CN112037638A - Display method of full-automatic raw material packaging model for practical training - Google Patents
Display method of full-automatic raw material packaging model for practical training Download PDFInfo
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Abstract
The invention relates to the technical field of electronic technology teaching equipment, in particular to a display method of a full-automatic raw material packaging model for practical training, which comprises the following steps of S1, arranging empty capsules in a hopper, and dropping the empty capsules into a directional assembly through a capsule blanking pipe; s2: empty capsules enter the separation assembly in a uniform posture by being pushed by the turning cylinder and the blanking cylinder; s3: the vacuum suction nozzle adsorbs the capsule body to separate the capsule body from the capsule cap; s4: pressing the medicinal powder with the injection rod to fill the capsule; s5: the capsule pushing rod pushes the capsule body to close the capsule body and the capsule cap. Compared with a universal rotary table which stops eight times per revolution on the market, the model only stops four times per revolution, simplifies multiple stations and greatly shortens the capsule filling period; in addition, each subassembly structural design of this model is succinct clear, adopts glass panels through the four sides, makes the inner structure operation change in the show, and the automatic control flow of model is more directly perceived, concrete simultaneously.
Description
Technical Field
The invention relates to the technical field of electronic technology teaching equipment, in particular to a display method of a full-automatic raw material packaging model for practical training.
Background
Since the twenty-first century, people gradually pay attention to their health, various health care products are on the market, and the medical industry is rapidly developed. Meanwhile, in the drug production link, the filling quality, efficiency and automation degree of the capsule filling machine need to be higher and higher, so that more talents are urgently needed to enter the field of medical machinery.
However, in talent development, knowledge can only be mastered by practice, whereas in the field of teaching, the kinematic structure and control methods relating to capsule filling are generally demonstrated in a planar manner, which is not intuitive and concrete enough for the principles involved in mechanical operation. Based on the current situation, the invention provides a full-automatic raw material packaging model display method aiming at electronic technology training courses and electronic technology project competitions filled with capsules.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention discloses a method for displaying a full-automatic raw material packaging model for practical training.
The technical scheme adopted by the invention for solving the technical problems is as follows: a display method of a full-automatic raw material packaging model for practical training is characterized in that glass panels are arranged on four sides of the bottom of the full-automatic raw material packaging model, and the display method comprises the following steps:
s1, empty capsules are arranged in a hopper and fall into the orientation component through a capsule blanking pipe, wherein the capsule blanking pipe is driven by a blanking cylinder;
s2: empty capsules enter the separation assembly in a uniform posture by being pushed by the turning cylinder and the blanking cylinder;
s3: the vacuum suction nozzle sucks the capsule body to separate the capsule body from the capsule cap;
s4: pressing the medicinal powder with the injection rod to fill the capsule;
s5: the capsule pushing rod pushes the capsule body to close the capsule body and the capsule cap, and the capsule pushing rod pushes the capsule body again to enable the capsule to fall into the discharging assembly.
Further, step S1 specifically includes S10: the capsule blanking pipe is characterized in that a spring pressing sheet is arranged at the bottom of the capsule blanking pipe and abutted against an outlet of the capsule blanking pipe, and a clamping sheet is arranged on the orientation assembly and arranged right below the spring pressing sheet.
Further, step S2 specifically includes S20: the directional assembly is provided with a turning seat, the turning cylinder is connected with a capsule turning block, the capsule turning block pushes an empty capsule in the turning seat to adjust the posture of the empty capsule, and the empty capsule is pushed by the discharging cylinder to enable the empty capsule to face downwards and enter the separation assembly.
Further, step S3 specifically includes S30: the capsule separation device is characterized by further comprising a rotary assembly, wherein the separation assembly is provided with a capsule separation cylinder, the capsule separation cylinder is connected with a vacuum suction nozzle, and the vacuum suction nozzle sucks a capsule body to enable the capsule body to fall into a lower separation groove arranged on the rotary assembly.
Further, in step S30, the rotating assembly includes an upper bag tray, a lower bag tray, and a motor, and the motor is in transmission connection with the upper bag tray and the lower bag tray.
