CN112021424A - Full-automatic uniform-dispersion high-efficiency tea rolling processing technology - Google Patents

Full-automatic uniform-dispersion high-efficiency tea rolling processing technology Download PDF

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Publication number
CN112021424A
CN112021424A CN202010925148.1A CN202010925148A CN112021424A CN 112021424 A CN112021424 A CN 112021424A CN 202010925148 A CN202010925148 A CN 202010925148A CN 112021424 A CN112021424 A CN 112021424A
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cylinder
inner barrel
tea leaves
coaxially
hopper
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沙树云
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23FCOFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
    • A23F3/00Tea; Tea substitutes; Preparations thereof
    • A23F3/06Treating tea before extraction; Preparations produced thereby
    • A23F3/12Rolling or shredding tea leaves

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Apparatus For Making Beverages (AREA)

Abstract

The invention provides a full-automatic uniform dispersion high-efficiency tea rolling processing technology, which comprises the following steps: s1: placing the tea leaves in a hopper; s2: starting a centrifugal motor to drive the tray to rotate, wherein the tea leaves are subjected to centrifugal motion and are uniformly thrown outwards through the feeding port, and the thrown tea leaves are uniformly dispersed towards the periphery; s3: the tea leaves automatically slide downwards, the first rotary driving mechanism drives the inner barrel to rotate clockwise, the second driving mechanism drives the outer barrel to rotate anticlockwise, the first ribs and the second ribs rotate in opposite directions, and the tea leaves in the rolling area are extruded and rubbed to finish rolling; s4: the rolled tea leaves are accumulated in an accumulation area formed in the discharge cylinder; s5: and finally, the material discharging guide member is opened, and the tea leaves which are kneaded are automatically discharged into the material receiving box under the guide effect of the material discharging guide member.

