CN203311604U - Filling-up alarming system for collecting box - Google Patents
Filling-up alarming system for collecting box Download PDFInfo
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- CN203311604U CN203311604U CN2013203334128U CN201320333412U CN203311604U CN 203311604 U CN203311604 U CN 203311604U CN 2013203334128 U CN2013203334128 U CN 2013203334128U CN 201320333412 U CN201320333412 U CN 201320333412U CN 203311604 U CN203311604 U CN 203311604U
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Abstract
The utility model discloses a filling-up alarming system for collecting boxes and relates to the automatic control field. The filling-up alarming system expands the function of a device end controller and adds an operation end controller, wherein the device end controller not only obtains the present material level from a sensor of a machine on a real-time basis and can send off special alarm information, the operation end controller receives filling-up alarm information sent by the device end controller and containing the machine number, decodes the machine number from the filling-up alarm information, and sends off alarm information indicating that a collecting box of a machine corresponding to the machine number is full, thereby realizing the purpose of monitoring collecting boxes of a plurality machines. The collecting box of any machine is overfilled, the filling-up alarming system automatically gives off alarm through the operation end controller, and a waste recycling worker cleans the collecting box timely according to the alarm, thereby preventing the overfilling of collecting box and blockage of a conveying belt due to the absentmindedness of an operator and improving the work efficiency of the entire device.
Description
Technical field
The utility model relates to automation control area, particularly the full warning system of a kind of collecting box material.
Background technology
At present, high-speed cigarette machine, PROTOS M5 cigarette machine for example, mainly by VE(feed forming machine), the SE(machine for rolling and molding), MAX(cigarette spicing machine) three parts form.
Fig. 1 is the useless cigarette collecting box of M5 cigarette machine.As shown in Figure 1, in process of production, because running useless plume, the useless cigarette that the reasons such as bar, MAX cigarette quality be defective produce, SE all by the useless cigarette belt conveyor of machine intimate, is sent in the useless cigarette collecting box at SE rear portion.Material level in useless cigarette collecting box is by a linear ultrasonic wave sensor Real-Time Monitoring that is arranged on useless cigarette conveying belt exit, and the material level signal that this sensor obtains sends controller to.When controller identifies current material level over setting material level level, just by the operating side display screen, send warning message " SE is useless, and smoke box is full ", with the prompting machine-man, clear up in time the cigarette collecting box that gives up.Now, the machine-man need inform that the waste recovery personnel clear up the useless cigarette collecting box of this machine, makes cigarette machine continue normal operation to eliminate consequent warning message.
But in actual production, could not inform in time the full useless cigarette collecting box of waste recovery personnel cleaning due to part machine-man carelessness, make useless cigarette collecting box material level overfill, and then cause the situations such as useless cigarette belt conveyor obstruction, equipment downtime still to happen occasionally.
The utility model content
The utility model embodiment technical matters to be solved is: solve and manually to inform in the full collecting box process of waste recovery personnel cleaning, owing to manually informing the situations such as the belt conveyor obstruction that causes not in time, equipment downtime.
According to the aspect of the utility model embodiment, the full warning system of a kind of collecting box material is proposed, comprising: equipment end controller, operating side controller; The equipment end controller is from the current material level level of sensor Real-time Obtaining collecting box of machine, if current material level level is more than or equal to the full material level level of setting, sends the full warning message of the material that comprises identification number to the operating side controller; The operating side controller is decoded and is obtained identification number from expect full warning message, send the full warning message of collecting box of machine corresponding to this identification number.
The equipment end controller has one or more, and each equipment end controller is respectively from the current material level level of sensor Real-time Obtaining collecting box of its corresponding machine.
The equipment end controller comprises material level information collection apparatus and wireless launcher; The material level information collection apparatus is from the current material level level of sensor Real-time Obtaining collecting box of machine, if current material level level is more than or equal to the full material level level of setting, triggers wireless launcher and send the full warning message of the material that comprises identification number to the operating side controller.
The operating side controller comprises radio receiver, alarm controller and display screen; The full warning message of the material that radio receiver receiving equipment side controller sends, alarm controller is decoded and is obtained identification number from expect full warning message, and triggers the full warning message of collecting box that display screen sends machine corresponding to this identification number.
The operating side controller also comprises the warning lamp with hummer; The full warning message of the material that radio receiver receiving equipment side controller sends, the warning lamp of alarm controller rotating band hummer sends sound and light alarm.
The operating side controller also comprises start button; After start button was pressed, the operating side controller entered duty.