Further, step S4 specifically includes S40: the capsule filling machine is characterized by further comprising a filling assembly, wherein the filling assembly is provided with a material injection cylinder and a material injection sliding plate, the material injection cylinder is connected with a material injection rod, and the material injection cylinder drives the material injection rod to press medicinal powder in the material injection sliding plate down so that the medicinal powder is filled into the capsule body.
Further, step S5 specifically includes S50: the capsule closing assembly is provided with a capsule closing pressing block cylinder, the capsule closing pressing block cylinder is connected with a capsule closing pressing block, and the capsule closing pressing block cylinder drives the capsule closing pressing block to abut against a capsule cap to close the capsule cap and a capsule body.
Further, close a bag subassembly and be equipped with capsule and release the cylinder, capsule releases the cylinder and connects capsule push rod, close a bag briquetting and restore to the throne the back, capsule push rod promotes once more, makes the capsule fall into the ejection of compact guide slot that ejection of compact subassembly was equipped with.
Further, in the filling process of step S4, step S1 is synchronously started.
Further, a full-automatic raw material packaging model for practical training comprises a feeding assembly, an orientation assembly, a separation assembly, a rotation assembly, a filling assembly, a bag closing assembly and a discharging assembly, and when the full-automatic raw material packaging model is operated automatically, the display method of any one of claims 1 to 9 is realized.
Compared with the prior art, the invention has the beneficial effects that:
1: compared with a universal rotary table which stops eight times per revolution on the market, the rotary table stops four times per revolution, simplifies multiple stations and greatly shortens the capsule filling period.
2: the structural design of each component of the model is simple and clear, the glass panels are adopted on four sides, the operation of the internal structure is easier to display, and meanwhile, the automatic control flow of the model is more visual and concrete.
Drawings
FIG. 1 is a schematic view of the structure of the present invention.
FIG. 2 is a schematic view of another structure according to the present invention.
FIG. 3 is a schematic diagram of the structure of the feeding, orientation, rotation and separation assembly.
FIG. 4 is a schematic diagram of the structure of the rotating and filling assembly.
FIG. 5 is a schematic diagram of the structure of the bag closing and discharging assembly.
Detailed Description
The invention will now be further described with reference to the accompanying description and examples:
referring to fig. 1-5, a full-automatic raw material packaging model for practical training includes a feeding assembly 1, a directional assembly 2, a rotary assembly 3, a separating assembly 4, a filling assembly 5, a bag closing assembly 6, and a discharging assembly 7. The feeding assembly 1 is used for enabling empty capsules in the capsule hopper 12 to enter the orientation assembly in a disordered arrangement; the orientation component 2 is used for enabling the empty capsule to enter the separation component in the same posture with the capsule body facing downwards; the separating component 4 is used for separating the capsule body from the capsule cap; the rotary assembly 3 is used to transfer the capsules to different stations; the filling component 5 is used for filling the medicine powder into the empty capsule body; the capsule-closing assembly 6 is used for closing the capsule body and the capsule cap; the ejection assembly 7 is used to eject the capsules outside the apparatus.
A feeding assembly: referring to fig. 3, the feed assembly includes a capsule hopper 12, with empty capsules stored in the capsule hopper 12. A capsule blanking pipe 13 is arranged in the capsule hopper 12, and the capsule blanking pipe 13 can slide in the capsule hopper 12 in the vertical direction. And a blanking cylinder 11 is arranged on one side of the capsule blanking pipe 13, and the blanking cylinder 11 is connected with the capsule blanking pipe 13 to make the capsule blanking pipe reciprocate in the vertical direction. The bottom of the capsule blanking pipe 13 is connected with a spring pressing piece 15, the spring pressing piece 15 is abutted to the outlet of the capsule blanking pipe 13, and one side of the spring pressing piece 15 is connected with a blanking spring 14.
