CN112031268A - Prefabricated concrete heat-insulating wall plate for basement of independent residence - Google Patents
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- E—FIXED CONSTRUCTIONS
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- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
- E04C2/38—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure with attached ribs, flanges, or the like, e.g. framed panels
- E04C2/382—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure with attached ribs, flanges, or the like, e.g. framed panels with a frame of concrete or other stone-like substance
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- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
- E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
- E04C2/288—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and concrete, stone or stone-like material
- E04C2/2885—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and concrete, stone or stone-like material with the insulating material being completely surrounded by, or embedded in, a stone-like material, e.g. the insulating material being discontinuous
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Abstract
Description
技术领域technical field
本发明涉及一种装配式建筑节能墙板,特别是涉及一种独立住宅地下室预制混凝土保温墙板。The invention relates to a prefabricated building energy-saving wallboard, in particular to a prefabricated concrete thermal insulation wallboard for a basement of an independent house.
背景技术Background technique
装配式混凝土建筑是指以工厂化生产的混凝土预制构件为主.通过现场装配的方式设计建造的混凝土结构类房屋建筑。构件的装配方法一般有现场后浇叠合层混凝土、钢筋锚固后浇混凝土连接等,钢筋连接可采用套筒灌浆连接、焊接、机械连接及预留孔洞搭接连接等做法。20世纪80年代,在我国流行的装配式预制大板住宅,由于结构整体性差、渗漏、楼板裂缝等原因,存在许多影响结构安全及正常使用的隐患和缺陷,逐渐被现浇混凝土结构所取代。但随着当前新兴的装配式混凝土结构的应用,特别是近年来引进了许多国外先进技术,本土化的装配式混凝土结构建造新技术正逐步形成。Prefabricated concrete buildings refer to prefabricated concrete components produced in factories. Concrete structures are designed and constructed by on-site assembly. The assembly methods of components generally include on-site post-pouring of superimposed layer concrete, steel anchoring and post-casting concrete connection, etc. The steel bar connection can be done by sleeve grouting connection, welding, mechanical connection and reserved hole lap connection. In the 1980s, the prefabricated prefabricated large slab houses that were popular in my country, due to poor structural integrity, leakage, floor cracks and other reasons, had many hidden dangers and defects that affected the safety and normal use of the structure, and were gradually replaced by cast-in-place concrete structures. . However, with the application of the current emerging prefabricated concrete structures, especially the introduction of many foreign advanced technologies in recent years, localized new technologies for the construction of prefabricated concrete structures are gradually being formed.
随着我国“建筑工业化、住宅产业化”进程的加快以及中国“人口红利”的不断减少,建筑行业用工荒的出现,住宅工业产业化的趋势日渐明显。装配式混凝土结构的应用重新成为当前研究热点,全国各地不断涌现出住宅建筑装配式混凝土结构的新技术、新形式。装配式钢筋混凝土结构是我国建筑结构发展的重要方向之一,它有利于我国建筑工业化的发展,提高生产效率节约能源,发展绿色环保建筑,并且有利于提高和保证建筑工程质量。与现浇施工工法相比,装配式RC结构有利于绿色施工,因为装配式施工更能符合绿色施工的节地、节能、节材、节水和环境保护等要求,降低对环境的负面影响,包括降低噪音、防止扬尘、减少环境污染、清洁运输、减少场地干扰、节约水、电、材料等资源和能源,遵循可持续发展的原则。而且,装配式结构可以连续地按顺序完成工程的多个或全部工序,从而减少进场的工程机械种类和数量,消除工序衔接的停闲时间,实现立体交叉作业,减少施工人员,从而提高工效、降低物料消耗、减少环境污染,为绿色施工提供保障。另外,装配式结构在较大程度上减少建筑垃圾(约占城市垃圾总量的30%―40%),如废钢筋、废铁丝、废竹木材、废弃混凝土等。With the acceleration of the process of "construction industrialization and housing industrialization" in China and the continuous reduction of China's "demographic dividend", the labor shortage in the construction industry has appeared, and the trend of residential industrialization has become more and more obvious. The application of prefabricated concrete structures has become a current research hotspot again, and new technologies and new forms of prefabricated concrete structures for residential buildings are emerging all over the country. Prefabricated reinforced concrete structure is one of the important directions for the development of building structures in my country. It is conducive to the development of