CN112025966A

CN112025966A - Concrete prefabricated part casting template recycling device

Info

Publication number: CN112025966A
Application number: CN202010960701.5A
Authority: CN
Inventors: 刘喜远
Original assignee: Shenzhen Yibai Technology Co ltd
Current assignee: Zhang Hailian
Priority date: 2020-09-14
Filing date: 2020-09-14
Publication date: 2020-12-04
Anticipated expiration: 2040-09-14
Also published as: CN112025966B

Abstract

The invention relates to a concrete prefabricated part casting template recycling device, which comprises a workbench, lifting devices symmetrically arranged on two sides of the workbench and a driving device for driving the lifting devices, wherein a cutting device is arranged between two groups of adjusting cylinders, and a transmission device is arranged at the top of a connecting plate; the invention makes the lifting device do reciprocating linear motion along the length direction of the template by the rotation of the screw rod, and the scraper plate moves synchronously under the driving of the lifting device.

Description

Concrete prefabricated part casting template recycling device

Technical Field

The invention relates to the technical field of prefabricated member templates, in particular to a concrete prefabricated member casting template recycling device.

Background

The concrete is an artificial stone material, which is a mixture prepared by mixing a cementing material, an aggregate and water (some kinds of concrete can be free of water) according to a proper proportion and hardening after a certain time, and is abbreviated as concrete. Concrete pre-cast means a concrete product produced in a factory by a standardized, mechanized process. The corresponding traditional cast-in-place concrete needs site moulding, site pouring and site maintenance. The concrete prefabricated member is widely applied to the fields of buildings, traffic, water conservancy and the like, and plays an important role in national economy.

The production method of the concrete prefabricated member comprises the steps of molding, arranging ribs, pouring and demolding.

When the cast concrete prefabricated member is demolded, concrete is adhered to the waste template too early or too late, the template needs to be recycled in order to save resources, and the concrete needs to be knocked off because the cement existing on the template seriously influences the secondary utilization of the template; when the concrete on the template is solidified in a large area, the concrete can be knocked off by a large force, so that the working efficiency is reduced.

Therefore, the invention provides a device for recycling the cast template of the concrete prefabricated member.

Disclosure of Invention

In order to achieve the purpose, the invention provides a concrete prefabricated part casting template recycling device which comprises a workbench, lifting devices symmetrically arranged on two sides of the workbench and a driving device for driving the lifting devices, wherein the driving device comprises two pairs of fixing frames symmetrically arranged on two sides of the workbench, a supporting plate is fixedly connected to the side wall of one group of fixing frames, a driving motor is arranged at the top of the supporting plate, a screw rod and a guide rod are respectively erected between the two pairs of fixing frames, the screw rod and the guide rod both extend along the length direction of the workbench, and the tail end of the screw rod is fixedly connected with an output shaft of the driving motor;

the lifting device comprises moving seats symmetrically arranged on the screw rod and the guide rod, the bottoms of the two groups of moving seats are respectively provided with a roller, and the top of each moving seat is fixedly connected with an adjusting cylinder;

a cutting device is arranged between the two groups of adjusting cylinders and comprises a strip-shaped plate erected at the tops of the two groups of adjusting cylinders, a moving plate is fixedly arranged at the top of the strip-shaped plate and consists of three groups of parallel rectangular plates and a connecting plate which is connected to the tail ends of the three groups of rectangular plates together, the strip-shaped plate is perpendicular to the three groups of rectangular plates and is fixedly connected with the three groups of rectangular plates, three groups of waist-shaped holes are formed in the top of the strip-shaped plate, springs are fixedly connected to two ends of each waist-shaped hole, two sliding blocks are fixedly connected to the tail ends of the two groups of springs, sliding plates are fixedly connected to the bottoms of the two sliding blocks, a single-edge knife is arranged at the bottoms of the;

the top of a rectangular plate on the movable plate is provided with a rectangular hole, the rectangular hole extends along the length direction of the rectangular plate, a first sliding block is arranged in the rectangular hole in a sliding mode, the bottom of the first sliding block is fixedly connected with a T-shaped plate, the bottom of the T-shaped plate is provided with a multi-edge cutter, and the bottom of a connecting plate on the movable plate is vertically provided with a scraper plate;

