CN112009951A - Novel high-efficient system of carrying that moves - Google Patents
Novel high-efficient system of carrying that moves Download PDFInfo
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- CN112009951A CN112009951A CN202010989499.9A CN202010989499A CN112009951A CN 112009951 A CN112009951 A CN 112009951A CN 202010989499 A CN202010989499 A CN 202010989499A CN 112009951 A CN112009951 A CN 112009951A
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- 239000003638 chemical reducing agent Substances 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 abstract description 9
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G25/00—Conveyors comprising a cyclically-moving, e.g. reciprocating, carrier or impeller which is disengaged from the load during the return part of its movement
- B65G25/04—Conveyors comprising a cyclically-moving, e.g. reciprocating, carrier or impeller which is disengaged from the load during the return part of its movement the carrier or impeller having identical forward and return paths of movement, e.g. reciprocating conveyors
- B65G25/06—Conveyors comprising a cyclically-moving, e.g. reciprocating, carrier or impeller which is disengaged from the load during the return part of its movement the carrier or impeller having identical forward and return paths of movement, e.g. reciprocating conveyors having carriers, e.g. belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
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Abstract
Description
技术领域technical field
本发明涉及移料设备技术领域,特别涉及一种新型高效移载系统。The invention relates to the technical field of moving equipment, in particular to a novel high-efficiency moving system.
背景技术Background technique
现有的运送方式多采用移载机进行移动,移载机的种类很多,如专利CN110626768A,公开日2019.12.31,公开了一种双向推块式移载机,包括输送机组件、左向移载机构、右向移载机构和移载驱动机构,输送机组件之间设置左向移载机构和右向移载机构,左向移载机构和右向移载机构推动货物运动的方向相反,移载驱动机构与左向移载机构和右向移载机构相连接;本发明结构合理,使用方便,输送机组件、左向移载机构、右向移载机构和移载驱动机构相互配合,实现了货物在两条输送线间的双向移载输送,具有较大的灵活性。The existing transportation methods mostly use transfer machines to move, and there are many types of transfer machines. For example, patent CN110626768A, published on 2019.12.31, discloses a two-way push block type transfer machine, which includes a conveyor assembly, a left-hand transfer machine The loading mechanism, the right shifting mechanism and the shifting driving mechanism, the left shifting mechanism and the right shifting mechanism are arranged between the conveyor components, and the left shifting mechanism and the right shifting mechanism push the goods in opposite directions. The transfer drive mechanism is connected with the left transfer mechanism and the right transfer mechanism; the present invention has a reasonable structure and is easy to use, and the conveyor assembly, the left transfer mechanism, the right transfer mechanism and the transfer drive mechanism cooperate with each other. It realizes the two-way transfer and transportation of goods between the two conveying lines, and has greater flexibility.
此外,常见的移载机还有拨叉机构、传送带和电磁式等。然而拨叉机构和传送带等移载机构,传输速度低,多个物料之间只能定距传输;而电磁式的移载机构,成本高。因此,需要一种新型的移载系统以满足市场的多样化需求。In addition, common transfer machines include fork mechanisms, conveyor belts and electromagnetic types. However, the transfer mechanism such as the fork mechanism and the conveyor belt has a low transmission speed, and multiple materials can only be transferred at a fixed distance; and the electromagnetic transfer mechanism has high cost. Therefore, a new type of transfer system is required to meet the diverse needs of the market.
发明内容SUMMARY OF THE INVENTION
为解决背景技术中提到的市场对于移载机的多样化需求,本发明提供一种新型高效移载系统,包括载物滑块和若干移载机构;In order to solve the diversified demands of the market for transfer machines mentioned in the background art, the present invention provides a novel high-efficiency transfer system, including a load slider and several transfer mechanisms;
其中,所述移载机构包括基座、齿轮构件和驱动构件;所述齿轮构件和所述驱动件均置于所述基座上;所述驱动构件驱动连接所述齿轮构件;Wherein, the transfer mechanism includes a base, a gear member and a driving member; the gear member and the driving member are both placed on the base; the driving member is drivingly connected to the gear member;
所述基座设有滑轨,相邻所述移载机构的滑轨相互连接;所述载物滑块滑动设置于所述滑轨上;The base is provided with a slide rail, and the slide rails adjacent to the transfer mechanism are connected to each other; the object-carrying slider is slidably arranged on the slide rail;
所述载物滑块设有齿条;所述齿轮构件啮合驱动所述齿条沿所述滑轨位移;所述齿条的长度大于相邻所述移载机构的齿轮构件间距。The object-carrying slider is provided with a rack; the gear member engages to drive the rack to displace along the slide rail; the length of the rack is greater than the distance between the gear members of the adjacent transfer mechanisms.
