CN112027208A - Positioning system is carried in carton split - Google Patents
Positioning system is carried in carton split Download PDFInfo
- Publication number
- CN112027208A CN112027208A CN202010677782.8A CN202010677782A CN112027208A CN 112027208 A CN112027208 A CN 112027208A CN 202010677782 A CN202010677782 A CN 202010677782A CN 112027208 A CN112027208 A CN 112027208A
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- Prior art keywords
- carton
- section
- positioning
- unstacking
- splitting
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/12—Feeding flexible bags or carton blanks in flat or collapsed state; Feeding flat bags connected to form a series or chain
- B65B43/14—Feeding individual bags or carton blanks from piles or magazines
- B65B43/145—Feeding carton blanks from piles or magazines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/12—Feeding flexible bags or carton blanks in flat or collapsed state; Feeding flat bags connected to form a series or chain
- B65B43/14—Feeding individual bags or carton blanks from piles or magazines
- B65B43/16—Feeding individual bags or carton blanks from piles or magazines by grippers
- B65B43/165—Feeding individual bags or carton blanks from piles or magazines by grippers specially adapted for carton blanks
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Making Paper Articles (AREA)
Abstract
The invention discloses a carton splitting, conveying and positioning system which comprises a conveying line, a stacked carton splitting mechanism and a carton positioning mechanism, wherein a buffer section, a unstacking section and a positioning section are sequentially arranged from the input side to the output side of the conveying line; the buffer section is used for stacking the stacked cartons and conveying the stacked cartons forwards to the unstacking section; the stacked carton splitting mechanism is arranged at the unstacking section and is used for lifting the rest cartons above the lowest layer of cartons in the stacked cartons, and the lowest layer of cartons left above the unstacking section are conveyed forwards to the positioning section; the carton positioning mechanism is arranged at the positioning section and used for adjusting the single carton on the positioning section to a set position. The invention can separate a single carton from stacked cartons, and carry and position the cartons, thereby reducing labor intensity, improving efficiency and reducing cost.
Description
Technical Field
The invention relates to a carton splitting, conveying and positioning system.
Background
In the application of the automatic carton sleeving machine of the refrigerator/air conditioner outdoor unit, the automatic device grabs the carton from a fixed position and then sleeves the carton on a product. In the above process, the automated device is only suitable for gripping a single carton from a fixed position, in which therefore only a single carton is placed.
The cartons are generally stacked and fed and are placed at a certain fixed position, so that the stacked cartons need to be disassembled into single cartons in order to adapt to the automatic device, and the process is mostly realized by a mechanical arm or a manual work. To enable further automation, the inventors designed a new system for the process of "splitting a stack of cartons into individual cartons".
Disclosure of Invention
The invention aims to solve the technical problem of providing a carton splitting, conveying and positioning system, which can split a single carton from stacked cartons, and can convey and position the single carton, thereby reducing the labor intensity, improving the efficiency and reducing the cost.
To solve the technical problems, the technical scheme adopted by the invention is as follows:
the utility model provides a positioning system is carried in carton split which characterized in that: the device comprises a conveying line, a stacked carton splitting mechanism and a carton positioning mechanism, wherein a buffer section, a unstacking section and a positioning section are sequentially arranged from the input side to the output side of the conveying line; the buffer section is used for stacking the stacked cartons and conveying the stacked cartons forwards to the unstacking section; the stacked carton splitting mechanism is arranged at the unstacking section and is used for lifting the rest cartons above the lowest layer of cartons in the stacked cartons, and the lowest layer of cartons left above the unstacking section are conveyed forwards to the positioning section; the carton positioning mechanism is arranged at the positioning section and used for adjusting the single carton on the positioning section to a set position.
Furthermore, the unstacking carton splitting mechanism comprises two groups of movable assemblies which are respectively arranged at two sides of the unstacking section, each movable assembly comprises a telescopic lifting mechanism and a push plate, the push plates at two sides of the unstacking section are arranged face to face, and the push plates are arranged at the movable ends of the telescopic lifting mechanisms and are positioned above the conveying surface of the unstacking section; the push plates on the two sides of the unstacking section can be driven by the telescopic lifting mechanisms to move towards the middle part respectively so as to clamp the corresponding carton, and then the push plates can be driven by the telescopic lifting mechanisms to lift upwards so as to lift the carton.