The operating side controller also comprises reset button; Reset button is pressed, and removes the warning message on display screen, and makes warning lamp stop sound and light alarm, operating side controller rearming.
The full warning system of collecting box material also comprises sensor, be positioned at travelling belt exit, collecting box directly over, the material level level of Real-Time Monitoring collecting box.
Wherein, sensor can be ultrasonic sensor.
The full warning system of the collecting box material the utility model proposes is by the function of expansion equipment side controller, and increase operating side controller, the equipment end controller not only can be from the current material level level of sensor Real-time Obtaining collecting box of machine, also possesses the function that sends particular alarm information, namely can be when current material level level be more than or equal to the full material level level of setting, to the operating side controller, send the full warning message of the material that comprises identification number, the operating side controller is decoded and is obtained identification number from expect full warning message, send the full warning message of collecting box of machine corresponding to this identification number, thereby realize the Real-Time Monitoring to the collecting box of many machines, and can when expiring, the collecting box material of arbitrary machine automatically by the operating side controller, send warning, the waste recovery personnel can be according to the cleaning collecting box in time of reporting to the police, eliminate and manually inform link, prevent from causing the collecting box overfill because of board operative employee carelessness, the generation of the situations such as conveying belt obstruction, be conducive to lifting means overall operation efficiency.
Below by drawings and Examples, the technical solution of the utility model is described in further detail.
The accompanying drawing explanation
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, below will the accompanying drawing of required use in embodiment or description of the Prior Art be briefly described, apparently, accompanying drawing in the following describes is only embodiment more of the present utility model, for those of ordinary skills, under the prerequisite of not paying creative work, can also obtain according to these accompanying drawings other accompanying drawing.
Fig. 1 illustrates the schematic diagram of the useless cigarette collecting box of prior art M5 cigarette machine.
Fig. 2 illustrates the schematic diagram of the full embodiment of warning system of the utility model collecting box material.
Fig. 3 illustrates the schematic diagram of full another embodiment of warning system of the utility model collecting box material.
Fig. 4 illustrates a workflow schematic diagram of the utility model equipment end controller.
Fig. 5 illustrates a workflow schematic diagram of the utility model operating side controller.
Fig. 6 illustrates the schematic diagram that the full warning system of the utility model collecting box material is applied to cigarette machine.
Embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the utility model embodiment is clearly and completely described, obviously, described embodiment is only the utility model part embodiment, rather than whole embodiment.Based on the embodiment in the utility model, those of ordinary skills are not making under the creative work prerequisite the every other embodiment obtained, and all belong to the scope of the utility model protection.
In order to solve, manually inform in the full collecting box process of waste recovery personnel cleaning; owing to manually informing the situations such as the belt conveyor obstruction that causes not in time, equipment downtime; the utility model proposes the full warning system of a kind of collecting box material; can realize the Real-Time Monitoring to the collecting box of many machines, and automatically, by the operating side controller, send the full warning message of material in time.
Fig. 2 is the schematic diagram of the full embodiment of warning system of the utility model collecting box material.
As shown in Figure 2, the full warning system of the collecting box material of this embodiment comprises: equipment end controller 10, operating side controller 20.
Wherein, equipment end controller 10 can have one or more, the corresponding machine of each equipment end controller 10, each equipment end controller 10 can be respectively from the current material level level of sensor Real-time Obtaining collecting box of its corresponding machine.
Fig. 3 is the schematic diagram of full another embodiment of warning system of the utility model collecting box material.
As shown in Figure 3, the full warning system of collecting box material also comprises sensor 40, be positioned at travelling belt exit, collecting box directly over, the material level level of Real-Time Monitoring collecting box.Wherein, sensor 40 can be ultrasonic sensor.The cigarette machine of take is example, ultrasonic sensor can be arranged on the exit of the useless cigarette travelling belt of cigarette machine, useless cigarette collecting box directly over, the material level level of the useless cigarette collecting box of Real-Time Monitoring.
Between sensor 40 and equipment end controller 10, can be connected by signal cable, and transmit various information.
As shown in Figure 3, equipment end controller 10 can comprise material level information collection apparatus 101 and wireless launcher 102.Material level information collection apparatus 101 is from the horizontal L of the current material level of sensor Real-time Obtaining collecting box of machine, if the horizontal L of current material level is more than or equal to the horizontal L of full material level of setting
M, trigger wireless launcher 102 and send the full warning message of the material that comprises identification number to operating side controller 20.
As shown in Figure 3, operating side controller 20 can comprise radio receiver 201, alarm controller 206 and display screen 202.The full warning message of material that radio receiver 201 receiving equipment side controllers 10 send, alarm controller 206 is decoded and is obtained identification number from expect full warning message, trigger the full warning message of collecting box that display screen 202 sends machine corresponding to this identification number.