进一步地,所述齿轮构件包括驱动齿轮和从动齿轮;Further, the gear member includes a drive gear and a driven gear;
所述驱动齿轮和所述从动齿轮均通过转轴铰接于所述基座上;所述驱动齿轮驱动所述从动齿轮同步转动;Both the driving gear and the driven gear are hinged on the base through a rotating shaft; the driving gear drives the driven gear to rotate synchronously;
所述驱动齿轮和所述从动齿轮中至少一个啮合驱动所述齿条沿所述滑轨位移。At least one of the driving gear and the driven gear engages to drive the rack to move along the slide rail.
进一步地,所述齿轮构件包括若干所述从动齿轮。Further, the gear member includes a number of the driven gears.
进一步地,所述驱动齿轮和所述从动齿轮上的转轴均设有同步轮;所述驱动齿轮和所述从动齿轮上的同步轮通过同步带连接。Further, the rotating shafts on the driving gear and the driven gear are provided with synchronous wheels; the driving gear and the synchronous wheels on the driven gear are connected by a synchronous belt.
进一步地,所述基座设有张紧轮;所述张紧轮位于所述驱动齿轮和所述从齿轮之间同步带的一侧。Further, the base is provided with a tensioning wheel; the tensioning wheel is located on one side of the synchronous belt between the driving gear and the slave gear.
进一步地,所述基座设有两所述张紧轮。Further, the base is provided with two tensioning wheels.
进一步地,所述驱动构件为伺服电机;所述伺服电机驱动连接所述驱动齿轮。Further, the driving member is a servo motor; the servo motor is drivingly connected to the driving gear.
进一步地,所述伺服电机的驱动轴上设有同步轮;所述驱动齿轮的转轴上设有与所述驱动轴上的同步轮相匹配的另一同步轮,两同步轮通过同步带连接。Further, a synchronizing wheel is arranged on the drive shaft of the servo motor; another synchronizing wheel matching the synchronizing wheel on the driving shaft is arranged on the rotating shaft of the driving gear, and the two synchronizing wheels are connected by a synchronous belt.
进一步地,所述伺服电机安装有伺服电机减速机。Further, the servo motor is installed with a servo motor reducer.
进一步地,所述移载机构设有载物滑块传感器。Further, the transfer mechanism is provided with a load slider sensor.
其工作原理:根据实际需要,将多个移载机构的滑轨拼接成移载传输线,伺服电机经减速机减速后,同步轮和同步带将动力传输至齿轮构件上,齿轮构件带动齿条前后移动,实现载物滑块的移动,当载物滑块从上一个移载机构的滑轨移动至下一个载物滑块的滑轨上时,通过控制伺服电机的转速和运转时间,可调节载物滑块的移载距离和速度,实现不同移载台之间能够高速、变速、不定距传输,速度可达5m/s。Its working principle: According to actual needs, the slide rails of multiple transfer mechanisms are spliced into a transfer transmission line. After the servo motor is decelerated by the reducer, the synchronous wheel and the synchronous belt transmit the power to the gear member, and the gear member drives the front and rear of the rack. Move to realize the movement of the load slider. When the load slider moves from the slide rail of the previous transfer mechanism to the slide rail of the next load slider, it can be adjusted by controlling the speed and running time of the servo motor. The transfer distance and speed of the load slider can realize high-speed, variable-speed, and variable-distance transmission between different transfer platforms, and the speed can reach 5m/s.
本发明提供的新型高效移载系统,若干移载机构拼接形成传送轨道,载物滑块在移载机构上的齿轮构件驱动下,沿着滑轨移动,实现物料传送。该新型高效移载系统,每一移载机构为独立模块,采用独立模块控制,传输速度快,每个载物滑块之间可实现不等间距传输;根据需要,移载机构可不断拼接延展。In the novel high-efficiency transfer system provided by the invention, a plurality of transfer mechanisms are spliced to form a transmission track, and the load slider is driven by the gear member on the transfer mechanism to move along the slide rail to realize material transfer. In this new high-efficiency transfer system, each transfer mechanism is an independent module, controlled by an independent module, with fast transmission speed, and unequal distance transmission can be realized between each load slider; according to needs, the transfer mechanism can be continuously spliced and extended .
