CN206767020U - A kind of stream product counts automatically and control device - Google Patents

A kind of stream product counts automatically and control device Download PDF

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CN206767020U
CN206767020U CN201720027159.1U CN201720027159U CN206767020U CN 206767020 U CN206767020 U CN 206767020U CN 201720027159 U CN201720027159 U CN 201720027159U CN 206767020 U CN206767020 U CN 206767020U
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counting
control
control device
products
slope
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姚利
范衠
朱贵杰
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Shantou University
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Abstract

本实用新型实施例公开了一种物流产品自动计数及控制设备,包括第一传送装置、第二传送装置、斜坡装置、计数装置、控制装置,所述第一传送装置的输出端与所述斜坡装置的上端入口处相承接,所述第二传送装置与所述斜坡装置的出口处相承接,所述计数装置设置于所述入口处,所述计数装置为激光对管计数传感器或红外对管计数传感器,所述控制装置与所述计数装置电连接,并控制所述第一传送装置的输送速度。采用本实用新型,实现产品的自动计数,解决人力计数效率低下的问题,采用控制装置可以防止在生产过程中出现产品积压问题,利用智能终端可以可视化的对产品进行计数设定并查看产品的生产数据,从而便于生产线上产品的生产管理。

The embodiment of the utility model discloses an automatic counting and control device for logistics products, which includes a first transmission device, a second transmission device, a slope device, a counting device, and a control device. The output end of the first transmission device is connected to the slope The upper end of the device is connected at the entrance, the second transmission device is connected with the exit of the slope device, the counting device is arranged at the entrance, and the counting device is a laser tube counting sensor or an infrared tube counting sensor A counting sensor, the control device is electrically connected to the counting device and controls the conveying speed of the first conveying device. The utility model realizes the automatic counting of products and solves the problem of low efficiency of manpower counting. The use of the control device can prevent the backlog of products in the production process, and the use of intelligent terminals can visually set the counting of products and check the production of products. Data, so as to facilitate the production management of products on the production line.

Description

一种物流产品自动计数及控制设备An automatic counting and control equipment for logistics products

技术领域technical field

本实用新型涉及产品计数技术以及传送带控制领域,特别涉及一种物流产品自动计数与控制装置。The utility model relates to the field of product counting technology and conveyor belt control, in particular to an automatic counting and control device for logistics products.

背景技术Background technique

目前,大多生产厂家在产品的生产和管理过程中,基本采用流水线技术进行产品生产作业,采用一些传统的机械式或电子式计数器(主要是用数字电路集成组件组成)进行产品计数,但电路比较复杂, 元器件数量较多,故障率较高,维修比较困难,而且设置预定数值不太方便,且功能过于单一,适用范围较窄;有的甚至采用人工计数,这往往导致生产效率低下,且不便于生产管理。At present, in the process of product production and management, most manufacturers basically use assembly line technology for product production operations, and use some traditional mechanical or electronic counters (mainly composed of digital circuit integrated components) for product counting, but the circuit comparison Complicated, the number of components is large, the failure rate is high, maintenance is difficult, and it is not convenient to set the predetermined value, and the function is too single, and the scope of application is narrow; some even use manual counting, which often leads to low production efficiency, and It is not convenient for production management.

在现有的仓储运输中大多还是通过传送带不间断的运输,当出现产品在传送带上累加过多时,货物因压力过大而崩溃落地,平常使用人工断电,停止传送任务,而人力手工停止电源往往效率低下、成本高、并且不能及时的解决产品积压问题,从而引起生产停滞。同时因为工业用电比较危险,如果人工关闭电源则不仅具有一定的危险性,且时效性差,容易引起一系列的生产问题。In the existing warehousing and transportation, most of them are still transported continuously through the conveyor belt. When there are too many products accumulated on the conveyor belt, the goods collapse and fall to the ground due to excessive pressure. Normally, the power is manually cut off to stop the transmission task, and the power supply is manually stopped. Often the efficiency is low, the cost is high, and the problem of product backlog cannot be solved in time, thus causing production stagnation. At the same time, because industrial electricity is more dangerous, if the power is turned off manually, it is not only dangerous to a certain extent, but also has poor timeliness, which is likely to cause a series of production problems.

发明内容Contents of the invention

本实用新型实施例所要解决的技术问题在于,提供一种物流产品自动计数及控制设备。可有效地对产品进行计数与运送控制,防止下级上的货物产生积压。The technical problem to be solved by the embodiment of the utility model is to provide an automatic counting and control device for logistics products. It can effectively count and deliver products to prevent the backlog of goods on the lower level.