the tops of the three groups of first sliding blocks are fixedly connected with connecting rods, the tops of the connecting rods are jointly connected with a horizontally placed T-shaped frame, the T-shaped frame is located above the moving plate, the bottom of a horizontal section of the T-shaped frame is fixedly connected with the connecting rods, a vertical section of the T-shaped frame is located above the connecting plate, and racks are arranged on two sides of the vertical section of the T-shaped frame;

the multi-edge knife extends along the length direction of the rectangular plate, the scraping plate extends along the length direction of the connecting plate, the single-edge knife extends along the length direction of the strip-shaped plate, a plurality of groups of multi-edge knives are arranged at the bottom of the T-shaped plate, and the bottoms of the multi-edge knives, the scraping plate and the single-edge knives are positioned on the same plane;

the top of connecting plate is provided with transmission, transmission sets up the gear No. one at connecting plate top center including rotating, the bottom fixedly connected with motor of connecting plate, the output shaft of motor and the terminal fixed connection of a gear shaft, the top of connecting plate is located the both sides of a gear and still rotates and be provided with the gear No. two, and gear and two sets of gear intermeshing No. two, the top coaxial coupling of gear No. two has incomplete gear, and incomplete gear symmetrical setting is in the both sides of T type frame, one of them a set of incomplete gear and rack intermeshing, two sets of incomplete gear directional unanimities.

Preferably, the two ends of the screw are rotatably connected with the fixing frame, the two ends of the guide rod are fixedly connected with the fixing frame, the middle of one group of the moving seats is in threaded fit with the outer wall of the screw, and the middle of the other group of the moving seats is in sliding fit with the outer wall of the guide rod.

Preferably, the waist-shaped hole extends along the length direction of the strip-shaped plate, and two ends of the waist-shaped hole are symmetrical about the rectangular plate.

Preferably, the side wall of the first sliding block is symmetrically provided with a first support, the side wall of the second sliding block is symmetrically provided with a second support, the height of the round rod is higher than the top of the moving plate, and the hemp rope is located above the moving plate.

Preferably, the side wall of the rectangular hole is provided with a first sliding groove corresponding to the position of the first support, the first support is in sliding butt joint in the first sliding groove, the side wall of the waist-shaped hole is provided with a second sliding groove corresponding to the position of the second support, and the second support is in sliding butt joint in the second sliding groove.

Preferably, the length of the incomplete gear meshed with the rack is smaller than that of the rectangular hole, and the radian of the two groups of incomplete gears is smaller than that of the rectangular hole.

Advantageous effects

1. The invention drives the cutting device to cut the concrete on the template through the meshing transmission of the incomplete gear and the rack, so that the first sliding block moves under the driving of the connecting rod, the multi-edge cutter longitudinally cuts the concrete on the template into a plurality of strips, the working efficiency is improved, the connecting rod pulls the middle part of the hemp rope to drive the second sliding block to transversely cut the concrete on the template, the second sliding block moves oppositely under the action of the elastic force of the spring, and finally the concrete on the template is cut into a grid shape, thereby being convenient for reducing the resistance and the abrasion of the concrete to the scraping plate.

2. The movable seat is driven to move by the screw rod, so that the lifting device makes reciprocating linear motion along the length direction of the template, and the scraper plate synchronously moves under the driving of the lifting device, thereby realizing the cutting and shoveling of concrete on templates with different lengths;

drawings

The invention is further illustrated with reference to the following figures and examples.

FIG. 1 is a top view of the present invention;

FIG. 2 is a front view of the present invention;

FIG. 3 is an enlarged schematic view of area A of FIG. 1 in accordance with the present invention;

FIG. 4 is a schematic view of the construction of the lifting device and the cutting device of the present invention;

FIG. 5 is a schematic structural diagram of a first slider and a T-shaped frame in the invention;

fig. 6 is a schematic view of the structure of the sliding plate and the single-edged knife in the present invention.