Furthermore, flexible lifting mechanism includes die clamping cylinder and jacking cylinder, and die clamping cylinder installs the expansion end at jacking cylinder, drives by jacking cylinder and goes up and down, and the expansion end at die clamping cylinder is installed to the push pedal, drives the width direction horizontal migration of push pedal along the section of breaking a jam by die clamping cylinder.
Further, become buttress carton split mechanism still includes mounting bracket, motor and linear guide, and linear guide sets up on the mounting bracket along the width direction of section of breaking a jam, and linear guide is located the below of the transport face of section of breaking a jam, but the movable assembly difference slidable mounting of both sides is in linear guide's both sides, and the movable assembly of both sides is driven by the motor and is done the relative slip simultaneously.
Further, become buttress carton split mechanism still includes two limiting plates, and two limiting plates slidable mounting are respectively in linear guide's both sides, and two limiting plates set up face to face.
Furthermore, the edges of the limiting plates, which are close to the tail end of the unstacking section, are respectively provided with a baffle plate, and the baffle plates extend towards the middle part of the unstacking section and are used for blocking the rest of cartons on the lowest-layer carton in the stacked cartons.
Further, become buttress carton split mechanism still includes two installation section bars, but two installation section bars pass through slider slidable mounting respectively in linear guide's both sides, and movable assembly and limiting plate are equallyd divide and are set up respectively on the installation section bar.
Furthermore, become buttress carton split mechanism still includes first lead screw and second lead screw, and the screw direction of rotation of first lead screw and second lead screw is opposite, and first lead screw and second lead screw all set up along the width direction of section of breaking a jam, pass through the coupling joint between first lead screw and the second lead screw, and two installation section bars are connected with first lead screw and second lead screw cooperation through the nut respectively, the outer end of first lead screw and the output shaft of motor.
Further, the carton positioning mechanism comprises a positioning plate, a side pushing cylinder and a side pushing plate arranged at the movable end of the side pushing cylinder, the side pushing cylinder is arranged at one side edge of the positioning section, the positioning plate is arranged at the other side edge of the positioning section, the side pushing plate and the positioning plate are arranged face to face, and the side pushing cylinder drives the side pushing plate to push the carton to the positioning plate.
Further, carton positioning mechanism still includes guiding axle and stand pipe, and the guiding axle is fixed to be established on pushing away the sideboard, and extends along the direction of motion that pushes away the sideboard, and the side at the location section is fixed to be established to the stand pipe, and the guiding axle corresponds to wear in the stand pipe.
Compared with the prior art, the invention has the following beneficial effects:
1. the stacking, conveying, splitting and positioning of the stacked cartons are sequentially completed through the buffer section, the unstacking section and the positioning section of the conveying line, the rest cartons on the lowest-layer carton in the stacked cartons are lifted through the stacked carton splitting mechanism in the unstacking section, so that the lowest-layer carton can be split and independently conveyed to the positioning section, and the single carton is adjusted to a set position through the carton positioning mechanism in the positioning section, so that the requirements of an automatic device in the background technology can be met. Therefore, in the operation process, the single paper box can be automatically detached from the stacked paper box only by placing the stacked paper box to the buffer section, the automation degree is high, the operation efficiency is high, the labor intensity of workers can be reduced, the working efficiency is improved, and the cost is reduced.
2. The carton packaging machine is also provided with the motor and the linear guide rail, and the distance between the movable assemblies on the two sides can be adjusted through the motor, so that the carton packaging machine can adapt to cartons of different specifications and sizes.
Drawings
FIG. 1 is a perspective view of the carton splitting, conveying and positioning system of the present invention during operation;
FIG. 2 is a perspective view of the stacked carton splitting mechanism of the present invention;
FIG. 3 is a perspective view of the carton positioning mechanism of the present invention;
fig. 4 is a perspective view of a buffer segment of the present invention.
