CN203558491U - Device for automatically detecting and wirelessly warning driving belt deviation of cabinets - Google Patents
Device for automatically detecting and wirelessly warning driving belt deviation of cabinets Download PDFInfo
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- CN203558491U CN203558491U CN201320704842.6U CN201320704842U CN203558491U CN 203558491 U CN203558491 U CN 203558491U CN 201320704842 U CN201320704842 U CN 201320704842U CN 203558491 U CN203558491 U CN 203558491U
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- 238000003860 storage Methods 0.000 claims description 41
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 claims description 13
- 229910052744 lithium Inorganic materials 0.000 claims description 13
- 239000010985 leather Substances 0.000 claims description 12
- 230000009183 running Effects 0.000 claims description 4
- 241000208125 Nicotiana Species 0.000 abstract description 9
- 235000002637 Nicotiana tabacum Nutrition 0.000 abstract description 9
- 238000011109 contamination Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 9
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000001514 detection method Methods 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 206010016970 Foot fracture Diseases 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000033001 locomotion Effects 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
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Abstract
The utility model discloses a device for automatically detecting and wirelessly warning driving belt deviation of cabinets. The device comprises a main machine and a plurality of cabinet units, wherein each cabinet unit comprises a hollow casing, and a belt, two belt rollers driving the belt to operate as well as an auxiliary unit coupled with the main machine are arranged in the hollow casing. With the adoption of the device for automatically detecting and wirelessly warning the driving belt deviation of the cabinets, belt deviation faults can be found out and treated in time, the operation efficiency is improved, labor intensity is reduced, simultaneously, severe contamination of belt scraps to tobacco shred products is prevented, and the product quality is guaranteed.
Description
Technical field
The utility model belongs to automatic detection radio alarming technical field, is specifically related to a kind of storage cabinet driving belt deviation and automatically detects wireless alarmer.
Background technology
At home in the middle of tobacco manufacturing and processing enterprise, storage cabinet is that one of pipe tobacco PROCESS FOR TREATMENT must indispensable link, and follow-up producing process before connecting on the one hand, plays buffering and produce, be convenient to the effect of scheduling, store up on the other hand the effects such as moisture content that cabinet can balance pipe tobacco goods, temperature.
In storage cabinet the inside, driving belt turns round under the drive of leather belt roller, and pipe tobacco goods are transported and arrive storage cabinet exit position, enter down production process one.In the process of producing, impact due to factors such as mechanical wear, vibrations, dust, cause belt easily to occur the phenomenon of sideslip, and whole course of action completes in storage cabinet the inside, be difficult for outside finding, can cause belt wearing and tearing and torn edges, make belt shortening in service life, the broken end of belt of more seriously wearing and tearing is fallen into pipe tobacco goods and is polluted, and has affected product design.In order storage cabinet belt deviation phenomenon to be detected in time, adopt belt deviation to detect wireless alarmer, detect in real time belt position.
Utility model content
The purpose of this utility model is to provide a kind of storage cabinet driving belt deviation and automatically detects wireless alarmer, has solved and can not find in time the problem of belt deviation in prior art.By storage cabinet is installed additional to radio detection extension set, when belt deviation, the detector switch of radio detection extension set can sense at once, and extension set module is crossed antenna by belt deviation information exchange, sends to radio alarming unit, sends alarm message, overhauls immediately.
The technical scheme that the utility model adopts is: a kind of storage cabinet belt deviation detects wireless alarmer automatically, comprise main frame and several storage cabinet unit, each storage cabinet unit comprises the housing of hollow, is provided with belt, the leather belt roller of two drive belts running and the extension set being coupled with main frame in the housing of hollow.
Feature of the present utility model is also:
Main frame comprises MCU signal processing unit, is connected with wireless signal decoding unit, display unit, key operation unit and alarm unit on MCU signal processing unit, is also connected with receiving wire on wireless signal decoding unit.
Extension set comprises Signal coding unit, on Signal coding unit, be connected with the first detector switch, the second detector switch, the 3rd detector switch, the 4th detector switch, wireless signal processing unit and lithium battery power supply unit, on wireless signal processing unit, be also connected with lithium battery power supply unit and emitting antenna; Lithium battery power supply unit is also connected with voltage display unit.
