CN112012146B - Dust pelletizing system and have its dry-type road sweeper - Google Patents
Dust pelletizing system and have its dry-type road sweeper Download PDFInfo
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- CN112012146B CN112012146B CN202010895786.3A CN202010895786A CN112012146B CN 112012146 B CN112012146 B CN 112012146B CN 202010895786 A CN202010895786 A CN 202010895786A CN 112012146 B CN112012146 B CN 112012146B
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- dust
- garbage
- dust removal
- box body
- road sweeper
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01H—STREET CLEANING; CLEANING OF PERMANENT WAYS; CLEANING BEACHES; DISPERSING OR PREVENTING FOG IN GENERAL CLEANING STREET OR RAILWAY FURNITURE OR TUNNEL WALLS
- E01H1/00—Removing undesirable matter from roads or like surfaces, with or without moistening of the surface
- E01H1/08—Pneumatically dislodging or taking-up undesirable matter or small objects; Drying by heat only or by streams of gas; Cleaning by projecting abrasive particles
- E01H1/0863—Apparatus loosening or removing the dirt by blowing and subsequently dislodging it at least partially by suction ; Combined suction and blowing nozzles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D47/00—Separating dispersed particles from gases, air or vapours by liquid as separating agent
- B01D47/06—Spray cleaning
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01H—STREET CLEANING; CLEANING OF PERMANENT WAYS; CLEANING BEACHES; DISPERSING OR PREVENTING FOG IN GENERAL CLEANING STREET OR RAILWAY FURNITURE OR TUNNEL WALLS
- E01H1/00—Removing undesirable matter from roads or like surfaces, with or without moistening of the surface
- E01H1/08—Pneumatically dislodging or taking-up undesirable matter or small objects; Drying by heat only or by streams of gas; Cleaning by projecting abrasive particles
- E01H1/0863—Apparatus loosening or removing the dirt by blowing and subsequently dislodging it at least partially by suction ; Combined suction and blowing nozzles
- E01H1/0872—Apparatus loosening or removing the dirt by blowing and subsequently dislodging it at least partially by suction ; Combined suction and blowing nozzles with mechanical loosening or feeding instruments for the dirt to be removed pneumatically, e.g. brushes, scrapers
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
- Y02A50/20—Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
- Y02A50/2351—Atmospheric particulate matter [PM], e.g. carbon smoke microparticles, smog, aerosol particles, dust
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Cleaning In General (AREA)
- Cleaning Of Streets, Tracks, Or Beaches (AREA)
Abstract
The invention discloses a dust removal system and a dry type road sweeper with the same. It is through setting up a kuppe in air intake department, with air current and rubbish direct introduction garbage bin in, most rubbish subsides in the garbage bin bottom under the action of gravity, and rubbish, steam, dust that will gently waft partly can rise in the garbage bin under the air current effect, will gently waft rubbish through the filter screen and block, only allow the air current that is mingled with steam and dust to get into in the dust removal case. The air current that is mingled with steam and dust gets into the dust removal box internal back, inertia water trap catches steam and most dust, second dust collector only needs to get rid of the small part dust that mix with in the air current to reduced second dust collector's dust removal volume by a wide margin, second dust collector's ash removal interval is longer, has prolonged effective operating time, has promoted and has cleaned efficiency, removes dust the operation through inertia water trap and the cooperation of second dust collector, and holistic dust removal effect is better.
Description
Technical Field
The invention relates to the technical field of road sweepers, in particular to a dust removal system, and in addition, particularly relates to a dry type road sweeper with the dust removal system.
Background
The road sweeper is one of environmental sanitation devices, is a high-efficiency sweeping device integrating road surface sweeping, garbage recycling and transportation, can be widely applied to road sweeping of main roads, municipal administration, airport roads, urban residential areas, parks and the like, and can not only sweep garbage but also carry out dust removal treatment.
When the traditional road sweeper is used for sweeping, the fan sucks and picks up garbage and dust, most of the garbage is settled in the garbage can, the dust enters the dust removal device along with the air flow, and the dust mixed in the air flow is removed through the dust removal device, so that the filtered air flow is discharged out of the vehicle. However, since the dust removing device undertakes most of dust removing operations, the dust removing amount is large, so that the pressure loss of the dust removing device is increased after the dust removing device works for a period of time, the suction capacity of the road sweeper is reduced, the dust removing device needs to be frequently subjected to dust removing treatment, and the cleaning efficiency is low. Moreover, because a large amount of water drops are mixed in the sucked air flow, the water drops are attached to the dust removal device to influence the dust removal effect.
Disclosure of Invention
The invention provides a dust removal system and a dry type road sweeper with the same, and aims to solve the technical problems of poor dust removal effect and low sweeping efficiency of the conventional road sweeper.
According to one aspect of the invention, a dust removal system is provided, which is arranged on a dry type road sweeper and comprises a dust removal box body, a second dust removal device, an inertial water removal device, a filter screen and a flow guide cover, wherein the dust removal box body is arranged above a garbage can of the dry type road sweeper, the second dust removal device, the inertial water removal device, the filter screen and the flow guide cover are all arranged in the dust removal box body, an air inlet communicated with a fan is formed in the dust removal box body, the flow guide cover is arranged at the air inlet and communicated with the garbage can, the filter screen is arranged at the bottom of the dust removal box body, the inertial water removal device is arranged on the filter screen, and the second dust removal device is positioned above the inertial water removal device;
the air current that is mingled with rubbish that the fan carried is guided to the garbage bin in through the kuppe, most rubbish subsides in the garbage bin bottom under the action of gravity, the rubbish that lightly wafts, dust steam rises to the dust removal box along with the air current in internal, at the ascending in-process, the rubbish that lightly wafts is intercepted by the filter screen, the steam and most dust that mix with in the air current are got rid of by inertia water trap, the surplus dust that mix with in the air current is got rid of by second dust collector, the air current after the filtration is discharged to the external world through second dust collector.
Furthermore, the inertia dewatering device comprises a plurality of S-shaped bent plates which are uniformly arranged at intervals, water drops and dust enter gaps between adjacent S-shaped bent plates at an initial speed, are separated from air flow under the action of centrifugal force and inertia force and are captured by the wall surfaces of the S-shaped bent plates, and finally fall into the garbage can along the wall surfaces of the S-shaped bent plates.
Further, the length of the S-shaped bent plate is more than or equal to 3: the width of the S-shaped bent plate is less than or equal to 5, and the width of the S-shaped bent plate is less than or equal to 1: the distance between the plates is less than or equal to 2, and the outlet angle is more than or equal to 0 degree.
Further, the second dust removal device is a bag-type dust remover; the dust vibration mechanism is arranged below the second dust removal device and used for driving the second dust removal device to vibrate.
Further, the ash vibrating mechanism comprises an ash vibrating motor, an output shaft, a bearing with a seat and an ash vibrating plate, the bearing with the seat is mounted at the bottom of the second dust removing device, the output shaft is mounted on the bearing with the seat and connected with the ash vibrating motor, the ash vibrating plate is mounted on the output shaft, the ash vibrating motor drives the output shaft to rotate after starting to work, so that the ash vibrating plate is driven to rotate, the ash vibrating plate intermittently pushes the counterweight steel bars below the second dust removing device to vibrate up and down in the rotating process, and dust adhered to the inner wall of the second dust removing device falls off in the oscillating process.
Further, still including setting up in the dust removal box and being used for detecting its internal pressure's wind pressure sensor, wind pressure sensor and the ash motor that shakes all with dry-type road sweeper's complete machine controller electric connection, when wind pressure sensor detected the interior pressure of dust removal box and was higher than the default, complete machine controller control ash motor that shakes began work in order to realize the automatic ash operation that shakes.
