CN111869762A - Full-automatic feeding and discharging tea kneading machine - Google Patents

Full-automatic feeding and discharging tea kneading machine Download PDF

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Publication number
CN111869762A
CN111869762A CN202010925139.2A CN202010925139A CN111869762A CN 111869762 A CN111869762 A CN 111869762A CN 202010925139 A CN202010925139 A CN 202010925139A CN 111869762 A CN111869762 A CN 111869762A
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inner barrel
barrel
cylinder
coaxially
outer barrel
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沙树云
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Individual
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23FCOFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
    • A23F3/00Tea; Tea substitutes; Preparations thereof
    • A23F3/06Treating tea before extraction; Preparations produced thereby
    • A23F3/12Rolling or shredding tea leaves

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Tea And Coffee (AREA)

Abstract

The invention discloses a full-automatic feeding and discharging tea leaf rolling machine which comprises a mounting frame, a rolling device, a feeding mechanism and a material receiving box, wherein the rolling device is mounted in a door-shaped frame, the feeding mechanism is mounted on a support and is communicated with the input end of the rolling device, the material receiving box is placed on the upper end surface of a bottom plate, the output end of the rolling device points to the material receiving box, the feeding mechanism is used for adding tea leaves which are uniformly dispersed towards the input end of the rolling device, the rolling device is used for rolling the tea leaves and can automatically discharge the rolled tea leaves into the material receiving box through the output end of the rolling device, the rolling device comprises an inner barrel body, an outer barrel body, a first rotary driving mechanism and a second rotary driving mechanism, a first rib is arranged on the outer circular surface of the inner barrel body, a second rib is arranged on the inner circular surface of the outer barrel body, the first rib and the second rib are reversely rotated to roll the tea leaves efficiently, the rolling machine has the advantages of high automation degree, high rolling efficiency, convenience in adjustment of rolling pressure and wide application range.

