CN111966022A - Safety control system for mineral separation production area - Google Patents
Safety control system for mineral separation production area Download PDFInfo
- Publication number
- CN111966022A CN111966022A CN202010876338.9A CN202010876338A CN111966022A CN 111966022 A CN111966022 A CN 111966022A CN 202010876338 A CN202010876338 A CN 202010876338A CN 111966022 A CN111966022 A CN 111966022A
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- safety
- area
- control system
- production
- safety control
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 86
- 229910052500 inorganic mineral Inorganic materials 0.000 title claims abstract description 27
- 239000011707 mineral Substances 0.000 title claims abstract description 27
- 238000000926 separation method Methods 0.000 title claims abstract description 7
- 238000012545 processing Methods 0.000 claims abstract description 23
- 238000007689 inspection Methods 0.000 claims abstract description 4
- 238000001514 detection method Methods 0.000 claims description 42
- 238000012544 monitoring process Methods 0.000 claims description 17
- 238000013475 authorization Methods 0.000 claims description 7
- 238000012549 training Methods 0.000 claims description 7
- 230000000007 visual effect Effects 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000004891 communication Methods 0.000 claims description 3
- 239000000428 dust Substances 0.000 claims description 3
- 230000005855 radiation Effects 0.000 claims description 3
- 238000012806 monitoring device Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 description 7
- 230000009471 action Effects 0.000 description 4
- 230000008859 change Effects 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001755 vocal effect Effects 0.000 description 1
Images
Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
- G05B19/0428—Safety, monitoring
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- G—PHYSICS
- G08—SIGNALLING
- G08B—SIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
- G08B21/00—Alarms responsive to a single specified undesired or abnormal condition and not otherwise provided for
- G08B21/02—Alarms for ensuring the safety of persons
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
- H04N7/00—Television systems
- H04N7/18—Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/20—Pc systems
- G05B2219/24—Pc safety
- G05B2219/24024—Safety, surveillance
Abstract
The invention relates to the technical field of mineral processing production, in particular to a safety control system for a mineral processing production area, which comprises: the safety control system is used for carrying out safety control on the mineral separation production area in real time and comprises a production protection system, a safety inspection system, a safety command system and an area alarm system. The invention provides a safety control system for a mineral processing production area, which can evaluate the safety condition of the mineral processing production area in real time and feed the safety condition back to control room operators for guiding safety production, meanwhile, the production operators can automatically warn the production area in advance according to the production process and flow during production, and can inform dangers in forms of sound and light, voice and the like to command and warn irrelevant personnel to evacuate from dangerous areas, thereby reducing the occurrence of safety accidents and ensuring the safety production.
Description
Technical Field
The invention relates to the technical field of mineral processing production, in particular to a safety control system for a mineral processing production area.
Background
In the process of mineral separation production, equipment is overhauled and updated and is often inserted in production gaps, cross operation frequently occurs, and safety accidents are often caused due to negligence of personnel or system incompleteness and the like. The ore dressing production work area is great, it needs longer to patrol and examine time, safe procedure flow is complicated, and the mode that adopts remote control mostly along with the progress of branch of academic or vocational study carries out opening and shutting of equipment, under these circumstances, the change of the operating mode of equipment special large-scale equipment such as mill, breaker, long belt feeder etc. can lead to danger level and danger source in the work area to carry out sharp change, if this change can not inform regional all personnel and carry out the early warning in advance, take place the incident easily. Meanwhile, when potential safety hazards exist in a working area or safety risks such as personnel entering in a production area and the like occur, real-time alarming and action limitation cannot be carried out, so that the safety risks can be increased, and the potential safety hazards are caused.
Disclosure of Invention
The invention aims to provide a safety control system for a mineral processing production area, which can effectively solve the problems of safe real-time monitoring of the production area of a factory and mine enterprise and real-time command linkage and management of factory and mine production safety which are not possessed by the prior art.
