CN220844312U - Error-proofing code leakage detection device for flow bar codes of photovoltaic modules - Google Patents
Error-proofing code leakage detection device for flow bar codes of photovoltaic modules Download PDFInfo
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- CN220844312U CN220844312U CN202321144777.6U CN202321144777U CN220844312U CN 220844312 U CN220844312 U CN 220844312U CN 202321144777 U CN202321144777 U CN 202321144777U CN 220844312 U CN220844312 U CN 220844312U
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- 238000000034 method Methods 0.000 abstract description 18
- 230000008569 process Effects 0.000 abstract description 16
- 230000002265 prevention Effects 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 11
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Abstract
The utility model discloses an error code missing prevention code detection device for a flow bar code of a photovoltaic module, which comprises a conveying device for conveying the photovoltaic module, wherein a plurality of four-side correcting devices for applying acting force to the photovoltaic module and clamping are arranged around the conveying device, a visual camera for collecting the front bar code of the photovoltaic module is arranged above the conveying device, a code scanning device for collecting the side bar code of the photovoltaic module is arranged on one side of the conveying device, and the conveying device, the four-side correcting devices, the visual camera and the code scanning device are respectively connected with an electric cabinet. The utility model can temporarily control the wrong photovoltaic module, at the moment, the visual camera and the code scanning device collect the corresponding flow bar codes, thereby avoiding the influence and damage to the following process flow caused by the fact that the wrong photovoltaic module cannot be controlled in time.
Description
Technical Field
The utility model belongs to the technical field of production of photovoltaic modules, relates to an automatic code reading device of a photovoltaic module conveying line, and in particular relates to an error code leakage preventing code detection device of a photovoltaic module flow bar code.
Background
In the application of the photovoltaic module production technical field, various produced defective products can be repaired manually, the modules with the manual repair OK need to flow into an automatic production line again, bar codes with certain production processes are removed manually on certain modules, if the bar codes remain on the modules, the subsequent processes can be caused to repeatedly paste the bar codes or sweep the bar codes so as to enable equipment to execute the wrong production process, and in order to ensure that the modules on the line do not have the process bar codes, the equipment is required to automatically identify whether the modules have the bar codes or not or read the bar code contents so as to ensure the stable production of the production line.
Such as: automatic code reading and fool-proofing device of packaging belt line disclosed in China patent with application number 202210272773X and control method thereof, comprising a production traceability system and a control method
The PC and the alarm lamp are provided with at least two groups of mutually staggered placement positions in the width direction of the belt line, different equipment parts are placed on the placement positions of different groups respectively, and labels are attached to the equipment parts; at least two code reading guns are detachably fixed on the portal above the belt line to read labels of corresponding equipment parts; an outbound photoelectric sensor is arranged at the outbound end of the portal frame, and an alarm lamp is arranged at one side of the belt line; the control PC is connected with the code reading gun and the production tracing system; the control PC screens the information read by the code reading gun and then sends the information to the production traceability system, the production traceability system compares the information and outputs a result signal to the PLC, the PLC controls the alarm lamp to work based on the result signal, and the PLC controls the belt line to work based on the detection result of the outbound photoelectric sensor.
However, in the existing process flow of the photovoltaic module, although the photovoltaic module with the process barcode error can be detected and positioned as much as possible, the existing technology cannot adapt to various main flow photovoltaic modules for detection because of different sizes of the photovoltaic modules on the market, so that the step of detecting the barcode of the photovoltaic module can possibly generate missing abnormality, and the photovoltaic module and system associated information are inconsistent, so that the process flow is in error, and the problem that whether the barcode is in error cannot be accurately identified in the barcode detection process of the photovoltaic module in the prior art exists.
Disclosure of utility model
In order to solve the problems in the prior art, the utility model aims to provide an automatic code reading and controlling device for preventing error codes from leaking, which can temporarily fix a photovoltaic module, sense and identify flow bar codes of the photovoltaic module, and after the photovoltaic module detects no error, the photovoltaic module can normally discharge outwards.