Description

Full-automatic feeding and discharging tea kneading machine
Technical Field
The invention relates to tea processing equipment, in particular to a full-automatic feeding and discharging tea rolling machine.
Background
The rolling is an important link in the tea processing technology, the rolling technology is usually realized by a rolling machine, the rolling can cause the tea cells to be damaged in different degrees, the tea overflows, the enzymatic oxidation of polyphenol compounds is accelerated, and the foundation is laid for forming the special quality of the black tea.
At present, a tea leaf rolling machine mainly comprises a machine frame, a rolling barrel, a rolling disc, a gland, a motion bracket, a motor, a screw rod mechanism and the like. When the propeller shaft works, the crank is driven to rotate by the motor, and then the propeller strut, the kneading barrel and the screw rod mechanism are driven. In the rolling process, the gland performs eccentric circular motion relative to the upper part of the gland, the screw rod mechanism drives the gland to move, and the tea rolling cylinder is curled into a strip shape under the action of the gland and ribs on the rolling disc to realize cell distortion and damage; secondly, the tea rolling effect is not uniform, the tea at the edge of the rolling cylinder is seriously rolled, and the tea at the center of the rolling cylinder is lack of the rolling degree, so that the quality of the tea is reduced; thirdly, the rolling pressure is inconvenient to control and adjust, and if the pressure is too heavy, the rope is broken, and the color and taste of the soup are greatly reduced; if the pressure is too light, the tea leaves cannot be curled into strips, the liquor color and the taste are not ideal, and the processing and twisting effects of the above defects are worse for inexperienced operators. In order to overcome the disadvantages of the prior rolling machine, it is necessary to provide a full-automatic feeding and discharging tea rolling machine which has high automation degree and rolling efficiency, can ensure that each piece of tea is uniformly rolled and has adjustable rolling pressure.
Disclosure of Invention
In order to solve the defects of the prior art, the invention aims to provide a full-automatic feeding and discharging tea rolling machine which is high in automation degree and rolling efficiency, can ensure that each piece of tea is uniformly rolled and can adjust rolling pressure, and aims to solve the technical problems that in the prior art, the tea rolling machine is low in feeding and discharging automation degree, inconvenient in rolling pressure adjustment and incapable of uniformly rolling the tea.
In order to achieve the technical purpose, the technical scheme adopted by the invention is as follows.
A full-automatic feeding and discharging tea leaf rolling machine comprises a mounting frame, a rolling device, a feeding mechanism and a material receiving box, wherein the mounting frame comprises a bottom plate, a door-shaped frame and a support which are fixedly connected in sequence from bottom to top, a supporting leg which falls to the ground is arranged on the lower end face of the bottom plate, the rolling device is installed in the door-shaped frame, the feeding mechanism is installed on the support and is connected and communicated with the input end of the rolling device, the material receiving box is placed on the upper end face of the bottom plate, the output end of the rolling device points to the material receiving box, the feeding mechanism is used for adding tea leaves which are uniformly dispersed towards the input end of the rolling device, and the rolling device is used for rolling the tea leaves and can automatically discharge the rolled tea leaves into the material receiving box through;
the rolling device comprises an inner barrel, an outer barrel, a first rotary driving mechanism and a second rotary driving mechanism, wherein the first rotary driving mechanism is used for driving the inner barrel to rotate clockwise around the axial direction of the inner barrel, the second rotary driving mechanism is used for driving the outer barrel to rotate anticlockwise around the axial direction of the outer barrel, the outer barrel is coaxially sleeved outside the inner barrel and forms a rolling area between the inner barrel and the outer barrel, the inner barrel is of a circular truncated cone structure, the taper of the inner barrel is forty-five degrees, the inner barrel comprises a first inner barrel and a second inner barrel which are vertically and symmetrically arranged, the first inner barrel is positioned above the second inner barrel, the diameter of the first inner barrel is gradually reduced from bottom to top along the vertical direction, the diameter of the second inner barrel is gradually increased from bottom to top along the vertical direction, first ribs which protrude outwards and are obliquely arranged along the taper direction of the outer circular surface of the inner barrel are arranged on the first ribs, and are arranged in an array along the circumferential direction, the middle position of the bottom plate is provided with a main shaft which is coaxially arranged with the inner barrel, the lower end of the main shaft is in rotating connection and matching with the bottom plate, the first inner barrel and the second inner barrel are sleeved on the upper half section of the main shaft, the upper end of the main shaft is coaxially provided with a first limiting boss, the main shaft is provided with a second limiting boss along the axial middle position, the main shaft between the first limiting boss and the second limiting boss is provided with a spline shaft, the first inner barrel and the second inner barrel are in spline sliding guide matching with the spline shaft along the vertical direction, the rotation of the spline shaft can drive the first inner barrel and the second inner barrel to synchronously rotate, one end surface of the first inner barrel and the second inner barrel, which is far away from each other, is coaxially provided with a circular clamping groove, the first limiting boss is always positioned in the clamping groove of the first inner barrel and forms sliding guide matching with the first limiting boss, a supporting spring is movably arranged in the clamping groove, one end of the supporting spring is fixedly connected with the first limiting boss, the other end of the supporting spring is fixedly connected with the corresponding groove bottom of the clamping groove, one end of the supporting spring is fixedly connected with the second limiting boss, the other end of the supporting spring is fixedly connected with the corresponding groove bottom of the clamping groove, an elastic corrugated pipe for connecting the first inner barrel and the second inner barrel is fixedly arranged coaxially at the end, close to each other, of the first inner barrel and the second inner barrel, the diameter of the corrugated pipe is equal to the diameter of the end, close to each other, of the first inner barrel and the second inner barrel, an electric push rod for connecting the first inner barrel and the second inner barrel is fixedly arranged between the first inner barrel and the second;