The reference numerals in the drawings mean:
1-a stacked carton splitting mechanism; 101-a mounting frame; 102-a limiting plate; 103-mounting the profile; 104-a clamping cylinder; 105-a jacking cylinder; 106-a slider; 107-nut; 108-a protective cover; 109-a reducer; 110-a motor; 111-a baffle; 112-a first lead screw; 113-a coupling; 114-a pusher plate; 115-a second lead screw; 116-linear guide; 2-a buffer section; 201-roller line frame; 202-a conveying motor; 203-a power sprocket; 204-a tension adjuster; 205-a roller assembly; 3-unstacking section; 4-a positioning section; 5-carton positioning mechanism; 501-edge pushing cylinder; 502-a mounting plate; 503-a guide shaft; 504-a guide tube; 505-a guide shaft fixing seat; 506-edge pushing plate; 507-a push edge cylinder rod joint; 508-positioning plate; 6-stacked cartons; 7-individual carton.
Detailed Description
The invention is further described below with reference to examples.
As shown in fig. 1, the carton splitting, conveying and positioning system comprises a conveying line, a stacked carton splitting mechanism 1 and a carton positioning mechanism 5, wherein a buffering section 2, a unstacking section 3 and a positioning section 4 are sequentially arranged from the input side to the output side of the conveying line.
The buffer section 2 is used for stacking cartons 6 in a pile and forwards the stacked cartons 6 to the unstacking section 3. Wherein, the stacked cartons 6 are orderly stacked up and down.
The piled paper box splitting mechanism 1 is arranged at the unstacking section 3, the piled paper box splitting mechanism 1 is used for lifting the rest of paper boxes on the lowest layer of paper boxes in the piled paper boxes 6, and the lowest layer of paper boxes left on the unstacking section are conveyed forwards to the positioning section, so that the single paper box 7 can be split from the piled paper boxes 6.
As shown in fig. 2, the stacked carton splitting mechanism 1 of the present embodiment includes a mounting frame 101, two limiting plates 102, two mounting profiles 103, a motor 110, two linear guide rails 116, two sets of movable assemblies, a first lead screw 112 and a second lead screw 115. The linear guide 116 is arranged on the mounting frame 101 in the width direction of the unstacked section 3, and the linear guide 116 is located below the conveying surface of the unstacked section 3. Two ends of the two mounting profiles 103 are slidably mounted on the linear guide 116 through the sliding blocks 106 respectively, the two mounting profiles 103 are positioned on two sides of the unstacking section 3 respectively, and the mounting profiles 103 are perpendicular to the linear guide 116. The two sets of movable components and the two limit plates 102 are symmetrically arranged on the mounting sectional materials 103 at two sides, and the movable components and the limit plates 102 can be driven to slide simultaneously through the mounting sectional materials 103. The two limiting plates 102 are arranged face to face, and the limiting plates 102 are used for properly limiting the position of the stacked cartons.
In order to better limit the position of the stacked cartons, baffles 111 are respectively arranged at the edges of the limiting plates 102 close to the tail end of the unstacking section 3, and the baffles 111 extend towards the middle of the unstacking section 3 and are used for blocking the rest of the cartons above the lowest layer of the stacked cartons.
Wherein, the movable assembly includes flexible lifting mechanism and push pedal 114, and flexible lifting mechanism includes die clamping cylinder 104 and jacking cylinder 105, and the vertical upward fixed mounting of jacking cylinder 105 is on installation section bar 103, and die clamping cylinder 104 horizontal installation drives by jacking cylinder 105 and goes up and down at the expansion end of jacking cylinder 105, and push pedal 114 is installed at die clamping cylinder 104's expansion end, drives the width direction horizontal migration of push pedal 114 along section of breaking a jam 3 by die clamping cylinder 104. The pushing plates 114 at both sides of the unstacking section 3 are arranged face to face, the pushing plates 114 at both sides can be respectively driven by the clamping cylinders 104 to move towards the middle part so as to clamp the corresponding carton, and then the pushing plates 114 can be driven by the jacking cylinders 105 to lift upwards so as to lift the carton. The movable components on the two sides of the embodiment are respectively provided with two telescopic lifting mechanisms and two push plates which are arranged side by side, so that the carton can be clamped and lifted more stably.