Description

Full-automatic uniform-dispersion high-efficiency tea rolling processing technology
Technical Field
The invention relates to tea processing equipment, in particular to a full-automatic uniform-dispersion high-efficiency tea rolling processing technology.
Background
At present, a tea leaf rolling machine mainly comprises a machine frame, a rolling barrel, a rolling disc, a gland, a motion bracket, a motor, a screw rod mechanism and the like. When the propeller shaft works, the crank is driven to rotate by the motor, and then the propeller strut, the kneading barrel and the screw rod mechanism are driven. In the rolling process, the gland performs eccentric circular motion relative to the upper part of the gland, the screw rod mechanism drives the gland to move, and the tea rolling cylinder is curled into a strip shape under the action of the gland and ribs on the rolling disc to realize cell distortion and damage; secondly, the tea rolling effect is not uniform, the tea at the edge of the rolling cylinder is seriously rolled, and the tea at the center of the rolling cylinder is lack of the rolling degree, so that the quality of the tea is reduced; thirdly, the rolling pressure is inconvenient to control and adjust, and if the pressure is too heavy, the rope is broken, and the color and taste of the soup are greatly reduced; if the pressure is too light, the tea leaves cannot be curled into strips, the liquor color and the taste are not ideal, and the processing and twisting effects of the above defects are worse for inexperienced operators. In order to overcome the disadvantages of the prior rolling machine, it is necessary to provide a full-automatic uniform dispersion and high efficiency tea rolling process with high automation degree and rolling efficiency, which can ensure that each tea is rolled uniformly and the rolling pressure is adjustable.
Disclosure of Invention
In order to solve the defects of the prior art, the invention aims to provide a full-automatic uniform dispersion high-efficiency tea leaf rolling processing technology which is high in automation degree and rolling efficiency, can ensure that each piece of tea leaf is uniformly rolled and the rolling pressure is adjustable, and aims to solve the technical problems that in the prior art, a tea leaf rolling machine is low in feeding and discharging automation degree, inconvenient in rolling pressure adjustment and incapable of uniformly rolling the tea leaves.
In order to achieve the technical purpose, the technical scheme adopted by the invention is as follows.
A full-automatic homodisperse high efficiency tea rolling processing technology comprises the steps of:
(I) a charging stage;
s1: an operator places the tea in a hopper of the feeding mechanism;
s2: starting a centrifugal motor, wherein the centrifugal motor drives a transmission shaft to rotate, a tray rotates at a high speed, tea leaves generate centrifugal motion and are uniformly and outwards thrown out from a feeding port, and the thrown tea leaves are uniformly dispersed towards the periphery and enter a gap between a first inner barrel body and a first outer barrel body;
the feeding mechanism comprises a funnel-shaped hopper, a large opening and a small opening of the hopper are arranged below the hopper, the lower end of the hopper is coaxially inserted into the receiving cylinder, the upper end of the hopper is fixedly connected with the support, a circular tray is coaxially arranged between the hopper and the first inner cylinder, the diameters of the tray and the upper end face of the first inner cylinder are equal, a ring body is coaxially arranged between the tray and the hopper, the ring body is rotatably connected and matched with the opening at the lower end of the hopper, a plurality of supporting bars for fixedly connecting the ring body and the tray are arranged between the ring body and the edge of the tray, the supporting bars are arranged in an array along the circumferential direction where the tray is located, a feeding port is formed between every two adjacent supporting bars, tea leaves in the hopper can centrifugally fly out under the high-speed rotation of the tray, an arc-shaped convex edge is arranged on the upper end face of the tray, the arc-shaped convex edge extends to the edge from the center of the, the feeding mechanism further comprises a centrifugal motor and a smooth transmission shaft, the centrifugal motor is fixedly installed on the support and located at an opening at the upper end of the hopper, the transmission shaft and the hopper are coaxially arranged, the upper end of the transmission shaft is coaxially connected with the output end of the centrifugal motor, the lower end of the transmission shaft is coaxially and fixedly connected with the tray, the tray is driven by the centrifugal motor to rotate at a high speed, tea leaves on the tray are enabled to do centrifugal motion under the guiding action of the arc-shaped convex edges, and the tea leaves are uniformly dispersed and thrown into a gap between the inner barrel body I and the outer barrel body I;
in the working process of the feeding mechanism, an operator places tea leaves in the hopper, the tea leaves are lifted and supported by the tray, the centrifugal motor is started, the centrifugal motor drives the transmission shaft to rotate, the transmission shaft drives the tray to rotate at a high speed, the tea leaves are centrifugally moved and are uniformly and outwards thrown out from the feeding port, the thrown tea leaves are uniformly dispersed all around and enter a gap between the inner barrel body I and the outer barrel body I, and full-automatic feeding of the tea leaves is realized;
(II) rolling;
s3: under the action of self gravity, tea leaves automatically slide downwards along a gap between the inner barrel body I and the outer barrel body I, in the process, the first rotary driving mechanism drives the main shaft to rotate clockwise, the main shaft drives the inner barrel body to rotate clockwise, the second driving mechanism drives the connecting barrel to rotate anticlockwise, the connecting barrel drives the outer barrel body to rotate anticlockwise, the first ribs and the second ribs rotate in opposite directions, and the tea leaves in the rolling area are extruded and rubbed to finish rolling;
the inner barrel body is of a circular truncated cone structure, the taper of the inner barrel body is forty-five degrees, the inner barrel body comprises a first inner barrel body and a second inner barrel body which are vertically and symmetrically arranged, the first inner barrel body is positioned above the second inner barrel body, the diameter of the first inner barrel body is gradually reduced from bottom to top along the vertical direction, the diameter of the second inner barrel body is gradually increased from bottom to top along the vertical direction, first ribs which protrude outwards and are obliquely arranged along the taper direction of the first ribs are arranged on the outer circumferential surface of the inner barrel body, and the first ribs are arranged in an array manner and are arranged along the circumferential direction of the inner barrel body, the middle position of the bottom plate is provided with a main shaft which is coaxially arranged with the inner barrel, the lower end of the main shaft is in rotating connection and matching with the bottom plate, the first inner barrel and the second inner barrel are sleeved on the upper half section of the main shaft, the upper end of the main shaft is coaxially provided with a first limiting boss, the main shaft is provided with a second limiting boss along the axial middle position, the main shaft between the first limiting boss and the second limiting boss is provided with a spline shaft, the first inner barrel and the second inner barrel are in spline sliding guide matching with the spline shaft along the vertical direction, the rotation of the spline shaft can drive the first inner barrel and the second inner barrel to synchronously rotate, one end surface of the first inner barrel and the second inner barrel, which is far away from each other, is coaxially provided with a circular clamping groove, the first limiting boss is always positioned in the clamping groove of the first inner barrel and forms sliding guide matching with the first limiting boss, a supporting spring is movably arranged in the clamping groove, one end of the supporting spring is fixedly connected with the first limiting boss, the other end of the supporting spring is fixedly connected with the corresponding groove bottom of the clamping groove, one end of the supporting spring is fixedly connected with the second limiting boss, the other end of the supporting spring is fixedly connected with the corresponding groove bottom of the clamping groove, an elastic corrugated pipe for connecting the first inner barrel and the second inner barrel is fixedly arranged coaxially at the end, close to each other, of the first inner barrel and the second inner barrel, the diameter of the corrugated pipe is equal to the diameter of the end, close to each other, of the first inner barrel and the second inner barrel, an electric push rod for connecting the first inner barrel and the second inner barrel is fixedly arranged between the first inner barrel and the second;