the outer barrel is of a structure with a truncated cone-shaped thin wall and openings at the upper end and the lower end, the taper of the outer barrel is forty-five degrees, the outer barrel comprises an outer barrel I and an outer barrel II which are arranged in a vertical symmetry manner, the outer barrel I is positioned above the outer barrel II, the opening size of the outer barrel I is gradually reduced from bottom to top along the vertical direction, the opening size of the outer barrel II is gradually increased from bottom to top along the vertical direction, the outer barrel is sleeved outside the inner barrel I together with the outer barrel, the outer barrel II is sleeved outside the inner barrel II coaxially, the distance between the outer barrel I and the inner barrel I is slightly larger than the distance between the outer barrel II and the inner barrel II, a second rib which protrudes outwards and is obliquely arranged along the taper direction of the inner circular surface of the outer barrel is arranged on the inner circular surface of the outer barrel, the second ribs are arranged in an array along the circumferential direction of the outer barrel, and a thin-wall connecting barrel fixedly connected with the outer barrel, the coaxial fixed upper end opening part of outer barrel body one is provided with upper and lower open-ended and connects the material section of thick bamboo, connects the top swivelling joint cooperation of material section of thick bamboo and door type frame, and feeding mechanism inserts to connect in the material section of thick bamboo and can be with tealeaves centrifugation even throwing to in kneading the region, the coaxial fixed lower extreme opening part of outer barrel body two is provided with upper and lower open-ended row material section of thick bamboo, arranges the lower extreme opening part of hopper and is provided with row material guide member, arranges the material guide member and is used for discharging the tealeaves guide to connecing the workbin, arranges the bottom swivelling joint cooperation of material section of.
As a further optimization or improvement of the present solution.
The first rotary driving mechanism comprises a first motor, a first driving gear and a first driven gear, the first motor is fixedly installed on the bottom plate, an output shaft of the first motor movably penetrates through the lower portion of the bottom plate, the first driving gear is coaxially and fixedly sleeved on the output shaft of the first motor, the first driven gear is coaxially and fixedly sleeved on the lower portion of the main shaft, and the first driving gear is meshed with the first driven gear.
As a further optimization or improvement of the present solution.
The second rotary driving mechanism comprises a second motor, a second driving gear and a second driven gear ring, the second motor is located on one side of the connecting cylinder and is fixedly installed on the inner side of the door-shaped frame, an output shaft of the second motor is axially and vertically arranged, the second driving gear is coaxially and fixedly sleeved on an output shaft of the second motor, the second driven gear ring is coaxially and fixedly sleeved on the outer circular surface of the connecting cylinder, and the second driving gear is meshed with the second driven gear ring.
As a further optimization or improvement of the present solution.
The discharge guide component comprises an inclined plate, a guide cylinder and a discharge hopper, wherein the inclined angle of the inclined plate is forty-five degrees, the inclined plate is connected to the lower end opening of the discharge cylinder in a sealing manner and seals the lower end opening of the discharge cylinder, the guide cylinder is of a cylinder structure with openings at the upper end and the lower end, the guide cylinder is coaxially sleeved outside the main shaft, the upper end of the guide cylinder is coaxially and fixedly connected with the lower end surface of the inner cylinder body II, the lower end of the guide cylinder movably penetrates through the inclined plate and forms sliding guide fit along the vertical direction, the discharge cylinder, the guide cylinder and the inclined plate are coaxially surrounded to form an accumulation area, two sides of the discharge hopper are provided with guard plates and are arranged at the inclined lower end of the inclined plate in a smooth manner, the outer circular surface of the discharge cylinder, be provided with the gate slot on the excircle face of relief cylinder, the gate slot is located the both sides of bin outlet, and the plug is provided with the flashboard in the gate slot and carries out the shutoff to the bin outlet under the flashboard initial condition.
As a further optimization or improvement of the present solution.
The feeding mechanism comprises a funnel-shaped hopper, a large opening and a small opening of the hopper are arranged below the hopper, the lower end of the hopper is coaxially inserted into the receiving cylinder, the upper end of the hopper is fixedly connected with the support, a circular tray is coaxially arranged between the hopper and the first inner cylinder, the diameters of the tray and the upper end face of the first inner cylinder are equal, a ring body is coaxially arranged between the tray and the hopper, the ring body is rotatably connected and matched with the opening at the lower end of the hopper, a plurality of supporting bars for fixedly connecting the ring body and the tray are arranged between the ring body and the edge of the tray, the supporting bars are arranged in an array along the circumferential direction where the tray is located, a feeding port is formed between every two adjacent supporting bars, tea leaves in the hopper can centrifugally fly out under the high-speed rotation of the tray, an arc-shaped convex edge is arranged on the upper end face of the tray, the arc-shaped convex edge extends to the edge from the center of the, the feeding mechanism further comprises a centrifugal motor and a smooth transmission shaft, the centrifugal motor is fixedly installed on the support and located at an opening at the upper end of the hopper, the transmission shaft and the hopper are coaxially arranged, the upper end of the transmission shaft is coaxially connected with the output end of the centrifugal motor, and the lower end of the transmission shaft is coaxially and fixedly connected with the tray.
Compared with the prior art, the invention has the beneficial effects that:
1. each piece of tea can be uniformly rolled, so that the uniform texture of the rolled tea is ensured;