building industrialization in China, improving production efficiency, saving energy, developing green and environmentally friendly buildings, and helping to improve and ensure the quality of construction projects. Compared with the cast-in-place construction method, the prefabricated RC structure is conducive to green construction, because the prefabricated construction can better meet the requirements of green construction, such as land saving, energy saving, material saving, water saving and environmental protection, and reduce the negative impact on the environment. Including reducing noise, preventing dust, reducing environmental pollution, clean transportation, reducing site disturbance, saving water, electricity, materials and other resources and energy, following the principle of sustainable development. Moreover, the prefabricated structure can continuously complete multiple or all processes of the project in sequence, thereby reducing the type and quantity of construction machinery entering the site, eliminating the idle time of process connection, realizing three-dimensional cross-operation, reducing construction personnel, and improving work efficiency. , Reduce material consumption, reduce environmental pollution, and provide guarantee for green construction. In addition, the prefabricated structure reduces construction waste to a large extent (accounting for 30%-40% of the total urban waste), such as waste steel bars, waste iron wires, waste bamboo wood, waste concrete, etc.
装配式混凝土建筑依据装配化程度高低可分为全装配和部分装配两大类。全装配建筑一般限制为低层或抗震设防要求较低的多层建筑;部分装配混凝土建筑主要构件一般采用预制构件、在现场通过现浇混凝土连接,形成装配整体式结构的建筑。Prefabricated concrete buildings can be divided into two categories: full assembly and partial assembly according to the degree of assembly. Fully assembled buildings are generally limited to low-rise or multi-storey buildings with low seismic fortification requirements; some of the main components of prefabricated concrete buildings are generally prefabricated and connected by cast-in-place concrete on site to form a building with an integrated structure.
北美地区主要以美国和加拿大为主.由于预制/预应力混凝土协会(PCI)长期研究与推广预制建筑,预制混凝土的相关标准规范也很完善.所以其装配式混凝土建筑应用非常普遍。北美的预制建筑主要包括建筑预制外墙和结构预制构件两大系列,预制构件的共同特点是大型化和预应力相结合.可优化结构配筋和连接构造。减少制作和安装工作量,缩短旖工工期,充分体现工业化、标准化和技术经济性特征。在20世纪,北美的预制建筑主要用于低层非抗震设防地区。由于加州地区的地震影响,近年来非常重视抗震和中高层预制结构的工程应用技术研究。PCI最近出版了《预制混凝土结构抗震设计》一书,从理论和实践角度系统地分析了预制建筑的抗震设计问题,总结了许多预制结构抗震设计的最新科研成果,对指导预制结构设计和工程应用推广具有很强的指导意义。North America is mainly dominated by the United States and Canada. Due to the long-term research and promotion of prefabricated buildings by the Precast/Prestressed Concrete Association (PCI), the relevant standards and specifications for precast concrete are also perfect. Therefore, its prefabricated concrete building applications are very common. Prefabricated buildings in North America mainly include two series of building prefabricated exterior walls and structural prefabricated components. The common feature of prefabricated components is the combination of large-scale and prestressed. Structural reinforcement and connection configurations can be optimized. Reduce the workload of production and installation, shorten the construction period, and fully reflect the characteristics of industrialization, standardization and technical economy. In the 20th century, prefabricated buildings in North America were mainly used in low-rise, non-seismically fortified areas. Due to the impact of earthquakes in the California area, in recent years, great attention has been paid to the engineering application technology research of earthquake-resistant and mid-to-high-rise prefabricated structures. PCI recently published the book "Seismic Design of Precast Concrete Structures", which systematically analyzes the seismic design of prefabricated buildings from a theoretical and practical perspective, summarizes the latest scientific research results of seismic design of many precast structures, and provides guidance for the design and engineering applications of precast structures. Promotion has a strong guiding significance.