In the figure: 10. a work table; 20. a lifting device; 21. a movable seat; 22. a roller; 23. an adjusting cylinder; 30. a drive device; 31. a fixed mount; 32. a support plate; 33. a drive motor; 34. a screw; 35. a guide bar; 40. a cutting device; 41. moving the plate; 411. a rectangular hole; 412. a first sliding block; 413. a first bracket; 414. a T-shaped plate; 415. a multi-edged knife; 416. a squeegee; 417. a connecting rod; 42. a strip plate; 421. a kidney-shaped hole; 422. a spring; 423. a second sliding block; 424. a second bracket; 425. a sliding plate; 426. a single-edged knife; 427. a round bar; 428. hemp ropes; 43. a T-shaped frame; 431. a rack; 50. a transmission device; 51. a first gear; 52. a second gear; 53. incomplete gear.

Detailed Description

The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.

As shown in fig. 1 to 6, a concrete precast member casting formwork recycling device includes a workbench 10, lifting devices 20 symmetrically disposed at two sides of the workbench 10, and a driving device 30 for driving the lifting devices 20, wherein the driving device 30 includes two pairs of fixing frames 31 symmetrically disposed at two sides of the workbench 10, a supporting plate 32 is fixedly connected to a side wall of one set of fixing frame 31, a driving motor 33 is disposed at a top of the supporting plate 32, a screw 34 and a guide rod 35 are respectively erected between the two pairs of fixing frames 31, two ends of the screw 34 are rotatably connected to the fixing frames 31, two ends of the guide rod 35 are fixedly connected to the fixing frames 31, the screw 34 and the guide rod 35 both extend along a length direction of the workbench 10, and a tail end of the screw 34 is fixedly connected to an output shaft of the driving motor 33;

the lifting device 20 comprises moving seats 21 symmetrically arranged on a screw 34 and a guide rod 35, wherein the middle part of one group of moving seats 21 is in threaded fit with the outer wall of the screw 34, the middle part of the other group of moving seats 21 is in sliding fit with the outer wall of the guide rod 35, rollers 22 are arranged at the bottoms of the two groups of moving seats 21, and the top of the moving seat 21 is fixedly connected with an adjusting cylinder 23;

a cutting device 40 is arranged between the two groups of adjusting cylinders 23, the cutting device 40 comprises a strip-shaped plate 42 erected on the top of the two groups of adjusting cylinders 23, a moving plate 41 is fixedly arranged on the top of the strip-shaped plate 42, the moving plate 41 is composed of three groups of parallel rectangular plates and a connecting plate connected to the tail ends of the three groups of rectangular plates together, the strip-shaped plate 42 is perpendicular to the three groups of rectangular plates and is fixedly connected with the three groups of rectangular plates, three groups of waist-shaped holes 421 are formed in the top of the strip-shaped plate 42, the waist-shaped holes 421 extend along the length direction of the strip-shaped plate 42, the two ends of each waist-shaped hole 421 are symmetrical with respect to the rectangular plates, springs 422 are fixedly connected to the two ends of each waist-shaped hole 421, a second sliding block 423 is fixedly connected to the tail ends of the two groups of springs 422, a second bracket 424 is symmetrically arranged on the side wall of the second sliding, the bottom of the second sliding block 423 is fixedly connected with a sliding plate 425, the bottom of the sliding plate 425 is provided with a single-edge knife 426, the single-edge knife 426 extends along the length direction of the strip-shaped plate 42, the bottom of the single-edge knife 426 is arc-shaped, the top of the second sliding block 423 is provided with a round rod 427, the height of the round rod 427 is higher than that of the moving plate 41, the outer walls of two groups of round rods 427 in the same group of kidney-shaped holes 421 are sleeved with hemp ropes 428, and the hemp ropes 428 are located above the moving plate 41;

a rectangular hole 411 is formed in the top of a rectangular plate on the moving plate 41, the rectangular hole 411 extends along the length direction of the rectangular plate, a first sliding block 412 is arranged in the rectangular hole 411 in a sliding mode, a first bracket 413 is symmetrically arranged on the side wall of the first sliding block 412, a first sliding groove is formed in the position, corresponding to the first bracket 413, of the side wall of the rectangular hole 411, the first bracket 413 is connected in the first sliding groove in a sliding mode in a butt mode, a T-shaped plate 414 is fixedly connected to the bottom of the first sliding block 412, a multi-edge knife 415 is arranged at the bottom of the T-shaped plate 414 and extends along the length direction of the rectangular plate, a scraping plate 416 is vertically arranged at the bottom of a connecting plate on the moving plate 41, the scraping plate 416 extends along the length direction of the connecting plate, the bottom of the scraping plate 416 is arc-;