2. the automation degree of feeding and discharging is high, the labor intensity is reduced, and the rolling efficiency of rolling tea leaves is improved;
3. the gap between the first ribs and the second ribs can be adjusted, so that the pressure applied to the tea leaves is convenient to adjust, the tea leaf rolling machine can be suitable for rolling treatment of different types of tea leaves, and the application range is wide;
4. the clockwise rotation of interior barrel cooperation outer barrel has promoted the efficiency of kneading and twisting tealeaves greatly.
Drawings
In order to illustrate the embodiments of the present invention more clearly, the drawings that are needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and that other drawings can be obtained by those skilled in the art without inventive effort.
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a schematic structural view of the mounting bracket.
FIG. 3 is a view showing the combination of the kneading device, the feeding mechanism and the material receiving box.
Fig. 4 is a schematic view of the internal structure of the kneading device.
Fig. 5 is a schematic view of the overall structure of the twisting device.
Fig. 6 is a schematic structural view of the inner cylinder.
Fig. 7 is a matching view of the inner cylinder and the main shaft.
Fig. 8 is a schematic structural view of the spindle.
Fig. 9 is a schematic structural view of the outer cylinder.
Fig. 10 is a connection diagram of the inner cylinder body I and the inner cylinder body II.
Fig. 11 is a matching view of the inner cylinder II and the outer cylinder II.
Fig. 12 is a schematic structural view of the outer cylinder body two.
Fig. 13 is a view of the first rotary drive mechanism in cooperation with the spindle.
Fig. 14 is a view of the second rotary drive mechanism in cooperation with the connecting cylinder.
Fig. 15 is a matching view of the feeding mechanism and the first outer cylinder.
Fig. 16 is a matching view of the feeding mechanism and the outer cylinder body I and the inner cylinder body I.
Fig. 17 is a schematic structural view of the charging mechanism.
Fig. 18 is a partial structural view of the charging mechanism.
Labeled as:
100. a mounting frame; 110. a base plate; 120. a gantry frame; 130. a support;
200. a twisting device; 210. an inner cylinder; 210a, an inner cylinder I; 210b, an inner cylinder II; 211. a first prism; 212. a main shaft; 212a and a first limiting boss; 212b and a second limiting boss; 213. a card slot; 214. a support spring; 215. an electric push rod; 216. a bellows; 220. an outer cylinder; 220a and an outer cylinder I; 220b and an outer cylinder II; 221. a second prism; 222. a connecting cylinder; 223. a material receiving barrel; 224. a discharge cylinder; 225. a sloping plate; 226. a guide cylinder; 227. a discharge hopper; 227a, a discharge port; 228. a gate slot; 229. a shutter plate; 230. a first rotary drive mechanism; 231. a first motor; 232. a first driving gear; 233. a first driven gear; 240. a second rotary drive mechanism; 241. a second motor; 242. a second driving gear; 243. a driven gear ring II; 300. a feeding mechanism; 301. a hopper; 302. a tray; 303. a ring body; 304. a supporting strip; 305. a feed inlet; 306. an arc-shaped rib; 307. a centrifugal motor; 308. a drive shaft;
400. a material receiving box.
Detailed Description
The technical solutions in the embodiments of the present invention are clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments obtained by a person of ordinary skill in the art based on the embodiments of the present invention without any creative work belong to the protection scope of the present invention.
Referring to fig. 1 to 18, a full-automatic loading and unloading tea leaf rolling machine comprises an installation frame 100, a rolling device 200, a feeding mechanism 300 and a material receiving box 400, wherein the installation frame 100 comprises a bottom plate 110, a door-shaped frame 120 and a support 130 which are fixedly connected from bottom to top in sequence, landing supporting legs are arranged on the lower end face of the bottom plate 110, the rolling device 200 is installed in the door-shaped frame 120, the feeding mechanism 300 is installed on the support 130, the feeding mechanism 300 is connected and communicated with the input end of the rolling device 200, the material receiving box 400 is placed on the upper end face of the bottom plate 110, the output end of the rolling device 200 points to the material receiving box 400, the feeding mechanism 300 is used for adding tea leaves which are uniformly dispersed towards the input end of the rolling device 200, and the rolling device 200 is used for rolling tea leaves and can automatically discharge the rolled tea leaves into the material receiving box 400 through the output end.
Referring to fig. 6 to 14, the rolling device 200 includes an inner cylinder 210, an outer cylinder 220, a first rotary driving mechanism 230 and a second rotary driving mechanism 240, the first rotary driving mechanism 230 is configured to drive the inner cylinder 210 to rotate clockwise around its axial direction, the second rotary driving mechanism 240 is configured to drive the outer cylinder 220 to rotate counterclockwise around its axial direction, the outer cylinder 220 is coaxially sleeved outside the inner cylinder 210 and forms a rolling area therebetween, the inner cylinder 210 is a truncated cone-shaped structure and has a taper of forty-five degrees, the inner cylinder 210 includes a first inner cylinder 210a and a second inner cylinder 210b that are symmetrically arranged up and down, the first inner cylinder 210a is located above the second inner cylinder 210b, a diameter of the first inner cylinder 210a gradually decreases from bottom to top along a vertical direction, a diameter of the second inner cylinder 210b gradually increases from bottom to top along a vertical direction, a first rib 211 that protrudes outwards and is obliquely arranged along a taper direction is disposed on an outer circumferential surface of the inner cylinder 210, the first ribs 211 are provided with a plurality of main shafts 212 which are arranged coaxially with the inner cylinder 210 and are arranged in an array along the circumferential direction of the inner cylinder 210, in order to support the inner cylinder 210, the middle position of the bottom plate 110 is provided with a main shaft 212 which is arranged coaxially with the inner cylinder 210, the lower end of the main shaft 212 is in rotating connection and matching with the bottom plate 110, the first inner cylinder 210a and the second inner cylinder 210b are sleeved on the upper half section of the main shaft 212, the upper end of the main shaft 212 is coaxially provided with a first limit boss 212a, the middle position of the main shaft 212 along the axial direction is provided with a second limit boss 212b, the main shaft 212 between the first limit boss 212a and the second limit boss 212a is provided with a spline shaft, the first inner cylinder 210a and the second