An orientation assembly: the orientation assembly comprises a turning seat, the turning seat is provided with a turning groove 23, and the turning groove 23 and the capsule blanking pipe 13 share the same axial lead. The turning seat is provided with a clamping piece 16, and the clamping piece 16 is arranged in a slope and is arranged right below the spring pressing piece 15. When the capsule drop tube 13 falls, the catch 16 abuts the spring plate 15, forcing it open, opening the outlet of the capsule drop tube 13 and the capsules one by one into the caput groove 23. The orientation assembly further comprises a capsule turning block 22 and a turning cylinder 21, the turning cylinder 21 is connected with the capsule turning block 22, the capsule turning block 22 is horizontally arranged on one side of a turning seat, and a convex part is arranged on one side, close to the turning groove 23, of the capsule turning block 22. When the model runs, the convex part is abutted against the capsule body of the empty capsule in the turning groove 23, as the outer diameter of the capsule cap is slightly larger than that of the capsule body, the aperture of the turning groove 23 is matched with that of the capsule cap, the capsule turning block 22 transversely pushes the capsule body of the empty capsule under the action of the turning cylinder 21, and if the capsule cap of the empty capsule is arranged above and the capsule body is arranged below, the empty capsule rotates 90 degrees under the condition that the capsule cap is fixed, so that the capsule body is suspended above the convex part and is pushed to the front; if the capsule cap of the empty capsule is below and the capsule body is above, the empty capsule rotates 90 degrees under the fixed capsule cap, so that the capsule body is suspended below the convex part and pushed to the front. The orientation assembly further comprises a blanking air cylinder 24 and a blanking rod 25, wherein the blanking air cylinder 24 is connected with the blanking rod 25. Unloading cylinder 24, unloading pole 25 are vertical to be connected in the seat top of turning round, empty capsule is promoted to unloading pole 25 below by capsule turning round piece 22, and unloading pole 25 promotes empty capsule downwards under the effect of unloading cylinder 24, makes empty capsule fall into the blanking groove 26 that the seat bottom was equipped with of turning round. A blanking plate 27 is arranged on one side of the blanking groove 26, and the blanking plate 27 is made of transparent glass, so that learners can observe the operation principle of the internal structure more conveniently.
A rotating assembly: the rotating assembly comprises an upper capsule disc 32, a lower capsule disc 33 and a motor 31. The motor 31 is arranged at the bottom of the base station 9 and is in transmission connection with the upper bag disc 32 and the lower bag disc 33. The upper bag plate 32 and the lower bag plate 33 are respectively provided with an upper separation groove 34 and a lower separation groove 35 which are arranged on the same axial lead, steps are arranged in the upper separation groove and the lower separation groove, the outer diameters of the steps are smaller than the outer diameter of a capsule cap, the effect of clamping the capsule is achieved, and the capsule is prevented from being easily separated from the upper separation groove and the lower separation groove. In this embodiment, the upper and lower separating grooves are provided with 4 groups, and the adjacent groups are separated by an included angle of 90 degrees, and the motor 31 rotates 90 degrees each time, so that the upper bag tray 32 and the lower bag tray 33 sequentially enter the feeding assembly 1, the filling assembly 5 and the bag closing assembly 6.
A separation assembly: the separation assembly comprises a capsule separation air cylinder 42 and a vacuum suction nozzle 41, wherein the capsule separation air cylinder 42 is connected with the vacuum suction nozzle 41, and the vacuum suction nozzle 41 is connected with an external air pipe. The vacuum suction nozzle 41 is arranged at the bottom of the upper separating groove and the lower separating groove and has the same axial lead with the upper separating groove and the lower separating groove. When the model operates, the capsule dividing cylinder 42 drives the vacuum suction nozzle 41 to move upwards to be close to the lower separation groove 35, the vacuum suction nozzle 41 sucks the empty capsule falling into the upper separation groove 34 from the blanking groove 26, the step is arranged in the upper separation groove 34 and clamped with the capsule cap, and the capsule body falls into the lower separation groove 35 under the suction action of the vacuum suction nozzle 41, so that the separation of the capsule is completed.