the top of the three first groups of sliding blocks 412 is fixedly connected with a connecting rod 417, the top of the connecting rod 417 is jointly connected with a horizontally placed T-shaped frame 43, the T-shaped frame 43 is T-shaped, the bottom of the horizontal section of the T-shaped frame 43 is fixedly connected with the connecting rod 417, the vertical section of the T-shaped frame 43 is located above the connecting plate, and racks 431 are arranged on two sides of the vertical section of the T-shaped frame 43.

When the automatic cutting machine works, a template is placed at the top of the workbench 10, the adjusting cylinder 23 is started, the top of the scraping plate 416 is contacted with concrete on the template, after the height is adjusted, the driving motor 33 is driven to drive the screw rod 34 to rotate, the two groups of moving seats 21 respectively synchronously move along the length directions of the screw rod 34 and the guide rod 35 under the guiding action of the guide rod 35 and the thread driving action of the screw rod 34, and the adjusting cylinder 23 at the top of the moving seats 21 drives the cutting device 40 to synchronously move;

when the T-shaped frame 43 moves, the first sliding block 412 is driven by the connecting rod 417 to synchronously move, the T-shaped plate 414 is driven by the first sliding block 412 to move along the rectangular hole 411, the multi-edge knife 415 cuts the concrete on the formwork longitudinally into a plurality of strips, when the connecting rod 417 is in contact with the hemp rope 428, the round rod 427 is under the pulling force of the hemp rope 428, when the connecting rod 417 continues to move, the pulling force on the round rod 427 is gradually increased, the two groups of second sliding blocks 423 are driven by the round rod 427 to move oppositely along the waist-shaped hole 421, the spring 422 is stretched under the pulling force, the single-edge knife 426 synchronously approaches to transversely cut the concrete, when the connecting rod 417 is not in contact with the hemp rope 428, the second sliding blocks 423 oppositely moves under the elastic force of the spring 422, so that the single-edge knife 426 transversely cuts the concrete on the formwork, and the scraping plate 416 synchronously moves under the action of the moving plate 41 to divide and shovel the concrete on the;

the top of the connecting plate is provided with a transmission device 50, the transmission device 50 comprises a first gear 51 rotatably arranged at the center of the top of the connecting plate, the bottom of the connecting plate is fixedly connected with a motor (not shown in the figure), an output shaft of the motor is fixedly connected with the tail end of a rotating shaft of the first gear 51, two gears 52 are further rotatably arranged on two sides of the first gear 51 at the top of the connecting plate, the first gear 51 is meshed with two groups of the second gears 52, an incomplete gear 53 is coaxially connected above the second gear 52, the incomplete gears 53 are symmetrically arranged on two sides of the T-shaped frame 43, one group of incomplete gears 53 are meshed with the rack 431, two groups of incomplete gears 53 are in a same direction, the length of meshing of the incomplete gears 53 and the rack 431 is smaller than that of the rectangular hole 411, and the radian of the two groups.

When the T-shaped rack 43 is operated, a motor (not shown in the figure) fixed at the bottom of the moving plate 41 is driven to rotate the first gear 51 to drive the two groups of second gears 52 to rotate, the incomplete gears 53 above the two groups of second gears 52 rotate synchronously with the second gears 52, when one group of incomplete gears 53 are meshed with the racks 431, the other group of incomplete gears 53 are separated from the racks 431, the T-shaped rack 43 moves in the direction close to the first gear 51, and when one group of incomplete gears 53 are meshed with the racks 431, the other group of incomplete gears 53 are separated from the racks 431, and the T-shaped rack 43 moves in the direction far from the first gear 51.