the outer barrel is of a structure with a truncated cone-shaped thin wall and openings at the upper end and the lower end, the taper of the outer barrel is forty-five degrees, the outer barrel comprises an outer barrel I and an outer barrel II which are arranged in a vertical symmetry manner, the outer barrel I is positioned above the outer barrel II, the opening size of the outer barrel I is gradually reduced from bottom to top along the vertical direction, the opening size of the outer barrel II is gradually increased from bottom to top along the vertical direction, the outer barrel is sleeved outside the inner barrel I together with the outer barrel, the outer barrel II is sleeved outside the inner barrel II coaxially, the distance between the outer barrel I and the inner barrel I is slightly larger than the distance between the outer barrel II and the inner barrel II, a second rib which protrudes outwards and is obliquely arranged along the taper direction of the inner circular surface of the outer barrel is arranged on the inner circular surface of the outer barrel, the second ribs are arranged in an array along the circumferential direction of the outer barrel, and a thin-wall connecting barrel fixedly connected with the outer barrel, the tea leaf rolling machine is characterized in that a material receiving cylinder with an upper opening and a lower opening is coaxially and fixedly arranged at the upper end opening of the first outer cylinder body, the material receiving cylinder is rotatably connected and matched with the top of the door-shaped frame, the feeding mechanism is inserted into the material receiving cylinder and can centrifugally and uniformly throw tea leaves into a rolling area, a material discharging cylinder with an upper opening and a lower opening is coaxially and fixedly arranged at the lower end opening of the second outer cylinder body, a material discharging guide component is arranged at the lower end opening of the material discharging hopper and used for guiding and discharging the tea leaves to a material receiving box, and the material discharging cylinder is rotatably connected and matched;
the rolling process is that the first rotary driving mechanism drives the main shaft to rotate clockwise, the main shaft drives the inner barrel body to rotate clockwise, the second driving mechanism drives the connecting barrel to rotate anticlockwise, the connecting barrel drives the outer barrel body to rotate anticlockwise, the first rib and the second rib rotate in opposite directions, and tea leaves in the rolling area are extruded and rubbed to finish rolling;
s4: the rolled tea leaves are accumulated in an accumulation area formed in the discharge cylinder until all the tea leaves are rolled;
(III) discharging;
s5: finally, the discharging guide member is opened, and the tea leaves which are kneaded are automatically discharged into the discharging cylinder under the guide action of the discharging guide member and are received by the material receiving box;
the discharge guide component comprises an inclined plate, a guide cylinder and a discharge hopper, wherein the inclined angle of the inclined plate is forty-five degrees, the inclined plate is connected to the lower end opening of the discharge cylinder in a sealing manner and seals the lower end opening of the discharge cylinder, the guide cylinder is of a cylinder structure with openings at the upper end and the lower end, the guide cylinder is coaxially sleeved outside the main shaft, the upper end of the guide cylinder is coaxially and fixedly connected with the lower end surface of the inner cylinder body II, the lower end of the guide cylinder movably penetrates through the inclined plate and forms sliding guide fit along the vertical direction, the discharge cylinder, the guide cylinder and the inclined plate are coaxially surrounded to form an accumulation area, two sides of the discharge hopper are provided with guard plates and are arranged at the inclined lower end of the inclined plate in a smooth manner, the outer circular surface of the discharge cylinder, gate grooves are formed in the outer circular surface of the discharge cylinder and located on two sides of the discharge port, gate plates are inserted into the gate grooves and used for plugging the discharge port in an initial state;
arrange the material process and do, tea after first rib and second rib are kneaded will fall into to gathering the district in, after kneading and twisting, will connect the workbin to aim at the lower extreme of arranging the hopper, extract the flashboard by the floodgate inslot, the shutoff to the bin outlet is relieved to the flashboard, tealeaves will be discharged by the bin outlet and along the bin outlet landing to connect the workbin.
As a further optimization or improvement of the present solution.
The first rotary driving mechanism comprises a first motor, a first driving gear and a first driven gear, the first motor is fixedly installed on the bottom plate, an output shaft of the first motor movably penetrates through the lower portion of the bottom plate, the first driving gear is coaxially and fixedly sleeved on the output shaft of the first motor, the first driven gear is coaxially and fixedly sleeved on the lower portion of the main shaft, and the first driving gear is meshed with the first driven gear.
As a further optimization or improvement of the present solution.
The second rotary driving mechanism comprises a second motor, a second driving gear and a second driven gear ring, the second motor is located on one side of the connecting cylinder and is fixedly installed on the inner side of the door-shaped frame, an output shaft of the second motor is axially and vertically arranged, the second driving gear is coaxially and fixedly sleeved on an output shaft of the second motor, the second driven gear ring is coaxially and fixedly sleeved on the outer circular surface of the connecting cylinder, and the second driving gear is meshed with the second driven gear ring.
Compared with the prior art, the invention has the beneficial effects that:
1. each piece of tea can be uniformly rolled, so that the uniform texture of the rolled tea is ensured;
2. the automation degree of feeding and discharging is high, the labor intensity is reduced, and the rolling efficiency of rolling tea leaves is improved;
3. the gap between the first ribs and the second ribs can be adjusted, so that the pressure applied to the tea leaves is convenient to adjust, the tea leaf rolling machine can be suitable for rolling treatment of different types of tea leaves, and the application range is wide;
4. the clockwise rotation of interior barrel cooperation outer barrel has promoted the efficiency of kneading and twisting tealeaves greatly.
Drawings
In order to illustrate the embodiments of the present invention more clearly, the drawings that are needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and that other drawings can be obtained by those skilled in the art without inventive effort.