In order to achieve the technical purposes and effects, the utility model is realized by the following technical scheme: the utility model provides a photovoltaic module flow bar code's error proofing sign indicating number leaks sign indicating number detection device, is including the conveyor who is used for transporting photovoltaic module, conveyor be provided with a plurality of four sides righting device that are used for orientation photovoltaic module applys effort and centre gripping all around, conveyor's top is provided with the vision camera that is used for gathering photovoltaic module front bar code, one side of conveyor is provided with the sign indicating number device that sweeps that is used for gathering photovoltaic module side bar code, conveyor four sides righting device visual camera with sweep the sign indicating number device and be connected with an electric cabinet respectively. The electronic control box is provided with an indicator lamp for displaying whether the bar code on the photovoltaic module is wrong or not, and the indicator lamp is electrically connected with the electronic control box.
Further, the four-side righting device comprises a clamping device which is used for clamping the photovoltaic module and a blocking device which is used for blocking the photovoltaic module, wherein the clamping device moves along the length direction of the photovoltaic module, and the blocking device moves along the thickness direction of the photovoltaic module; the clamping device is positioned at the left side, the right side and the rear side of the conveying device, and the blocking device is positioned at the front side of the conveying device.
Further, the blocking device comprises a blocking cylinder used for limiting the photovoltaic module to move towards the conveyor, and the blocking cylinder is electrically connected with the electric cabinet.
Further, the clamping device comprises a clamping cylinder and a plurality of clamping cylinders which are fixedly connected to the clamping cylinder and used for clamping the left side, the right side and the rear side of the photovoltaic module, and the clamping cylinder is electrically connected with the electric cabinet.
Advantageous effects
Compared with the prior art, the four-sided rectifying device is arranged around the conveying line, after the photovoltaic module is lifted on the conveying line, the photovoltaic module with errors can be temporarily controlled, at the moment, the visual camera and the code scanning device collect corresponding flow bar codes, and after the problematic photovoltaic module is manually processed, the four-sided rectifying device can put the photovoltaic module of the photovoltaic module to continue the next process flow. Avoiding the influence and damage to the following process flow caused by the fact that the incorrect photovoltaic module cannot be controlled in time. Specifically, the four-side righting device can be well compatible with the size and model of main stream components in the market, so that the time of the technological process of the device can be saved.
The foregoing description is only an overview of the present utility model, and is intended to provide a better understanding of the present utility model, as it is embodied in the following description, with reference to the preferred embodiments of the present utility model and the accompanying drawings. Specific embodiments of the present utility model are given in detail by the following examples and the accompanying drawings.
Drawings
The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate embodiments of the utility model and together with the description serve to explain the utility model and do not constitute a limitation on the utility model. In the drawings:
FIG. 1 is a schematic top view of the present utility model;
FIG. 2 is a perspective view of the front structure of the present utility model;
FIG. 3 is a schematic view of a bottom mechanism of the present utility model;
Fig. 4 is an enlarged view of the present novel middle clamping device.
In the figure: 1. an electric control box; 101. an indicator light; 2. a start button; 201. a code scanning device; 202. a vision camera; 3. a blocking cylinder; 4. a size knob; 5. a clamping cylinder; 501. a clamping cylinder; 6. a conveying line; 7. and the PC is integrated.
Detailed Description
The utility model will be described in detail below with reference to the drawings in combination with embodiments.
It should be noted that all directional indicators (such as up, down, left, right, front, back, upper, lower, top, bottom … …) in the embodiments of the present utility model are merely used to explain the relative positional relationship, movement, etc. between the components in a particular gesture (as shown in the drawings), and if the particular gesture changes, the directional indicators correspondingly change.
Referring to fig. 1-4, an error code leakage preventing device for a flow bar code of a photovoltaic module mainly comprises a conveying device for conveying the photovoltaic module, a visual camera 202 for collecting a front bar code of the photovoltaic module, a code scanning device 201 for collecting a side bar code of the photovoltaic module, a four-side correcting device for applying acting force to the photovoltaic module and clamping the photovoltaic module, an electric cabinet 1 and the like.
The electric cabinet 1 is an electric cabinet 1 taking a PLC control system as a core, and the electric cabinet 1 is respectively and electrically connected with the conveying device, the four-side correcting device, the vision camera 202 and the code scanning device 201.
