150 cm.
As a still further scheme of the invention: the code scanner is arranged on one side of the second-class code scanning line through a support, the distance between the code scanner and the two-dimensional code to be scanned is 90-300 cm, and a self-compensating mechanism is arranged on the code scanner; the code scanner is connected with the PLC system and the service system by adopting a TCP/IP network cable.
On the basis of the scheme: and further limiting the distance between the installation position of the code scanner and the two-dimensional code to be scanned to be between 90cm and 110 cm.
The invention has the beneficial effects that:
1. the invention realizes the function of automatically identifying and judging whether the household appliance has the on-line disassembly condition, saves labor power, improves the working efficiency, can enable a user to observe the latest picture information through the picture frame, solves the problems of code scanning faults and the like, and is simple and convenient to use.
2. The invention sets the installation position of the code scanner relative to the household appliance, improves the code scanning range, increases the code scanning coverage rate, and can improve the code scanning effect and enhance the reliability of the device by arranging the self-compensating mechanism.
3. The invention can reliably feed back code scanning information and the like based on running software, provides interactive functions such as historical record inquiry and the like, enables the disassembly work to be traceable, can judge the running state of each mechanism based on the return code and the indicator light, can feed back the running state of the system and the code scanning result more concisely and clearly by setting the return code, and improves the practicability.
Drawings
Fig. 1 is a frame diagram of a code scanning processing system for a disassembly line based on waste household appliances, which is provided by the invention;
fig. 2 is a frame diagram of a code scanning processing device for a disassembly line based on waste household appliances, which is provided by the invention;
FIG. 3 is a schematic structural diagram of a side surface of a code scanning line of a type based on a code scanning processing device for a disassembly line of waste household appliances, according to the present invention;
fig. 4 is a schematic structural diagram of a top view of a code scanning line based on a code scanning processing device for a waste household appliance disassembly line, according to the present invention;
fig. 5 is a schematic structural diagram of the front side of a code scanning line based on a code scanning processing device for a waste household appliance disassembly line, which is provided by the invention;
FIG. 6 is a schematic structural diagram of a side surface of a second-type code scanning line of the code scanning processing device for a disassembly line based on waste household electrical appliances, according to the present invention;
fig. 7 is a schematic structural diagram of a top view of a second type of code scanning line of the code scanning processing device for a disassembly line based on waste household appliances, which is provided by the invention;
fig. 8 is a schematic structural diagram of the front side of a second-class code scanning line of the code scanning processing device for the disassembly line based on the waste household electrical appliances.
Detailed Description
The technical solution of the present patent will be described in further detail with reference to the following embodiments.
Reference will now be made in detail to embodiments of the present patent, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present patent and are not to be construed as limiting the present patent.
In the description of this patent, it is to be understood that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientations and positional relationships indicated in the drawings for the convenience of describing the patent and for the simplicity of description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are not to be considered limiting of the patent.
In the description of this patent, it is noted that unless otherwise specifically stated or limited, the terms "mounted," "connected," and "disposed" are to be construed broadly and can include, for example, fixedly connected, disposed, detachably connected, disposed, or integrally connected and disposed. The specific meaning of the above terms in this patent may be understood by those of ordinary skill in the art as appropriate.
Example 1:
a code scanning processing system for a disassembly line based on waste household appliances is shown in figure 1 and comprises a machine vision controller, a code scanner capable of remotely and accurately scanning in a large area, an information management system network module and a PLC (programmable logic controller) of an information management system network; the machine vision controller is provided with more than three net ports and is respectively connected to the code scanner, the information management system network module and the PLC of the information management system network through the three net ports and a special network cable; the information management system network module is internally provided with running software for background interaction; the machine vision controller is also provided with four indicator lights, and the four indicator lights are respectively a code scanning result indicator light, a code scanning communication indicator light, a PLC communication indicator light and an information management system communication indicator light; the running software comprises a PLC interface information display area and a system running state display area; the system running state display area is provided with four display units corresponding to the four indicator lamps respectively, and the display states of the four display units are matched with the working states of the four indicator lamps.
The running software also comprises a code scanning result display area, the code scanning result display area comprises a list bar and a picture frame, and the list bar stores code scanning time, bar code information and a return code; the picture frame stores the picture information of the last code scanning.
The running software also comprises a code scanning record query area, the code scanning record query area comprises a query condition bar and a query result display bar, and the query condition bar is used for carrying out screening query based on time periods and is specifically divided into a starting time selection unit and an ending time selection unit; the query result display column comprises serial number information, operation time information, bar code number information, operation result information and return code information; the serial number information is the operation serial number of the current day, the operation time information is the time when the PLC controller sends the next instruction after code scanning is finished, the bar code number information is the bar code number of the household appliance, and the operation result information is the content of the instruction sent by the PLC controller, such as the equipment is on-line, the equipment does not have on-line disassembly conditions, and the like.