Furthermore, a back flushing port is further formed in the dust removal box body, the back flushing port is communicated with the suction nozzle through a back flushing pipe on the dry type road sweeper, the back flushing port is located above the air inlet, one part of air flow which is subjected to dewatering and dust removing treatment through the inertia dewatering device is conveyed into the suction nozzle through the back flushing port to achieve back flushing operation, and the other part of air flow is introduced into the second dust removal device.
And the second dust removal device is arranged above the first dust removal device, and the airflow output by the second dust removal device is filtered again by the first dust removal device and then is discharged to the outside.
Further, the garbage can also comprises a sealing strip which is arranged between the dust removal box body and the garbage can and used for sealing.
The invention also provides a dry-type road sweeper adopting the dust removal system.
The invention has the following effects:
according to the dust removal system, the air flow and the garbage output by the fan are directly guided into the garbage can by arranging the flow guide cover at the air inlet, most of the garbage is settled at the bottom of the garbage can under the action of gravity, part of light garbage, water vapor and dust can rise from the garbage can under the action of the air flow, and the light garbage is blocked by arranging the filter screen at the bottom of the dust removal box body, so that only the air flow mixed with the water vapor and the dust is allowed to enter the dust removal box body. The air current that is mingled with steam and dust gets into the dust removal box internal back, inertia water trap catches steam and most dust, and dust and drop after catching fall into the garbage bin along inertia water trap's wall, the second dust collector only needs to get rid of the small part dust that mix with in the air current to reduced second dust collector's dust removal volume by a wide margin, second dust collector's ash removal interval time is longer, has prolonged effective operating time, has promoted and has cleaned efficiency, and steam is got rid of by inertia water trap earlier, has promoted second dust collector's dust removal effect, carries out the dust removal operation through inertia water trap and the cooperation of second dust collector, and holistic dust removal effect is better.
In addition, the dry type road sweeper provided by the invention also has the advantages.
In addition to the objects, features and advantages described above, other objects, features and advantages of the present invention are also provided. The present invention will be described in further detail below with reference to the drawings.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate embodiments of the invention and, together with the description, serve to explain the invention and not to limit the invention. In the drawings:
fig. 1 is a schematic structural view of a dry type road sweeper according to a preferred embodiment of the present invention.
Fig. 2 is a schematic view showing a structure of a dry type road sweeper according to a preferred embodiment of the present invention with a garbage can lowered.
FIG. 3 is a schematic view showing the construction of the auxiliary suction pipe of FIG. 1.
Fig. 4 is a schematic structural view of the blower of fig. 1.
Fig. 5 is a detailed structure diagram of the air inlet part of the fan in fig. 4.
Fig. 6 is a schematic structural view of the fan in fig. 4 with protrusions provided on the blades.
Fig. 7 is a schematic view of the dust removing system of fig. 1.
Fig. 8 is a schematic structural diagram of the inertial water removal device in fig. 7.
Fig. 9 is a schematic structural view of the ash vibrating mechanism in fig. 7.
Fig. 10 is a front view of the mouthpiece of fig. 1.
Fig. 11 is a schematic bottom view of the suction nozzle.
Fig. 12 is a schematic view of a pneumatic system of the dry type road sweeper for performing a garbage sucking operation according to the preferred embodiment of the present invention.
FIG. 13 is a schematic structural view of the electric drive bridge assembly of FIG. 1.
Fig. 14 is an electrical control block diagram of a control system of a dry type road sweeper according to another embodiment of the present invention.
Fig. 15 is a logic block diagram of a control system of a dry type road sweeper according to another embodiment of the present invention, which performs a one-touch start operation.
Fig. 16 is a logic block diagram of a control system of a dry type road sweeper according to another embodiment of the present invention, which performs a one-touch stop operation.
Fig. 17 is a control logic block diagram of a control system of a dry type road sweeper according to another embodiment of the present invention for performing an automatic dust shaking operation.
Description of the reference numerals
1. A frame; 2. a cab; 3. an auxiliary straw; 4. a fan; 5. a dust removal system; 6. a barrel lifting mechanism; 7. a frame; 8. a hydraulic system; 9. a trash can; 10. an electric drive bridge assembly; 11. a wheel assembly; 12. a power battery; 13. an electrical control system; 14. a parking brake system; 15. a suction nozzle; 16. a cleaning mechanism; 17. a blowback pipe; 18. a main straw; 19. a steering system; 20. a service braking system; 111. a front frame; 112. a shock pad; 113. hinging a pin shaft; 114. a hinge mechanism; 115. a steering limiting seat; 116. a rear frame; 31. a handle; 32. a handle; 33. an index pin; 34. a suction port; 35. a bridge crossing hoop; 36. a spiral hose; 37. a soft joint; 41. a volute; 42. an impeller; 43. a wear plate; 44. a blade; 45. an ear plate; 46. an air inlet part; 61. a tray; 62. a balancing pole; 63. a first lifting frame; 64. a lift arm; 65. lifting the oil cylinder; 66. a rotating shaft with a seat; 51. a dust removal box body; 52. a first dust removing device; 53. a second dust removing device; 54. a dust vibrating mechanism; 55. an inertial water removal device; 56. a filter screen; 57. a sealing strip; 58. a wind pressure sensor; 59. a pod; 511. an air inlet; 512. a back flushing port; 541. an output shaft; 542. a pedestal bearing; 543. vibrating ash plate; 101. a speed reducer; 102. a motor; 103. a drive axle; 151. a suction nozzle body; 152. a base plate; 153. a front baffle; 154. a push rod; 155. a baffle plate pull wire; 156. a second lifting frame; 157. a partition plate; 1511. a first cavity; 1512. a second cavity; 81. a hydraulic oil tank; 82. an oil pump; 83. a heat sink; 191. a steering wheel; 192. a diverter; 193. a steering cylinder; 131. a high voltage distribution box; 132. an oil pump motor controller; 133. a traveling motor controller; 441. a protrusion; 461. and (4) a notch.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the accompanying drawings, but the invention can be embodied in many different forms, which are defined and covered by the following description.
As shown in fig. 1 and 2, a preferred embodiment of the present invention provides a dry-type road sweeper, which includes a chassis 1, a cab 2, an auxiliary suction pipe 3, a fan 4, a dust removing system 5, a bucket lifting mechanism 6, a chassis 7, a hydraulic system 8, a garbage bin 9, an electric drive axle assembly 10, a wheel assembly 11, a power battery 12, an electric control system 13, a parking brake system 14, a suction nozzle 15, a sweeping mechanism 16, a blowback pipe 17, a main suction pipe 18, a steering system 19 and a service brake system 20, wherein the chassis 1 is a foundation of the road sweeper and mainly functions as a support, all other components are directly or indirectly fixed on the chassis 1, and the chassis 7 is fixed on the chassis 1 by bolts, and provides support for other components together with the chassis 1, and also provides convenience for maintenance of the power battery 12 in a later period. For example, the cab 2, the wheel assembly 11, the electric drive axle assembly 10, the hydraulic system 8, the suction nozzle 15, the sweeping mechanism 16, etc. are fixed on the frame 1, and the auxiliary suction pipe 3, the fan 4, the dust removing system 5, the bucket lifting mechanism 6, the power battery 12, the electric control system 13, etc. are fixed on the frame 7.