欧洲是预制建筑的发源地,早在17世纪就开始了建筑工业化之路。第二次世界大战后,由于劳动力资源短缺,欧洲更进一步研究探索建筑工业化模式。无论是经济发达的北欧、西欧,还是经济欠发达的东欧,一直都在积极推行预制装配混凝土建筑的设计施工方式。积累了许多预制建筑的设计施工经验,形成了各种专用预制建筑体系和标准化的通用预制产品系列,并编制了一系列预制混凝土工程标准和应用手册,对推动预制混凝土在全世界的应用起到了非常重要的作用。Europe is the birthplace of prefabricated buildings, and the road to building industrialization began as early as the 17th century. After the Second World War, due to the shortage of labor resources, Europe further researched and explored the mode of construction industrialization. Whether it is economically developed Northern Europe, Western Europe, or economically underdeveloped Eastern Europe, the design and construction methods of prefabricated concrete buildings have been actively promoted. It has accumulated a lot of experience in the design and construction of prefabricated buildings, formed various special prefabricated building systems and standardized general prefabricated product series, and compiled a series of prefabricated concrete engineering standards and application manuals, which have played a role in promoting the application of prefabricated concrete in the world. very important role.
日本和韩国借鉴了欧美的成功经验,在探索预制建筑的标准化设计施工基础上。结合自身要求。在预制结构体系整体性抗震和隔震设计方面取得了突破性进展。具有代表性成就的是日本2008年采用预制装配框架结构建成的两栋58层的东京塔。同时,日本的预制混凝土建筑体系设计、制作和施工的标准规范也很完善,目前使用的预制规范有《预制混凝土工程}(JASSl0)和《混凝土幕墙)(JASSl4)。Japan and South Korea have learned from the successful experience of Europe and the United States, on the basis of exploring the standardized design and construction of prefabricated buildings. Combine your own requirements. Breakthroughs have been made in the overall seismic and isolation design of prefabricated structural systems. A representative achievement is the two 58-story Tokyo Towers built in Japan in 2008 with a prefabricated frame structure. At the same time, Japan's standard specifications for the design, production and construction of precast concrete building systems are also very complete. The currently used precast specifications include "Precast Concrete Engineering} (JASSl0) and "Concrete Curtain Wall) (JASSl4).
我国从20世纪五六十年代开始研究装配式混凝土建筑的设计施工技术,形成了一系列装配式混凝土建筑体系,较为典型的建筑体系有装配式单层工业厂房建筑体系、装配式多层框架建筑体系、装配式大板建筑体系等。到20世纪80年代装配式混凝土建筑的应用达到全盛时期,全国许多地方都形成了设计、制作和施工安装一体化的装配式混凝土工业化建筑模式.装配式混凝土建筑和采用预制空心楼板的砌体建筑成为两种最主要的建筑体系,应用普及率达70%以上。由于装配式建筑的功能和物理性能存在许多局限和不足,我国的装配式混凝土建筑设计和施工技术研发水平还跟不上社会需求及建筑技术发展的变化,到20世纪90年代中期,装配式混凝土建筑已逐渐被全现浇混凝土建筑体系取代,目前除装配式单层工业厂房建筑体系应用较广泛外。其他预制装配式建筑体系的工程应用极少。预制结构抗震的整体性和设计施工管理的专业化研究不够,造成其技术经济性较差。是导致预制结构长期处于停滞状态的根本原因。my country began to study the design and construction technology of prefabricated concrete buildings from the 1950s and 1960s, and formed a series of prefabricated concrete building systems. The more typical building systems include prefabricated single-story industrial plant building systems and prefabricated multi-storey frame buildings. system, prefabricated slab building system, etc. By the 1980s, the application of prefabricated concrete buildings reached its heyday, and many parts of the country had formed a prefabricated concrete industrialized building model integrating design, production, construction and installation. Prefabricated concrete buildings and masonry buildings with prefabricated hollow floor slabs have become the two most important building systems, with an application penetration rate of over 70%. Due to the many limitations and deficiencies in the functions and physical properties of prefabricated buildings, my country's prefabricated concrete building design and construction technology research and development level has not kept up with the changes in social needs and construction technology development. By the mid-1990s, prefabricated concrete The building has been gradually replaced by the all-in-place concrete building system, except for the prefabricated single-story industrial plant building system, which is widely used. There are very few engineering applications of other prefabricated building systems. The seismic integrity of prefabricated structures and the specialized research on design and construction management are insufficient, resulting in poor technical economy. It is the root cause of the long-term stagnation of prefabricated structures.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种独立住宅地下室预制混凝土保温墙板,该保温墙板不仅能够简化加工工序,而且可以显著提高抗震性能、降低资源及能源消耗。The purpose of the present invention is to provide a prefabricated concrete thermal insulation wallboard for the basement of an independent house, which can not only simplify the processing procedure, but also can significantly improve the seismic performance and reduce the resource and energy consumption.