The running state of the system and the code scanning result are fed back more simply and clearly; the return code is specifically: the code scanning system reads the data of the information management system and returns a result code after starting code scanning operation; the concrete code number and meaning of the result code are as follows:
0: initial value, no meaning, unknown error;
1: the household appliance has online disassembling conditions;
2: the code scanning of the household appliance fails;
3: reading no information returned by the information management system;
4: if the information management system is not communicated with the network, the reading information management system is overtime;
5: the material code does not conform to the production plan material code;
7: the material has been subjected to production line code scanning.
By setting the return code, the running state of the feedback system and the code scanning result can be more concise and clear, and the practicability is improved.
The PLC interface information display area comprises a watchdog display unit, a home appliance in-place display unit, a return code display unit and a system fault display unit; the functions are as follows:
the watchdog display unit is used for indicating that the digital change is normal to the communication with the PLC, and indicating that the communication is interrupted if the watchdog digital does not change;
the home appliance in-place display unit: when the household appliance reaches the rotary table and shields the photoelectric switch, the PLC control system is set to be 1, the code scanning system starts code scanning operation after receiving a signal, and the home appliance in-place signal is reset to be 0 after code scanning is finished;
a return code display unit: a code value for displaying a return code;
a system failure display unit: any fault occurs in the code scanning reading head, the PLC communication and the information management system communication, and the fault is changed into 1.
In order to feed back code scanning information in time; the operating logics of the four indicator lamps are as follows:
sweep a yard result pilot lamp: after receiving a PLC refrigerator in-place signal, quickly flashing a code scanning result lamp, and if the code scanning is finished and the corresponding material is inquired in an information management system to meet the online disassembling condition, the lamp quantity does not meet the disassembling condition, and the lamp is turned off;
the communication indicator light of the code scanner: the code scanning reading head operates normally, the lamp is on, otherwise, the lamp is off;
PLC communication pilot lamp: if the PLC communication is normal, the lamp is on, otherwise, the lamp is off;
information management system communication pilot lamp: and if the information management system is in normal communication, the lamp is on, otherwise, the lamp is off.
The code scanner can realize long-distance and large-area accurate scanning.
Example 2:
a code scanning processing device for disassembling lines based on waste household appliances is disclosed, as shown in figures 2-8, the code scanning processing device is divided into a first type code scanning line and a second type code scanning line, wherein the first type code scanning line is a refrigerator line or a washing machine line or a liquid crystal television line, and the second type code scanning line is a CRT television line; the first-class code scanning line and the second-class code scanning line respectively comprise a code scanner for scanning codes, and a PLC system and a service system which are respectively constructed by a PLC controller and an information management system network module; the information management system network module is provided with an information display screen; the information display screen is used as a display carrier for running software; the code scanner is connected to an information display screen of the information management system network module through a signal line, connected to a code scanning result indicator lamp and a code scanning communication indicator lamp through a signal line, and provided with a conveying belt through one type of code scanning line and two types of code scanning lines.
In order to better scan the code of a refrigerator, a washing machine or a liquid crystal television, the code scanner is arranged right above a conveying belt, the height difference between the code scanner and a two-dimensional code to be scanned is between 90cm and 300cm, preferably between 120cm and 150cm, and a self-light-compensating mechanism is arranged on the code scanner; the code scanner is connected with the PLC system and the service system by adopting a TCP/IP network cable.
In order to better scan codes of the CRT television, the code scanner is arranged on one side of a second class code scanning line through a bracket, the scanning end of the code scanner is positioned right in front of the screen of the television, the horizontal distance between the code scanner and a two-dimensional code to be scanned is between 90cm and 300cm, preferably between 90cm and 110cm, and a self-light-compensating mechanism is arranged on the code scanner; the code scanner is connected with the PLC system and the service system by adopting a TCP/IP network cable.
When the embodiment is used, the method specifically comprises the following steps:
s1: the device arrives at the scan bit;
s2: the code scanner automatically and continuously reads the equipment information code pasted with the two-dimensional code;
s3: the code scanning information processing system acquires an information code ID through a code scanning group;
s4: and the code scanning information processing system reads the service system database through the information code ID.
Sweep a yard information processing system and keep the record to oneself record database with the result of reading to give through the display information screen and sweep a yard result and information reading result, output pilot lamp simultaneously, the online is green lamp display, rolls off the production line and is red lamp display, and the system trouble is red lamp display.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (10)
1. A code scanning processing system for a disassembly line based on waste household appliances comprises a machine vision controller, a code scanner capable of scanning accurately in a long-distance large-area mode, an information management system network module and a PLC (programmable logic controller) of an information management system network, and is characterized in that the machine vision controller is provided with more than three net ports and is respectively connected to the code scanner, the information management system network module and the PLC of the information management system network through three net ports and a special network cable; the information management system network module is internally provided with running software for background interaction; the machine vision controller is also provided with four indicator lamps which are respectively a code scanning result indicator lamp, a code scanning device communication indicator lamp, a PLC communication indicator lamp and an information management system communication indicator lamp; the running software comprises a PLC interface information display area and a system running state display area; the system running state display area is provided with four display units corresponding to the four indicator lamps respectively, and the display states of the four display units are matched with the working states of the four indicator lamps.