Specifically, the frame 1 includes a front frame 111, a shock pad 112, a hinge pin 113, a hinge mechanism 114, a steering limit seat 115, and a rear frame 116, the front end of the hinge mechanism 114 is hinged to the center of the rear end of the front frame 111 through the hinge pin 113 arranged along the horizontal direction, and the front frame 111 and the hinge mechanism 114 can swing up and down around the hinge pin 113. In order to prevent damage to the frame 1 in the case of an uneven road surface, a shock absorbing pad 112 is further installed at the upper end of the hinge mechanism 114, and a shock absorbing function is performed while limiting the up-down swing angle. The rear end of the hinge mechanism 114 is hinged to the front end of the rear frame 116 through a hinge pin 113 arranged in the vertical direction, and the rear frame 116 and the hinge mechanism 114 can rotate left and right around the hinge pin 113, so that the included angle of the central lines of the front frame 111 and the rear frame 116 is changed, and left and right steering is realized. The steering limiting seats 115 are arranged on the left side and the right side of the front end of the rear frame 116 to limit the maximum steering angle of the road sweeper and ensure the steering safety. Additionally, in other embodiments of the present invention, the shock pad 112 and/or the steering stop 115 may be omitted. It can be understood that driver's cabin 2 installs the top at front frame 111 promptly, provides driving operation platform for the road sweeper, steering system 19, service braking system 20, parking braking system 14 are located driver's cabin 2 promptly, three sides of driver's cabin 2 are clear glass, and the field of vision is wide, and the driver of being convenient for in time obtains the omnidirectional road surface condition.
It can be understood that the frame 1 is hinged to the front frame 111 and the rear frame 116 through a hinge mechanism 114, and the hinge mechanism 114 performs a hinge transition function, so that the flexibility of steering is improved compared with a mode that the front frame 111 is directly hinged to the rear frame 116, and the steering operation is more convenient especially in the case of an uneven road surface. And, still be provided with shock pad 112 on articulated mechanism 114, realized shock-absorbing function when restricting the luffing angle between front frame 111 and the articulated mechanism 114, improved articulated structure's stability and reliability. In addition, the steering limiting seats 115 are arranged on the two sides of the rear frame 116, so that the maximum steering angle of the road sweeper can be limited, the road sweeper is prevented from being turned over due to the fact that the steering angle is too large, and the steering safety is ensured.
The auxiliary suction pipe 3 is arranged above the fan 4 and used for collecting garbage in special areas, for example, when special areas such as narrow slits, green belts and flower beds need to be cleaned, the auxiliary suction pipe 3 can be used to be connected with the fan 4 to perform garbage suction and picking operation. As shown in FIG. 3, the auxiliary suction pipe 3 comprises a handle 31, a handle 32, an indexing pin 33, a suction port 34, a bridge clamp 35, a spiral hose 36 and a soft joint 37, wherein the handle 31 is fixedly connected with the spiral hose 36, and the handle 32 is fixed on the handle 31 to facilitate the operation of the handle 31 by an operator. The handle 31 is provided with a row of round holes with the same distance, the index pin 33 is located in one of the round holes to fix the telescopic length of the handle 31, and the length of the handle 31 can be adjusted by pulling the index pin 33. 36 one end of spiral hose passes through bridge clamp 35 and suction port 34 fixed connection, and the other end and soft joint 37 fixed connection, soft joint 37 links to each other with fan 4, can realize the quick assembly disassembly of supplementary straw 3 and fan 4. The front end of the suction port 34 is provided with an oblique notch, and when an operator operates the auxiliary suction pipe 3 to suck and pick up garbage, the oblique notch is beneficial to being attached to the road surface, so that the suction and pick-up effect is improved. Preferably, semicircular holes are formed in two sides of the oblique cuts, the diameter of each semicircular hole is greater than or equal to 1/5 of the diameter of the suction port 34, and the arrangement of the two semicircular holes is favorable for pressure relief to a certain degree so as to prevent the oblique cuts of the suction ports 34 from being in transition fit with the road surface during operation to influence the suction effect. The material of the soft joint 37 may be rubber, elastic plastic, or other elastic material.
As can be understood, the auxiliary suction pipe 3 can better fit with the road surface during operation by forming an oblique notch at the front end of the suction port 34, and the suction effect is improved. Moreover, in order to prevent the suction port 34 from being affected by the transition fit between the oblique incision and the road surface due to the overhigh negative pressure, semicircular holes are formed in the two sides of the oblique incision to perform certain pressure relief, and the diameter of each semicircular hole is greater than or equal to 1/5 of the diameter of the suction port 34, so that the suction port 34 can be effectively decompressed, the suction port 34 is prevented from being excessively high in negative pressure and being in transition fit with the road surface, and the suction port 34 after being decompressed still has a good suction effect.
As shown in fig. 4 to 6, the blower 4 includes a volute 41, an impeller 42, a wear plate 43, a blade 44, an ear plate 45, and an air inlet portion 46, the volute 41 is fixedly mounted on the frame 7, the impeller 42 is fixedly mounted in the volute 41, the blade 44 is fixedly mounted on the impeller 42 by a bolt, the wear plate 43 is fixedly mounted on the volute 41 by a bolt, the wear plate 43 externally wraps the entire volute 41 to protect the volute 41, the air inlet portion 46 is connected to the volute 41, the air inlet portion 46 faces the lower side of the cab 2, the air inlet portion 46 is communicated with the suction nozzle 15 through the main suction pipe 18, or the air inlet portion 46 is connected to the auxiliary suction pipe 3, and an air outlet on the volute 41 is communicated with the dust removal system 5. The impeller 42 is an open impeller, the number of the blades 44 is less than or equal to 6, the internal height of the volute 41 is greater than or equal to 170mm, and the width of the air outlet of the volute 41 is greater than or equal to 300mm, so that garbage can pass through the fan 4 quickly, and the clamping stagnation phenomenon is prevented. Preferably, the blade 44 is provided with a protrusion 441 for crushing garbage, the protrusion is specifically arranged on one side, close to the suction surface, of the blade 44, and the protrusion 441 can crush large garbage such as leaves and other light floating objects, branches and mineral water bottles in the working process, so that the volume reduction and collection of the garbage can be realized. The shape of the protrusions 441 may be a triangular pyramid shape, a triangular prism shape, or other structures having sharp surfaces. Further preferably, the protrusions 441 are arranged at positions 1/2-2/3 from the inlet to the outlet of the blade 44, so that the crushing effect caused by centrifugal force is better. In addition, in order to reduce the abrasion of the garbage to the fan 4 in the process of passing through the fan 4, the thickness of each of the blades 44 and the wear-resisting plate 43 is more than or equal to 6mm, and wear-resisting materials such as wear-resisting steel, high-molecular wear-resisting composite materials and the like are adopted. When the vanes 44 and wear plate 43 are worn, they can be replaced. The thickness of air inlet portion 46 is 2 ± 1mm, the inlet position of air inlet portion 46 is provided with breach 461, otic placode 45 sets up the both sides at breach 461 promptly. Round holes are formed in the ear plates 45, and bolts penetrate through the two round holes and are installed on the two ear plates 45. The soft joint 37 is arranged at one end of the main suction pipe 18 and the auxiliary suction pipe 3, which is connected with the fan 4, the outer diameter of the soft joint 37 is smaller than the inner diameter of the air inlet portion 46, specifically, the outer diameter of the soft joint 37 is equal to the inner diameter of the air inlet portion 46, which is-0.5 mm, when the soft joint 37 is installed, the soft joint 37 is plugged into the air inlet portion 46 of the fan 4, since the inlet of the air inlet portion 46 is provided with a gap 461, the gap 461 has a width W and a length S, when the bolt on the ear plate 45 is tightened, the air inlet portion 46 extrudes the soft joint 37 and forms an inverted triangle, thereby achieving the purpose of fixing the main suction pipe 18 or the auxiliary suction pipe 3. Preferably, in order to ensure the fixing effect, the size of the gap 461 should satisfy the following condition: w is not less than 0.1 and not more than 0.2 and S is not less than 0.3 and not more than 0.5.