Filling the assembly: referring to fig. 4, the filling assembly includes a shifting block cylinder 56, a material injection cylinder 58, and a sliding plate cylinder 52. The shifting block cylinder 56 is connected with a lower bag plate shifting block 57, and the lower bag plate shifting block 57 is arranged at the bottom of the lower bag plate 33; the material injection cylinder 58 is connected with a material injection rod 53, and the material injection rod 53 is arranged at the top of the lower bag disc 33; the sliding plate cylinder 52 is connected with a material injection sliding plate 54, and the material injection sliding plate 54 is horizontally arranged and provided with a sliding plate through hole 55. In addition, a medicine powder hopper 51 is arranged above the material injection sliding plate 54, the medicine powder hopper 51 is used for storing medicine powder, and the bottom of the medicine powder hopper 51 is provided with a through hole for enabling the medicine powder to fall into the sliding plate through hole 55. When the model operates, capsule dish 32, lower capsule dish 33 are transported to the packing subassembly in the motor 31 drive, each lower separating tank 35 of lower capsule dish 32 all arranges in independent lower capsule seat, and lower capsule seat inboard is connected with lower capsule dish spring, capsule board shifting block 57 is under shifting block cylinder 56 effect, transversely stimulates lower capsule seat, makes lower capsule seat arrange in annotate material pole below to make lower separating tank 35 and annotate the material pole be in on the same axis. The material injection sliding plate 54 slides towards the lower bag tray 32 under the action of the sliding plate cylinder 52, and the sliding plate through hole 55 is arranged above the lower separation groove 35. Since the sliding plate through hole 55 contains the medicine powder, and the injection rod 53, the sliding plate through hole 55 and the lower separation groove 35 are located on the same axial line, the injection rod 58 is pushed downwards under the action of the injection cylinder 58, and the medicine powder is filled into the capsule body in the lower separation groove 35. After filling is complete, the ram cylinder 56 opens and the lower bag seat returns to the lower bag plate 33 under the urging of the lower bag plate spring 36 as the lower bag plate spring 36 returns to its deformed position.
A capsule combination component: referring to fig. 5, the capsule-closing assembly includes a capsule pushing cylinder 64 and a capsule-closing pressure block cylinder 61. The capsule pushing cylinder 64 is connected with a capsule pushing rod 63, and the capsule pushing rod 63 is arranged at the bottom of the upper separating groove and the lower separating groove and is positioned on the same axis line with the upper separating groove and the lower separating groove; the bag closing pressure block cylinder 61 is connected with a bag closing pressure block 62, and the bag closing pressure block 62 is horizontally arranged on the top surface of the upper bag disc 32. When the model is in operation, the bag closing pressure block 62 is transversely placed at the top of the upper separating groove 34 under the action of the bag closing pressure block air cylinder 61. The capsule pushing rod 63 moves upwards under the action of the capsule pushing cylinder 64, and as the top of the capsule cap is abutted by the capsule closing pressure block 62, the capsule pushing rod 63 pushes the capsule body in the lower separating groove 35 to close the capsule body and the capsule cap, so that capsule closing is completed. After the capsule is closed, the capsule closing pressure block 62 retracts, and the capsule pushing rod 63 pushes again to separate the capsule from the upper separation groove 34.
A discharging component: the discharging component comprises a discharging guide box and a discharging guide groove 77. The ejection of compact direction box is arranged in upper separating groove 34 one side, the ejection of compact direction box is equipped with opening down, ejection of compact guide slot 77 one end is arranged in the opening below, and the other end is arranged in this model outside. The capsule that breaks away from the upper separation groove 34 is restricted by the discharge guide box, and pushed again by the capsule closing press block 62, falls into the discharge guide groove 77 in the discharge guide box, thereby completing the discharge.
Preferably, in order to improve the production efficiency, each group of upper and lower separating grooves is provided with double stations.
Preferably, in order to facilitate the learners to observe the operation of the model, the bottom of the model is provided with transparent glass panels 8 on four sides.
A display method of a full-automatic raw material packaging model for practical training comprises the following steps:
s1, empty capsules are arranged in a hopper and fall into the orientation component through a capsule blanking pipe, wherein the capsule blanking pipe is driven by a blanking cylinder;
s2: empty capsules enter the separation assembly in a uniform posture by being pushed by the turning cylinder and the blanking cylinder;
s3: the vacuum suction nozzle sucks the capsule body to separate the capsule body from the capsule cap;
s4: pressing the medicinal powder with the injection rod to fill the capsule;
s5: the capsule pushing rod pushes the capsule body to close the capsule body and the capsule cap, and the capsule pushing rod pushes the capsule body again to enable the capsule to fall into the discharging assembly.
