CN220763037U - Large-span prestressed concrete double-T-plate casting machine - Google Patents
Large-span prestressed concrete double-T-plate casting machine Download PDFInfo
- Publication number
- CN220763037U CN220763037U CN202322098619.8U CN202322098619U CN220763037U CN 220763037 U CN220763037 U CN 220763037U CN 202322098619 U CN202322098619 U CN 202322098619U CN 220763037 U CN220763037 U CN 220763037U
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- plate
- double
- slurry
- guide rail
- casting machine
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- 238000005266 casting Methods 0.000 title claims abstract description 23
- 239000011513 prestressed concrete Substances 0.000 title claims abstract description 14
- 239000002002 slurry Substances 0.000 claims abstract description 41
- 238000003756 stirring Methods 0.000 claims abstract description 40
- 239000000463 material Substances 0.000 claims abstract description 37
- 238000007790 scraping Methods 0.000 claims abstract description 21
- 238000003860 storage Methods 0.000 claims abstract description 20
- 230000007306 turnover Effects 0.000 claims abstract description 9
- 238000005303 weighing Methods 0.000 claims description 8
- 230000000903 blocking effect Effects 0.000 claims description 7
- 238000011084 recovery Methods 0.000 claims description 4
- 230000001360 synchronised effect Effects 0.000 claims description 3
- 239000004567 concrete Substances 0.000 abstract description 18
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 230000007246 mechanism Effects 0.000 abstract description 4
- 238000010276 construction Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000005457 optimization Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000003973 irrigation Methods 0.000 description 1
- 230000002262 irrigation Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000011150 reinforced concrete Substances 0.000 description 1
Abstract
The utility model discloses a large-span prestressed concrete double-T-plate casting machine which comprises a frame, a lifting workbench, an oscillating bottom plate, a double-T-plate die, a travel guide rail, a travel slide block, a slurry storage tank, a material guide pipe, a turnover retaining gate, a spiral stirring shaft, a stirring motor, a scraping guide rail, an electric slide block and a slurry scraping knife. According to the utility model, the casting machine can uniformly cast and produce through the lifting double-T plate mould and the movable casting mechanism, and the concrete in the double-T plate mould can be homogenized through the spiral stirring shaft and the oscillating bottom plate in the casting process, so that the quality of the concrete double-T plate is ensured to be uniform and stable, the automatic operation is realized, the labor intensity of workers is low, and the production efficiency and the product quality of the concrete double-T plate are facilitated.
Description
[ field of technology ]
The utility model relates to the technical field of prefabricated building materials, in particular to the technical field of a large-span prestressed concrete double-T-plate casting machine.
[ background Art ]
The prestressed double-T plate has the characteristics of long service life, corrosion resistance, easy maintenance, low construction cost and the like, and is widely applied to industrial factory buildings, civil garages and other buildings along with the continuous progress of the construction technology in China. The double T-plate is a prefabricated reinforced concrete bearing member combining plates and beams, and consists of a wide panel and two narrow and high ribs. The panels are the compression zones of both the transverse load-bearing structure and the longitudinal load-bearing ribs. Double T-plates are typically cast from concrete in a mold.
However, the traditional double-T plate is mainly produced by manual irrigation, has high manual labor intensity, low production efficiency and relatively high defective rate, and is unfavorable for improving the production efficiency and the product quality of the double-T plate.
[ utility model ]
The utility model aims to solve the problems in the prior art, and provides a large-span prestressed concrete double-T-plate casting machine, which can uniformly cast and produce concrete in a double-T-plate mould through a lifting double-T-plate mould matched with a movable casting mechanism, and can also uniformly process the concrete in the double-T-plate mould through a spiral stirring shaft matched with an oscillating bottom plate in the casting process, so that the quality of the concrete double-T-plate is ensured to be uniform and stable, the automatic operation is realized, the labor intensity of workers is low, and the production efficiency and the product quality of the concrete double-T-plate are facilitated.
In order to achieve the above purpose, the utility model provides a large-span prestressed concrete double-T-plate watering machine, which comprises a frame, a lifting workbench, an oscillating bottom plate, a double-T-plate mold, a travel guide rail, a travel slide block, a slurry storage tank, a material guide pipe, a turnover material blocking door, a spiral stirring shaft, a stirring motor, a scraping guide rail, an electric slide block and a slurry scraping knife, wherein the lifting workbench is arranged at the bottom of the frame, the double-T-plate mold is installed at the top of the lifting workbench through the oscillating bottom plate, a plurality of travel guide rails are arranged in parallel right above the double-T-plate mold, the travel guide rail is installed at the top of the frame, the slurry storage tank is installed on the travel guide rail through the travel slide block, the material guide pipe is arranged at the bottom of the slurry storage tank and the material guide pipe in a communicating manner, the turnover material blocking door is arranged at the joint of the material guide pipe, a plurality of spiral stirring shafts are axially arranged in the material guide pipe, the stirring motor is connected to the spiral stirring shaft, the side surface of the top of the double-T-plate mold is provided with the scraping guide rail, and the slurry scraping knife is installed on the electric slide block.