It can be understood that the blade 44 of the fan 4 is provided with a protrusion 441 for crushing garbage, so that large garbage can be crushed, the volume reduction and collection of the garbage can be realized, and the fan 4 can be prevented from being blocked. In addition, the inlet of the air inlet portion 46 is provided with the notch 461, and the soft joint 37 inserted into the air inlet portion 46 can be extruded by matching with the locking structures of the ear plates 45 positioned at the two sides of the notch 461, so as to form an inverted triangle structure, thereby effectively fixing the connection between the main suction pipe 18 or the auxiliary suction pipe 3 and the air inlet portion 46, and facilitating the realization of the quick assembly and disassembly of the main suction pipe 18 or the auxiliary suction pipe 3.
It can be understood that the dust removing system 5 is provided with a diversion cover 59 at the air inlet 511, so that the air flow and the garbage output by the fan 4 are directly guided into the garbage can 9, most of the garbage is settled at the bottom of the garbage can 9 under the action of gravity, a part of light garbage, water vapor and dust rise from the garbage can 9 under the action of the air flow, and the light garbage is blocked by arranging the filter screen 56 at the bottom of the dust removing box body 51, and only the air flow mixed with the water vapor and the dust is allowed to enter the dust removing box body 51. After the air current that is mingled with steam and dust gets into dust removal box 51, inertia water trap 55 utilizes inertial force and centrifugal force to carry out the dewatering and dust removal processing through ingenious S-shaped bent plate structural design to the air current, can catch steam and most dust that mix with in the air current. One part of the air flow passing through the inertia dewatering device 55 is discharged out of the vehicle after being filtered by the first dust removing device 52 and the second dust removing device 53 in two stages, and the other part of the air flow is conveyed into the suction nozzle 15 through the back flushing port 512 for back flushing, so that the suction effect in the suction nozzle 15 is improved, the cleaning capability is enhanced, and meanwhile, the air flow passing through the two-stage dust removing device is also reduced, the pressure loss and the dust amount of the two-stage dust removing device are reduced, the dust removing interval time of the first dust removing device 52 and the second dust removing device 53 is prolonged, the working time is effectively prolonged, and the cleaning efficiency is improved.
The suction nozzle 15 is arranged below the front frame 111 and used for sucking and picking up garbage on a road surface, and the suction nozzle 15 has a back blowing function. Specifically, as shown in fig. 10 and 11, the suction nozzle 15 includes a suction nozzle body 151, a bottom plate 152, a front baffle 153, a push rod 154, a baffle pulling wire 155, and a second lifting frame 156, a first cavity 1511 and a second cavity 1512 are disposed inside the suction nozzle body 151, the second cavity 1512 surrounds the first cavity 1511 from three sides, the two cavities are separated by a partition 157 and are not communicated with each other, the first cavity 1511 is communicated with the main suction pipe 18, and the second cavity 1512 is communicated with the blowback pipe 17. The first cavity 1511 is used for sucking and picking up garbage, the second cavity 1512 is used for performing back flushing, and when the garbage reaches the lower portion of the first cavity 1511, the airflow mixed with dust and water drops is brought into the first cavity 1511 together with the garbage by the negative pressure generated by the fan 4 and the airflow blown out by the back flushing pipe 17, and then enters the fan 4 through the main suction pipe 18. The bottom plate 152 is fixedly installed at the bottom of the suction nozzle body 151, the shape of the front side of the bottom plate 152 is consistent with that of the partition 157, the bottom plate 152 is used for partially sealing the second cavity 1512, and only one air outlet is reserved for back blowing air out. Specifically, a threaded hole is formed in the bottom plate 152, a waist-shaped hole is formed in the suction nozzle body 151 along the front-back direction, and a bolt passes through the waist-shaped hole in the suction nozzle body 151 and then is screwed into the threaded hole of the bottom plate 152, so that the bottom plate 152 is fixed to the bottom of the suction nozzle body 151. When the magnitude of the back blowing wind force needs to be adjusted, the connecting bolt can be loosened, and the bottom plate 152 can move back and forth relative to the suction nozzle body 151, so that the magnitude of the air outlet of the second cavity 1512 is changed, and the magnitude of the back blowing wind force is adjusted. The front baffle 153 is arranged in the suction nozzle body 151 and located at the front end of the first cavity 1511, the front baffle 153 is connected with the push rod 154, one end of the baffle pull wire 155 is connected with a jaw plate control pedal in the cab 2, and the other end of the baffle pull wire is connected with the push rod 154. When the jaw control pedal is depressed in the cab 2, the stopper wire 155 is pulled backward, thereby driving the push rod 154 to move forward, and further pushing the front stopper 153 to turn inward by 90 °. When large garbage needs to be sucked and picked up, such as mineral water bottles, beer bottles and the like, the front baffle 153 can be opened for collection. The second lifting frame 156 has a lower end fixedly connected to the nozzle body 151 and an upper end fixedly connected to the front frame 111, and is used for raising and lowering the nozzle 15. It will be appreciated that the front guard 153, push rod 154, guard pull wire 155 and second lift bracket 156 may be omitted.
It can be understood that two cavities are arranged inside the suction nozzle 15, the two cavities are separated from each other, one cavity is used for sucking and picking up road surface garbage, the other cavity is used for carrying out pneumatic back blowing, and the pneumatic back blowing enables the garbage to have a certain initial speed before entering the sucking and picking-up cavity, so that the garbage sucking and picking-up effect and the cleaning efficiency are improved. In addition, the suction nozzle body 151 is provided with the waist-shaped holes in the front-back direction, the bottom plate 152 is provided with the threaded holes, the bottom plate 152 is fixed on the suction nozzle body 151 through the bolts, when the back blowing force needs to be adjusted, the size of the air outlet of the second cavity 1512 can be adjusted by adjusting the fixed position of the bottom plate 152 by loosening the bolts, and the operation is very convenient. In addition, when large garbage needs to be collected, the front baffle 153 can be controlled to turn inwards, so that the front end opening of the suction picking cavity is enlarged.
