Production equipment for manufacturing disassembly-free self-heat-preservation template
Technical Field
The invention relates to the field of buildings, in particular to production equipment for manufacturing a disassembly-free self-heat-preservation template.
Background
The building industry has a great proportion in national economy, and the development of building construction technology plays a very remarkable role in saving energy, reducing energy consumption and improving efficiency. Building energy conservation, pollution reduction and environmental load reduction have become significant problems facing the building industry worldwide. Since the 90 s of the last century, many developed national constructions and regions have been devoted to the development of new construction systems, including Italy, france, australia and China, to the development and partial application of tamper-free formwork construction techniques. Although the technology is just started in China, the self patent technology also appears, and the cast-in-situ heat-insulation form removal-free construction technology is a new construction technology provided for a cast-in-situ shear wall structure, so that the wall construction innovation effects of reducing the cost of the form, simplifying the operation of the form, shortening the construction period and facilitating construction are achieved; the procedure of supporting the mold is omitted through the disassembly-free method, and the construction period is shortened.
Disclosure of Invention
The invention aims to solve the problems in the prior art and provide the disassembly-free self-heat-insulation template and the production equipment thereof, which are not required to be directly constructed through the heat-insulation template without a support template, and meanwhile, the heat-insulation template is manufactured through machinery.
In order to achieve the above purpose, the present invention adopts the following technical scheme: a production device for manufacturing a disassembly-free self-heat-preservation template comprises a side template, a cutting mechanism, a first base, a second base, a mold and a reinforcing net; the side templates form a module which can extend into the composite layer material plate, a sliding groove is formed in the side templates, the cutting mechanism comprises a mechanism body and a circular arc-shaped cutting blade, the cutting blade corresponds to the composite layer material plate, and a motor which can drive the mechanism body to slide on the sliding groove is arranged on the mechanism body; the first base and the second base are respectively provided with a first sliding rail and a second sliding rail, two ends of the die are respectively provided with a sliding block capable of sliding on the first sliding rail and the second sliding rail, the die is tightly delivered on the composite layer material plate, the mortar layer can be formed after the die material is poured, and the reinforcing mesh is implanted before the die is poured.
Further, a cross beam is arranged above the first base and the second base, a sliding mechanism is arranged on the cross beam, and a manipulator capable of clamping the reinforcing mesh is arranged on the sliding mechanism.
Further, a feeding cylinder capable of feeding is arranged on the sliding mechanism, and the feeding cylinder corresponds to the die.
Further, a baffle plate capable of blocking the upper part of the die is hinged on the sliding mechanism, and the baffle plate is provided with a perforation capable of corresponding to the feeding cylinder.
Further, the manipulator is equipped with a pair of ability to grip the tong of reinforcing net, slide mechanism includes slide mechanism body and drive slide mechanism body removes the drive, be equipped with flexible cylinder on the slide mechanism body, flexible cylinder is connected with the working plate, be equipped with the through-hole on the working plate, install the spring in the through-hole, the spring winds on a montant, the montant is equipped with the horizontal pole, the horizontal pole with one of them tong side is pressed close to.
Compared with the prior art, the invention has the following beneficial effects: according to the disassembly-free self-heat-preservation template, the composite layer is a polystyrene composite layer, the procedure of supporting the template is replaced by combining the composite layer and the mortar layer, when the disassembly-free self-heat-preservation template is used, the composite layer and the mortar layer which are connected together are directly used for a heat preservation layer, a pair of disassembly-free heat-preservation templates are positioned, then concrete is poured between the two disassembly-free heat-preservation templates to form a wall body, and the composite layer and the mortar layer are connected more firmly by combining the protrusions and the grooves. The invention also provides production equipment for manufacturing the disassembly-free self-heat-preservation template, which is characterized in that a strip-shaped composite layer template fixedly stretches into the template from a pair of side templates, the motor is started to drive the cutting blade to move downwards, then the composite layer template fixed between the modules is cut into a circular arc shape, namely, the groove is formed on the composite layer template, so that the composite layer is formed, and the mould is tightly pressed on the composite layer template, and then the mortar layer can be formed after filling the mould material into a gap between the mould and the composite layer.
Additional advantages, objects, and features of the invention will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the invention.