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a schematic view of the overall structure of the present invention.
Fig. 3 is a schematic structural view of the mounting bracket.
FIG. 4 is a diagram showing the combination of the kneading device, the feeding mechanism and the material receiving box.
Fig. 5 is a schematic view of the internal structure of the kneading device.
Fig. 6 is a schematic view of the overall structure of the twisting device.
Fig. 7 is a structural schematic diagram of the inner cylinder.
Fig. 8 is a matching view of the inner cylinder and the main shaft.
Fig. 9 is a schematic structural view of the spindle.
Fig. 10 is a schematic structural view of the outer cylinder.
Fig. 11 is a connection diagram of the inner cylinder body I and the inner cylinder body II.
Fig. 12 is a matching view of the inner cylinder II and the outer cylinder II.
Fig. 13 is a schematic structural view of the outer cylinder body two.
Fig. 14 is a view of the first rotary drive mechanism in cooperation with the spindle.
Fig. 15 is a view of the second rotary drive mechanism in cooperation with the connecting cylinder.
Fig. 16 is a matching view of the feeding mechanism and the first outer cylinder body.
Fig. 17 is a matching view of the feeding mechanism and the outer cylinder body I and the inner cylinder body I.
Fig. 18 is a schematic structural view of the charging mechanism.
Fig. 19 is a partial structural schematic view of the charging mechanism.
Detailed Description
The technical solutions in the embodiments of the present invention are clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments obtained by a person of ordinary skill in the art based on the embodiments of the present invention without any creative work belong to the protection scope of the present invention.
A full-automatic homodisperse high efficiency tea rolling processing technology comprises the steps of:
(I) a charging stage;
s1: an operator places tea leaves in the hopper 301 of the feeding mechanism 300;
s2: starting the centrifugal motor 307, wherein the centrifugal motor 307 drives the transmission shaft 308 to rotate, the tray 302 rotates at a high speed, tea leaves generate centrifugal motion and are uniformly thrown outwards through the feeding port 305, and the thrown tea leaves are uniformly dispersed all around and enter a gap between the inner cylinder body one 210a and the outer cylinder body one 220 a;
the feeding mechanism 300 comprises a funnel-shaped hopper 301, a large opening and a small opening of the hopper 301 are arranged at the upper part and the lower part, the lower end of the hopper 301 is coaxially inserted into the material receiving cylinder 223, the upper end of the hopper 301 is fixedly connected with the support 130, a circular tray 302 is coaxially arranged between the hopper 301 and the first inner cylinder 210a, the diameters of the upper end surfaces of the tray 302 and the first inner cylinder 210a are equal, a ring body 303 is coaxially arranged between the tray 302 and the hopper 301, the ring body 303 is rotatably connected and matched with the opening at the lower end of the hopper 301, a plurality of supporting bars 304 for fixedly connecting the tray 302 and the ring body 303 are arranged between the edge of the ring body 303 and the tray 302, the supporting bars 304 are arranged in an array manner along the circumferential direction where the tray 302 is located, a feeding port 305 is formed between every two adjacent supporting bars 304, tea leaves in the hopper 301 can centrifugally fly out under the high-speed rotation, the arc-shaped protruding ribs 306 extend from the center of the tray 302 to the edge of the tray 302, the arc-shaped protruding ribs 306 are provided with a plurality of arc-shaped protruding ribs 306 and are arranged in an array along the circumferential direction of the tray 302, the feeding mechanism 300 further comprises a centrifugal motor 307 and a smooth transmission shaft 308, the centrifugal motor 307 is fixedly installed on the support 130 and is located at an opening at the upper end of the hopper 301, the transmission shaft 308 and the hopper 301 are coaxially arranged, the upper end of the transmission shaft is coaxially connected with the output end of the centrifugal motor 307, the lower end of the transmission shaft is coaxially and fixedly connected with the tray 302, the tray 302 is driven by the centrifugal motor 307 to rotate at a high speed, tea leaves on the tray 302 are made to do centrifugal motion under the guiding action of the arc-shaped protruding ribs 306, and the tea leaves are uniformly;
in the working process of the feeding mechanism 300, an operator places tea leaves in the hopper 301, the tea leaves are lifted and supported by the tray 302, the centrifugal motor 307 is started, the centrifugal motor 307 drives the transmission shaft 308 to rotate, the transmission shaft 308 drives the tray 302 to rotate at a high speed, the tea leaves are centrifugally moved and are uniformly thrown outwards through the feeding port 305, the thrown tea leaves are uniformly dispersed all around and enter a gap between the inner cylinder body one 210a and the outer cylinder body one 220a, and full-automatic feeding of the tea leaves is realized;
(II) rolling;
s3: under the action of self gravity, tea leaves automatically slide downwards along a gap between the first inner barrel body 210a and the first outer barrel body 220a, in the process, the first rotary driving mechanism 230 drives the main shaft 212 to rotate clockwise, the main shaft 212 drives the inner barrel body 210 to rotate clockwise, the second driving mechanism 240 drives the connecting barrel 223 to rotate anticlockwise, the connecting barrel 223 drives the outer barrel body 220 to rotate anticlockwise, the first rib 211 and the second rib 221 rotate in opposite directions, and the tea leaves in the rolling area are extruded and rubbed to finish rolling;
the inner cylinder 210, the outer cylinder 220, the first rotary driving mechanism 230 and the second rotary driving mechanism 240 together form a kneading device 200, the first rotary driving mechanism 230 is used for driving the inner cylinder 210 to rotate clockwise around the axial direction of the inner cylinder, the second rotary driving mechanism 240 is used for driving the outer cylinder 220 to rotate anticlockwise around the axial direction of the outer cylinder, the outer cylinder 220 is coaxially sleeved outside the inner cylinder 210 and a kneading area is formed between the outer cylinder and the inner cylinder, the inner cylinder 210 is in a circular truncated cone-shaped structure, the taper of the inner cylinder is forty-five degrees, the inner cylinder 210 comprises a first inner cylinder 210a and a second inner cylinder 210b which are symmetrically arranged up and down, the first inner cylinder 210a is positioned above the second inner cylinder 210b, the diameter of the first inner cylinder 210a is gradually reduced from bottom to top along the vertical direction, the diameter of the second inner cylinder 210b is gradually increased from bottom to top along the vertical direction, a first rib 211 which protrudes outwards and is obliquely arranged along the taper direction is arranged on the outer, the first rib 211 is provided with a plurality of main shafts 212 which are arranged coaxially with the inner cylinder 210 and are arranged in an array along the circumferential direction of the inner cylinder 210, the middle position of the bottom plate 110 is provided with a main shaft 212 which is arranged coaxially with the inner cylinder 210, the lower end of the main shaft 212 is in rotating connection and matching with the bottom plate 110, the first inner cylinder 210a and the second inner cylinder 210b are sleeved on the upper half section of the main shaft 212, the upper end of the main shaft 212 is coaxially provided with a first limit boss 212a, the main shaft 212 is provided with a second limit boss 212b along the axial middle position of the main shaft 212, the main shaft 212 between the