As shown in fig. 12, the working process of the dry type road sweeper of the invention is as follows: when the garbage reaches the lower part of the suction nozzle 15, the airflow mixed with dust and water drops is brought into the suction nozzle 15 together with the garbage by the negative pressure generated by the fan 4 and the airflow blown out by the blowback pipe 17, and then enters the fan 4 through the main suction pipe 18. Garbage is broken by the fan 4 and then is introduced into the garbage can 9 from the air guide sleeve 59, the garbage is settled under the action of gravity and then stays at the bottom of the garbage can 9, air flow mixed with part of light floating garbage, dust and water vapor rises in the garbage can 9, the light floating garbage is blocked by the filter screen 56 and cannot enter the dust removal system 5, and only the air flow with the dust and the water vapor flows into the dust removal system 5. Dust and steam in the air current are through the dust removal dewatering processing of inertia dewatering device 55, under the effect of inertia power and centrifugal force, water and most dust are caught by inertia dewatering device 55, and fall into garbage bin 9 along the wall of inertia dewatering device 55, the air current that mix with remaining dust partly gets into the below of sack cleaner, discharge the car after the two-stage dust removal filtration processing of sack cleaner and filter core in proper order, the air current that another part mix with the dust is carried to the second cavity 1512 of suction nozzle 15 in the blowback pipe 17, the air current is discharged to the peripheral region of first cavity 1511 with faster speed from second cavity 1512, thereby provide certain initial velocity for rubbish, the rubbish is inhaled and is picked up the effect, and can realize dry-type dust removal operation, can prevent the road surface condition that leads to because water spray dust removal operation from appearing in winter. Compared with the traditional suction sweeping type road sweeper, the dry type road sweeper has the functions of dry type dust removal and garbage crushing, can realize volume reduction and collection of garbage, has a pneumatic system with back flushing, and has the dust removal system 5 with the inertial water removal device 55, so that water and most of dust mixed in air flow can be removed, the air flow passing through the cloth bag and the filter element can be effectively reduced, the pressure loss of the dust removal device and the dust amount flowing to the dust removal device are reduced, the dust removal interval time of the cloth bag and the filter element is longer, the sweeping capacity is stronger, and the larger dust pollution caused by back flushing air flow can be prevented.
The garbage can lifting mechanism 6 is arranged at the tail of the road sweeper and used for loading the garbage can 9, and compared with a self-unloading garbage can of a traditional road sweeper, the garbage can lifting mechanism 6 can be matched with the garbage can 9 to replace the garbage can 9 at any time and any place, repeated transition is not needed to dump garbage, and the work efficiency is higher. As shown in fig. 1 and 2, the pail mechanism 6 includes a tray 61, a balance bar 62, a first lifting frame 63, a lifting arm 64, a lifting cylinder 65, and a rotating shaft 66 with a seat, the rotating shaft 66 with a seat is fixedly mounted on the frame 7 through bolts, the lifting arms 64 on two sides of the rotating shaft 66 with a seat are rotatably connected with the rotating shaft 66 with a seat, the upper parts of the lifting arms 64 on two sides rotate around the shaft of the rotating shaft 66 with a seat, the middle part of the lifting arm 64 is connected with the frame 7 through the lifting cylinder 65, and the lower part of the lifting arm 64 is hinged to the first lifting frame 63. The lifting oil cylinder 65 is used for providing a power source for lifting of the bucket lifting mechanism 6, when the lifting oil cylinder 65 retracts, the bucket lifting mechanism 6 is driven to ascend, and when the lifting oil cylinder 65 extends, the bucket lifting mechanism 6 is driven to descend. The tray 61 is fixedly mounted at the bottom of the first lifting frame 63 and used for bearing the garbage can 9, and a limiting plate (not shown) is arranged at the front end of the first lifting frame 63 and used for limiting the limit position of the garbage can 9 and preventing the garbage can 9 from falling off the tray 61. The tray 61 is further connected to the frame 1 through a balance bar 62, and specifically, one end of the balance bar 62 is hinged to the tray 61, and the other end is hinged to the frame 1. The balance bar 62 is used for controlling the positions of the tray 61 and the first lifting frame 63 in the two extreme states of lifting and lowering, and ensuring smooth actions in the lifting and lowering process. When loading garbage bin 9, push away garbage bin 9 to tray 61 and to first hoisting frame 63 foremost side, utilize the limiting plate on the first hoisting frame 63 to carry on spacingly to garbage bin 9. And then pressing a lifting button on the right door, sending a control signal by the electrical control system 13, operating the hydraulic system 8, controlling the lifting oil cylinder 65 to retract, so as to drive the lifting arm 64 to rotate anticlockwise around the axis of the rotating shaft 66 with the seat, further drive the first lifting frame 63 and the tray 61 to ascend until the upper end surface of the garbage can 9 is pressed against the sealing strip 57 on the lower end surface of the dust removal system 5, and the upper end surface of the garbage can 9 after being pressed is parallel to the lower end surface of the dust removal system 5 and forms a certain angle with the horizontal surface, preferably set between 5 degrees and 15 degrees, thereby fixing the garbage can 9, and avoiding the phenomenon that the garbage can 9 moves back and forth when accelerating or braking, so that the garbage can 9 collides with the first lifting frame 63 to cause damage or falling of the garbage can 9 in the driving process. Garbage bin 9 adopts 240L standard garbage bin for collect, save rubbish, compare in traditional self-discharging formula dustbin, standard garbage bin can be changed at any time after filling with, need not to transition and emptys rubbish, has reduced transition time, has improved work efficiency. It will be appreciated that in other embodiments of the invention, standard trash cans of other capacities may be used for the trash can 9.
The hydraulic system 8 is arranged on the right side of the whole machine, and specifically comprises a hydraulic oil tank 81, an oil pump 82, a radiator 83 and the like, and is used for providing hydraulic power to drive the fan 4, the bucket lifting mechanism 6, the suction nozzle 15, the steering system 19 and the like to act. It is understood that the structure and operation principle of the hydraulic system 8 are prior art, and therefore, the detailed description thereof is omitted.
The electric drive axle assembly 10 is arranged below the rear frame 116 and provides driving force and auxiliary braking force for the whole road sweeper, and unlike the conventional road sweeper driven by hydraulic pressure, the road sweeper driven by the electric motor directly drives, so that the energy loss of the conventional road sweeper in the process of converting electric energy into hydraulic energy and then converting the hydraulic energy into mechanical energy is avoided, and the driving efficiency is improved. Specifically, as shown in fig. 13, the electric drive axle assembly 10 includes a speed reducer 101, a motor 102, and a drive axle 103, two ends of the drive axle 103 are connected to the wheel assemblies 11, the wheel assemblies 11 are used for driving and carrying the whole road sweeper, an output shaft of the motor 102 is connected to the speed reducer 101, the speed reducer 101 is connected to the drive axle 103, and during operation, the motor 102 operates and drives the wheel assemblies 11 to roll, so as to realize forward movement or backward movement of the road sweeper.
The power battery 12 is used for providing power energy for the whole machine, and is green and environment-friendly. The electrical control system 13 is installed on the left and right sides of the whole machine, and specifically includes a high voltage distribution box 131, an oil pump motor controller 132, a traveling motor controller 133, an electrical cable, and the like, for controlling the traveling and all partial actions of the whole machine. The parking brake system 14 is used for parking brake when the road sweeper parks, so that slope sliding is prevented, and the parking brake system 14 preferably adopts mechanical drum brake, so that the structure is simple and reliable. The cleaning mechanism 16 is installed below the front frame 111, is located in front of the whole road sweeper, has the functions of lifting, swinging out, withdrawing and automatic obstacle avoidance resetting, and is used for cleaning garbage in front of the road sweeper and on two sides of the road sweeper to the front side of the suction nozzle 15. The blowback pipe 17 is used for communicating the dust removal system 5 with the suction nozzle 15, preferably adopts a spiral hose, can be stretched in a certain range, and ensures that the steering process cannot be separated from the dust removal system 5 and the suction nozzle 15 due to stretching or shortening. The main suction pipe 18 is used for communicating the fan 4 and the suction nozzle 15, one end of the main suction pipe is directly fixed on the suction nozzle body 151 through the bridge clip 35, the other end of the main suction pipe is fixed with the soft joint 37 through the bridge clip 35, then the soft joint 37 is plugged into the air inlet portion 46 of the fan 4, and the soft joint 37 is tightly clamped through tightening the fixing bolt of the lug plate 45. The steering system 19 is used for steering the whole machine, and mainly comprises a steering wheel 191, a steering gear 192, a steering oil cylinder 193 and other components, wherein the steering oil cylinder 193 is installed on the right side of the frame 1, specifically, two ends of the steering oil cylinder 193 are respectively installed on the hinge mechanism 114 and the rear frame 116, when the steering wheel 191 rotates, hydraulic oil passes through the steering gear 192, and is directionally and quantitatively pressed into a left cavity or a right cavity of the steering oil cylinder 193 according to the size of the steering direction and the turning angle, so as to drive the steering oil cylinder 193 to extend or shorten, thereby changing the included angle of the central lines of the front frame 111 and the rear frame 116, and realizing left/right steering. It will be appreciated that in other embodiments of the invention, the steering system 19 may also employ electric push rod steering. The service brake system 20 is used for braking during the running process of the road sweeper, is four-wheel hydraulic drum brake, is matched with auxiliary braking of a motor, and has a good braking effect.