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作一简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are some embodiments of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.
图1为本发明提供的一种新型高效移载系统的结构示意图;1 is a schematic structural diagram of a novel high-efficiency transfer system provided by the present invention;
图2为单个移载机构和载物滑块的立体示意图;Fig. 2 is a three-dimensional schematic diagram of a single transfer mechanism and a load slider;
图3为图2的侧视图。FIG. 3 is a side view of FIG. 2 .
附图标记:Reference number:
10载物滑块 11齿条 20移载机构10
21基座 22滑轨 23驱动齿轮21
24从动齿轮 25同步轮 26同步带24 driven
27张紧轮 28伺服电机 29载物滑块传感器27 Tensioner 28
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments These are some embodiments of the present invention, but not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
在本发明的描述中,需要说明的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "portrait", "horizontal", "top", "bottom", "front", "rear", "left", "right", " The orientation or positional relationship indicated by vertical, horizontal, top, bottom, inner, outer, etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and The description is simplified rather than indicating or implying that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed to indicate or imply relative importance.
本发明提供一种新型高效移载系统,包括载物滑块10和若干移载机构20;The present invention provides a novel high-efficiency transfer system, including a
其中,所述移载机构20包括基座21、齿轮构件和驱动构件;所述齿轮构件和所述驱动件均置于所述基座21上;所述驱动构件驱动连接所述齿轮构件;Wherein, the
所述基座21设有滑轨22,相邻所述移载机构20的滑轨22相互连接;所述载物滑块10滑动设置于所述滑轨22上;The
所述载物滑块10设有齿条11;所述齿轮构件啮合驱动所述齿条11沿所述滑轨22位移;所述齿条11的长度大于相邻所述移载机构20的齿轮构件间距。The
具体实施时,如图1-图3所示,载物滑块10包括载物台和固定与载物台底部的滑块,载物台用于承载物料,滑块嵌套于滑轨22上,可以沿着滑轨22位移;载物滑块10的底部固定有一齿条11,齿条11可以与移载机构20上的齿轮构件啮合,通过齿轮构件转动带动载物滑块10前后移动,齿条11的长度大于相邻移载机构20的齿轮构件间距,保证载物滑块10能从前一移载机构20齿轮构件驱动下位移至下一移载机构20的齿轮构件上继续位移。During specific implementation, as shown in FIGS. 1-3 , the object-
使用时,根据实际需要,将多个移载机构20的滑轨22拼接成移载传输线,载物滑块10在移载机构20的齿轮构件驱动下,沿滑轨22由上一个移载机构20位移置下一个记载机构20。During use, according to actual needs, the
优选地,所述齿轮构件包括驱动齿轮23和从动齿轮24;Preferably, the gear member includes a
所述驱动齿轮23和所述从动齿轮24均通过转轴铰接于所述基座21上;所述驱动齿轮23驱动所述从动齿轮24同步转动;The
所述驱动齿轮23和所述从动齿轮24中至少一个啮合驱动所述齿条11沿所述滑轨22位移。At least one of the
具体实施时,如图2和图3所示,驱动齿轮23和从动齿轮24通过转轴安装于基座21的轴承座上;驱动齿轮23在驱动构件的驱动下转动,驱动齿轮23可以带动从动齿轮24同步转动;齿条11位于驱动齿轮23和从动齿轮24的上侧,在驱动齿轮23和/或从动齿轮24的带动下位移。In specific implementation, as shown in FIGS. 2 and 3 , the
优选地,所述齿轮构件包括若干所述从动齿轮24。具体实施时,本领域技术人员可以设置多个从动齿轮24,使得齿条11可以在多个从动齿轮24带动下位移,多个从动齿轮24之间可以相互带动实现同步转动。Preferably, the gear member includes several of the driven
优选地,所述驱动齿轮23和所述从动齿轮24上的转轴均设有同步轮25;所述驱动齿轮23和所述从动齿轮24上的同步轮25通过同步带26连接。Preferably, the rotating shafts on the
进一步地,所述基座21设有张紧轮27;所述张紧轮27位于所述驱动齿轮23和所述从齿轮24之间同步带26的一侧。Further, the
进一步地,所述基座21设有两所述张紧轮27。Further, the
具体实施时,如图2和图3所示,驱动齿轮23和从动齿轮24的转轴上设有匹配的同步轮25,同步轮25之间套有同步带26;驱动齿轮23和从动齿轮24通过同步带26和同步轮25的连接结构实现同步转动。In specific implementation, as shown in FIGS. 2 and 3 , the rotating shafts of the
基座21上设有两个张紧轮27,张紧轮27用于调节同步带26的松紧程度。The
优选地,所述驱动构件为伺服电机28;所述伺服电机28驱动连接所述驱动齿轮23。Preferably, the driving member is a
进一步地,所述伺服电机28的驱动轴上设有同步轮25;所述驱动齿轮23的转轴上设有与所述驱动轴上的同步轮25相匹配的另一同步轮25,两同步轮25通过同步带26连接。Further, the drive shaft of the