The conveying device is fixed on a frame, the vision camera 202 is arranged above the conveying device, the code scanning device 201 is arranged on one side of the conveying device, and as a preferred embodiment, the conveying device is a wide conveying line 6 or a plurality of side-by-side synchronous conveying lines 6.
The four-sided righting device is arranged around the conveying device and is used as a preferred embodiment, the four-sided righting device comprises a clamping device which plays a clamping role on the photovoltaic module and a blocking device which plays a blocking role on the photovoltaic module, the clamping device moves along the length direction of the photovoltaic module, the blocking device moves along the thickness direction of the photovoltaic module, the clamping device is positioned at the left side, the right side and the rear side of the conveying device, the blocking device is positioned at the front side of the conveying device, and the clamping device and the blocking device are fixed at corresponding positions of the frame.
As a preferred embodiment, the blocking means comprise a number of blocking cylinders 3 for limiting the movement of the photovoltaic modules towards the conveyor lines 6, the blocking cylinders 3 being electrically connected to the electric cabinet 1.
As a preferred embodiment, the clamping device comprises a clamping cylinder 5 and a plurality of clamping cylinders 501 fixedly connected to the clamping cylinder 5 and used for clamping the left, right and rear sides of the photovoltaic module, and the clamping cylinder 5 is electrically connected with the electric cabinet 1.
As a preferred embodiment, the automatic control device further comprises a starting button 2, a size knob 4, a PC display integrated machine and an indicator lamp 101, wherein the starting button 2, the size knob 4, a discharging button and the PC display integrated machine and the indicator lamp 101 are respectively electrically connected with the electric cabinet 1.
The working principle of the utility model is as follows:
In this embodiment, referring to fig. 1 to 4, the process for implementing error protection of the photovoltaic module is as follows: firstly, the electric cabinet 1 is opened, a breaker in the electric cabinet 1 is pushed up, at the moment, the equipment is electrified, a touch screen computer can be automatically started after the electrification, if the equipment is not started, a starting button 2 at the lower part of the computer can be pressed down to start, the computer is started to monitor shooting images and debug a camera, the equipment is normally operated without starting, an indicator lamp 101 on the electric cabinet 1 is in a state of being extinguished, at the moment, the error proofing function is not started, all cylinders are at default positions, and before the photovoltaic module is placed in a conveying line 6, a fixing block in threaded connection with a clamping cylinder 5 is firstly slid to the outermost side, so that the photovoltaic module is placed in a later process flow.
After the above steps are finished, confirming that no photovoltaic module is arranged on the conveying line 6, at the moment, firstly pressing the switch button 2, after pressing the switch button 2, detecting that no photovoltaic module is arranged on the conveying line 6 by the PLC control system, at the moment, setting the indicator lamp 101 to be red, blocking the lifting of the cylinder 3, positioning the cylinder 3 on the front side of the conveying line 6 in the conveying direction, starting the error proofing function, lifting the photovoltaic module on the conveying line 6, manually checking whether the photovoltaic module is a single glass or a double glass module before the step, screwing the size knob 4 to the corresponding single-double glass position after the checking is finished, after the step is finished, lifting the photovoltaic module on the conveying line 6, at the moment, pressing the start button 2 for the second time, setting the clamping cylinder 501 on the clamping cylinder 5 to be right and left sides in the conveying direction of the conveying line, then scanning and photographing the code scanning device 201 and the vision camera 202 simultaneously, transmitting data to the PC integrated machine 7 after the acquired information, displaying and judging the result through the PC integrated machine 7, and outputting the acquired information to the green lamp 101 when the green lamp is not used for indicating that the process is not used for the step, if the green lamp 101 is not used for continuously displaying the process flow (at the moment, if the indicator lamp 101 is not used for indicating the process flow is not pressed).
When the judging result is output to the PLC control system and the error of the photovoltaic module is displayed, the indicator lamp 101 is still red, the error bar code is manually removed from the photovoltaic module, after the step is finished, the start button 2 is pressed again to acquire information until the indicator lamp 101 turns green, and the fact that the photovoltaic module has no problem can be continued in the next process flow is proved.
The above description is only of the preferred embodiments of the present utility model and is not intended to limit the present utility model, but various modifications and variations can be made to the present utility model by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.