first limit boss 212a and the second limit boss 212a is provided with a spline shaft, the first inner cylinder 210a and the second inner cylinder 210b are in spline sliding guide matching with a spline shaft along the vertical direction, the spline shaft can rotate to drive the first inner cylinder 210a and the second inner cylinder 210b to synchronously rotate, one end face, which, the first limiting boss 212a is always located in the clamping groove 213 of the first inner barrel 210a and forms sliding guide fit with the first limiting boss 212a, the second limiting boss 212b is always located in the clamping groove 213 of the second inner barrel 210b and forms sliding guide fit with the second limiting boss, a supporting spring 214 is movably arranged in the clamping groove 213, one end of the supporting spring 214 is fixedly connected with the first limiting boss 212a, the other end of the supporting spring is fixedly connected with the bottom of the corresponding clamping groove 213, an elastic corrugated pipe 216 for connecting the first limiting boss 212a and the second limiting boss 212b is fixedly connected with one end of the first inner barrel 210a and the second inner barrel 210b close to each other, the diameter of the corrugated pipe 216 is equal to that of the first inner barrel 210a and the second inner barrel 210b close to each other, an electric push rod 215 for connecting the first limiting boss 212a and the second limiting boss 210b is fixedly arranged between the first inner barrel 210a and the second inner barrel 210b, and the electric push rod 215 is used for driving Moving closer or away from each other, the electric push rod 215 is located inside the bellows 216;
the outer cylinder 220 is a structure with a truncated cone-shaped thin wall and openings at the upper end and the lower end, the taper of the outer cylinder 220 is forty-five degrees, the outer cylinder 220 comprises a first outer cylinder 220a and a second outer cylinder 220b which are symmetrically arranged up and down, the first outer cylinder 220a is positioned above the second outer cylinder 220b, the opening of the first outer cylinder 220a is gradually reduced from bottom to top along the vertical direction, the opening of the second outer cylinder 220b is gradually increased from bottom to top along the vertical direction, the first outer cylinder 220a is coaxially sleeved outside the first inner cylinder 210a, the second outer cylinder 220b is coaxially sleeved outside the second inner cylinder 210b, the distance between the first outer cylinder 220a and the first inner cylinder 210a is slightly larger than the distance between the second outer cylinder 220b and the second inner cylinder 210b, a second rib 221 which protrudes outwards and is obliquely arranged along the taper direction is arranged on the inner circular surface of the outer cylinder 220, the second ribs 221 are provided with a plurality of ribs and are arranged in an array along the circumferential direction of the outer cylinder 220, a thin-wall connecting cylinder 222 fixedly connected with the first outer cylinder 220a and the second outer cylinder 220b is coaxially arranged at one end close to each other, a material receiving cylinder 223 with an upper opening and a lower opening is coaxially and fixedly arranged at an opening at the upper end of the first outer cylinder 220a, the material receiving cylinder 223 is in rotating connection and matching with the top of the door-shaped frame 120, the feeding mechanism 300 is inserted into the material receiving cylinder 223 and can centrifugally and uniformly throw tea leaves into a twisting area, a material discharging cylinder 224 with an upper opening and a lower opening is coaxially and fixedly arranged at an opening at the lower end of the second outer cylinder 220b, a material discharging guide member is arranged at an opening at the lower end of the material discharging hopper 224 and used for guiding and discharging the tea leaves to the material receiving box 400, and the material discharging cylinder 224;
the rolling process is that the first rotary driving mechanism 230 drives the main shaft 212 to rotate clockwise, the main shaft 212 drives the inner cylinder 210 to rotate clockwise, the second driving mechanism 240 drives the connecting cylinder 223 to rotate counterclockwise, the connecting cylinder 223 drives the outer cylinder 220 to rotate counterclockwise, the first rib 211 and the second rib 221 rotate in opposite directions, and tea leaves in the rolling area are squeezed and rubbed to complete rolling;
s4: the rolled tea leaves are accumulated in an accumulation area formed in the discharge cylinder 224 until all the tea leaves are rolled;
(III) discharging;
s5: finally, the discharging guide member is opened, and the tea leaves which are kneaded are automatically discharged into the discharging cylinder 224 under the guiding action of the discharging guide member and are received by the material receiving box 400;
the discharge guide member comprises an inclined plate 225, a guide cylinder 226 and a discharge hopper 227, the inclined angle of the inclined plate 225 is forty-five degrees, the inclined plate 225 is connected to the lower end opening of the discharge cylinder 224 in a sealing manner and seals the lower end opening of the discharge cylinder 224, the guide cylinder 226 is a cylindrical structure with openings at the upper end and the lower end, the guide cylinder 226 is coaxially sleeved outside the main shaft 212, the upper end of the guide cylinder 226 is coaxially and fixedly connected with the lower end surface of the inner cylindrical body 210b, the lower end of the guide cylinder 226 movably penetrates through the inclined plate 225 and forms sliding guide fit along the vertical direction, the discharge cylinder 224, the guide cylinder 226 and the inclined plate 225 coaxially surround to form an accumulation area, both sides of the discharge hopper 227 are provided with guard plates and are arranged at the inclined lower end of the inclined plate 225, a discharge opening 227a is arranged on the outer circumferential surface of the discharge cylinder 224, the discharge opening 227a is positioned at the connection position of the discharge hopper, gate grooves 228 are located on both sides of the discharge opening 227a, a gate plate 229 is inserted into the gate grooves 228, and the gate plate 229 blocks the discharge opening 227a in an initial state;
the material discharging process is that the tea leaves twisted by the first rib 211 and the second rib 221 fall into the accumulation area, after the twisting is finished, the material receiving box 400 is aligned to the lower end of the material discharging hopper 227, the gate plate 229 is pulled out from the gate groove 228, the gate plate 229 releases the blocking of the material discharging opening 227a, and the tea leaves are discharged from the material discharging opening 227a and slide down along the material discharging hopper 227 to the material receiving box 400.
Referring to fig. 1 to 19, a full-automatic loading and unloading tea leaf rolling machine comprises an installation frame 100, a rolling device 200, a feeding mechanism 300 and a material receiving box 400, wherein the installation frame 100 comprises a bottom plate 110, a door-shaped frame 120 and a support 130 which are fixedly connected from bottom to top in sequence, landing supporting legs are arranged on the lower end face of the bottom plate 110, the rolling device 200 is installed in the door-shaped frame 120, the feeding mechanism 300 is installed on the support 130, the feeding mechanism 300 is connected and communicated with the input end of the rolling device 200, the material receiving box 400 is placed on the upper end face of the bottom plate 110, the output end of the rolling device 200 points to the material receiving box 400, the feeding mechanism 300 is used for adding tea leaves which are uniformly dispersed towards the input end of the rolling device 200, and the rolling device 200 is used for rolling tea leaves and can automatically discharge the rolled tea leaves into the material receiving box 400 through the output end.