The screw thread rotating directions of the first screw rod 112 and the second screw rod 115 are opposite, the first screw rod 112 and the second screw rod 115 are arranged on the mounting frame 101 along the width direction of the unstacking section 3 and are mounted through bearings, the first screw rod 112 and the second screw rod 115 are connected through a coupling 113, the two mounting sectional materials 103 are respectively connected with the first screw rod 112 and the second screw rod 115 in a matched mode through nuts 107, the outer end of the first screw rod 112 is connected with an output shaft of a motor 110 through a gear set and a speed reducer 109, the gear set is covered by a protection cover 108, and the motor 110 drives the first screw rod 112 and the second screw rod 115 to rotate simultaneously. Because the thread rotating directions of the first screw rod 112 and the second screw rod 115 are opposite, when the motor 110 drives the first screw rod 112 and the second screw rod 115 to rotate simultaneously, the mounting profile 103, the limiting plate 102 thereon and the movable assembly are driven to slide relatively, so that the distance between the limiting plate 102 and the movable assembly on both sides can be adjusted to adapt to cartons of different specifications and sizes.
The carton positioning mechanism 5 is arranged on the positioning section 4, and the carton positioning mechanism 5 is used for adjusting a single carton 7 on the positioning section 4 to a set position. As shown in fig. 1 and 3, the carton positioning mechanism 5 of the present embodiment includes a positioning plate 508, an edge pushing cylinder 501, an edge pushing plate 506, two guide shafts 503 and two guide pipes 504, wherein a mounting plate 502 is fixedly disposed on one side of the positioning section 4, the edge pushing cylinder 501 is disposed on the mounting plate 502, the edge pushing plate 506 is mounted at a movable end of the edge pushing cylinder 501 through an edge pushing cylinder rod joint 507, the positioning plate 508 is disposed on the other side of the positioning section 4, the edge pushing plate 506 and the positioning plate 508 are disposed in a face-to-face manner, and the edge pushing cylinder 501 drives the edge pushing plate 506 to push the carton to the positioning plate 508. The guide shaft 503 is fixedly arranged on the edge pushing plate 506 through the guide shaft fixing seat 505 and extends along the moving direction of the edge pushing plate 506, the guide pipe 504 is fixedly arranged on the mounting plate 502, the guide shaft 503 correspondingly penetrates through the guide pipe 504, and the guide shaft 503 and the guide pipe 504 guide the edge pushing plate 506 to move more stably.
The operation process of the carton splitting, conveying and positioning system of the embodiment is as follows: firstly, the piled paper boxes 6 are placed on the buffering section 2, the buffering section 2 runs to convey the piled paper boxes 6 to the unstacking section 3, the unstacking section 3 conveys the piled paper boxes to the position corresponding to the push plates, the motor 110 runs to drive the limiting plate 102 and the movable assembly to run towards the piled paper boxes to the set position, the clamping cylinder 104 is started to drive the push plates 114 to run towards the piled paper boxes, the push plates 114 at two sides clamp part of the paper boxes counted from the penultimate paper boxes in the piled paper boxes, then the jacking cylinder 105 is started to drive the push plates 114 to lift up together with the rest of the paper boxes on the lowest layer in the piled paper boxes, the paper boxes on the lowest layer are left on the unstacking section 3, the separation of the single paper boxes from the piled paper boxes is realized, at the moment, the unstacking section 3 runs to convey the single paper boxes on the unstacking section 3 forwards to the positioning section 4, the edge pushing cylinder 501 of the positioning section 4 is started, the single paper box 7 on the positioning section 4 is pushed to the side edge through the edge pushing plate 506 until the side edge of the single paper box 7 is aligned with the positioning plate 58, and after the positioning is completed, the edge pushing cylinder 501 resets. The error that produces in carton supplied materials and the transportation process has been eliminated to the carton after the location, makes things convenient for follow-up automation mechanism to snatch. When the single paper box 7 is conveyed to the positioning section 4 and positioned, the jacking cylinder 105 drives the push plate 114 to descend together with the paper box thereon, the clamping cylinder 104 is started to drive the push plate 114 to retract towards the side edge for resetting, the stacked paper box falls back to the unstacking section 3 again, and then the action is repeated to split the single paper box.