As shown in fig. 14, another embodiment of the present invention further provides a control system of the road sweeper, where the control system includes a plurality of monitoring and control elements such as control switches, sensors, and controllers, and these elements are mutually controlled by a complete machine controller VCU under a certain control strategy, and the control strategy mainly includes five parts: a walking control strategy, an operation control strategy, an automatic ash vibration control strategy and an automatic oil temperature control strategy. Specifically, the control system comprises a one-key start-stop switch, a sweeping disc rotating speed regulating switch, a fan rotating speed regulating switch, a garbage can lifting/descending switch, a garbage can limiting switch, a wind pressure sensor, a hydraulic oil temperature sensor, a complete machine controller, a hydraulic solenoid valve, a walking motor controller, an oil pump motor controller, a sweeping disc motor controller and a display screen, wherein the one-key start-stop switch, the sweeping disc rotating speed regulating switch, the fan rotating speed regulating switch, the garbage can lifting/descending switch, the garbage can limiting switch, the wind pressure sensor, the hydraulic oil temperature sensor, the hydraulic solenoid valve, the walking motor controller, the oil pump motor controller, the sweeping disc motor controller and the display screen are all electrically connected with the complete machine controller, the walking motor controller is electrically connected with the walking motor, the oil pump motor controller is electrically connected with the motor, the sweeping disc motor controller is electrically connected with the sweeping disc motor. The one-key start-stop switch is used for controlling the operation state of the road sweeper, and starts to operate when the one-key start-stop switch is pressed for the first time and stops operating when the one-key start-stop switch is pressed for the second time. Sweep set speed regulation switch and be used for adjusting the rotational speed of sweeping the dish, fan speed regulation switch is used for adjusting the rotational speed of fan, the garbage bin lifts/decline switch and is used for controlling the lifting bucket mechanism and rises or descend, garbage bin limit switch is used for controlling the spacing state of garbage bin, wind pressure sensor is used for detecting the pressure size of the inside or fan motor hydraulic pressure pipe import department of dust pelletizing system, hydraulic oil temperature sensor is used for detecting the oil temperature in the hydraulic tank. The hydraulic electromagnetic valve is connected with the fan motor, the sweeping disc/suction nozzle lifting oil cylinder and the garbage can lifting oil cylinder (namely the lifting oil cylinder) and is used for controlling the on-off of each oil supply loop. Namely, the hydraulic electromagnetic valve can control the working state of any one of the fan motor, the sweeping disc/suction nozzle lifting oil cylinder and the garbage can lifting oil cylinder. The whole machine controller can control the working state of the dust vibration motor so as to control whether dust vibration operation is carried out or not, and can also control the working state of the cooling fan so as to control the starting and stopping of the cooling function. The walking motor controller is used for acquiring any one of a gear signal, an accelerator signal, a service brake switch signal and a parking brake switch signal and controlling the working state of the walking motor according to the acquired signal. The oil pump motor controller is used for controlling the working state of the oil pump motor according to a control instruction of the complete machine controller, the tray sweeping motor controller is used for controlling the working state of the tray sweeping motor according to the control instruction of the complete machine controller, and the display screen is used for correspondingly displaying information and giving an alarm prompt according to the control instruction of the complete machine controller.
The walking control strategy specifically comprises the following steps:
the gear switch of the road sweeper is divided into three gears of a forward gear, a neutral gear and a backward gear.
1) When the gear is in the neutral gear, the walking Motor Controller (MCU) does not execute an accelerator pedal signal, and the road sweeper can not walk even if the accelerator pedal is stepped.
2) When the gear switch is in forward/backward gear, the accelerator pedal is trampled, the signal of the accelerator pedal is directly transmitted to the walking Motor Controller (MCU), and the walking motor controller controls the rotation direction of the motor and the torque output of the motor according to the pedal signal and the gear signal, so that the road sweeper can move forward, backward and accelerate. The gear signals and the acceleration signals directly enter the walking motor controller without passing through a complete machine controller (VCU), so that the delay of the control signals is reduced, and the reliability of a control system is improved.
3) Aiming at the driving speed of the road sweeper in advancing and retreating, the traveling Motor Controller (MCU) respectively carries out highest speed limiting processing to ensure the driving safety of the road sweeper.
4) In the driving process, an accelerator is loosened, a brake pedal is stepped, a brake signal is triggered and directly transmitted to a walking Motor Controller (MCU), the road sweeper starts energy recovery control, the energy generated by the motor is transmitted to a battery, the endurance time of the whole machine is prolonged, and meanwhile, auxiliary braking can be realized.
5) When the parking hand brake is pulled up, the parking signal is transmitted to the walking Motor Controller (MCU), and the walking Motor Controller (MCU) does not execute an accelerator pedal signal.
6) And (3) brake priority control: when the braking and acceleration signals are simultaneously triggered, the controller performs only braking-related control.
As shown in fig. 15 and 16, the job control strategy specifically includes:
1) the dry type road sweeper of the invention starts/stops operation by a 'one-key start/stop' switch. a. When the operation needs to be started, the one-key start-stop switch is pressed, and the VCU of the complete machine controller collects a one-key start-stop signal and sends the signal to the hydraulic electromagnetic valve,The motor controller of the sweeping disc and the motor controller of the oil pump send an opening instruction, and the time required for completing the whole process is t1And second. Firstly, in order to ensure that the sweeping disc and the suction nozzle are safely put down in place under the action of self weight, a sweeping disc/suction nozzle loop of a hydraulic electromagnetic valve is controlled to be opened and kept t1Second, the lifting oil cylinder of the sweeping disc/suction nozzle is contracted in the lowering process, and the sweeping disc/suction nozzle is lowered down; in addition, in order to ensure the safety of the whole machine and the service life of the motor and prevent the oil pump motor from being impacted when being started, the rotating speed of the oil pump motor needs to be zero before the fan motor acts, so that the oil pump motor controller controls the speed of the oil pump motor to be reduced t when the hydraulic electromagnetic valve opens the sweeping disc/suction nozzle loop2The rotational speed in seconds drops to 0. T after the start2Second, the sweeping disc motor controller controls the sweeping disc to start rotating at the beginning t3After the second, the set rotating speed of the sweeping disc is reached and maintained; meanwhile, the hydraulic solenoid valve fan motor loop is controlled to be opened, the oil pump motor controller controls the rotation speed of the oil pump motor to slowly rise, t3And after the second, the fan reaches the set rotating speed, and the operation starting control is finished. b. When the operation needs to be stopped, the one-key start-stop switch is pressed again, and the VCU of the complete machine controller sends a 'closing' instruction to the sweeping disc motor controller, the electromagnetic valve and the oil pump motor controller after acquiring a 'one-key start-stop' signal; firstly, a sweeping disc motor controller controls a sweeping disc motor to be at t5Stopping the rotation within seconds; meanwhile, a hydraulic electromagnetic valve sweeping disc/suction nozzle loop is controlled to be opened, a sweeping disc/suction nozzle lifting oil cylinder extends, and a sweeping disc/suction nozzle is lifted; in order to ensure the safety of the whole machine and the service life of a motor and prevent the electromagnetic valve fan motor loop from closing impact on an oil pump and a fan motor under the large state of the oil pump, the oil pump motor controller controls the speed of an oil pump motor to be reduced when the oil pump motor controller starts to stop working, and the oil pump motor controller controls the speed of the oil pump motor to be reduced at t4And when the speed is reduced to the standby speed within seconds, the motor loop of the fan of the hydraulic battery valve is controlled to be closed, and the fan is decelerated through self-circulation until the fan stops.