为了解决上述技术问题,本实用新型实施例提供了一种物流产品自动计数及控制设备,包括第一传送装置、第二传送装置、斜坡装置、计数装置、控制装置,所述斜坡装置设置于所述第一传送装置、第二传送装置之间,所述第一传送装置的输出端与所述斜坡装置的上端入口处相承接,所述第二传送装置与所述斜坡装置的出口处相承接,所述计数装置设置于所述入口处,所述计数装置为激光对管计数传感器或红外对管计数传感器,所述控制装置与所述计数装置电连接,并控制所述第一传送装置的输送速度。In order to solve the above technical problems, the embodiment of the utility model provides an automatic counting and control equipment for logistics products, including a first conveying device, a second conveying device, a slope device, a counting device, and a control device. Between the first transmission device and the second transmission device, the output end of the first transmission device is connected to the upper entrance of the slope device, and the second transmission device is connected to the exit of the slope device , the counting device is arranged at the entrance, the counting device is a laser tube counting sensor or an infrared tube counting sensor, the control device is electrically connected to the counting device, and controls the first transmission device transfer speed.

进一步地,所述第一传送装置、第二传送装置均包括传送带以及驱动所述传送带的电机,所述第一传送装置的电机与所述控制装置电连接。Further, the first conveying device and the second conveying device both include a conveyor belt and a motor driving the conveyor belt, and the motor of the first conveying device is electrically connected to the control device.

更进一步地,所述控制装置包括控制板与继电器,所述控制板获取所述计数装置的信息,并使继电器控制所述第一传送装置的电机的运行和停止。Furthermore, the control device includes a control board and a relay, and the control board obtains the information of the counting device, and enables the relay to control the operation and stop of the motor of the first conveying device.

进一步地,所述斜坡装置的两侧设置有挡板。Further, baffles are provided on both sides of the slope device.

进一步地,还包括报警器,所述报警器设置于所述入口处一侧的支架上,并与所述控制装置电连接。Further, an alarm is also included, and the alarm is arranged on the bracket at one side of the entrance and is electrically connected with the control device.

进一步地,还包智能终端,所述智能终端与所述控制装置通过无线连接,接收所述控制装置发送的计数信息及报警信息,并发出控制指令给所述控制装置。Further, an intelligent terminal is also included, and the intelligent terminal is wirelessly connected to the control device, receives counting information and alarm information sent by the control device, and sends a control command to the control device.

更进一步地所述无线连接为WiFi、蓝牙、ZigBee、Z-Wave以及RF射频中的至少一种。Further, the wireless connection is at least one of WiFi, Bluetooth, ZigBee, Z-Wave and RF radio frequency.

实施本实用新型实施例,具有如下有益效果:本实用新型可以实现产品的自动计数,解决人力计数效率低下的问题,采用控制装置控制第一传送装置的运行状态,可以防止在生产过程中出现产品积压问题,进一步采用警报器,可以告知生产人员及管理人员,产品计数达到设定数值,利用智能终端可以可视化的对产品进行计数设定并查看产品的生产数据,从而便于生产线上产品的生产管理。Implementing the embodiment of the utility model has the following beneficial effects: the utility model can realize the automatic counting of products, solve the problem of low efficiency of manpower counting, and adopt the control device to control the operating state of the first conveying device, which can prevent the occurrence of products in the production process. For the backlog problem, the alarm can be further used to inform the production personnel and management personnel that the product count has reached the set value, and the intelligent terminal can be used to visually set the product count and view the production data of the product, so as to facilitate the production management of products on the production line .

附图说明Description of drawings

图1是本实用新型第一实施例的整体结构示意框图;Fig. 1 is a schematic block diagram of the overall structure of the first embodiment of the utility model;

图2为图1所示的计数装置及控制设备的结构示意图。Fig. 2 is a structural schematic diagram of the counting device and control equipment shown in Fig. 1 .

具体实施方式detailed description

为使本实用新型的目的、技术方案和优点更加清楚,下面将结合附图对本实用新型作进一步地详细描述。In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings.

如图1所示结构示意图。Schematic diagram of the structure shown in Figure 1.