进一步地,所述伺服电机28安装有伺服电机减速机。Further, the
具体实施时,如图2和图3所示,伺服电机28固定设置于基座21上;伺服电机28的驱动轴上装有同步轮25,驱动齿轮23的转轴末端安装有相匹配的同步轮25,两同步轮25之间套有同步带26,通过伺服电28驱动驱动齿轮23。During specific implementation, as shown in FIGS. 2 and 3 , the
优选地,所述移载机构20设有载物滑块传感器29。Preferably, the
具体实施时,如图3所示,移载机构20上设有载物滑块传感器29,载物滑块传感器29用于检测是否有载物滑块传感器29位移置移载机构20上。In specific implementation, as shown in FIG. 3 , the
尽管本文中较多的使用了诸如载物滑块、齿条、移载机构、基座、滑轨、驱动齿轮、从动齿轮、同步轮、同步带、张紧轮和伺服电机等术语,但并不排除使用其它术语的可能性。使用这些术语仅仅是为了更方便地描述和解释本发明的本质;把它们解释成任何一种附加的限制都是与本发明精神相违背的。Although terms such as load sliders, racks, transfer mechanisms, bases, slide rails, drive gears, driven gears, timing pulleys, timing belts, tensioning pulleys, and servo motors are used extensively in this document, The possibility of using other terms is not excluded. These terms are used only to more conveniently describe and explain the essence of the present invention; it is contrary to the spirit of the present invention to interpret them as any kind of additional limitation.
最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: The technical solutions described in the foregoing embodiments can still be modified, or some or all of the technical features thereof can be equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the embodiments of the present invention. scope.
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Cited By (4)
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CN112692619A (en) * | 2020-12-17 | 2021-04-23 | 苏国清 | Metal working machine tool with automatic feeding structure |
CN113859902A (en) * | 2021-09-22 | 2021-12-31 | 福耀集团(福建)机械制造有限公司 | Transmission line body, decoration strip buckle transmission system and transmission method |
CN115320917A (en) * | 2022-08-08 | 2022-11-11 | 广州天正智能科技有限公司 | An automatic vertical feeding machine for packaging bottles |
CN117342193A (en) * | 2023-12-05 | 2024-01-05 | 广州田嘉工业装备有限公司 | Transfer equipment and workpiece transfer method |
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CN107187233A (en) * | 2017-06-16 | 2017-09-22 | 青岛科技大学 | The automatic traditional thread binding system of books |
CN109502263A (en) * | 2017-09-15 | 2019-03-22 | 爱孚迪(上海)制造系统工程有限公司 | A kind of track transmission system moved back and forth for transfer trolley |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN112692619A (en) * | 2020-12-17 | 2021-04-23 | 苏国清 | Metal working machine tool with automatic feeding structure |
CN113859902A (en) * | 2021-09-22 | 2021-12-31 | 福耀集团(福建)机械制造有限公司 | Transmission line body, decoration strip buckle transmission system and transmission method |
CN113859902B (en) * | 2021-09-22 | 2023-04-11 | 福耀集团(福建)机械制造有限公司 | Transmission line body, decoration strip buckle transmission system and transmission method |
CN115320917A (en) * | 2022-08-08 | 2022-11-11 | 广州天正智能科技有限公司 | An automatic vertical feeding machine for packaging bottles |
CN117342193A (en) * | 2023-12-05 | 2024-01-05 | 广州田嘉工业装备有限公司 | Transfer equipment and workpiece transfer method |
CN117342193B (en) * | 2023-12-05 | 2024-02-23 | 广州田嘉工业装备有限公司 | Transfer equipment and workpiece transfer method |
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