为了解决现有技术存在的问题,本发明采用的技术方案是:In order to solve the problems existing in the prior art, the technical scheme adopted in the present invention is:
一种独立住宅地下室预制混凝土保温墙板,包括混凝土板、混凝土密肋和底座板,混凝土板竖直设置,底座板水平设置,混凝土板与底座板正交连接,侧面投影为L形;混凝土密肋为若干个竖直的均匀分布混凝土竖向肋,混凝土密肋上下两端与混凝土板上下两端齐平;凝土密肋底部与底座板连接;所述混凝土板和混凝土密肋之间采用若干个上下均匀分布的混凝土连接挑耳连接,顶部的混凝土连接挑耳与混凝土板和混凝土密肋顶面齐平;在各竖排混凝土连接挑耳之间布设保温板,保温板的水平端部为矩形锯齿状,矩形锯齿逐一插入相邻两个混凝土连接挑耳竖向空隙内;在混凝土密肋的中心,以及与各混凝土密肋中心对应的混凝土板中线上设置的钢筋伸出上表面,形成连接钢筋;在混凝土板的水平两端,以及两端混凝土密肋的外表面均设置竖直的防水胶条槽。A prefabricated concrete thermal insulation wall panel for a basement of an independent house, comprising a concrete slab, a concrete rib and a base slab, the concrete slab is arranged vertically, the base slab is arranged horizontally, the concrete slab and the base slab are connected orthogonally, and the side projection is L-shaped; The rib is a number of vertical and evenly distributed concrete vertical ribs, and the upper and lower ends of the concrete rib are flush with the upper and lower ends of the concrete slab; the bottom of the concrete rib is connected with the base plate; A number of concrete connecting lugs evenly distributed up and down are connected, and the concrete connecting lugs at the top are flush with the top surface of the concrete slab and the concrete rib; insulation boards are arranged between the vertical concrete connecting lugs, and the horizontal ends of the insulation plates are Rectangular serrations are in the shape of rectangular serrations, and the rectangular serrations are inserted into the vertical gaps of two adjacent concrete connecting ears one by one; the reinforcing bars set at the center of the concrete rib and the center line of the concrete slab corresponding to the center of each concrete rib protrude from the upper surface, Connecting steel bars are formed; vertical waterproof rubber strip grooves are arranged on the horizontal ends of the concrete slab and the outer surfaces of the concrete rib at both ends.
进一步地,在水平方向上位于两端的两列混凝土连接挑耳上,每列开设有3-6个连接螺孔,连接螺孔穿过混凝土连接挑耳并指向水平两端。Further, on the two rows of concrete connecting ears located at both ends in the horizontal direction, each row is provided with 3-6 connecting screw holes, and the connecting screw holes pass through the concrete connecting ears and point to the two horizontal ends.
进一步地,所述这保温板厚度为混凝土连接挑耳的长度。Further, the thickness of the thermal insulation board is the length of the concrete connecting ears.
进一步地,所述防水胶条槽横截面为半圆形。Further, the cross section of the waterproof rubber strip groove is semicircular.