Referring to fig. 7 to 15, the rolling device 200 includes an inner cylinder 210, an outer cylinder 220, a first rotary driving mechanism 230 and a second rotary driving mechanism 240, the first rotary driving mechanism 230 is configured to drive the inner cylinder 210 to rotate clockwise around its axial direction, the second rotary driving mechanism 240 is configured to drive the outer cylinder 220 to rotate counterclockwise around its axial direction, the outer cylinder 220 is coaxially sleeved outside the inner cylinder 210 and forms a rolling area therebetween, the inner cylinder 210 is a truncated cone-shaped structure and has a taper of forty-five degrees, the inner cylinder 210 includes a first inner cylinder 210a and a second inner cylinder 210b that are symmetrically arranged up and down, the first inner cylinder 210a is located above the second inner cylinder 210b, a diameter of the first inner cylinder 210a gradually decreases from bottom to top along a vertical direction, a diameter of the second inner cylinder 210b gradually increases from bottom to top along a vertical direction, a first rib 211 that protrudes outwards and is obliquely arranged along a taper direction is disposed on an outer circumferential surface of the inner cylinder 210, the first ribs 211 are provided with a plurality of main shafts 212 which are arranged coaxially with the inner cylinder 210 and are arranged in an array along the circumferential direction of the inner cylinder 210, in order to support the inner cylinder 210, the middle position of the bottom plate 110 is provided with a main shaft 212 which is arranged coaxially with the inner cylinder 210, the lower end of the main shaft 212 is in rotating connection and matching with the bottom plate 110, the first inner cylinder 210a and the second inner cylinder 210b are sleeved on the upper half section of the main shaft 212, the upper end of the main shaft 212 is coaxially provided with a first limit boss 212a, the middle position of the main shaft 212 along the axial direction is provided with a second limit boss 212b, the main shaft 212 between the first limit boss 212a and the second limit boss 212a is provided with a spline shaft, the first inner cylinder 210a and the second inner cylinder 210b are in spline sliding guide matching with a spline shaft along the vertical direction, the rotation of the spline shaft can drive the first inner cylinder 210a and the second inner cylinder 210b to synchronously rotate, one end face, far, the first limiting boss 212a is always located in the clamping groove 213 of the first inner barrel 210a and forms sliding guide fit with the first limiting boss 212a, the second limiting boss 212b is always located in the clamping groove 213 of the second inner barrel 210b and forms sliding guide fit with the second limiting boss, a supporting spring 214 is movably arranged in the clamping groove 213, one end of the supporting spring 214 is fixedly connected with the first limiting boss 212a, the other end of the supporting spring is fixedly connected with the bottom of the corresponding clamping groove 213, an elastic corrugated pipe 216 for connecting the first limiting boss 212a and the second limiting boss 212b is fixedly connected with one end of the first inner barrel 210a and the second inner barrel 210b close to each other, the diameter of the corrugated pipe 216 is equal to that of the first inner barrel 210a and the second inner barrel 210b close to each other, an electric push rod 215 for connecting the first limiting boss 212a and the second limiting boss 210b is fixedly arranged between the first inner barrel 210a and the second inner barrel 210b, and the electric push rod 215 is used for driving The electric push rod 215 is located in the corrugated pipe 216, the inner cylinder 210 is supported through the matching of the main shaft 212 and the supporting spring 214, the first inner cylinder 210a and the second inner cylinder 210b are driven to move close to each other through the electric push rod 215, gaps in a rolling area can be increased, rolling pressure is reduced, or the first inner cylinder 210a and the second inner cylinder 210b are driven to move away from each other, gaps in the rolling area can be reduced, rolling pressure is increased, the inner cylinder 210 is driven to rotate through the driving main shaft 212, and the inner cylinder 210 is rotationally matched with the outer cylinder 220 to achieve rolling processing of tea leaves in the rolling area.
Specifically, the outer cylinder 220 is a truncated cone-shaped thin-walled structure with openings at the upper and lower ends, the taper of the outer cylinder 220 is forty-five degrees, the outer cylinder 220 comprises a first outer cylinder 220a and a second outer cylinder 220b which are arranged symmetrically up and down, the first outer cylinder 220a is positioned above the second outer cylinder 220b, the opening size of the first outer cylinder 220a is gradually reduced from bottom to top along the vertical direction, the opening size of the second outer cylinder 220b is gradually increased from bottom to top along the vertical direction, the first outer cylinder 220a is coaxially sleeved outside the first inner cylinder 210a, the second outer cylinder 220b is coaxially sleeved outside the second inner cylinder 210b, the distance between the first outer cylinder 220a and the first inner cylinder 210a is slightly larger than the distance between the second outer cylinder 220b and the second inner cylinder 210b, second ribs 221 which protrude outwards and are obliquely arranged along the taper direction are arranged on the inner circumferential surface of the outer cylinder 220, and are arranged in an array along the circumferential direction where the outer cylinder 220 is positioned, a thin-wall connecting cylinder 222 fixedly connected with the first outer cylinder 220a and the second outer cylinder 220b is coaxially arranged at one end close to each other, in order to support the outer cylinder 220, a material receiving cylinder 223 with an upper opening and a lower opening is coaxially and fixedly arranged at the upper end opening of the first outer cylinder 220a, the material receiving cylinder 223 is in rotating connection and matching with the top of the door-shaped frame 120, a feeding mechanism 300 is inserted into the material receiving cylinder 223 and can centrifugally and uniformly throw tea leaves into a twisting area, a material discharging cylinder 224 with an upper opening and a lower opening is coaxially and fixedly arranged at the lower end opening of the second outer cylinder 220b, a material discharging guide member is arranged at the lower end opening of the material discharging hopper 224 and used for guiding and discharging the tea leaves to the material receiving box 400, the material discharging cylinder 224 is in rotating connection and matching with the bottom of the door-shaped frame 120, the outer cylinder 220 is rotatably supported by the door, the first ribs 211 are matched with the second ribs 221 to realize rolling treatment of the tea leaves sliding between the inner cylinder 210 and the outer cylinder 220.