本实用新型实施例的一种物流产品自动计数及控制设备,包括第一传送装置、第二传送装置、斜坡装置、计数装置、控制装置和智能终端,进一步包括一报警器,该斜坡装置设于该第一传送装置和第二传送装置之间,便于使经过第一传送装置的产品顺利到达第二传送装置,该计数装置和该报警器均设于该斜坡装置的左端,该计数装置用于经过该斜坡装置的产品的计数,该控制装置与该第一传送装置、该计数装置和该报警器相连,用于接收来自该计数装置的信息,并控制该第一传送装置的运行状态及该报警器的工作状态,该智能终端与该控制装置连接,用于发送信息给该控制装置和接收该控制装置反馈的信息。An automatic counting and control device for logistics products in an embodiment of the utility model, including a first transmission device, a second transmission device, a slope device, a counting device, a control device and an intelligent terminal, and further includes an alarm device, the slope device is located at Between the first conveying device and the second conveying device, it is convenient for the products passing through the first conveying device to reach the second conveying device smoothly. The counting device and the alarm are both arranged at the left end of the slope device. For the counting of products passing through the ramp device, the control device is connected with the first conveying device, the counting device and the alarm, and is used to receive information from the counting device, and control the operating status of the first conveying device and the For the working status of the alarm, the smart terminal is connected with the control device for sending information to the control device and receiving information fed back by the control device.

再参阅图2,本实用新型第一实施例中的一种物流产品自动计数及控制设备,包括第一传送装置11、斜坡装置12、第二传送装置13、计数装置14、控制装置15、智能终端16和报警器17。Referring to Fig. 2 again, a kind of logistics product automatic counting and control equipment in the first embodiment of the present utility model comprises the first transmission device 11, the slope device 12, the second transmission device 13, the counting device 14, the control device 15, the intelligent Terminal 16 and alarm 17.

在本实施例中,该第一传送装置11含有一传送带111,该传送带111由电动机112驱动滚轴而运动,该第二传送装置13也含有一传送带131,该传送带131由电动机132驱动滚轴而运动,该斜坡装置12设于该第一传送装置11和第二传送装置13中间,该斜坡装置12的左端高于该斜坡装置12的右端,以便产品能顺利滑落至第二传送装置13,该斜坡装置12左端产品入口处与该第一传送装置11右端产品出口处相接,该斜坡装置12右端产品出口处与该第二传送装置13左端产品进口处相接。该斜坡装置12的两侧各设有一挡板121,用于防止产品经过该斜坡装置12时从该斜坡装置12两侧掉落。该计数装置14为一激光对管计数传感器,在该斜坡装置12的左端对称设有两支架122,该计数装置14安装于该支架122上,且便于对经过该斜坡装置12的产品进行计数。In this embodiment, the first conveying device 11 includes a conveyor belt 111, the conveyor belt 111 is driven by a motor 112 to move the rollers, and the second conveying device 13 also includes a conveyor belt 131, and the conveyor belt 131 is driven by a motor 132 to move the rollers And movement, this slope device 12 is arranged in the middle of this first conveying device 11 and the second conveying device 13, and the left end of this slope device 12 is higher than the right end of this slope device 12, so that the product can slide smoothly to the second conveying device 13, The product inlet at the left end of the slope device 12 joins with the product outlet at the right end of the first conveyor 11 , and the product outlet at the right end of the slope device 12 joins with the product inlet at the left end of the second conveyor 13 . Both sides of the slope device 12 are respectively provided with a baffle plate 121 for preventing products from falling from both sides of the slope device 12 when passing through the slope device 12 . The counting device 14 is a laser tube counting sensor, and two supports 122 are symmetrically arranged on the left end of the slope device 12.

可以理解的,在其他实施例中,该计数装置14也可以为红外对管计数传感器。It can be understood that in other embodiments, the counting device 14 can also be an infrared tube counting sensor.

该控制装置15包括一控制和一继电器,该控制板与该继电器相连,该控制板用于接收来自该计数装置14的计数信息和来自该智能终端16的信息,该继电器与该第一传送装置11中的该电动机112相连,该控制板经该继电器控制该电动机112的启停,来控制该第一传送装置11的运行和停止。This control device 15 comprises a control and a relay, and this control board is connected with this relay, and this control board is used for receiving counting information from this counting device 14 and the information from this intelligent terminal 16, and this relay is connected with this first transmission device The motor 112 in 11 is connected, and the control board controls the start and stop of the motor 112 through the relay to control the operation and stop of the first conveying device 11 .

该智能终端16是生产人员便于操作控制的手持或便携装置,如:手机、平板、电脑以及其他具有接收和发送指令信息及信息显示功能的可穿戴设备,该智能终端通过App程序经WiFi无线通讯方式与该控制装置15连接。The smart terminal 16 is a hand-held or portable device that is easy to operate and control for production personnel, such as: mobile phones, tablets, computers, and other wearable devices with functions of receiving and sending instruction information and information display. The smart terminal communicates wirelessly through WiFi through the App program The mode is connected with this control device 15.