Preferably, a weighing bottom plate is arranged at the joint of the lifting workbench and the oscillating bottom plate, and the weighing bottom plate is connected with the overturning stop door.
Preferably, the width of the material guiding pipe is the same as the width of the top opening of the double-T plate die, and a plurality of synchronous spiral stirring shafts are uniformly arranged in the material guiding pipe.
Preferably, a guiding inclined plane which is inclined downwards is arranged at the bottom of the slurry storage tank, and the slurry storage tank and the material guiding pipe are connected in a detachable mode.
Preferably, a spiral stirring paddle is uniformly arranged on the outer side surface of the spiral stirring shaft in a surrounding manner.
Preferably, a slurry recovery groove is detachably arranged on the outer side of the top opening of the double-T-plate die.
The utility model has the beneficial effects that: according to the utility model, the machine frame, the lifting workbench, the oscillating bottom plate, the double-T plate die, the travel guide rail, the travel sliding block, the slurry storage tank, the material guide pipe, the overturning blocking door, the spiral stirring shaft, the stirring motor, the scraping guide rail, the electric sliding block and the slurry scraping knife are combined together, and through experimental optimization, the casting machine can uniformly cast and produce through the lifting double-T plate die matched with the movable casting mechanism, and in the casting process, the concrete in the double-T plate die can be homogenized through the spiral stirring shaft matched with the oscillating bottom plate, so that the quality of the concrete double-T plate is ensured to be uniform and stable, the automatic operation is realized, the labor intensity of workers is low, and the production efficiency and the product quality of the concrete double-T plate are facilitated.
The features and advantages of the present utility model will be described in detail by way of example with reference to the accompanying drawings.
[ description of the drawings ]
FIG. 1 is a schematic diagram of a construction of a large span prestressed concrete double T-plate casting machine according to the present utility model.
In the figure: the device comprises a 1-frame, a 2-lifting workbench, a 3-oscillating bottom plate, a 4-double T plate die, a 5-stroke guide rail, a 6-stroke sliding block, a 7-slurry storage tank, an 8-material guide pipe, a 9-turnover material blocking door, a 10-spiral stirring shaft, an 11-stirring motor, a 12-scraping guide rail, a 13-electric sliding block, a 14-slurry scraping knife, a 15-weighing bottom plate and a 16-slurry recovery tank.
[ detailed description ] of the utility model
Referring to fig. 1, the utility model relates to a large-span prestressed concrete double-T-plate casting machine, which comprises a frame 1, a lifting workbench 2, an oscillating bottom plate 3, a double-T-plate die 4, a travel guide rail 5, a travel slide block 6, a slurry storage tank 7, a material guide pipe 8, a turnover material blocking door 9, a spiral stirring shaft 10, a stirring motor 11, a scraping guide rail 12, an electric slide block 13 and a slurry scraping knife 14, wherein the lifting workbench 2 is arranged at the bottom of the frame 1, the double-T-plate die 4 is arranged at the top of the lifting workbench 2 through the oscillating bottom plate 3, a plurality of travel guide rails 5 are arranged above the double-T-plate die 4 in parallel, the travel guide rails 5 are arranged at the top of the frame 1, the slurry storage tank 7 is arranged on the travel guide rails 5 through the travel slide block 6, the material guide pipe 8 is arranged at the bottom of the slurry storage tank 7 in a communicating manner, the slurry storage tank 7 and the material guiding pipe 8 are connected with a turnover retaining door 9, a plurality of spiral stirring shafts 10 are axially arranged in the material guiding pipe 8, a stirring motor 11 is connected to the spiral stirring shafts 10, a scraping guide rail 12 is arranged on the side surface of the top of the double-T-plate mold 4, a slurry scraping knife 14 is arranged on the scraping guide rail 12 through an electric sliding block 13, a weighing bottom plate 15 is arranged at the joint of the lifting workbench 2 and the oscillating bottom plate 3, the weighing bottom plate 15 is connected with the turnover retaining door 9, the width of the material guiding pipe 8 is identical to the width of the top opening of the double-T-plate mold 4, a plurality of synchronous spiral stirring shafts 10 are uniformly arranged in the material guiding pipe 8, a guide inclined surface which is obliquely downward is arranged at the bottom of the slurry storage tank 7, the slurry storage tank 7 and the material guiding pipe 8 are connected in a detachable mode, the outer side surface of the spiral stirring shaft 10 is uniformly and circumferentially provided with a spiral stirring paddle, and the outer side of the top opening of the double-T plate die 4 is detachably provided with a slurry recovery groove 16.