In the tea rolling process, an operator adds tea leaves into the feeding mechanism 300, the feeding mechanism 300 discharges the tea leaves from the output end of the feeding mechanism into a rolling area in a centrifugal throwing manner, the tea leaves automatically slide down along a gap between the inner cylinder 210a and the outer cylinder 220a under the action of self gravity, in the process, the first rotary driving mechanism 230 drives the main shaft 212 to rotate clockwise, the main shaft 212 drives the inner cylinder 210 to rotate clockwise, the second driving mechanism 240 drives the connecting cylinder 223 to rotate anticlockwise, the connecting cylinder 223 drives the outer cylinder 220 to rotate anticlockwise, the first rib 211 and the second rib 221 rotate in opposite directions to extrude and rub the tea leaves in the rolling area to finish rolling, the rolled tea leaves are accumulated in the discharge cylinder 224, finally the discharge guiding member is opened, the rolled tea leaves are automatically discharged into the receiving box 400 under the guiding action of the discharge guiding member, the tea rolling machine has the advantages that firstly, each piece of tea can be uniformly rolled, and the uniform texture of the rolled tea is guaranteed; secondly, the automation degree of feeding and discharging is high, the labor intensity is reduced, and the rolling efficiency of rolling tea leaves is improved; thirdly, the gap between the first rib 211 and the second rib 221 can be adjusted, so that the pressure applied to the tea leaves can be conveniently adjusted, the tea rolling machine can be suitable for rolling treatment of different types of tea leaves, and the application range is wide; fourthly, the inner cylinder 210 rotates clockwise to match the counterclockwise rotation of the outer cylinder 220, which greatly improves the rolling efficiency of tea leaves.
Referring to fig. 14, the first rotary driving mechanism 230 includes a first motor 231, a first driving gear 232 and a first driven gear 233, the first motor 231 is fixedly mounted on the bottom plate 110, an output shaft of the first motor 231 movably penetrates below the bottom plate 110, the first driving gear 232 is coaxially fixed to the output shaft of the first motor 231, the first driven gear 233 is coaxially and fixedly sleeved below the main shaft 212, the first driving gear 232 is engaged with the first driven gear 233, and the first driving gear 231 is driven to realize clockwise rotation of the main shaft 212, so that clockwise rotation of the inner cylinder 210 is realized.
Referring to fig. 15, the second rotary driving mechanism 240 includes a second motor 241, a second driving gear 242, and a second driven gear ring 243, the second motor 241 is located at one side of the connecting cylinder 223 and is fixedly mounted on the inner side of the door frame 120, an output shaft of the second motor 241 is axially and vertically arranged, the second driving gear 242 is coaxially and fixedly sleeved on the output shaft of the second motor 241, the second driven gear ring 243 is coaxially and fixedly sleeved on an outer circumferential surface of the connecting cylinder 223, the second driving gear 242 is engaged with the second driven gear ring 243, and the counterclockwise rotation of the connecting cylinder 223 is realized by the driving of the second motor 241, so that the counterclockwise rotation of the outer cylinder 220 is realized.
Referring to fig. 12 and 13, in order to facilitate discharging the rolled tea leaves together, the discharge guide member includes an inclined plate 225, a guide cylinder 226 and a discharge hopper 227, an inclination angle of the inclined plate 225 is forty-five degrees, the inclined plate 225 is hermetically connected to the lower end opening of the discharge cylinder 224 and seals the lower end opening thereof, the guide cylinder 226 is a cylindrical structure with openings at the upper and lower ends, the guide cylinder 226 is coaxially sleeved outside the main shaft 212 and the upper end of the guide cylinder 226 is coaxially and fixedly connected with the lower end surface of the inner cylinder body two 210b, the lower end of the guide cylinder 226 movably penetrates through the inclined plate 225 and forms a sliding guide fit along the vertical direction, the discharge cylinder 224, the guide cylinder 226 and the inclined plate 225 coaxially surround to form an accumulation area, the discharge hopper 227 has guard plates at both sides and is arranged at the inclined lower end of the inclined plate 225, a discharge outlet 227a is arranged on the outer circumferential surface of the discharge cylinder 224 and the discharge outlet 227a is located at the connection position of the, in order to seal and block the discharge opening 227a, a gate groove 228 is provided on an outer circumferential surface of the discharge cylinder 224, the gate groove 228 is located on both sides of the discharge opening 227a, a gate plate 229 is inserted into the gate groove 228, and the gate plate 229 seals and blocks the discharge opening 227a in an initial state.
When the discharge guide member is used, tea leaves twisted by the first ribs 211 and the second ribs 221 fall into the accumulation area, after the twisting is finished, the material receiving box 400 is aligned to the lower end of the discharge hopper 227, the gate plate 229 is pulled out of the gate groove 228, the gate plate 229 removes the blocking of the discharge opening 227a, and the tea leaves are discharged from the discharge opening 227a and slide into the material receiving box 400 along the discharge hopper 227.
Referring to fig. 16-19, in order to uniformly disperse and discharge tea leaves into a kneading area, that is, uniformly throw tea leaves into a gap between the inner cylinder 210a and the outer cylinder 220a from top to bottom, the feeding mechanism 300 includes a funnel-shaped hopper 301 with a large opening at the upper part and a small opening at the lower part of the hopper 301, the lower end of the hopper 301 is coaxially inserted into the receiving cylinder 223, the upper end of the hopper 301 is fixedly connected with the bracket 130, a circular tray 302 is coaxially arranged between the hopper 301 and the inner cylinder 210a, the diameters of the upper end surfaces of the tray 302 and the inner cylinder 210a are equal, a ring 303 is coaxially arranged between the tray 302 and the hopper 301, the ring 303 is rotatably connected and matched with the opening at the lower end of the hopper 301, a plurality of support bars 304 for fixedly connecting the ring 303 and the tray 302 are arranged between the edges of the ring 303 and the tray 302, and the support bars 304 are arranged in an array along the circumferential direction where the tray 302, a feeding port 305 is formed between two adjacent supporting bars 304, tea leaves in the hopper 301 can centrifugally fly out under the high-speed rotation of the tray 303, an arc-shaped rib 306 is arranged on the upper end surface of the tray 302, the arc-shaped rib 306 extends from the central position to the edge of the tray 302, the arc-shaped ribs 306 are provided with a plurality of ribs and are arranged in an array along the circumferential direction of the tray 302, the feeding mechanism 300 further comprises a centrifugal motor 307 and a smooth transmission shaft 308, the centrifugal motor 307 is fixedly arranged on the bracket 130 and is positioned at an upper end opening of the hopper 301, the transmission shaft 308 is coaxially arranged with the hopper 301, the upper end of the transmission shaft is coaxially connected with the output end of the centrifugal motor 307, and the lower end of the transmission shaft is coaxially, the tray 302 is driven by the centrifugal motor 307 to rotate at a high speed, so that the tea leaves on the tray 302 are centrifugally moved under the guiding action of the arc-shaped protruding ribs 306, and the tea leaves are uniformly dispersed and thrown into the gap between the inner cylinder body 210a and the outer cylinder body 220 a.
Reinforced mechanism 300 is in the course of the work, operating personnel places tealeaves in hopper 301, tealeaves will be lifted by tray 302 and support, start-up centrifugal motor 307, centrifugal motor 307 will drive transmission shaft 308 and rotate, transmission shaft 308 will drive tray 302 and rotate at a high speed, tealeaves will take place centrifugal motion and outwards shed by charge door 305 is even, the tealeaves of throwing spills will be even to disperse all around and enter into to the clearance before interior barrel 210a and the outer barrel 220a, realize automatic material conveying's in-process, the meaning of taking this scheme lies in, automatic even reinforced has been realized on the one hand, on the other hand makes the even dispersion of tealeaves, can promote the effect of twisting of first rib 211 and second rib 221 to tealeaves.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention; various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (3)