inner cylinder 210b are in spline sliding guide matching with a spline shaft along the vertical direction, the rotation of the spline shaft can drive the first inner cylinder 210a and the second inner cylinder 210b to synchronously rotate, one end face, far, the first limiting boss 212a is always located in the clamping groove 213 of the first inner barrel 210a and forms sliding guide fit with the first limiting boss 212a, the second limiting boss 212b is always located in the clamping groove 213 of the second inner barrel 210b and forms sliding guide fit with the second limiting boss, a supporting spring 214 is movably arranged in the clamping groove 213, one end of the supporting spring 214 is fixedly connected with the first limiting boss 212a, the other end of the supporting spring is fixedly connected with the bottom of the corresponding clamping groove 213, an elastic corrugated pipe 216 for connecting the first limiting boss 212a and the second limiting boss 212b is fixedly connected with one end of the first inner barrel 210a and the second inner barrel 210b close to each other, the diameter of the corrugated pipe 216 is equal to that of the first inner barrel 210a and the second inner barrel 210b close to each other, an electric push rod 215 for connecting the first limiting boss 212a and the second limiting boss 210b is fixedly arranged between the first inner barrel 210a and the second inner barrel 210b, and the electric push rod 215 is used for driving The electric push rod 215 is located in the corrugated pipe 216, the inner cylinder 210 is supported through the matching of the main shaft 212 and the supporting spring 214, the first inner cylinder 210a and the second inner cylinder 210b are driven to move close to each other through the electric push rod 215, gaps in a rolling area can be increased, rolling pressure is reduced, or the first inner cylinder 210a and the second inner cylinder 210b are driven to move away from each other, gaps in the rolling area can be reduced, rolling pressure is increased, the inner cylinder 210 is driven to rotate through the driving main shaft 212, and the inner cylinder 210 is rotationally matched with the outer cylinder 220 to achieve rolling processing of tea leaves in the rolling area.
Specifically, the outer cylinder 220 is a truncated cone-shaped thin-walled structure with openings at the upper and lower ends, the taper of the outer cylinder 220 is forty-five degrees, the outer cylinder 220 comprises a first outer cylinder 220a and a second outer cylinder 220b which are arranged symmetrically up and down, the first outer cylinder 220a is positioned above the second outer cylinder 220b, the opening size of the first outer cylinder 220a is gradually reduced from bottom to top along the vertical direction, the opening size of the second outer cylinder 220b is gradually increased from bottom to top along the vertical direction, the first outer cylinder 220a is coaxially sleeved outside the first inner cylinder 210a, the second outer cylinder 220b is coaxially sleeved outside the second inner cylinder 210b, the distance between the first outer cylinder 220a and the first inner cylinder 210a is slightly larger than the distance between the second outer cylinder 220b and the second inner cylinder 210b, second ribs 221 which protrude outwards and are obliquely arranged along the taper direction are arranged on the inner circumferential surface of the outer cylinder 220, and are arranged in an array along the circumferential direction where the outer cylinder 220 is positioned, a thin-wall connecting cylinder 222 fixedly connected with the first outer cylinder 220a and the second outer cylinder 220b is coaxially arranged at one end close to each other, in order to support the outer cylinder 220, a material receiving cylinder 223 with an upper opening and a lower opening is coaxially and fixedly arranged at the upper end opening of the first outer cylinder 220a, the material receiving cylinder 223 is in rotating connection and matching with the top of the door-shaped frame 120, a feeding mechanism 300 is inserted into the material receiving cylinder 223 and can centrifugally and uniformly throw tea leaves into a twisting area, a material discharging cylinder 224 with an upper opening and a lower opening is coaxially and fixedly arranged at the lower end opening of the second outer cylinder 220b, a material discharging guide member is arranged at the lower end opening of the material discharging hopper 224 and used for guiding and discharging the tea leaves to the material receiving box 400, the material discharging cylinder 224 is in rotating connection and matching with the bottom of the door-shaped frame 120, the outer cylinder 220 is rotatably supported by the door, the first ribs 211 are matched with the second ribs 221 to realize rolling treatment of the tea leaves sliding between the inner cylinder 210 and the outer cylinder 220.
In the tea rolling process, an operator adds tea leaves into the feeding mechanism 300, the feeding mechanism 300 discharges the tea leaves from the output end of the feeding mechanism into a rolling area in a centrifugal throwing manner, the tea leaves automatically slide down along a gap between the inner cylinder 210a and the outer cylinder 220a under the action of self gravity, in the process, the first rotary driving mechanism 230 drives the main shaft 212 to rotate clockwise, the main shaft 212 drives the inner cylinder 210 to rotate clockwise, the second driving mechanism 240 drives the connecting cylinder 223 to rotate anticlockwise, the connecting cylinder 223 drives the outer cylinder 220 to rotate anticlockwise, the first rib 211 and the second rib 221 rotate in opposite directions to extrude and rub the tea leaves in the rolling area to finish rolling, the rolled tea leaves are accumulated in the discharge cylinder 224, finally the discharge guiding member is opened, the rolled tea leaves are automatically discharged into the receiving box 400 under the guiding action of the discharge guiding member, the tea rolling machine has the advantages that firstly, each piece of tea can be uniformly rolled, and the uniform texture of the rolled tea is guaranteed; secondly, the automation degree of feeding and discharging is high, the labor intensity is reduced, and the rolling efficiency of rolling tea leaves is improved; thirdly, the gap between the first rib 211 and the second rib 221 can be adjusted, so that the pressure applied to the tea leaves can be conveniently adjusted, the tea rolling machine can be suitable for rolling treatment of different types of tea leaves, and the application range is wide; fourthly, the inner cylinder 210 rotates clockwise to match the counterclockwise rotation of the outer cylinder 220, which greatly improves the rolling efficiency of tea leaves.