本发明所具有的优点与有益效果是:The advantages and beneficial effects that the present invention has are:
本发明一种独立住宅地下室预制混凝土保温墙板,包括混凝土板、混凝土密肋和底座板,混凝土板竖直设置,底座板水平设置,混凝土板与底座板正交连接,侧面投影为L形;混凝土板和混凝土密肋之间采用若干个上下均匀分布的混凝土连接挑耳连接;在各竖排混凝土连接挑耳之间布设保温板。本发明整体协同性能好,节能性能高,采用混凝土密肋大幅降低板的厚度,采用混凝土连接挑耳,不仅显著提高板材的整体性,并且有效节能保温;不仅显著提高抗震性能,简化施工,显著提升其工业化效率,降低资源及能源消耗。另外,还可以实现独立住宅地下室预制混凝土保温墙板的通用化,标准化。The invention relates to a prefabricated concrete thermal insulation wall panel for a basement of an independent house, comprising a concrete slab, a concrete rib and a base slab, the concrete slab is arranged vertically, the base slab is arranged horizontally, the concrete slab and the base slab are connected orthogonally, and the side projection is L-shaped; The concrete slab and the concrete rib are connected by a number of concrete connecting ears evenly distributed up and down; thermal insulation boards are arranged between the vertical concrete connecting ears. The invention has good overall synergy performance and high energy-saving performance. The concrete rib is used to greatly reduce the thickness of the board, and the concrete is used to connect the pick ears, which not only significantly improves the integrity of the board, but also effectively saves energy and heat preservation; Improve its industrialization efficiency and reduce resource and energy consumption. In addition, the generalization and standardization of precast concrete thermal insulation wall panels in the basement of independent houses can also be realized.
附图说明Description of drawings
下面结合附图和实施例对本发明作进一步详述:Below in conjunction with accompanying drawing and embodiment, the present invention is described in further detail:
图1为本发明独立住宅地下室预制混凝土保温墙板平面示意图;1 is a schematic plan view of a precast concrete thermal insulation wall panel in a basement of an independent house of the present invention;
图2为本发明独立住宅地下室预制混凝土保温墙板侧面示意图。FIG. 2 is a schematic side view of a precast concrete thermal insulation wall panel in a basement of an independent house according to the present invention.
图中:1为混凝土板;2为混凝土连接挑耳;3为混凝土密肋;4为连接钢筋;5为底座板;6为保温板,7为防水胶条槽;8为连接螺孔。In the figure: 1 is the concrete slab; 2 is the concrete connecting ear; 3 is the concrete rib; 4 is the connecting steel bar; 5 is the base plate; 6 is the insulation board, 7 is the waterproof rubber strip groove;
具体实施方式Detailed ways
为了进一步说明本发明,下面结合附图及实施例对本发明进行详细地描述,但不能将它们理解为对本发明保护范围的限定。In order to further illustrate the present invention, the present invention will be described in detail below with reference to the accompanying drawings and embodiments, but they should not be construed as limiting the protection scope of the present invention.
如图1、2所示,本发明一种独立住宅地下室预制混凝土保温墙板,包括混凝土板1、混凝土密肋3和底座板5,混凝土板1竖直设置,底座板5水平设置,混凝土板1与底座板5正交连接,侧面投影为L形;混凝土密肋3为若干个竖直的均匀分布混凝土竖向肋,混凝土密肋3上下两端与混凝土板1上下两端齐平;混凝土密肋3底部与底座板5连接;所述混凝土板1和混凝土密肋3之间采用若干个上下均匀分布的混凝土连接挑耳2连接,顶部的混凝土连接挑耳2与混凝土板1和混凝土密肋3顶面齐平;在各竖排混凝土连接挑耳2之间布设保温板6,保温板6的水平端部为矩形锯齿状,矩形锯齿逐一插入相邻两个混凝土连接挑耳2竖向空隙内;所述保温板6厚度为混凝土连接挑耳2的长度a。在混凝土密肋3的中心,以及与各混凝土密肋3中心对应的混凝土板1中线上设置的钢筋伸出上表面,形成连接钢筋4;在混凝土板1的水平两端,以及两端混凝土密肋3的外表面均设置竖直的防水胶条槽7,所述防水胶条槽横截面为半圆形。在水平方向上位于两端的两列混凝土连接挑耳2上,每列开设有3-6个连接螺孔8,连接螺孔8穿过混凝土连接挑耳2并指向水平两端。As shown in Figures 1 and 2, a prefabricated concrete thermal insulation wall panel for a basement of an independent house of the present invention includes a
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above are only the preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, without departing from the principles of the present invention, several improvements and modifications can be made. It should be regarded as the protection scope of the present invention.
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