2) When the electric sweeper is in an operating state, the rotating speeds of the sweeping disc and the fan can be steplessly adjusted through a sweeping disc rotating speed adjusting switch and a fan rotating speed adjusting switch in a cab, the sweeping disc rotating speed adjusting switch or the fan rotating speed adjusting switch is rotated, the whole machine controller VCU sends an acceleration/deceleration command to the sweeping disc motor controller or the oil pump motor controller after acquiring an acceleration/deceleration signal, and the sweeping disc motor controller or the oil pump motor controller correspondingly controls the sweeping disc motor and the oil pump motor to accelerate/decelerate according to the received acceleration/deceleration command.
3) The garbage can discharging strategy is as follows: a. lifting the garbage can: after the complete machine controller VCU collects a signal for opening a lifting/descending switch of the garbage can, a lifting instruction is sent to the hydraulic electromagnetic valve, the electromagnetic valve of a lifting/descending loop of the garbage can is opened, and the lifting oil cylinder is contracted to drive the garbage can to lift. b. Descending the garbage can: after the complete machine controller VCU collects a signal for opening a garbage can descending switch, a garbage can descending command is sent to the hydraulic electromagnetic valve, a garbage can lifting/descending electromagnetic valve loop is controlled to be opened, a lifting oil cylinder extends, and the garbage can descends.
As shown in fig. 17, in order to prevent the cleaning capacity of the road sweeper from being affected by the excessive resistance of the dust removal system caused by the blockage of the filter cloth bag, the road sweeper can execute an automatic dust vibration control strategy. The automatic ash vibration control strategy specifically comprises the following steps:
and after determining that the ash vibration instruction needs to be sent by judging, a complete machine controller (VCU) sends an ash vibration instruction when the complete machine is powered on and is in an unoperated state, and controls an ash vibration motor to vibrate ash for 3 times, wherein the ash vibration lasts for 10s every time and is separated by 5 s. When the whole machine is powered on but in an operation state, the whole machine controller suspends sending a gray vibrating instruction and sends a gray vibrating instruction reminding of stopping operation for vibrating gray to the display screen, the display screen displays a character of stopping operation for vibrating gray, and sends out a buzzer, once the operation is stopped, the whole machine immediately enters the gray vibrating state, and the whole machine is not allowed to enter the operation state before the gray vibrating process is finished. If the power is cut off suddenly in the ash vibration process, the ash vibration is stopped, the ash vibration command is stored, the ash vibration is automatically carried out after the power is on, and the operation state cannot be entered before the ash vibration is finished. It is understood that in other embodiments of the present invention, the number, duration and interval of the ash shaking can be set according to actual needs.
When the sensor monitors that the resistance of the dust removal system exceeds a limit value or the dust vibration free operation time of the road sweeper exceeds the limit value, a complete machine controller (VCU) is triggered to send a dust vibration instruction. Specifically, whether the resistance of the dust removal system exceeds a set value is detected by using a wind pressure sensor, the principle of the trigger condition is that the wind pressure sensor is arranged in the dust removal system or a pressure sensor is arranged at the inlet of a hydraulic pipe of a fan motor, when the resistance of the dust removal system is overlarge, the flow of the fan is reduced, the power of the fan is reduced, the wind pressure sensor in the dust removal system monitors the pressure rise, and the pressure sensor at the inlet of the hydraulic pipe of the fan motor monitors the pressure drop. In the operation process, when the wind pressure sensor monitors that the internal pressure of the dust removal system is higher than a limit value or the inlet pressure of a hydraulic pipe of a fan motor is lower than the limit value, a dust vibration instruction is triggered. Or, when the ash vibration free operation time length of the road sweeper exceeds a limit value, the ash vibration instruction is triggered, specifically, the complete machine controller VCU takes the accumulated working time of the road sweeper after the previous ash vibration is finished as a criterion, and when the accumulated working time length exceeds a set value, the ash vibration instruction is triggered.
The oil temperature automatic control strategy specifically comprises the following steps:
the complete machine controller VCU can acquire the hydraulic oil temperature of the hydraulic oil tank in real time through the hydraulic oil temperature sensor, when the oil temperature is higher than 45 ℃, the complete machine controller VCU can send a command of opening a 'cooling fan' to the cooling fan relay, and the cooling fan relay controls the cooling fan to start working until the oil temperature is reduced to below 35 ℃.
The whole machine safety control strategy specifically comprises the following steps:
1) in order to prevent misoperation in the ignition process, only when the gear switch is in a neutral gear, the key is screwed to ignite, and the road sweeper can be electrified.
2) In order to prevent the machine from being damaged due to the fact that a brake system is in a brake state or a garbage bin is in a put-down state in the driving process, when a gear switch is in a forward/backward gear, an accelerator is stepped, a complete machine controller VCU sends an instruction of disconnecting from the accelerator to a walking motor controller MCU according to signals of a parking brake contact switch, a driving brake contact switch and a garbage bin reset switch which are collected in real time, and the walking motor controller MCU does not execute a signal instruction of the accelerator any more if any one of the three signals is triggered.
3) In order to prevent the suction nozzle from being damaged when the vehicle backs, when the gear switch is in a reverse gear state, the whole machine controller VCU firstly collects a 'one-key start-stop' switch signal, if the 'one-key start-stop' switch signal is in a starting state, the whole machine controller VCU sends an instruction of disconnecting with the accelerator pedal to the walking motor controller MCU, and the walking motor controller MCU does not execute the signal instruction of the accelerator pedal any more.
4) In order to prevent misoperation of an operator, the VCU of the whole machine controller can send a lifting/descending instruction to the hydraulic solenoid valve only by acquiring signals that the operator presses two buttons of limiting and lifting/descending of the garbage can at the same time.
5) In order to ensure the safety of vehicles and personnel and prevent the garbage bin from slipping during the unloading process, the complete machine controller VCU firstly collects signals of a parking brake switch and a gear switch when receiving a lifting/descending signal of the garbage bin, and the complete machine controller VCU cannot send a lifting/descending instruction to the hydraulic electromagnetic valve if the parking brake switch is in a non-contact state and the gear switch is not in a neutral gear.
6) In order to prevent the hydraulic oil temperature from being overhigh to cause the damage of hydraulic system components, when the hydraulic oil temperature of a hydraulic oil tank acquired by a complete machine controller VCU through a hydraulic oil temperature sensor in real time is more than 70 ℃, the complete machine controller VCU sends an alarm instruction to a display screen, and after the display screen receives the instruction, the alarm instruction displays that the oil temperature of an operating system is overhigh and the operation is required to be stopped immediately, and sends out a harsh buzzer.