Referring to fig. 13, the first rotary driving mechanism 230 includes a first motor 231, a first driving gear 232 and a first driven gear 233, the first motor 231 is fixedly mounted on the bottom plate 110, an output shaft of the first motor 231 movably penetrates below the bottom plate 110, the first driving gear 232 is coaxially fixed to the output shaft of the first motor 231, the first driven gear 233 is coaxially and fixedly sleeved below the main shaft 212, the first driving gear 232 is engaged with the first driven gear 233, and the first driving gear 231 is driven to realize clockwise rotation of the main shaft 212, so that clockwise rotation of the inner cylinder 210 is realized.
Referring to fig. 14, the second rotary driving mechanism 240 includes a second motor 241, a second driving gear 242, and a second driven gear ring 243, the second motor 241 is located at one side of the connecting cylinder 223 and is fixedly mounted on the inner side of the door frame 120, an output shaft of the second motor 241 is axially and vertically arranged, the second driving gear 242 is coaxially and fixedly sleeved on the output shaft of the second motor 241, the second driven gear ring 243 is coaxially and fixedly sleeved on an outer circumferential surface of the connecting cylinder 223, the second driving gear 242 is engaged with the second driven gear ring 243, and the counterclockwise rotation of the connecting cylinder 223 is realized by the driving of the second motor 241, so that the counterclockwise rotation of the outer cylinder 220 is realized.
Referring to fig. 11 and 12, in order to facilitate discharging the rolled tea leaves together, the discharge guide member includes an inclined plate 225, a guide cylinder 226 and a discharge hopper 227, an inclination angle of the inclined plate 225 is forty-five degrees, the inclined plate 225 is hermetically connected to the lower end opening of the discharge cylinder 224 and seals the lower end opening thereof, the guide cylinder 226 is a cylindrical structure with openings at the upper and lower ends, the guide cylinder 226 is coaxially sleeved outside the main shaft 212 and the upper end of the guide cylinder 226 is coaxially and fixedly connected with the lower end surface of the inner cylinder body two 210b, the lower end of the guide cylinder 226 movably penetrates through the inclined plate 225 and forms a sliding guide fit along the vertical direction, the discharge cylinder 224, the guide cylinder 226 and the inclined plate 225 coaxially surround to form an accumulation area, the discharge hopper 227 has guard plates at both sides and is arranged at the inclined lower end of the inclined plate 225, a discharge outlet 227a is arranged on the outer circumferential surface of the discharge cylinder 224 and the discharge outlet 227a is located at the connection position of the, in order to seal and block the discharge opening 227a, a gate groove 228 is provided on an outer circumferential surface of the discharge cylinder 224, the gate groove 228 is located on both sides of the discharge opening 227a, a gate plate 229 is inserted into the gate groove 228, and the gate plate 229 seals and blocks the discharge opening 227a in an initial state.
When the discharge guide member is used, tea leaves twisted by the first ribs 211 and the second ribs 221 fall into the accumulation area, after the twisting is finished, the material receiving box 400 is aligned to the lower end of the discharge hopper 227, the gate plate 229 is pulled out of the gate groove 228, the gate plate 229 removes the blocking of the discharge opening 227a, and the tea leaves are discharged from the discharge opening 227a and slide into the material receiving box 400 along the discharge hopper 227.
Referring to fig. 15-18, in order to uniformly disperse and discharge tea leaves into a kneading area, that is, uniformly throw tea leaves into a gap between the inner cylinder 210a and the outer cylinder 220a from top to bottom, the feeding mechanism 300 includes a funnel-shaped hopper 301 with a large opening at the upper part and a small opening at the lower part of the hopper 301, the lower end of the hopper 301 is coaxially inserted into the receiving cylinder 223, the upper end of the hopper 301 is fixedly connected with the bracket 130, a circular tray 302 is coaxially arranged between the hopper 301 and the inner cylinder 210a, the diameters of the upper end surfaces of the tray 302 and the inner cylinder 210a are equal, a ring 303 is coaxially arranged between the tray 302 and the hopper 301, the ring 303 is rotatably connected and matched with the opening at the lower end of the hopper 301, a plurality of support bars 304 for fixedly connecting the ring 303 and the tray 302 are arranged between the edges of the ring 303 and the tray 302, and the support bars 304 are arranged in an array along the circumferential direction where the tray 302, a feeding port 305 is formed between two adjacent supporting bars 304, tea leaves in the hopper 301 can centrifugally fly out under the high-speed rotation of the tray 303, an arc-shaped rib 306 is arranged on the upper end surface of the tray 302, the arc-shaped rib 306 extends from the central position to the edge of the tray 302, the arc-shaped ribs 306 are provided with a plurality of ribs and are arranged in an array along the circumferential direction of the tray 302, the feeding mechanism 300 further comprises a centrifugal motor 307 and a smooth transmission shaft 308, the centrifugal motor 307 is fixedly arranged on the bracket 130 and is positioned at an upper end opening of the hopper 301, the transmission shaft 308 is coaxially arranged with the hopper 301, the upper end of the transmission shaft is coaxially connected with the output end of the centrifugal motor 307, and the lower end of the transmission shaft is coaxially, the tray 302 is driven by the centrifugal motor 307 to rotate at a high speed, so that the tea leaves on the tray 302 are centrifugally moved under the guiding action of the arc-shaped protruding ribs 306, and the tea leaves are uniformly dispersed and thrown into the gap between the inner cylinder body 210a and the outer cylinder body 220 a.
Reinforced mechanism 300 is in the course of the work, operating personnel places tealeaves in hopper 301, tealeaves will be lifted by tray 302 and support, start-up centrifugal motor 307, centrifugal motor 307 will drive transmission shaft 308 and rotate, transmission shaft 308 will drive tray 302 and rotate at a high speed, tealeaves will take place centrifugal motion and outwards shed by charge door 305 is even, the tealeaves of throwing spills will be even to disperse all around and enter into to the clearance before interior barrel 210a and the outer barrel 220a, realize automatic material conveying's in-process, the meaning of taking this scheme lies in, automatic even reinforced has been realized on the one hand, on the other hand makes the even dispersion of tealeaves, can promote the effect of twisting of first rib 211 and second rib 221 to tealeaves.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention; various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (5)