The first detector switch and the second detector switch are arranged on a side of belt and respectively near two leather belt rollers, and the 3rd detector switch and the 4th detector switch are arranged on the opposite side of belt and respectively near two leather belt rollers.
Signal coding unit adopts EV1527 treater.
The beneficial effects of the utility model are by storage cabinet driving belt deviation, automatically to detect wireless alarmer to use, find in time belt deviation fault, process and improve operating efficiency in time, alleviate hand labor intensity, avoid the gross pollution of the broken foot couple pipe tobacco of belt goods simultaneously, guaranteed product design.
Accompanying drawing explanation
Fig. 1 is detector switch of the present utility model installation site figure;
Fig. 2 is main machine structure schematic diagram of the present utility model;
Fig. 3 is extension set structural representation of the present utility model.
In Fig. 1,1. the first detector switch, 2. the second detector switch, 3. the 3rd detector switch, 4 the 4th detector switch, 5. Signal coding unit, 6. wireless signal processing unit, 7. emitting antenna, 8. lithium battery power supply unit, 9. voltage display unit, 10. receiving wire, 11. wireless signal decoding units, 12.MCU signal processing unit, 13. display units, 14. key operation unit, 15. alarm units, 16. belts, 17. live rolls.
The specific embodiment
Below in conjunction with the drawings and specific embodiments, the utility model is elaborated.
The utility model provides a kind of storage cabinet driving belt deviation automatically to detect wireless alarmer, as shown in Figure 1, comprise main frame and several storage cabinet unit, each storage cabinet unit comprises the housing of hollow, is provided with belt 16, two and drives the leather belt roller 17 of belt 16 runnings and the extension set being coupled with main frame in the housing of hollow, as shown in Figure 2, main frame comprises MCU signal processing unit 12, on MCU signal processing unit 12, be connected with respectively wireless signal decoding unit 11, display unit 13, key operation unit 14 and alarm unit 15, on wireless signal decoding unit 11, be also connected with receiving wire 10, as shown in Figure 3, extension set comprises Signal coding unit 5, on Signal coding unit 5, be connected with respectively the first detector switch 1, the second detector switch 2, the 3rd detector switch 3, the 4th detector switch 4, wireless signal processing unit 6 and lithium battery power supply unit 8, on wireless signal processing unit 6, be also connected with lithium battery power supply unit 8 and emitting antenna 7, extension set is installed is mainly belt 16 both sides carries out the position of detector switch and fixes, when there being any one detector switch action, can produce a group coding by energizing signal coding unit 5, by 6 modulation of wireless signal processing unit, produce the wireless signal of coding, through emitting antenna 7, send to the receiving wire 10 of host module, lithium battery power supply unit 8 is also connected with voltage display unit 9 so that check the electric weight of lithium battery power supply unit 8, and the work that lithium battery power supply unit 8 is extension set provides electric energy, and assurance Signal coding unit 5 and wireless signal processing unit 6 are normally worked, the first detector switch 1 and the second detector switch 2 are arranged on a side of belt 16 respectively near two leather belt rollers 17, the 3rd detector switch 3 and the 4th detector switch 4 are arranged on the opposite side of belt 16 respectively near two leather belt rollers 17, belt 16 turns round under the drive of leather belt roller 17, when belt deviation, in 4 detector switches, just have two switches and be touched, on-off signal immediately energizing signal coding unit 5 produces a group coding, Signal coding unit 5 adopts EV1527 treater.Chip adopts CMOS to manufacture and design, and programming is in advance encoded to chip, and 20 bits of chip design can produce 1,000,000 groups of interior code combinations, so the situation of having avoided coding to repeat.So when extension set being installed to every storage cabinet, programming ISN is to EV1527 in advance, different like this coding corresponding to storage cabinet.