The operation process of the dry-type road sweeper comprises the following steps:
before operation, an operator enters a cab, sits in a driving position, pulls down a right side handrail, turns on a power supply of the whole machine (a power supply picture in a display screen is highlighted), shifts a right side gear of a steering column to a forward gear, presses down the right side handrail, presses down a 'one-key operation' button, puts down a left sweeping disk and a right sweeping disk and swings outwards to the maximum width under the action of a spring, meanwhile, a suction nozzle is lowered to the minimum, the sweeping disks start to rotate, and a fan starts to work.
Need take out the garbage bin on the way to when empting rubbish to the garbage station, click "a key operation" button once more, sweep dish, suction nozzle and withdraw, fan stop work stirs the direction post and keeps off to the neutral gear, presses garbage bin decline button, can transfer the pail frame to ground, can follow the road sweeper with the garbage bin and pull out, empty rubbish to the garbage station.
When special areas such as narrow slits, green belts and flower beds need to be cleaned, an operator can firstly loosen the bolt of the air inlet part of the fan, take down the main suction pipe, then take out the auxiliary suction pipe, stretch the rubber joint of the auxiliary suction pipe into the air inlet of the fan, tighten the bolt for fixation, and then open the fan, so that the auxiliary suction pipe can be operated to clean garbage in the special areas.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (9)
1. A dust removal system is applied to a road sweeper and is characterized in that,
the dry type road sweeper comprises a dust removing box body (51), a second dust removing device (53), an inertial water removing device (55), a filter screen (56) and a flow guide cover (59), wherein the dust removing box body (51) is arranged above a garbage can (9) of the dry type road sweeper, the second dust removing device (53), the inertial water removing device (55), the filter screen (56) and the flow guide cover (59) are all arranged in the dust removing box body (51), an air inlet (511) communicated with a fan (4) is formed in the dust removing box body (51), the flow guide cover (59) is arranged at the air inlet (511) and communicated with the garbage can (9), the filter screen (56) is arranged at the bottom of the dust removing box body (51), the inertial water removing device (55) is arranged on the filter screen (56), and the second dust removing device (53) is positioned above the inertial water removing device (55);
the air flow which is conveyed by the fan (4) and is mixed with garbage is guided into the garbage can (9) through the air guide sleeve (59), most of the garbage is settled at the bottom of the garbage can (9) under the action of gravity, light garbage, dust and water vapor rise into the dust removal box body (51) along with the air flow, the light garbage is intercepted by the filter screen (56) in the rising process, and the water vapor and most of the dust which are mixed with the air flow are removed by the inertial water removal device (55);
the dust removal box body (51) is further provided with a back flushing port (512), the back flushing port (512) is communicated with the suction nozzle (15) through a back flushing pipe (17) on the dry type road sweeper, the back flushing port (512) is located above the air inlet (511), one part of air flow subjected to water and dust removal treatment through the inertia water removal device (55) is conveyed to the suction nozzle (15) through the back flushing port (512) to realize back flushing operation, the other part of air flow is introduced into the second dust removal device (53), and dust mixed in the air flow is removed through the second dust removal device (53) and then discharged to the outside.
2. The dusting system of claim 1,
the inertia dewatering device (55) comprises a plurality of S-shaped bent plates which are uniformly arranged at intervals, water drops and dust enter gaps between every two adjacent S-shaped bent plates at an initial speed, are separated from air flow under the action of centrifugal force and inertia force and are captured by the wall surfaces of the S-shaped bent plates, and finally fall into the garbage can (9) along the wall surfaces of the S-shaped bent plates.
3. The dusting system of claim 2,
the length of the S-shaped bent plate is more than or equal to 3: the width of the S-shaped bent plate is less than or equal to 5, and the width of the S-shaped bent plate is less than or equal to 1: the plate spacing is less than or equal to 2, and the outlet angle is more than or equal to 0 degree.
4. A dusting system according to any of the claims 1 to 3,
the second dust removal device (53) is a bag-type dust remover;
the dust vibration device further comprises an ash vibration mechanism (54) which is arranged below the second dust removal device (53) and is used for driving the second dust removal device (53) to vibrate.
5. The dusting system of claim 4,
the ash vibrating mechanism (54) comprises an ash vibrating motor, an output shaft (541), a belt seat bearing (542) and an ash vibrating plate (543), the bottom of the second dust collector (53) is installed on the belt seat bearing (542), the output shaft (541) is installed on the belt seat bearing (542) and is connected with the ash vibrating motor, the ash vibrating plate (543) is installed on the output shaft (541), the ash vibrating motor drives the output shaft (541) to rotate after starting to work, so that the ash vibrating plate (543) is driven to rotate, the ash vibrating plate (543) intermittently pushes the counterweight steel bar below the second dust collector (53) to vibrate up and down in the rotating process, and the dust adhered to the inner wall of the second dust collector (53) falls off in the vibrating process.
6. The dusting system of claim 5,
the dust removal device is characterized by further comprising a wind pressure sensor (58) arranged in the dust removal box body (51) and used for detecting the internal pressure of the dust removal box body, wherein the wind pressure sensor (58) and the dust vibration motor are electrically connected with a complete machine controller of the dry type road sweeper, and when the wind pressure sensor (58) detects that the pressure in the dust removal box body (51) is higher than a preset value, the complete machine controller controls the dust vibration motor to start working so as to realize automatic dust vibration operation.
7. The dusting system of claim 1,
the device also comprises a first dust removal device (52) arranged above the second dust removal device (53), and the airflow output by the second dust removal device (53) is filtered again by the first dust removal device (52) and then is discharged to the outside.
8. The dusting system of claim 1,
the garbage can also comprises a sealing strip (57) which is arranged between the dust removing box body (51) and the garbage can (9) and is used for sealing.
9. A dry-type road sweeper, characterized in that the dust removing system of any one of claims 1 to 8 is adopted.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN202010895786.3A CN112012146B (en) | 2020-08-31 | 2020-08-31 | Dust pelletizing system and have its dry-type road sweeper |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010895786.3A CN112012146B (en) | 2020-08-31 | 2020-08-31 | Dust pelletizing system and have its dry-type road sweeper |
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| CN112012146A CN112012146A (en) | 2020-12-01 |
| CN112012146B true CN112012146B (en) | 2022-05-17 |
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| CN114470989B (en) * | 2021-12-28 | 2023-07-14 | 广东盈峰智能环卫科技有限公司 | Dust removal box and environmental sanitation equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN200970509Y (en) * | 2006-08-03 | 2007-11-07 | 吴来田 | High efficiency desulfurizing duster |
| CN100501007C (en) * | 2007-02-14 | 2009-06-17 | 长沙中联重工科技发展股份有限公司 | Suction sweeper truck with combined suction nozzle |
| CN206503104U (en) * | 2017-02-14 | 2017-09-19 | 郭照明 | Electric road sweeper |
| KR101944700B1 (en) * | 2018-09-11 | 2019-02-01 | 이텍산업 주식회사 | Recyclable air jetting system for fine dust and dust suction, and future-type road sweeper with automatic suction cleaning system |
| CN110258398B (en) * | 2019-06-06 | 2021-04-09 | 长沙中联重科环境产业有限公司 | Garbage dust removal system and sweeper with same |
| CN110258409B (en) * | 2019-06-06 | 2021-01-12 | 长沙中联重科环境产业有限公司 | Pavement sweeping vehicle |
| CN110812967A (en) * | 2019-12-11 | 2020-02-21 | 山东宇龙机械有限公司 | Intelligent vibration dust remover |
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