1. The utility model provides a machine is kneaded to full-automatic unloading tealeaves of going up which characterized in that: the tea rolling machine comprises a mounting frame, a rolling device, a feeding mechanism and a material receiving box, wherein the mounting frame comprises a bottom plate, a door-shaped frame and a support which are fixedly connected in sequence from bottom to top, a supporting leg which falls to the ground is arranged on the lower end face of the bottom plate, the rolling device is arranged in the door-shaped frame, the feeding mechanism is arranged on the support and is connected and communicated with the input end of the rolling device, the material receiving box is placed on the upper end face of the bottom plate, the output end of the rolling device points to the material receiving box, the feeding mechanism is used for adding tea leaves which are uniformly dispersed towards the input end of the rolling device, and the rolling device is used for rolling the tea leaves and can automatically discharge the rolled tea leaves into the material;
the rolling device comprises an inner barrel, an outer barrel, a first rotary driving mechanism and a second rotary driving mechanism, wherein the first rotary driving mechanism is used for driving the inner barrel to rotate clockwise around the axial direction of the inner barrel, the second rotary driving mechanism is used for driving the outer barrel to rotate anticlockwise around the axial direction of the outer barrel, the outer barrel is coaxially sleeved outside the inner barrel and forms a rolling area between the inner barrel and the outer barrel, the inner barrel is of a circular truncated cone structure, the taper of the inner barrel is forty-five degrees, the inner barrel comprises a first inner barrel and a second inner barrel which are vertically and symmetrically arranged, the first inner barrel is positioned above the second inner barrel, the diameter of the first inner barrel is gradually reduced from bottom to top along the vertical direction, the diameter of the second inner barrel is gradually increased from bottom to top along the vertical direction, first ribs which protrude outwards and are obliquely arranged along the taper direction of the outer circular surface of the inner barrel are arranged on the first ribs, and are arranged in an array along the circumferential direction, the middle position of the bottom plate is provided with a main shaft which is coaxially arranged with the inner barrel, the lower end of the main shaft is in rotating connection and matching with the bottom plate, the first inner barrel and the second inner barrel are sleeved on the upper half section of the main shaft, the upper end of the main shaft is coaxially provided with a first limiting boss, the main shaft is provided with a second limiting boss along the axial middle position, the main shaft between the first limiting boss and the second limiting boss is provided with a spline shaft, the first inner barrel and the second inner barrel are in spline sliding guide matching with the spline shaft along the vertical direction, the rotation of the spline shaft can drive the first inner barrel and the second inner barrel to synchronously rotate, one end surface of the first inner barrel and the second inner barrel, which is far away from each other, is coaxially provided with a circular clamping groove, the first limiting boss is always positioned in the clamping groove of the first inner barrel and forms sliding guide matching with the first limiting boss, a supporting spring is movably arranged in the clamping groove, one end of the supporting spring is fixedly connected with the first limiting boss, the other end of the supporting spring is fixedly connected with the corresponding groove bottom of the clamping groove, one end of the supporting spring is fixedly connected with the second limiting boss, the other end of the supporting spring is fixedly connected with the corresponding groove bottom of the clamping groove, an elastic corrugated pipe for connecting the first inner barrel and the second inner barrel is fixedly arranged coaxially at the end, close to each other, of the first inner barrel and the second inner barrel, the diameter of the corrugated pipe is equal to the diameter of the end, close to each other, of the first inner barrel and the second inner barrel, an electric push rod for connecting the first inner barrel and the second inner barrel is fixedly arranged between the first inner barrel and the second;
the outer barrel is of a structure with a truncated cone-shaped thin wall and openings at the upper end and the lower end, the taper of the outer barrel is forty-five degrees, the outer barrel comprises an outer barrel I and an outer barrel II which are arranged in a vertical symmetry manner, the outer barrel I is positioned above the outer barrel II, the opening size of the outer barrel I is gradually reduced from bottom to top along the vertical direction, the opening size of the outer barrel II is gradually increased from bottom to top along the vertical direction, the outer barrel is sleeved outside the inner barrel I together with the outer barrel, the outer barrel II is sleeved outside the inner barrel II coaxially, the distance between the outer barrel I and the inner barrel I is slightly larger than the distance between the outer barrel II and the inner barrel II, a second rib which protrudes outwards and is obliquely arranged along the taper direction of the inner circular surface of the outer barrel is arranged on the inner circular surface of the outer barrel, the second ribs are arranged in an array along the circumferential direction of the outer barrel, and a thin-wall connecting barrel fixedly connected with the outer barrel, the coaxial fixed upper end opening part of outer barrel body one is provided with upper and lower open-ended and connects the material section of thick bamboo, connects the top swivelling joint cooperation of material section of thick bamboo and door type frame, and feeding mechanism inserts to connect in the material section of thick bamboo and can be with tealeaves centrifugation even throwing to in kneading the region, the coaxial fixed lower extreme opening part of outer barrel body two is provided with upper and lower open-ended row material section of thick bamboo, arranges the lower extreme opening part of hopper and is provided with row material guide member, arranges the material guide member and is used for discharging the tealeaves guide to connecing the workbin, arranges the bottom swivelling joint cooperation of material section of.
2. The full-automatic feeding and discharging tea kneading machine as claimed in claim 1, wherein: the first rotary driving mechanism comprises a first motor, a first driving gear and a first driven gear, the first motor is fixedly installed on the bottom plate, an output shaft of the first motor movably penetrates through the lower portion of the bottom plate, the first driving gear is coaxially and fixedly sleeved on the output shaft of the first motor, the first driven gear is coaxially and fixedly sleeved on the lower portion of the main shaft, and the first driving gear is meshed with the first driven gear.
3. The full-automatic feeding and discharging tea kneading machine as claimed in claim 1, wherein: the second rotary driving mechanism comprises a second motor, a second driving gear and a second driven gear ring, the second motor is located on one side of the connecting cylinder and is fixedly installed on the inner side of the door-shaped frame, an output shaft of the second motor is axially and vertically arranged, the second driving gear is coaxially and fixedly sleeved on an output shaft of the second motor, the second driven gear ring is coaxially and fixedly sleeved on the outer circular surface of the connecting cylinder, and the second driving gear is meshed with the second driven gear ring.
4. The full-automatic feeding and discharging tea kneading machine as claimed in claim 1, wherein: the discharge guide component comprises an inclined plate, a guide cylinder and a discharge hopper, wherein the inclined angle of the inclined plate is forty-five degrees, the inclined plate is connected to the lower end opening of the discharge cylinder in a sealing manner and seals the lower end opening of the discharge cylinder, the guide cylinder is of a cylinder structure with openings at the upper end and the lower end, the guide cylinder is coaxially sleeved outside the main shaft, the upper end of the guide cylinder is coaxially and fixedly connected with the lower end surface of the inner cylinder body II, the lower end of the guide cylinder movably penetrates through the inclined plate and forms sliding guide fit along the vertical direction, the discharge cylinder, the guide cylinder and the inclined plate are coaxially surrounded to form an accumulation area, two sides of the discharge hopper are provided with guard plates and are arranged at the inclined lower end of the inclined plate in a smooth manner, the outer circular surface of the discharge cylinder, be provided with the gate slot on the excircle face of relief cylinder, the gate slot is located the both sides of bin outlet, and the plug is provided with the flashboard in the gate slot and carries out the shutoff to the bin outlet under the flashboard initial condition.
5. The full-automatic feeding and discharging tea kneading machine as claimed in claim 1, wherein: the feeding mechanism comprises a funnel-shaped hopper, a large opening and a small opening of the hopper are arranged below the hopper, the lower end of the hopper is coaxially inserted into the receiving cylinder, the upper end of the hopper is fixedly connected with the support, a circular tray is coaxially arranged between the hopper and the first inner cylinder, the diameters of the tray and the upper end face of the first inner cylinder are equal, a ring body is coaxially arranged between the tray and the hopper, the ring body is rotatably connected and matched with the opening at the lower end of the hopper, a plurality of supporting bars for fixedly connecting the ring body and the tray are arranged between the ring body and the edge of the tray, the supporting bars are arranged in an array along the circumferential direction where the tray is located, a feeding port is formed between every two adjacent supporting bars, tea leaves in the hopper can centrifugally fly out under the high-speed rotation of the tray, an arc-shaped convex edge is arranged on the upper end face of the tray, the arc-shaped convex edge extends to the edge from the center of the, the feeding mechanism further comprises a centrifugal motor and a smooth transmission shaft, the centrifugal motor is fixedly installed on the support and located at an opening at the upper end of the hopper, the transmission shaft and the hopper are coaxially arranged, the upper end of the transmission shaft is coaxially connected with the output end of the centrifugal motor, and the lower end of the transmission shaft is coaxially and fixedly connected with the tray.
CN202010925139.2A 2020-09-06 2020-09-06 Full-automatic feeding and discharging tea kneading machine Withdrawn CN111869762A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010925139.2A CN111869762A (en) 2020-09-06 2020-09-06 Full-automatic feeding and discharging tea kneading machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010925139.2A CN111869762A (en) 2020-09-06 2020-09-06 Full-automatic feeding and discharging tea kneading machine