可以理解的,在其他实施例中,该智能终端16所用的通讯方式除WiFi外,也可以为蓝牙、ZigBee、Z-Wave以及RF射频等其他无线通讯方式。It can be understood that, in other embodiments, the communication mode used by the smart terminal 16 can also be other wireless communication modes such as Bluetooth, ZigBee, Z-Wave, and RF radio frequency, in addition to WiFi.

本实用新型物流产品自动计数及控制设备的具体实现为:首先通过该智能手机经APP程序预先设定一个该计数装置14的计数数值,该控制装置15通过该继电器使第一传送装置11正常运行,该计数装置14正常计数,并将计数信息传送至该控制装置15,当该计数装置14达到预设值后,该控制板控制该报警器17报警,该报警器17通过声光方式发出报警,告知管理员该计数装置14计数已达到预设值,该报警器17报警一定时间(如5min),该时间可以通过该智能终端16进行设定,并通过该控制装置15进行控制。The specific implementation of the automatic counting and control equipment for logistics products of the utility model is as follows: first, the counting value of the counting device 14 is preset through the smart phone through the APP program, and the control device 15 makes the first transmission device 11 run normally through the relay , the counting device 14 counts normally, and transmits the counting information to the control device 15. When the counting device 14 reaches a preset value, the control board controls the alarm 17 to alarm, and the alarm 17 sends out an alarm through sound and light. , inform the administrator that the counting of the counting device 14 has reached the preset value, and the alarm 17 will give an alarm for a certain period of time (such as 5 minutes). This time can be set by the intelligent terminal 16 and controlled by the control device 15.

在该报警器17报警时间小于设定时间内,如果管理员发现报警且该第二传送装置13上无产品积压现象时,管理员可以通过该智能终端16发出指令给该控制装置15来解除报警,并正常传送产品;如果管理员发现有产品积压现象,可以通过该智能终端16发送停止传送产品指令给该控制装置15,该继电器断开使该第一传送装置11停止运行。When the alarm time of the alarm 17 is less than the set time, if the administrator finds an alarm and there is no product backlog on the second conveying device 13, the administrator can send an instruction to the control device 15 through the intelligent terminal 16 to remove the alarm , and transmit the product normally; if the administrator finds that there is a backlog of products, he can send an instruction to stop transmitting the product to the control device 15 through the smart terminal 16, and the relay is disconnected to stop the first transmission device 11 from running.

如果管理员未及时处理,在该报警器17报警时间达到设定时间时,该控制装置15会自动解除该报警器17的报警,且该控制装置15控制该继电器断开一定时间(如1min、3min、5min等),当继电器断开时间达到设定的断开时间,该继电器会再次闭合,使该第一传送装置11启动运行。If the administrator does not deal with it in time, when the alarm time of the alarm 17 reaches the set time, the control device 15 will automatically remove the alarm of the alarm 17, and the control device 15 controls the relay to disconnect for a certain period of time (such as 1min, 3min, 5min, etc.), when the off time of the relay reaches the set off time, the relay will be closed again, so that the first transmission device 11 starts to run.

在本实施例中,该控制装置15与该报警器17有线连接,该继电器断开时间可以依照实际生产情况通过该智能终端16人为设定。In this embodiment, the control device 15 is connected to the alarm 17 by wire, and the disconnection time of the relay can be manually set through the intelligent terminal 16 according to actual production conditions.

可以理解的,在其他实施例中,该控制装置15也可以通过无线通讯方式与该报警器17相连接。It can be understood that, in other embodiments, the control device 15 can also be connected with the alarm 17 through wireless communication.

综上,本实用新型上述实施例,实现了产品的自动计数,并通过该智能终端16实现产品的顺利传送,避免生产过程中产品的积压,且便于生产线上产品的生产管理。本实用新型物流产品自动计数及控制设备的第二实施例的结构框图,其与第一实施例中的物流产品自动计数及控制设备组成结构类似,不同之处在于本实施例中该计数装置安装于该斜坡装置的右端产品出口处,同样可以实现第一实施例的功能,该报警器安装于该第二传送装置产品入口处,在其他实施例中,该报警器也可以安装在便于起警示作用的其他地方。To sum up, the above-mentioned embodiments of the utility model realize automatic counting of products, and realize smooth delivery of products through the intelligent terminal 16, avoid product backlog in the production process, and facilitate production management of products on the production line. The structural block diagram of the second embodiment of the automatic counting and control equipment for logistics products of the present invention is similar to the composition structure of the automatic counting and control equipment for logistics products in the first embodiment, the difference is that the counting device in this embodiment is installed At the product outlet at the right end of the ramp device, the function of the first embodiment can also be realized, and the alarm is installed at the product entrance of the second conveying device. function elsewhere.