Drawings
FIG. 1 is a schematic diagram of a disassembly-free self-heat-preservation template structure according to the present invention;
FIG. 2 is a top view of a manufacturing apparatus for manufacturing a disassembly-free self-thermal insulation form according to the present invention;
FIG. 3 is a side view of a manufacturing apparatus for manufacturing a disassembly-free self-thermal insulation form according to the present invention;
FIG. 4 is a schematic view of a sliding mechanism according to the present invention;
Detailed Description
In order to make the technical means, the creation characteristics, the achievement of the purposes and the functions of the present invention more clear and easy to understand, the present invention is further described below with reference to fig. 1 to 4 and the detailed description of the embodiments:
example 1
The invention provides production equipment for manufacturing a disassembly-free self-heat-preservation template, which comprises a side template 3, a cutting mechanism 4, a first base 5, a second base 6, a die 7 and a reinforcing net 8; as shown in fig. 1, since the disassembly-free self-heat-insulation template comprises a composite layer 1 and a mortar layer 2, wherein a reinforcing net 8 is arranged in the mortar layer 2, two pieces of the mortar layer 2 are connected to two sides of the composite layer 1, a plurality of rows of grooves 11 are arranged on the composite layer 1, a bulge 21 matched with the grooves 11 is arranged on the mortar layer 2, when the disassembly-free self-heat-insulation template is produced by using the invention, the reinforcing net 8 and mortar template material form the mortar layer 2, a pair of side templates 3 form a module which can extend into a composite layer material plate, the composite material plate is firstly prefabricated into a strip-shaped composite layer template through polystyrene, then the strip-shaped composite layer template is fixedly extended into the side templates 3, a chute 31 is arranged on the side templates 3, the cutting mechanism 4 comprises a mechanism body and a circular arc-shaped cutting blade 41, the mechanism body is provided with a motor which can drive the mechanism body to slide on the chute 31, and the motor is started to drive the cutting blade 41 to move downwards to fix the cutting blade 41 to the composite layer template 1, namely the composite layer template is formed on the composite layer 11; after the composite layer 1 is formed, the composite layer 1 is fed into the die 7 until the composite layer 1 corresponds to the die 7, a first sliding rail 51 and a second sliding rail 61 are arranged on the first base 5 and the second base 6, sliding blocks capable of sliding on the first sliding rail 51 and the second sliding rail 61 are arranged at two ends of the die 7, the sliding blocks are started to slide on the first sliding rail 51 and the second sliding rail 61 through motors, baffles 71 are arranged at two sides of the die 7, the die 7 is close to the composite layer 1 until the baffles are tightly transferred onto the composite layer 1, the die 7 can form a mortar layer 2 after being tightly transferred onto a composite layer material plate and filling a gap between the die 7 and the composite layer 1, a reinforcing net 8 is implanted before the die 7 is filled, and an adhesive can be added into the die material when the mortar layer 2 is bonded with the composite layer 1.
The reinforced net 8 is conveyed to the upper side of the die 7 through the sliding mechanism 10 after being clamped by the manipulator 102, and the reinforced net 8 is placed between the die 7 and the composite layer 1 through the manipulator 102.
The sliding mechanism 10 is provided with a feeding cylinder 101 capable of feeding, the feeding cylinder 101 corresponds to the die 7, and mortar die material enters from the feeding cylinder 101 and then is poured between the die 7 and the composite layer 1.
The sliding mechanism 10 is hinged with a baffle 106 capable of blocking the upper part of the die 7, the baffle 106 is provided with a perforation capable of corresponding to the feeding barrel 101, the feeding barrel 101 is aligned with the perforation, before die filling, the baffle 106 is firstly retracted inwards from two ends to pass through the baffle 106 to block an upper opening formed by the die 7 and the composite layer 1 to prevent material from running, the baffle 106 is L-shaped, one end of the L-shaped is hinged on the sliding mechanism 10, and the other vertical edge corresponds to the upper opening formed by the die 7 and the composite layer 1.
The manipulator 102 is provided with a pair of clamping hands capable of clamping the reinforcing mesh 8, the sliding mechanism 10 comprises a sliding mechanism body and a drive for driving the sliding mechanism body to move, a telescopic cylinder is arranged on the sliding mechanism body and is connected with a working plate, a through hole is formed in the working plate, a spring 105 is arranged in the through hole, the spring 105 is wound on a vertical rod 103, the vertical rod 103 is provided with a cross rod 104, and the cross rod 104 is close to one side face of the clamping hands; the reinforcing mesh 8 is clamped by the pair of clamping hands, the upper end of the reinforcing mesh 8 is abutted against the cross rod 104, at the moment, the spring 105 is compressed to generate elastic force, after the reinforcing mesh 8 is conveyed into a gap between the die 7 and the composite layer 1, the reinforcing mesh 8 is loosened by the clamping hands, the working plate is driven to move upwards by the telescopic cylinder, meanwhile, the reinforcing mesh 8 is continuously pressed on the bottom surface of a gap formed between the die 7 and the composite layer 1 by the vertical rods 103 under the action of the elastic force of the spring 105 to prevent the reinforcing mesh 8 from toppling over, and then when the working plate is lifted to a certain height, the baffle 106 is rotated to block an upper opening formed by the die 7 and the composite layer 1.
When the other side of the composite layer 1 is implemented, the composite layer 1 is left-right reversed and then the mortar layer 2 is fabricated.
Example 2
The two sides of the composite layer 1 are provided with a side template 3, a cutting mechanism 4, a first base 5, a second base 6 and a die 7, except that the length of the baffle 71 is different from that of the embodiment 1, and the other conditions are the same as those of the embodiment 1.
Finally, it is noted that the above embodiments are only for illustrating the technical solution of the present invention and not for limiting the same, and although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications and equivalents may be made thereto without departing from the spirit and scope of the technical solution of the present invention, which is intended to be covered by the scope of the claims of the present invention.