The principle of work of this device is: adopt wireless transmission and finish receiving belt deviation and detect and report to the police, after storage cabinet is installed location extension set, first carry out code, make the corresponding unique coding of each storage cabinet, agreement numbering, be convenient to main frame and distinguish storage cabinet, main frame is by the belt deviation information of the different extension set wireless transmissions of antenna reception, according to pre-set information coding, can judge that storage cabinet belt deviation, the alarm message that sends, warning maintainer process in time, guarantees to produce normal operation.
In actual production process, belt is subject to mechanical wear, vibrations or dust to affect sideslip, will inevitably make any one state in belt 16 four detector switches in front and back, both sides change, and has completed the process that machinery changes to electric signal.Detector switch electric signal causes that Signal coding unit 5 sends unique code signal, and code signal, through the signal modulation of wireless signal processing unit 6, is convenient to by the external electromagnetic signals of transmitting antenna 7, and signal is sent to outside storage cabinet by storing up cabinet the inside.This process is all that extension set completes automatically, all in the running state that detects belt 16, realizes the object without people detection in real time.In the situation of lithium battery power supply unit 8 supply regular powers, extension set is just in readiness for operation, and detector switch contact, in normally open, disconnects with Signal coding unit 5, and Signal coding unit 5 can outupt coded signal.So main frame can not receive coding, be defined as belt 16 normal operations.When extension set transmitting antenna 7 sends wireless signal, main frame receiving wire 10 can receive signal at once, the wireless signal receiving is through 11 decodings of wireless signal decoding unit, wireless signal is reduced into the code signal that extension set Signal coding unit 5 sends, wireless signal decoding unit 11 is given MCU signal processing unit 12 and is analyzed judgement due to the different storage cabinet codings that prestored at MCU signal processing unit 12, MCU signal processing unit 12 receives that coding can be with the code that prestores by the mode of tabling look-up, find out corresponding coding, storage cabinet position, location, then can determine the position of belt 16.MCU signal processing unit 12 can show storage cabinet Position Number at display unit 13, can send voice-control alarm by alarm unit 15 simultaneously, reminds maintainer to get rid of in time.Maintainer can provide information according to display unit 14, clearly knows which platform storage cabinet the inside belt deviation, avoids storing up cabinet and opens and check one by one, improves operating efficiency, alleviates staff labor intensity.Within short time, just can find like this storage cabinet of belt deviation, after processing in time, just have and prevent that the broken end of belt from falling into pipe tobacco goods and causing gross pollution, improve the quality of products, extend belt service life.
Under production status, leather belt roller 17 relies on friction to drive belt 16 motions, when belt 16 is to the left and right sides during any direction sideslip, can make two detector switch closures on diagonal line wherein, Signal coding unit 5 is communicated with detector switch, cause pin level to change, Signal coding unit 5 detects the conversion of pin level, 20 ISNs that prestore can be delivered to wireless signal processing unit 6 by signal output channels, coding is carried out to wireless transmission is processed and power gain, by signal coupling, to transmitting antenna 7, send, an even side of the whole deflection of belt 16 left and right, two detector switches that have so both sides can sense, guarantee the reliability detecting.The electric wave that transmitting antenna 7 sends can be sent to main frame receiving wire 10 by space, receiving wire 10 receives that signal can pass through electron channel, enter wireless signal decoding unit 11, amplify and decode, wireless signal is reduced into the coding that coding unit 5 sends, for storage cabinet, this coding is unique, so coding enters MCU signal processing unit 12, MCU signal processing unit 12 can be tabled look-up to coding, from system storage, find out corresponding coding, confirm storage cabinet position, storage cabinet location information is presented to display unit 13, belt deviation in clear and definite that storage cabinet of handled easily personnel, just can directly to the belt in this cabinet, process.MCU signal processing unit can gather alarm message, stores convenient for maintaining as record.For record queries, can pass through key operation unit 14, reading information carries out man machine communication.
This device has added alarm unit 15, as gone wrong, safeguards immediately, avoids the factor of artificial careless omission.
The utility model automatically detects wireless alarmer by storage cabinet driving belt deviation and uses, find in time belt deviation fault, process and improve operating efficiency in time, alleviate hand labor intensity, avoid the gross pollution of the broken foot couple pipe tobacco of belt goods simultaneously, guaranteed product design.