2. The system of claim 1, wherein the operating software further comprises a code scanning result display area, the code scanning result display area comprises a list bar and a picture frame, and the list bar stores code scanning time, bar code information and a return code; the picture frame stores the picture information of the last code scanning.
3. The code scanning processing system for the disassembly line of the waste household appliances as claimed in claim 2, wherein the operating software further comprises a code scanning record query area, the code scanning record query area comprises a query condition bar and a query result display bar, and the query condition bar is used for screening and querying based on time periods and is specifically divided into a start time selection unit and an end time selection unit; the query result display column comprises sequence number information, operation time information, bar code number information, operation result information and return code information.
4. The code scanning processing system for the disassembly line based on the waste household appliances as claimed in claim 3, wherein the return code is specifically: and the code scanning system reads the data of the information management system and returns a result code after starting the code scanning operation.
5. The code scanning processing system for the disassembly line of the waste household electrical appliances as claimed in claim 4, wherein the PLC interface information display area comprises a watchdog display unit, a household electrical appliance in-place display unit, a return code display unit and a system fault display unit.
6. A code scanning processing device for a disassembly line based on waste household appliances is characterized in that the code scanning processing device is divided into a first type code scanning line and a second type code scanning line, wherein the first type code scanning line is a refrigerator line or a washing machine line or a liquid crystal television line, and the second type code scanning line is a CRT television line; the first-class code scanning line and the second-class code scanning line respectively comprise a code scanner for scanning codes, and a PLC system and a service system which are respectively constructed by a PLC controller and an information management system network module; the information management system network module is provided with an information display screen; the code scanner is connected to an information display screen of the information management system network module through a signal line, connected to a code scanning result indicator lamp and a code scanning communication indicator lamp through a signal line, and provided with a conveying belt through one type of code scanning line and two types of code scanning lines.
7. The code scanning processing device for the disassembly line based on the waste household appliances is characterized in that the distance difference between the installation position of the code scanner and the two-dimensional code to be scanned is 90cm-300cm, and the code scanner is provided with a self-compensating mechanism; the code scanner is connected with the PLC system and the service system by adopting a TCP/IP network cable.
8. The code scanning processing device for the disassembly line of the waste household appliances as claimed in claim 7, wherein the difference between the installation position of the code scanner and the two-dimensional code to be scanned is further limited to be 120cm-150 cm.
9. The code scanning device for the disassembly line based on the waste household appliances is characterized in that the code scanner is installed on one side of the second-class code scanning line through a support, the distance between the code scanner and a two-dimensional code to be scanned is 90cm-300cm, and a self-compensating mechanism is installed on the code scanner; the code scanner is connected with the PLC system and the service system by adopting a TCP/IP network cable.
10. The code scanning device for the disassembly line of the waste household appliances according to claim 9, wherein the distance between the installation position of the code scanner and the two-dimensional code to be scanned is further limited to 90cm-110 cm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010828126.3A CN112058858A (en) | 2020-08-17 | 2020-08-17 | Based on old and useless household electrical appliances disassemble line with sweeping yard processing system and device thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010828126.3A CN112058858A (en) | 2020-08-17 | 2020-08-17 | Based on old and useless household electrical appliances disassemble line with sweeping yard processing system and device thereof |
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| CN112058858A true CN112058858A (en) | 2020-12-11 |
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| CN202010828126.3A Pending CN112058858A (en) | 2020-08-17 | 2020-08-17 | Based on old and useless household electrical appliances disassemble line with sweeping yard processing system and device thereof |
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| CN1344638A (en) * | 2000-09-29 | 2002-04-17 | 中国机动车辆安全鉴定检测中心 | Combined motor vehicle demolishing and scrapping line |
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| CN209143108U (en) * | 2018-12-06 | 2019-07-23 | 大冶有色博源环保股份有限公司 | A kind of outbound automatically scanning handling device for waste refrigerator dismantling |
| CN209303433U (en) * | 2018-11-30 | 2019-08-27 | 重庆市中天电子废弃物处理有限公司 | Washing-machine disassembling line automatic monitoring and barcode scanning mechanism |
| CN210304635U (en) * | 2019-06-11 | 2020-04-14 | 海门八达快递有限公司 | Sweep sign indicating number system with automatic light supplementing camera |
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2020
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| CN1344638A (en) * | 2000-09-29 | 2002-04-17 | 中国机动车辆安全鉴定检测中心 | Combined motor vehicle demolishing and scrapping line |
| CN106607434A (en) * | 2015-10-21 | 2017-05-03 | 黑龙江省工业技术研究院 | CRT display device glass shell disassembly and recovery apparatus system and CRT display device glass shell disassembly and recovery method |
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Application publication date: 20201211 |
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