The conveying line of this embodiment is a roller conveying line, as shown in fig. 4, taking a buffer section of the conveying line as an example, the roller conveying line includes a roller line frame 201, a conveying motor 202, a power sprocket 203, a tension adjuster 204, and a roller assembly 205, the conveying motor 202, the tension adjuster 204, and the roller assembly 205 are mounted on the roller line frame 201, the conveying motor 202 rotates to drive the power sprocket 203 and the roller assembly 205 to rotate, so as to convey a workpiece, and a chain therein is not shown in the figure.
The position of the carton and the running position of each part can be obtained by the carton splitting, conveying and positioning system through a conventional sensor.
The above-described embodiments of the present invention are not intended to limit the scope of the present invention, and the embodiments of the present invention are not limited thereto, and various other modifications, substitutions and alterations can be made to the above-described structure of the present invention without departing from the basic technical concept of the present invention as described above, according to the common technical knowledge and conventional means in the field of the present invention.
Claims (10)
1. The utility model provides a positioning system is carried in carton split which characterized in that: the device comprises a conveying line, a stacked carton splitting mechanism and a carton positioning mechanism, wherein a buffer section, a unstacking section and a positioning section are sequentially arranged from the input side to the output side of the conveying line; the buffer section is used for stacking the stacked cartons and conveying the stacked cartons to the unstacking section forwards; the stacked carton splitting mechanism is arranged on the unstacking section and used for lifting the rest cartons above the lowest layer of cartons in the stacked cartons, and the lowest layer of cartons left above the unstacking section are conveyed forwards to the positioning section; the carton positioning mechanism is arranged on the positioning section and used for adjusting a single carton on the positioning section to a set position.
2. The carton splitting, conveying, and positioning system of claim 1, wherein: the unstacking carton splitting mechanism comprises two groups of movable assemblies which are respectively arranged on two sides of the unstacking section, each movable assembly comprises a telescopic lifting mechanism and a push plate, the push plates on the two sides of the unstacking section are arranged face to face, and the push plates are arranged at the movable ends of the telescopic lifting mechanisms and are positioned above the conveying surface of the unstacking section; the push plates positioned at two sides of the unstacking section can be driven by the telescopic lifting mechanism to move towards the middle part respectively so as to clamp the corresponding carton, and then the telescopic lifting mechanism can drive the push plates to lift upwards so as to lift the carton.
3. The carton splitting, conveying, and positioning system of claim 2, wherein: telescopic lifting mechanism includes die clamping cylinder and jacking cylinder, die clamping cylinder installs the expansion end of jacking cylinder, by the jacking cylinder drives and goes up and down, the push pedal is installed die clamping cylinder's expansion end, by die clamping cylinder drives the push pedal is followed the width direction horizontal migration of the section of breaking a jam.
4. The carton splitting conveyor positioning system according to claim 2 or 3, characterized in that: become buttress carton split mechanism still includes mounting bracket, motor and linear guide, linear guide follows the width direction of the section of breaking a jam sets up on the mounting bracket, just linear guide is located the below of the transport face of the section of breaking a jam, both sides movable subassembly slidable mounting respectively in linear guide's both sides, both sides movable subassembly by the motor drives and makes relative slip simultaneously.
5. The carton splitting, conveying, and positioning system of claim 4, wherein: become buttress carton split mechanism still includes two limiting plates, two limiting plates slidable mounting respectively in linear guide's both sides, two the limiting plate sets up face to face.