1. A full-automatic homodisperse high efficiency tea rolling processing technology comprises the steps of:
(I) a charging stage;
s1: an operator places the tea in a hopper of the feeding mechanism;
s2: starting a centrifugal motor, wherein the centrifugal motor drives a transmission shaft to rotate, a tray rotates at a high speed, tea leaves generate centrifugal motion and are uniformly and outwards thrown out from a feeding port, and the thrown tea leaves are uniformly dispersed towards the periphery and enter a gap between a first inner barrel body and a first outer barrel body;
the feeding mechanism comprises a funnel-shaped hopper, a large opening and a small opening of the hopper are arranged below the hopper, the lower end of the hopper is coaxially inserted into the receiving cylinder, the upper end of the hopper is fixedly connected with the support, a circular tray is coaxially arranged between the hopper and the first inner cylinder, the diameters of the tray and the upper end face of the first inner cylinder are equal, a ring body is coaxially arranged between the tray and the hopper, the ring body is rotatably connected and matched with the opening at the lower end of the hopper, a plurality of supporting bars for fixedly connecting the ring body and the tray are arranged between the ring body and the edge of the tray, the supporting bars are arranged in an array along the circumferential direction where the tray is located, a feeding port is formed between every two adjacent supporting bars, tea leaves in the hopper can centrifugally fly out under the high-speed rotation of the tray, an arc-shaped convex edge is arranged on the upper end face of the tray, the arc-shaped convex edge extends to the edge from the center of the, the feeding mechanism further comprises a centrifugal motor and a smooth transmission shaft, the centrifugal motor is fixedly installed on the support and located at an opening at the upper end of the hopper, the transmission shaft and the hopper are coaxially arranged, the upper end of the transmission shaft is coaxially connected with the output end of the centrifugal motor, the lower end of the transmission shaft is coaxially and fixedly connected with the tray, the tray is driven by the centrifugal motor to rotate at a high speed, tea leaves on the tray are enabled to do centrifugal motion under the guiding action of the arc-shaped convex edges, and the tea leaves are uniformly dispersed and thrown into a gap between the inner barrel body I and the outer barrel body I;
in the working process of the feeding mechanism, an operator places tea leaves in the hopper, the tea leaves are lifted and supported by the tray, the centrifugal motor is started, the centrifugal motor drives the transmission shaft to rotate, the transmission shaft drives the tray to rotate at a high speed, the tea leaves are centrifugally moved and are uniformly and outwards thrown out from the feeding port, the thrown tea leaves are uniformly dispersed all around and enter a gap between the inner barrel body I and the outer barrel body I, and full-automatic feeding of the tea leaves is realized;
(II) rolling;
s3: under the action of self gravity, tea leaves automatically slide downwards along a gap between the inner barrel body I and the outer barrel body I, in the process, the first rotary driving mechanism drives the main shaft to rotate clockwise, the main shaft drives the inner barrel body to rotate clockwise, the second driving mechanism drives the connecting barrel to rotate anticlockwise, the connecting barrel drives the outer barrel body to rotate anticlockwise, the first ribs and the second ribs rotate in opposite directions, and the tea leaves in the rolling area are extruded and rubbed to finish rolling;
the inner barrel body is of a circular truncated cone structure, the taper of the inner barrel body is forty-five degrees, the inner barrel body comprises a first inner barrel body and a second inner barrel body which are vertically and symmetrically arranged, the first inner barrel body is positioned above the second inner barrel body, the diameter of the first inner barrel body is gradually reduced from bottom to top along the vertical direction, the diameter of the second inner barrel body is gradually increased from bottom to top along the vertical direction, first ribs which protrude outwards and are obliquely arranged along the taper direction of the first ribs are arranged on the outer circumferential surface of the inner barrel body, and the first ribs are arranged in an array manner and are arranged along the circumferential direction of the inner barrel body, the middle position of the bottom plate is provided with a main shaft which is coaxially arranged with the inner barrel, the lower end of the main shaft is in rotating connection and matching with the bottom plate, the first inner barrel and the second inner barrel are sleeved on the upper half section of the main shaft, the upper end of the main shaft is coaxially provided with a first limiting boss, the main shaft is provided with a second limiting boss along the axial middle position, the main shaft between the first limiting boss and the second limiting boss is provided with a spline shaft, the first inner barrel and the second inner barrel are in spline sliding guide matching with the spline shaft along the vertical direction, the rotation of the spline shaft can drive the first inner barrel and the second inner barrel to synchronously rotate, one end surface of the first inner barrel and the second inner barrel, which is far away from each other, is coaxially provided with a circular clamping groove, the first limiting boss is always positioned in the clamping groove of the first inner barrel and forms sliding guide matching with the first limiting boss, a supporting spring is movably arranged in the clamping groove, one end of the supporting spring is fixedly connected with the first limiting boss, the other end of the supporting spring is fixedly connected with the corresponding groove bottom of the clamping groove, one end of the supporting spring is fixedly connected with the second limiting boss, the other end of the supporting spring is fixedly connected with the corresponding groove bottom of the clamping groove, an elastic corrugated pipe for connecting the first inner barrel and the second inner barrel is fixedly arranged coaxially at the end, close to each other, of the first inner barrel and the second inner barrel, the diameter of the corrugated pipe is equal to the diameter of the end, close to each other, of the first inner barrel and the second inner barrel, an electric push rod for connecting the first inner barrel and the second inner barrel is fixedly arranged between the first inner barrel and the second;
the outer barrel is of a structure with a truncated cone-shaped thin wall and openings at the upper end and the lower end, the taper of the outer barrel is forty-five degrees, the outer barrel comprises an outer barrel I and an outer barrel II which are arranged in a vertical symmetry manner, the outer barrel I is positioned above the outer barrel II, the opening size of the outer barrel I is gradually reduced from bottom to top along the vertical direction, the opening size of the outer barrel II is gradually increased from bottom to top along the vertical direction, the outer barrel is sleeved outside the inner barrel I together with the outer barrel, the outer barrel II is sleeved outside the inner barrel II coaxially, the distance between the outer barrel I and the inner barrel I is slightly larger than the distance between the outer barrel II and the inner barrel II, a second rib which protrudes outwards and is obliquely arranged along the taper direction of the inner circular surface of the outer barrel is arranged on the inner circular surface of the outer barrel, the second ribs are arranged in an array along the circumferential direction of the outer barrel, and a thin-wall connecting barrel fixedly connected with the outer barrel, the tea leaf rolling machine is characterized in that a material receiving cylinder with an upper opening and a lower opening is coaxially and fixedly arranged at the upper end opening of the first outer cylinder body, the material receiving cylinder is rotatably connected and matched with the top of the door-shaped frame, the feeding mechanism is inserted into the material receiving cylinder and can centrifugally and uniformly throw tea leaves into a rolling area, a material discharging cylinder with an upper opening and a lower opening is coaxially and fixedly arranged at the lower end opening of the second outer cylinder body, a material discharging guide component is arranged at the lower end opening of the material discharging hopper and used for guiding and discharging the tea leaves to a material receiving box, and the material discharging cylinder is rotatably connected and matched;
the rolling process is that the first rotary driving mechanism drives the main shaft to rotate clockwise, the main shaft drives the inner barrel body to rotate clockwise, the second driving mechanism drives the connecting barrel to rotate anticlockwise, the connecting barrel drives the outer barrel body to rotate anticlockwise, the first rib and the second rib rotate in opposite directions, and tea leaves in the rolling area are extruded and rubbed to finish rolling;
s4: the rolled tea leaves are accumulated in an accumulation area formed in the discharge cylinder until all the tea leaves are rolled;
(III) discharging;
s5: finally, the discharging guide member is opened, and the tea leaves which are kneaded are automatically discharged into the discharging cylinder under the guide action of the discharging guide member and are received by the material receiving box;
the discharge guide component comprises an inclined plate, a guide cylinder and a discharge hopper, wherein the inclined angle of the inclined plate is forty-five degrees, the inclined plate is connected to the lower end opening of the discharge cylinder in a sealing manner and seals the lower end opening of the discharge cylinder, the guide cylinder is of a cylinder structure with openings at the upper end and the lower end, the guide cylinder is coaxially sleeved outside the main shaft, the upper end of the guide cylinder is coaxially and fixedly connected with the lower end surface of the inner cylinder body II, the lower end of the guide cylinder movably penetrates through the inclined plate and forms sliding guide fit along the vertical direction, the discharge cylinder, the guide cylinder and the inclined plate are coaxially surrounded to form an accumulation area, two sides of the discharge hopper are provided with guard plates and are arranged at the inclined lower end of the inclined plate in a smooth manner, the outer circular surface of the discharge cylinder, gate grooves are formed in the outer circular surface of the discharge cylinder and located on two sides of the discharge port, gate plates are inserted into the gate grooves and used for plugging the discharge port in an initial state;
arrange the material process and do, tea after first rib and second rib are kneaded will fall into to gathering the district in, after kneading and twisting, will connect the workbin to aim at the lower extreme of arranging the hopper, extract the flashboard by the floodgate inslot, the shutoff to the bin outlet is relieved to the flashboard, tealeaves will be discharged by the bin outlet and along the bin outlet landing to connect the workbin.
2. The automatic tea rolling process with uniform dispersion and high efficiency as claimed in claim 1, wherein said first rotary driving mechanism comprises a first motor, a first driving gear and a first driven gear, the first motor is fixedly mounted on the bottom plate, an output shaft of the first motor movably penetrates below the bottom plate, the first driving gear is coaxially and fixedly sleeved on the output shaft of the first motor, the first driven gear is coaxially and fixedly sleeved below the main shaft, and the first driving gear is meshed with the first driven gear.
3. The automatic tea rolling process with uniform dispersion and high efficiency as claimed in claim 1, wherein the second rotary driving mechanism comprises a second motor, a second driving gear and a second driven gear ring, the second motor is located at one side of the connecting cylinder and is fixedly installed on the inner side of the gantry, an output shaft of the second motor is axially and vertically arranged, the second driving gear is coaxially and fixedly sleeved on an output shaft of the second motor, the second driven gear ring is coaxially and fixedly sleeved on an outer circumferential surface of the connecting cylinder, and the second driving gear is meshed with the second driven gear ring.
CN202010925148.1A 2020-09-06 2020-09-06 Full-automatic uniform-dispersion high-efficiency tea rolling processing technology Withdrawn CN112021424A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010925148.1A CN112021424A (en) 2020-09-06 2020-09-06 Full-automatic uniform-dispersion high-efficiency tea rolling processing technology

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010925148.1A CN112021424A (en) 2020-09-06 2020-09-06 Full-automatic uniform-dispersion high-efficiency tea rolling processing technology

Publications (1)

Publication Number Publication Date
CN112021424A true CN112021424A (en) 2020-12-04

Family

ID=73592165

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202010925148.1A Withdrawn CN112021424A (en) 2020-09-06 2020-09-06 Full-automatic uniform-dispersion high-efficiency tea rolling processing technology

Country Status (1)

Country Link
CN (1) CN112021424A (en)

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Application publication date: 20201204