Claims (10)
1. The utility model provides a photovoltaic module flow bar code's error proofing sign indicating number leaks sign indicating number detection device, includes the conveyor who is used for transporting photovoltaic module, its characterized in that: the photovoltaic module comprises a photovoltaic module, a plurality of four-side correcting devices used for applying acting force to the photovoltaic module and clamping are arranged around the photovoltaic module, a visual camera (202) used for collecting a front bar code of the photovoltaic module is arranged above the photovoltaic module, a code scanning device (201) used for collecting a side bar code of the photovoltaic module is arranged on one side of the photovoltaic module, and the photovoltaic module is connected with an electric cabinet (1) through the visual camera (202) and the code scanning device (201).
2. The device for detecting the error-proofing code leakage of the flow bar code of the photovoltaic module according to claim 1, wherein the device is characterized in that: the four-side righting device comprises a clamping device which plays a clamping role on the photovoltaic module and a blocking device which plays a blocking role on the photovoltaic module, wherein the clamping device moves along the length direction of the photovoltaic module, and the blocking device moves along the thickness direction of the photovoltaic module; the clamping device is positioned at the left side, the right side and the rear side of the conveying device, and the blocking device is positioned at the front side of the conveying device.
3. The device for detecting the error-proofing code leakage of the flow bar code of the photovoltaic module according to claim 2, wherein the device is characterized in that: the blocking device comprises a blocking cylinder (3) used for limiting the photovoltaic module to move along the conveying device, and the blocking cylinder (3) is electrically connected with the electric cabinet (1).
4. The device for detecting the error-proofing code leakage of the flow bar code of the photovoltaic module according to claim 2, wherein the device is characterized in that: the clamping device comprises a clamping cylinder (5) and a plurality of clamping cylinders (501) fixedly connected to the clamping cylinder (5) and used for clamping the left side, the right side and the rear side of the photovoltaic module, and the clamping cylinder (5) is electrically connected with the electric cabinet (1).
5. The device for detecting the error-proofing code leakage of the flow bar code of the photovoltaic module according to claim 1, wherein the device is characterized in that: the electric cabinet also comprises a starting button (2), and the starting button (2) is electrically connected with the electric cabinet (1).
6. The device for detecting the error-proofing code leakage of the flow bar code of the photovoltaic module according to claim 1, wherein the device is characterized in that: the electric cabinet also comprises a size knob (4), and the size knob (4) is electrically connected with the electric cabinet (1).
7. The device for detecting the error-proofing code leakage of the flow bar code of the photovoltaic module according to claim 1, wherein the device is characterized in that: the intelligent electric cabinet also comprises a PC display integrated machine, wherein the PC display integrated machine is electrically connected with the electric cabinet (1).
8. The device for detecting the error-proofing code leakage of the flow bar code of the photovoltaic module according to any one of claims 1 to 7, wherein the device is characterized in that: an indicator lamp (101) used for displaying whether the bar code on the photovoltaic module is wrong or not is arranged on the electric cabinet (1), and the indicator lamp (101) is electrically connected with the electric cabinet (1).
9. The device for detecting the error-proofing code leakage of the flow bar code of the photovoltaic module according to claim 1, wherein the device is characterized in that: the electric cabinet (1) is an electric cabinet (1) taking a PLC control system as a core.
10. The device for detecting the error-proofing code leakage of the flow bar code of the photovoltaic module according to claim 1, wherein the device is characterized in that: the conveying device is a wide conveying line (6) or a plurality of synchronous conveying lines (6) which are arranged side by side.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321144777.6U CN220844312U (en) | 2023-05-12 | 2023-05-12 | Error-proofing code leakage detection device for flow bar codes of photovoltaic modules |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321144777.6U CN220844312U (en) | 2023-05-12 | 2023-05-12 | Error-proofing code leakage detection device for flow bar codes of photovoltaic modules |
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| Publication Number | Publication Date |
|---|---|
| CN220844312U true CN220844312U (en) | 2024-04-26 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321144777.6U Active CN220844312U (en) | 2023-05-12 | 2023-05-12 | Error-proofing code leakage detection device for flow bar codes of photovoltaic modules |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220844312U (en) |
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2023
- 2023-05-12 CN CN202321144777.6U patent/CN220844312U/en active Active
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