The working principle is as follows: placing the template on the top of the workbench 10, starting the adjusting cylinder 23, and contacting the top of the scraping plate 416 with concrete on the template;

then, a motor (not shown in the figure) fixed at the bottom of the moving plate 41 is driven to drive the first gear 51 to rotate, the two groups of second gears 52 rotate under the meshing transmission of the first gear 51, the incomplete gears 53 above the two groups of second gears 52 rotate synchronously with the second gear 52, when one group of incomplete gears 53 are meshed with the racks 431, the other group of incomplete gears 53 are separated from the racks 431, the T-shaped frame 43 moves under the meshing transmission of the racks 431 and the incomplete gears 53, the connecting rod 417 below the T-shaped frame 43 moves in the direction away from the first gear 51, the first slide block 412 moves synchronously under the driving of the connecting rod 417, the T-shaped plate 414 moves along the rectangular hole 411 under the driving of the first slide block 412, the multi-blade knife 415 cuts the concrete on the template into a plurality of pieces longitudinally, the connecting rod 417 contacts with the hemp rope 428, the round rod 427 is under the pulling force of the hemp rope 428, and when the connecting rod 417 continues to, the pulling force borne by the round rod 427 is gradually increased, the two groups of second sliding blocks 423 are driven by the round rod 427 to move oppositely along the kidney-shaped hole 421, the spring 422 is stretched under the pulling force, and the single-edge knife 426 is synchronously close to transversely cut the concrete;

when the other group of incomplete gears 53 is meshed with the rack 431, one group of incomplete gears 53 is separated from the rack 431, the T-shaped frame 43 moves under the meshing transmission of the rack 431 and the incomplete gears 53, so that the connecting rod 417 below the T-shaped frame 43 moves towards the direction close to the first gear 51, the first sliding block 412 moves synchronously under the driving of the connecting rod 417, the T-shaped plate 414 moves along the rectangular hole 411 under the driving of the first sliding block 412, the multi-edge knife 415 cuts the concrete on the formwork longitudinally into a plurality of pieces, so that the connecting rod 417 is not contacted with the hemp rope 428, the second sliding block 423 moves oppositely under the elastic force of the spring 422, the single-edge knife 426 cuts the concrete on the formwork transversely, and the scraper 416 moves synchronously under the action of the moving plate 41 to knock out the concrete on the formwork; the bottom of the T-shaped plate 414 is provided with a plurality of groups of multi-edge cutters 415, so that the working efficiency is improved, and finally, the concrete on the template is cut into a grid shape, so that the resistance and abrasion of the concrete to the scraping plate 416 are reduced;

and then the driving motor 33 is driven to drive the screw rod 34 to rotate, the two groups of moving seats 21 respectively move synchronously along the length directions of the fixed frame 31 and the screw rod 34 under the guiding action of the guide rod 35, the adjusting cylinder 23 at the top of the moving seat 21 drives the cutting device 40 to move synchronously, and the scraping plate 416 moves synchronously under the action of the moving plate 41, so that the concrete on the formworks with different lengths is cut and removed.

The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The utility model provides a concrete precast element casting form retrieves and recycles device, includes workstation (10), symmetry setting in elevating gear (20) of workstation (10) both sides and drive arrangement (30) that are used for driving elevating gear (20), its characterized in that: the driving device (30) comprises two pairs of fixing frames (31) which are symmetrically arranged on two sides of the workbench (10), a supporting plate (32) is fixedly connected to the side wall of one group of fixing frames (31), a driving motor (33) is arranged at the top of the supporting plate (32), a screw rod (34) and a guide rod (35) are erected between the two pairs of fixing frames (31) respectively, the screw rod (34) and the guide rod (35) both extend along the length direction of the workbench (10), and the tail end of the screw rod (34) is fixedly connected with an output shaft of the driving motor (33);

the lifting device (20) comprises moving seats (21) symmetrically arranged on the screw rod (34) and the guide rod (35), rollers (22) are arranged at the bottoms of the two groups of moving seats (21), and adjusting cylinders (23) are fixedly connected to the tops of the moving seats (21);