Between wireless launcher 102 in equipment end controller 10 and the radio receiver 201 in operating side controller 20, can carry out by wireless mode the sending and receiving of information.
As shown in Figure 3, operating side controller 20 can also comprise the warning lamp 203 with hummer; The full warning message of the material that radio receiver 201 receiving equipment side controllers 10 send, alarm controller 206 are when triggering display screen 202 and sending warning message, and warning lamp 203 that can also the rotating band hummer sends sound and light alarm.
As shown in Figure 3, operating side controller 20 can also comprise start button 204; After start button 204 was pressed, operating side controller 20 entered duty.
As shown in Figure 3, operating side controller 20 can also comprise reset button 205; Reset button 205 is pressed, and can remove the warning message on display screen, can also make warning lamp stop sound and light alarm, then makes operating side controller rearming.
Fig. 4 is a workflow schematic diagram of the utility model equipment end controller.
As shown in Figure 4, the equipment end controller workflow is as follows:
S401, from the current material level level of sensor Real-time Obtaining collecting box of machine;
S402, judge whether current material level level is more than or equal to the full material level level of setting;
S403, if current material level level is more than or equal to the full material level level of setting, send the full warning message of the material that comprises identification number to the operating side controller; If current material level level is less than the full material level level of setting, continue to obtain the current material level level of collecting box.
Fig. 5 is a workflow schematic diagram of the utility model operating side controller.
As shown in Figure 5, the operating side controller workflow is as follows:
S501, scan radio receiver;
S502, judge whether radio receiver receives the full warning message of material;
S503, if radio receiver does not receive the full warning message of material, continue radio receiver is scanned; If radio receiver receives the full warning message of material, decoding obtains identification number from expect full warning message, then carries out subsequent step;
S504, trigger the full warning message of collecting box that display screen sends machine corresponding to this identification number, and personnel clear up collecting box with prompting waste recovery;
S505, the warning lamp of rotating band hummer sends sound and light alarm;
S506, judge whether reset button is pressed; If reset button is pressed, continue radio receiver is scanned; If reset button is not pressed, continues to trigger the display screen warning message, and continue to drive warning lamp and send sound and light alarm.
2 the equipment end controllers of below take are example, and the alarm procedure that warning system of the present utility model is applied to cigarette machine describes.
As shown in Figure 6, warning system comprises equipment end controller 1,2 and is arranged on respectively on the cigarette machine that identification number is 1#, 2#, and by the useless cigarette collecting box material level information of signal cable Real-time Obtaining by the cigarette machine of ultrasonic sensor 1,2 monitorings;
The operating side controller is arranged between waste disposal, comprise a wireless receiving module, alarm controller, display screen, with warning lamp and two action buttons (reset button and start button) of hummer, after the operating side controller powers on, press start button and make the operating side controller enter duty;
Between equipment end controller and operating side controller, communicate by one group of many-to-one wireless launcher and radio receiver;
When the useless cigarette collecting box material level L of 1# cigarette machine surpasses the full material level L set
MThe time, 1 transmission of equipment end controller comprises the full warning message of material of board numbering " 1# " to the operating side controller; The state of its wireless receiving module of operating side controller scan round, when receiving the full warning message of this material, decode to the board numbering wherein comprised, then output alarm information " 1# is useless, and smoke box is full, please processes in time! " to display screen, drive simultaneously warning lamp and send sound and light alarm;
After the waste recovery personnel see sound and light alarm, warning message is checked at place to display screen, (now the equipment end controller recognizes useless cigarette collecting box sky by level sensor to the full useless cigarette collecting box of 1# cigarette machine cleaning according to prompting, just stop sending warning message), reset button on the push side controller again, make that the display screen warning message is eliminated, sound and light alarm is disengaged, operating side controller rearming, wait for and receive the warning message of (or other cigarette machines) next time.
The full warning system of the collecting box material the utility model proposes is by the function of expansion equipment side controller, and increase operating side controller, the equipment end controller not only can be from the current material level level of sensor Real-time Obtaining collecting box of machine, also possesses the function that sends particular alarm information, namely can be when current material level level be more than or equal to the full material level level of setting, to the operating side controller, send the full warning message of the material that comprises identification number, the operating side controller is decoded and is obtained identification number from expect full warning message, send the full warning message of collecting box of machine corresponding to this identification number, thereby realize the Real-Time Monitoring to the collecting box of many machines, and can when expiring, the collecting box material of arbitrary machine automatically by the operating side controller, send warning, the waste recovery personnel can be according to the cleaning collecting box in time of reporting to the police, eliminate and manually inform link, prevent from causing the collecting box overfill because of board operative employee carelessness, the generation of the situations such as conveying belt obstruction, be conducive to lifting means overall operation efficiency.