Publications (1)

Publication Number Publication Date
CN111869762A true CN111869762A (en) 2020-11-03

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ID=73199512

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202010925139.2A Withdrawn CN111869762A (en) 2020-09-06 2020-09-06 Full-automatic feeding and discharging tea kneading machine

Country Status (1)

Country Link
CN (1) CN111869762A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111227066A (en) * 2020-03-31 2020-06-05 湘丰茶业集团有限公司 Machine is rubbed with package to tea production
CN113826728A (en) * 2021-09-08 2021-12-24 吴守号 Tender tea processing is with rolling device
CN114223740A (en) * 2021-12-24 2022-03-25 绍兴市茶叶学会 Hot processing integral type equipment of rubbing of tealeaves
CN114223754A (en) * 2021-12-24 2022-03-25 绍兴市茶叶学会 All-round tealeaves is kneaded and is twisted device

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111227066A (en) * 2020-03-31 2020-06-05 湘丰茶业集团有限公司 Machine is rubbed with package to tea production
CN111227066B (en) * 2020-03-31 2022-11-01 湘丰茶业集团有限公司 Machine is rubbed with package to tea production
CN113826728A (en) * 2021-09-08 2021-12-24 吴守号 Tender tea processing is with rolling device
CN114223740A (en) * 2021-12-24 2022-03-25 绍兴市茶叶学会 Hot processing integral type equipment of rubbing of tealeaves
CN114223754A (en) * 2021-12-24 2022-03-25 绍兴市茶叶学会 All-round tealeaves is kneaded and is twisted device

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