当然上述实施例只为说明本实用新型的技术构思及特点,其目的在于让熟悉此项技术的人能够了解本实用新型的内容并据以实施,并不能以此限制本实用新型的保护范围。凡根据本实用新型主要技术方案的精神实质所做的修饰,都应涵盖在本实用新型的保护范围之内。Of course, the above-mentioned embodiments are only to illustrate the technical concept and characteristics of the present utility model, and its purpose is to allow people familiar with this technology to understand the content of the present utility model and implement it accordingly, and cannot limit the protection scope of the present utility model with this. All modifications made according to the spirit of the main technical solutions of the utility model shall fall within the protection scope of the utility model.

Claims (7)

1.一种物流产品自动计数及控制设备,其特征在于,包括第一传送装置、第二传送装置、斜坡装置、计数装置、控制装置,所述第一传送装置的输出端与所述斜坡装置的上端入口处相承接,所述第二传送装置与所述斜坡装置的出口处相承接,所述计数装置设置于所述入口处,所述计数装置为激光对管计数传感器或红外对管计数传感器,所述控制装置与所述计数装置电连接,并控制所述第一传送装置的输送速度。1. An automatic counting and control device for logistics products, characterized in that it comprises a first conveying device, a second conveying device, a slope device, a counting device, and a control device, and the output end of the first conveying device is connected to the slope device The upper end entrance of the upper end is connected, the second conveying device is connected with the exit of the slope device, the counting device is arranged at the entrance, and the counting device is a laser tube counting sensor or an infrared tube counting The control device is electrically connected to the counting device and controls the conveying speed of the first conveying device. 2.根据权利要求1所述的物流产品自动计数及控制设备,其特征在于,所述第一传送装置、第二传送装置均包括传送带以及驱动所述传送带的电机,所述第一传送装置的电机与所述控制装置电连接。2. The logistics product automatic counting and control equipment according to claim 1, characterized in that, the first conveying device and the second conveying device both include a conveyor belt and a motor driving the conveyor belt, and the first conveying device The motor is electrically connected with the control device. 3.根据权利要求2所述的物流产品自动计数及控制设备,其特征在于,所述控制装置包括控制板与继电器,所述控制板获取所述计数装置的信息,并使继电器控制所述第一传送装置的电机的运行和停止。3. The logistics product automatic counting and control equipment according to claim 2, wherein the control device comprises a control board and a relay, and the control board obtains the information of the counting device, and makes the relay control the first Running and stopping of the motor of a conveyor. 4.根据权利要求1所述的物流产品自动计数及控制设备,其特征在于,所述斜坡装置的两侧设置有挡板。4. The automatic counting and control equipment for logistics products according to claim 1, characterized in that baffles are arranged on both sides of the slope device. 5.根据权利要求1所述的物流产品自动计数及控制设备,其特征在于,还包括报警器,所述报警器设置于所述入口处一侧的支架上,并与所述控制装置电连接。5. The logistics product automatic counting and control device according to claim 1, further comprising an alarm device, the alarm device is arranged on a bracket at the side of the entrance, and is electrically connected to the control device . 6.根据权利要求1所述的物流产品自动计数及控制设备,其特征在于,还包智能终端,所述智能终端与所述控制装置通过无线连接,接收所述控制装置发送的计数信息及报警信息,并发出控制指令给所述控制装置。6. The automatic counting and control equipment for logistics products according to claim 1, further comprising an intelligent terminal, the intelligent terminal is wirelessly connected to the control device, and receives the counting information and alarm sent by the control device information, and send control instructions to the control device. 7.根据权利要求6所述的物流产品自动计数及控制设备,其特征在于,所述无线连接为WiFi、蓝牙、ZigBee、Z-Wave以及RF射频中的至少一种。7. The logistics product automatic counting and control device according to claim 6, wherein the wireless connection is at least one of WiFi, Bluetooth, ZigBee, Z-Wave and RF radio frequency.
CN201720027159.1U 2017-01-11 2017-01-11 A kind of stream product counts automatically and control device Expired - Fee Related CN206767020U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112728851A (en) * 2021-01-08 2021-04-30 牧原肉食品有限公司 Intelligent freezing production line and freezing system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112728851A (en) * 2021-01-08 2021-04-30 牧原肉食品有限公司 Intelligent freezing production line and freezing system

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