6. The carton splitting, conveying, and positioning system of claim 5, wherein: the edge of the limiting plate, which is close to the tail end of the unstacking section, is provided with a baffle respectively, and the baffle extends towards the middle of the unstacking section and is used for blocking other cartons on the lowest-layer carton in the stacked cartons.
7. The carton splitting, conveying, and positioning system of claim 5, wherein: become buttress carton split mechanism still includes two installation section bars, two but installation section bar is respectively through slider slidable mounting in linear guide's both sides, movable assembly and limiting plate are equallyd divide and are do not set up on the installation section bar.
8. The carton splitting, conveying, and positioning system of claim 7, wherein: become buttress carton split mechanism still includes first lead screw and second lead screw, the screw thread direction of rotation of first lead screw and second lead screw is opposite, first lead screw and second lead screw are all followed the width direction setting of the section of breaking a jam, through the coupling joint, two between first lead screw and the second lead screw installation section bar respectively through the nut with first lead screw and second lead screw cooperation are connected, the outer end of first lead screw with the output shaft of motor.
9. The carton splitting, conveying, and positioning system of claim 1, wherein: the carton positioning mechanism comprises a positioning plate, a side pushing cylinder and a side pushing plate arranged at the movable end of the side pushing cylinder, the side pushing cylinder is arranged at one side edge of the positioning section, the positioning plate is arranged at the other side edge of the positioning section, the side pushing plate and the positioning plate are arranged face to face, and the side pushing cylinder drives the side pushing plate to push the carton to the positioning plate.
10. The carton splitting, conveying, and positioning system of claim 9, wherein: the carton positioning mechanism further comprises a guide shaft and a guide pipe, the guide shaft is fixedly arranged on the edge pushing plate and extends along the movement direction of the edge pushing plate, the guide pipe is fixedly arranged on the side edge of the positioning section, and the guide shaft correspondingly penetrates through the guide pipe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010677782.8A CN112027208A (en) | 2020-07-14 | 2020-07-14 | Positioning system is carried in carton split |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010677782.8A CN112027208A (en) | 2020-07-14 | 2020-07-14 | Positioning system is carried in carton split |
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| CN112027208A true CN112027208A (en) | 2020-12-04 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202010677782.8A Pending CN112027208A (en) | 2020-07-14 | 2020-07-14 | Positioning system is carried in carton split |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114375675A (en) * | 2022-01-18 | 2022-04-22 | 农业农村部南京农业机械化研究所 | Sweet potato harvesting self-adaptive sweet potato collecting and basket filling system device with potato dropping mechanism |
| CN114852423A (en) * | 2022-04-25 | 2022-08-05 | 珠海格力电器股份有限公司 | Carton device of breaking a jam |
| CN115258308A (en) * | 2022-07-20 | 2022-11-01 | 龙旗电子(惠州)有限公司 | Automatic feeding card sender |
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| CN109484821A (en) * | 2018-12-26 | 2019-03-19 | 厦门帮众科技有限公司 | A kind of charging tray automatic feeding system |
| CN208948392U (en) * | 2018-09-13 | 2019-06-07 | 上海旭恒精工机械制造有限公司 | A kind of Full automatic Plate-stacking apparatus |
| CN210558037U (en) * | 2019-08-08 | 2020-05-19 | 武汉市艺茂机械有限公司 | Gravity balancing device for stacking cartons |
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| US5607282A (en) * | 1994-11-15 | 1997-03-04 | Aidco Manufacturing, Inc. | Depalletizing and dispensing apparatus and method |
| CN104444397A (en) * | 2014-10-30 | 2015-03-25 | 夏玉娟 | Automatic feeding and installing system for bottom supports |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114375675A (en) * | 2022-01-18 | 2022-04-22 | 农业农村部南京农业机械化研究所 | Sweet potato harvesting self-adaptive sweet potato collecting and basket filling system device with potato dropping mechanism |
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| CN115258308A (en) * | 2022-07-20 | 2022-11-01 | 龙旗电子(惠州)有限公司 | Automatic feeding card sender |
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Application publication date: 20201204 |