The working process of the utility model comprises the following steps: the double-T plate mold 4 is arranged on the lifting workbench 2, the lifting workbench 2 drives the double-T plate mold 4 to lift, a spiral stirring shaft 10 of a material guide pipe 8 stretches into the double-T plate mold 4, the spiral stirring shaft 10 is started to rotate, a turnover retaining door 9 is started to pour concrete slurry into the double-T plate mold 4 through the material guide pipe 8, the spiral stirring shaft 10 rotates to stir the concrete slurry poured into the double-T plate mold 4, meanwhile, the oscillating bottom plate 3 is matched with the double-T plate mold 4 to oscillate and homogenize the concrete slurry, the stroke slider 6 drives the slurry storage tank 7 and the material guide pipe 8 to move on the stroke guide rail 5 to continuously pour the double-T plate mold 4, the lifting workbench 2 is lowered to drive the double-T plate mold 4 to be separated from contact with the material guide pipe 8 and the spiral stirring shaft 10 after pouring is completed, the weighing bottom plate 15 weighs the double-T plate mold 4 to be qualified, and the electric slider 13 drives the slurry scraper 14 to move along the scraping guide rail 12 to scrape the concrete slurry at the top of the double-T plate mold 4, and the whole double-T plate pouring operation is completed.
According to the utility model, the machine frame 1, the lifting workbench 2, the oscillating bottom plate 3, the double-T plate die 4, the travel guide rail 5, the travel sliding block 6, the slurry storage tank 7, the material guide pipe 8, the overturning baffle door 9, the spiral stirring shaft 10, the stirring motor 11, the strickling guide rail 12, the electric sliding block 13 and the slurry strickling knife 14 are combined together, and through experimental optimization, the casting machine can uniformly cast and produce through the lifting double-T plate die 4 and the movable casting mechanism, and in the casting process, the spiral stirring shaft 10 and the oscillating bottom plate 3 are matched to homogenize concrete in the double-T plate die 4, so that the quality of the concrete double-T plate is ensured to be uniform and stable, the automatic operation is realized, the labor intensity of workers is low, and the production efficiency and the product quality of the concrete double-T plate are facilitated.
The above embodiments are illustrative of the present utility model, and not limiting, and any simple modifications of the present utility model fall within the scope of the present utility model.
Claims (6)
1. A large-span prestressed concrete double T board watering machine, its characterized in that: comprises a frame (1), a lifting workbench (2), an oscillating bottom plate (3), a double-T plate die (4), a travel guide rail (5), a travel sliding block (6), a slurry storage tank (7), a material guide pipe (8), a turnover material blocking door (9), a spiral stirring shaft (10), a stirring motor (11), a material scraping guide rail (12), an electric sliding block (13) and a slurry scraping knife (14), the bottom of the frame (1) is provided with the lifting workbench (2), the top of the lifting workbench (2) is provided with the double-T plate die (4) through the oscillating bottom plate (3), a plurality of travel guide rails (5) are arranged in parallel right above the double-T plate die (4), the travel guide rail (5) is arranged at the top of the frame (1), the slurry storage tank (7) is arranged on the travel guide rail (5) through the travel sliding block (6), the bottom of the slurry (7) is communicated with the material guide pipe (8), the connection position of the slurry (7) and the material scraping pipe (8) is provided with the turnover material blocking door (9), the material guide pipe (8) is provided with the stirring motor (8) and is provided with the stirring guide rail (10) on the top of the spiral shaft (10), the slurry scraping knife (14) is arranged on the scraping guide rail (12) through an electric sliding block (13).
2. A large span prestressed concrete double-T-plate casting machine as claimed in claim 1, wherein: the lifting workbench (2) is provided with a weighing base plate (15) at the joint of the lifting workbench and the oscillating base plate (3), and the weighing base plate (15) is connected with the overturning stop door (9).
3. A large span prestressed concrete double-T-plate casting machine as claimed in claim 1, wherein: the width of the material guiding pipe (8) is the same as the width of the top opening of the double-T plate die (4), and a plurality of synchronous spiral stirring shafts (10) are uniformly arranged in the material guiding pipe (8).
4. A large span prestressed concrete double-T-plate casting machine as claimed in claim 1, wherein: the bottom of the slurry storage tank (7) is provided with a downward inclined guiding surface, and the slurry storage tank (7) and the material guiding pipe (8) are connected in a detachable mode.
5. A large span prestressed concrete double-T-plate casting machine as claimed in claim 1, wherein: the outer side surface of the spiral stirring shaft (10) is uniformly and circumferentially provided with a spiral stirring paddle.
6. A large span prestressed concrete double-T-plate casting machine as claimed in claim 1, wherein:
the outside of the top opening of the double T-plate die (4) is detachably provided with a slurry recovery groove (16).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322098619.8U CN220763037U (en) | 2023-08-07 | 2023-08-07 | Large-span prestressed concrete double-T-plate casting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322098619.8U CN220763037U (en) | 2023-08-07 | 2023-08-07 | Large-span prestressed concrete double-T-plate casting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220763037U true CN220763037U (en) | 2024-04-12 |
Family
ID=90611529
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322098619.8U Active CN220763037U (en) | 2023-08-07 | 2023-08-07 | Large-span prestressed concrete double-T-plate casting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220763037U (en) |
-
2023
- 2023-08-07 CN CN202322098619.8U patent/CN220763037U/en active Active
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