a cutting device (40) is arranged between the two groups of adjusting cylinders (23), the cutting device (40) comprises a strip-shaped plate (42) erected at the top of the two groups of adjusting cylinders (23), a moving plate (41) is fixedly arranged at the top of the strip-shaped plate (42), the moving plate (41) is composed of three groups of parallel rectangular plates and connecting plates connected to the tail ends of the three groups of rectangular plates together, the strip-shaped plate (42) is perpendicular to the three groups of rectangular plates and is fixedly connected with the three groups of rectangular plates, three groups of waist-shaped holes (421) are formed in the top of the strip-shaped plate (42), springs (422) are fixedly connected to the two ends of each waist-shaped hole (421), a second sliding block (423) is fixedly connected to the tail ends of the two groups of springs (422), a sliding plate (425) is fixedly connected to the bottom of the second sliding block (423), a single-edge cutter (426) is, hemp ropes (428) are sleeved on the outer walls of the two groups of round rods (427) together;

a rectangular hole (411) is formed in the top of a rectangular plate on the moving plate (41), the rectangular hole (411) extends along the length direction of the rectangular plate, a first sliding block (412) is arranged in the rectangular hole (411) in a sliding mode, a T-shaped plate (414) is fixedly connected to the bottom of the first sliding block (412), a multi-edge cutter (415) is arranged at the bottom of the T-shaped plate (414), and a scraper (416) is vertically arranged at the bottom of a connecting plate on the moving plate (41);

the top of the three groups of first sliding blocks (412) is fixedly connected with a connecting rod (417), the top of the connecting rod (417) is jointly connected with a horizontally placed T-shaped frame (43), the T-shaped frame (43) is positioned above the moving plate (41), the bottom of the horizontal section of the T-shaped frame (43) is fixedly connected with the connecting rod (417), the vertical section of the T-shaped frame (43) is positioned above the connecting plate, and racks (431) are arranged on two sides of the vertical section of the T-shaped frame (43);

the multi-edge knife (415) extends along the length direction of the rectangular plate, the scraping plate (416) extends along the length direction of the connecting plate, the single-edge knife (426) extends along the length direction of the strip-shaped plate (42), a plurality of groups of multi-edge knives (415) are arranged at the bottom of the T-shaped plate (414), and the bottoms of the multi-edge knives (415), the scraping plate (416) and the single-edge knives (426) are positioned on the same plane;

the top of connecting plate is provided with transmission (50), and transmission (50) are including rotating gear (51) that sets up at connecting plate top center, and the bottom fixedly connected with motor of connecting plate, the output shaft of motor and the terminal fixed connection of gear (51) pivot, the top of connecting plate is located the both sides of gear (51) and still rotates and is provided with No. two gears (52), and gear (51) and two sets of No. two gears (52) intermeshing, and the top coaxial coupling of No. two gears (52) has incomplete gear (53), and incomplete gear (53) symmetry sets up the both sides at T type frame (43), and wherein a set of incomplete gear (53) and rack (431) intermeshing, and two sets of incomplete gear (53) are directional unanimous.

2. The concrete precast cast template recycling device according to claim 1, characterized in that: the two ends of the screw rod (34) are rotatably connected with the fixed frame (31), the two ends of the guide rod (35) are fixedly connected with the fixed frame (31), the middle of one group of the moving seats (21) is in threaded fit with the outer wall of the screw rod (34), and the middle of the other group of the moving seats (21) is in sliding fit with the outer wall of the guide rod (35).

3. The concrete precast cast template recycling device according to claim 1, characterized in that: the waist-shaped holes (421) extend along the length direction of the strip-shaped plate (42), and two ends of the waist-shaped holes (421) are symmetrical relative to the rectangular plate.

4. The concrete precast cast template recycling device according to claim 1, characterized in that: the side wall of the first sliding block (412) is symmetrically provided with a first support (413), the side wall of the second sliding block (423) is symmetrically provided with a second support (424), the height of the round rod (427) is higher than the top of the moving plate (41), and the hemp rope (428) is located above the moving plate (41).

5. The concrete precast cast template recycling device according to claim 4, characterized in that: first spout has been seted up to the position that the lateral wall of rectangular hole (411) corresponds No. one support (413), and support (413) slip butt joint in first spout, the second spout has been seted up to the position that the lateral wall of waist type hole (421) corresponds No. two supports (424), and No. two supports (424) slip butt joint in the second spout.

6. The concrete precast cast template recycling device according to claim 1, characterized in that: the length of the incomplete gear (53) meshed with the rack (431) is smaller than that of the rectangular hole (411), and the radian of the two groups of incomplete gears (53) is smaller than 180 degrees.