Wherein, the step S1 specifically includes S10: the capsule blanking pipe is characterized in that a spring pressing sheet is arranged at the bottom of the capsule blanking pipe and abutted against an outlet of the capsule blanking pipe, and a clamping sheet is arranged on the orientation assembly and arranged right below the spring pressing sheet. More specifically, the card is the slope setting, and when the capsule blanking pipe whereabouts, the card butt spring preforming makes it be crowded and be opened to open the export of capsule blanking pipe, the capsule gets into directional subassembly one by one.
Wherein, the step S2 specifically includes S20: the directional assembly is provided with a turning seat, the turning cylinder is connected with a capsule turning block, the capsule turning block pushes an empty capsule in the turning seat to adjust the posture of the empty capsule, and the empty capsule is pushed by the discharging cylinder to enable the empty capsule to face downwards and enter the separation assembly. More specifically, a convex part is arranged on one side, close to the turning groove, of the capsule turning block. The convex part is abutted against the capsule body of the empty capsule in the turning groove, and under the action of the turning cylinder, the capsule turning block transversely pushes the capsule body of the empty capsule to enable the empty capsule to rotate 90 degrees under the condition that the capsule cap is fixed, and the capsule body is suspended above/below the convex part and pushed to the front; the unloading cylinder is connected with the unloading pole, and the unloading pole promotes empty capsule downwards under the unloading cylinder effect, makes empty capsule fall into the charging chute that the seat bottom of turning round was equipped with.
Wherein, the step S3 specifically includes S30: the capsule separation device is characterized by further comprising a rotary assembly, wherein the separation assembly is provided with a capsule separation cylinder, the capsule separation cylinder is connected with a vacuum suction nozzle, and the vacuum suction nozzle sucks a capsule body to enable the capsule body to fall into a lower separation groove arranged on the rotary assembly.
In step S30, the rotating assembly includes an upper bag tray, a lower bag tray, and a motor, and the motor is in transmission connection with the upper bag tray and the lower bag tray. After the empty capsule is separated, the motor drives the upper capsule tray and the lower capsule tray to be transferred to the filling assembly.
Wherein, the step S4 specifically includes S40: the capsule filling machine is characterized by further comprising a filling assembly, wherein the filling assembly is provided with a material injection cylinder and a material injection sliding plate, the material injection cylinder is connected with a material injection rod, and the material injection cylinder drives the material injection rod to press medicinal powder in the material injection sliding plate down so that the medicinal powder is filled into the capsule body. More specifically, the filling assembly is further provided with a shifting block cylinder and a sliding plate cylinder, the shifting block cylinder is connected with a lower bag plate shifting block, and the sliding plate cylinder is connected with an injection sliding plate. The lower capsule plate shifting block transversely pulls the lower capsule seat of the lower capsule plate under the action of the shifting block cylinder to enable the lower separation groove to be arranged below the material injection rod, the material injection sliding plate enables the sliding plate through hole to be arranged below the lower separation groove under the action of the sliding plate cylinder, and the medicine powder in the sliding plate through hole is filled into the capsule body in the lower separation groove by pushing the material injection rod downwards.
Wherein, the step S5 specifically includes S50: the capsule closing assembly is provided with a capsule closing pressing block cylinder, the capsule closing pressing block cylinder is connected with a capsule closing pressing block, and the capsule closing pressing block cylinder drives the capsule closing pressing block to abut against a capsule cap to close the capsule cap and a capsule body. More specifically, close a bag subassembly and be equipped with capsule and release the cylinder, capsule release cylinder connects capsule and pushes away the pole, close a bag briquetting and restore to the throne the back, capsule pushes away the pole and promotes once more, makes the capsule fall into the ejection of compact guide slot that ejection of compact subassembly was equipped with, and the capsule is in ejection of compact guide slot, and the landing is outside the model.
More preferably, in the filling process of step S4, step S1 is started synchronously.
Compared with a universal rotary table which stops eight times per revolution on the market, the rotary table stops four times per revolution, simplifies multiple stations and greatly shortens the capsule filling period.