The foregoing is only preferred embodiment of the present utility model, not in order to limit the utility model, all within spirit of the present utility model and principle, any modification of doing, be equal to replacement, improvement etc., within all should being included in protection domain of the present utility model.
Claims (10)
1. the full warning system of collecting box material, comprising: equipment end controller, operating side controller;
The equipment end controller is from the current material level level of sensor Real-time Obtaining collecting box of machine, if current material level level is more than or equal to the full material level level of setting, sends the full warning message of the material that comprises identification number to the operating side controller; The operating side controller is decoded and is obtained identification number from expect full warning message, send the full warning message of collecting box of machine corresponding to this identification number.
2. system according to claim 1, is characterized in that, the equipment end controller has one or more, and each equipment end controller is respectively from the current material level level of sensor Real-time Obtaining collecting box of its corresponding machine.
3. system according to claim 1, is characterized in that, the equipment end controller comprises material level information collection apparatus and wireless launcher;
The material level information collection apparatus is from the current material level level of sensor Real-time Obtaining collecting box of machine, if current material level level is more than or equal to the full material level level of setting, triggers wireless launcher and send the full warning message of the material that comprises identification number to the operating side controller.
4. system according to claim 1, is characterized in that, the operating side controller comprises radio receiver, alarm controller and display screen;
The full warning message of the material that radio receiver receiving equipment side controller sends, alarm controller is decoded and is obtained identification number from expect full warning message, and triggers the full warning message of collecting box that display screen sends machine corresponding to this identification number.
5. system according to claim 4, is characterized in that, the operating side controller also comprises the warning lamp with hummer;
The full warning message of the material that radio receiver receiving equipment side controller sends, the warning lamp of alarm controller rotating band hummer sends sound and light alarm.
6. system according to claim 4, is characterized in that, the operating side controller also comprises start button;
After start button was pressed, the operating side controller entered duty.
7. system according to claim 4, is characterized in that, the operating side controller also comprises reset button;
Reset button is pressed, and removes the warning message on display screen, and makes the operating side controller enter duty.
8. system according to claim 5, is characterized in that, the operating side controller also comprises reset button;
Reset button is pressed, and removes the warning message on display screen, and makes warning lamp stop sound and light alarm, operating side controller rearming.
9. system according to claim 1, is characterized in that, this system also comprises sensor, be positioned at travelling belt exit, collecting box directly over, the material level level of Real-Time Monitoring collecting box.
10. system according to claim 1, is characterized in that, sensor is ultrasonic sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013203334128U CN203311604U (en) | 2013-06-09 | 2013-06-09 | Filling-up alarming system for collecting box |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013203334128U CN203311604U (en) | 2013-06-09 | 2013-06-09 | Filling-up alarming system for collecting box |
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| Publication Number | Publication Date |
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| CN203311604U true CN203311604U (en) | 2013-11-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2013203334128U Expired - Fee Related CN203311604U (en) | 2013-06-09 | 2013-06-09 | Filling-up alarming system for collecting box |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106386558A (en) * | 2016-08-26 | 2017-02-15 | 芜湖悠派护理用品科技股份有限公司 | Pet urine pad waste collecting device based on pressure detection and operation method thereof |
| CN106925514A (en) * | 2016-10-28 | 2017-07-07 | 贵州吉丰种业有限责任公司 | A kind of seed specific weight machine waste material collection device |
| CN110841914A (en) * | 2019-11-20 | 2020-02-28 | 新疆大学 | Flower and leaf separating device of efficient hop cleaning and sorting machine |
-
2013
- 2013-06-09 CN CN2013203334128U patent/CN203311604U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106386558A (en) * | 2016-08-26 | 2017-02-15 | 芜湖悠派护理用品科技股份有限公司 | Pet urine pad waste collecting device based on pressure detection and operation method thereof |
| CN106925514A (en) * | 2016-10-28 | 2017-07-07 | 贵州吉丰种业有限责任公司 | A kind of seed specific weight machine waste material collection device |
| CN110841914A (en) * | 2019-11-20 | 2020-02-28 | 新疆大学 | Flower and leaf separating device of efficient hop cleaning and sorting machine |
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20131127 |
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| CF01 | Termination of patent right due to non-payment of annual fee |