Claims (5)
1. a storage cabinet driving belt deviation detects wireless alarmer automatically, it is characterized in that, comprise main frame and several storage cabinet unit, each storage cabinet unit comprises the housing of hollow, is provided with belt (16), the leather belt roller (17) of two drive belts (16) running and the extension set being coupled with main frame in the housing of described hollow.
2. a kind of storage cabinet driving belt deviation according to claim 1 detects wireless alarmer automatically, it is characterized in that, described main frame comprises MCU signal processing unit (12), on MCU signal processing unit (12), be connected with respectively wireless signal decoding unit (11), display unit (13), key operation unit (14) and alarm unit (15), on described wireless signal decoding unit (11), be also connected with receiving wire (10).
3. a kind of storage cabinet driving belt deviation according to claim 1 automatically detects wireless alarmer and puts, it is characterized in that, described extension set comprises Signal coding unit (5), on Signal coding unit (5), be connected with respectively the first detector switch (1), the second detector switch (2), the 3rd detector switch (3), the 4th detector switch (4), wireless signal processing unit (6) and lithium battery power supply unit (8), on described wireless signal processing unit (6), be also connected with lithium battery power supply unit (8) and emitting antenna (7); Described lithium battery power supply unit (8) is also connected with voltage display unit (9).
4. a kind of storage cabinet driving belt deviation according to claim 3 detects wireless alarmer automatically, it is characterized in that, described the first detector switch (1) and the second detector switch (2) are arranged on a side of described belt (16) and respectively near described two leather belt rollers (17), and the 3rd described detector switch (3) and the 4th detector switch (4) are arranged on the opposite side of described belt (16) and close described two leather belt rollers (17) respectively.
5. a kind of storage cabinet driving belt deviation according to claim 3 detects wireless alarmer automatically, it is characterized in that, described Signal coding unit (5) adopts EV1527 treater.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320704842.6U CN203558491U (en) | 2013-11-07 | 2013-11-07 | Device for automatically detecting and wirelessly warning driving belt deviation of cabinets |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320704842.6U CN203558491U (en) | 2013-11-07 | 2013-11-07 | Device for automatically detecting and wirelessly warning driving belt deviation of cabinets |
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| CN203558491U true CN203558491U (en) | 2014-04-23 |
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| CN201320704842.6U Expired - Fee Related CN203558491U (en) | 2013-11-07 | 2013-11-07 | Device for automatically detecting and wirelessly warning driving belt deviation of cabinets |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105858123A (en) * | 2016-05-07 | 2016-08-17 | 安徽盛运重工机械有限责任公司 | Automatic alarming conveyor for deflection |
| CN106743331A (en) * | 2017-02-15 | 2017-05-31 | 克莱门斯工业传感器南京有限公司 | Intelligent deviation switch and its monitoring method |
| CN116461933A (en) * | 2023-06-08 | 2023-07-21 | 龙岩烟草工业有限责任公司 | Material conveying system and its control method, controller and storage medium |
| CN116750399A (en) * | 2023-06-05 | 2023-09-15 | 龙岩烟草工业有限责任公司 | Tobacco material conveying device and control method thereof |
-
2013
- 2013-11-07 CN CN201320704842.6U patent/CN203558491U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105858123A (en) * | 2016-05-07 | 2016-08-17 | 安徽盛运重工机械有限责任公司 | Automatic alarming conveyor for deflection |
| CN106743331A (en) * | 2017-02-15 | 2017-05-31 | 克莱门斯工业传感器南京有限公司 | Intelligent deviation switch and its monitoring method |
| CN116750399A (en) * | 2023-06-05 | 2023-09-15 | 龙岩烟草工业有限责任公司 | Tobacco material conveying device and control method thereof |
| CN116461933A (en) * | 2023-06-08 | 2023-07-21 | 龙岩烟草工业有限责任公司 | Material conveying system and its control method, controller and storage medium |
| CN116461933B (en) * | 2023-06-08 | 2026-03-03 | 龙岩烟草工业有限责任公司 | Material conveying system, control method thereof, controller and storage medium |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140423 Termination date: 20181107 |
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| CF01 | Termination of patent right due to non-payment of annual fee |