The structural design of each component of the model is simple and clear, the glass panels are adopted on four sides, the operation of the internal structure is easier to display, and meanwhile, the automatic control flow of the model is more visual and concrete.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention, and they should be construed as being included in the following claims and description.
Claims (10)
1. The display method of the full-automatic raw material packaging model for practical training is characterized by comprising the following steps of:
s1, empty capsules are arranged in a hopper and fall into the orientation component through a capsule blanking pipe, wherein the capsule blanking pipe is driven by a blanking cylinder;
s2: empty capsules enter the separation assembly in a uniform posture by being pushed by the turning cylinder and the blanking cylinder;
s3: the vacuum suction nozzle sucks the capsule body to separate the capsule body from the capsule cap;
s4: pressing the medicinal powder with the injection rod to fill the capsule;
s5: the capsule pushing rod pushes the capsule body to close the capsule body and the capsule cap, and the capsule pushing rod pushes the capsule body again to enable the capsule to fall into the discharging assembly.
2. The method for displaying the full-automatic raw material packaging model for practical training according to claim 1, wherein the step S1 specifically includes:
s10: the capsule blanking pipe is characterized in that a spring pressing sheet is arranged at the bottom of the capsule blanking pipe and abutted against an outlet of the capsule blanking pipe, and a clamping sheet is arranged on the orientation assembly and arranged right below the spring pressing sheet.
3. The method for displaying the full-automatic raw material packaging model for practical training according to claim 1, wherein the step S2 specifically includes:
s20: the directional assembly is provided with a turning seat, the turning cylinder is connected with a capsule turning block, the capsule turning block pushes an empty capsule in the turning seat to adjust the posture of the empty capsule, and the empty capsule is pushed by the discharging cylinder to enable the empty capsule to face downwards and enter the separation assembly.
4. The method for displaying the full-automatic raw material packaging model for practical training according to claim 1, wherein the step S3 specifically includes:
s30: the capsule separation device is characterized by further comprising a rotary assembly, wherein the separation assembly is provided with a capsule separation cylinder, the capsule separation cylinder is connected with a vacuum suction nozzle, and the vacuum suction nozzle sucks a capsule body to enable the capsule body to fall into a lower separation groove arranged on the rotary assembly.
5. The method for displaying the full-automatic raw material packaging model for practical training according to claim 4, wherein the method comprises the following steps:
in step S30, the rotating assembly includes an upper bag tray, a lower bag tray, and a motor, and the motor is in transmission connection with the upper bag tray and the lower bag tray.
6. The method for displaying the full-automatic raw material packaging model for practical training according to claim 1, wherein the step S4 specifically includes:
s40: the capsule filling machine is characterized by further comprising a filling assembly, wherein the filling assembly is provided with a material injection cylinder and a material injection sliding plate, the material injection cylinder is connected with a material injection rod, and the material injection cylinder drives the material injection rod to press medicinal powder in the material injection sliding plate down so that the medicinal powder is filled into the capsule body.
7. The method for displaying the full-automatic raw material packaging model for practical training according to claim 1, wherein the step S5 specifically includes:
s50: the capsule closing assembly is provided with a capsule closing pressing block cylinder, the capsule closing pressing block cylinder is connected with a capsule closing pressing block, and the capsule closing pressing block cylinder drives the capsule closing pressing block to abut against a capsule cap to close the capsule cap and a capsule body.
8. The method for displaying the full-automatic raw material packaging model for practical training according to claim 1 or 7, characterized in that:
the capsule closing assembly is provided with a capsule pushing cylinder which is connected with a capsule pushing rod, and after the capsule closing pressure block resets, the capsule pushing rod pushes once again to enable the capsule to fall into a discharging guide groove formed in the discharging assembly.
9. The method for displaying the full-automatic raw material packaging model for practical training according to claim 1, wherein the method comprises the following steps:
in the filling process of step S4, step S1 starts synchronously.
10. The utility model provides a full-automatic raw materials encapsulation model for instruct in fact, includes feeding subassembly, directional subassembly, separator assembly, gyration subassembly, packing subassembly, closes bag subassembly, ejection of compact subassembly, its characterized in that: the full-automatic raw material packaging model realizes the display method of any one of claims 1-9 when running automatically.
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Application publication date: 20201204 |