In order to achieve the purpose, the invention provides the following technical scheme: a safety control system for a mineral processing production area, comprising:
the safety control system is used for carrying out safety control on the mineral separation production area in real time and comprises a production protection system, a safety inspection system, a safety command system and an area alarm system;
the production protection system comprises an area alarm and an area protection, has the functions of alarm and area protection, and is connected with the industrial control system in a communication and relay hard-wired mode;
the safety detection system comprises an entrance detection system, a video monitoring system and a hazard detection system;
the entrance and exit monitoring system is provided with an integrated detection device at the entrance and exit of each area, and the integrated detection device comprises the functions of camera shooting, card identification and display and is used for detecting personnel entering a site;
the video monitoring system monitors a production area and monitors the area through modes of face recognition, mobile detection and the like;
the hazard detection comprises harmful gas detection, dust concentration detection, radiation detection and the like, and the hazard of a production area is detected;
the safety command system comprises area display, area authorization, safety training and safety records, wherein the area authorization, the safety training and the safety records of the processing personnel are used for managing the safety area and simultaneously displaying the conditions of the safety area, including personnel conditions, hazard source conditions, listing conditions and the like;
the regional alarm system comprises voice, light and an alarm bell, and a light band fence, an audible and visual alarm, the alarm bell and a voice horn are arranged in the region to perform early warning and continuous alarming and voice broadcasting in the region;
the safety control system further includes: the system comprises a management station, an operation station, a large display screen and an industrial control system;
the management station, the operation station, the large display screen and the industrial control system are coupled with a safety control server.
Preferably, the industrial control system further comprises an industrial control system server.
Preferably, the safety control server is coupled with a controller, the controller is coupled with an all-in-one machine of a voice alarm, an audible and visual alarm, a lamp strip, video monitoring, gas detection and inlet detection, and the controller comprises a PLC (programmable logic controller) or a DCS (distributed control system) controller.
Preferably, the industrial control system server and the PLC/DCS controller provide production areas related to production processes and flows, such as a mill area, a belt area and the like, for the production protection system, and in the production preparation stage, the production protection system performs on-site early warning through an area warning system and performs warning in a command system.
Preferably, the production protection system receives regional alarm signals from the safety control system in real time, the alarm signals are sent to the industrial control system to serve as production protection conditions, and the alarm signals are used for warning and alarming on a human-computer interface through the industrial control system.
Preferably, the entrance and exit monitoring system further comprises identity recognition, safety protection recognition, a passing state of the application entering in the display area, and danger source notification.
Preferably, the lamp strip can be formed by combining one or more LED illuminating lamps.
Preferably, the video monitoring device comprises a front-end camera, a transmission cable and a monitoring display screen.
Preferably, the front-end camera may be a digital camera or an analog camera, and can perform operations such as viewing and playback on a shot image or video.
Compared with the prior art, the invention has the following beneficial effects:
the invention provides a safety control system for a mineral processing production area, which can evaluate the safety condition of the mineral processing production area in real time and feed the safety condition back to control room operators for guiding safety production, meanwhile, the production operators can automatically warn the production area in advance according to the production process and flow during production, and can inform dangers in forms of sound and light, voice and the like to command and warn irrelevant personnel to evacuate from dangerous areas, thereby reducing the occurrence of safety accidents and ensuring the safety production.
Drawings
FIG. 1 is a schematic diagram of a control system according to the present invention;
fig. 2 is a schematic view of the overall structure of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in figures 1 to 2: the invention provides a safety control system for a mineral processing production area, comprising:
the safety control system is used for carrying out safety control on the mineral separation production area in real time and comprises a production protection system, a safety inspection system, a safety command system and an area alarm system.
The production protection system comprises area alarm and area protection, has the functions of alarm and area protection, is connected with the industrial control system in a communication and relay hard wiring mode, receives area alarm signals from the safety control system in real time, sends the alarm signals to the industrial control system as production protection conditions, and simultaneously warns and alarms on a human-computer interface through the industrial control system.
The safety detection system comprises an entrance detection system, a video monitoring system and a hazard detection system;
the entrance and exit monitoring system is provided with an integrated detection device at the entrance and exit of each area, and comprises the steps of shooting, card identification and display, and detection is carried out on personnel entering a site.
The video monitoring system monitors a production area and monitors the area through modes of face recognition, mobile detection and the like.
The hazard detection comprises harmful gas detection, dust concentration detection, radiation detection and the like, and the hazard of a production area is detected.
The safety command system comprises area display, area authorization, safety training and safety records, wherein the area authorization, the safety training and the safety records of the processing personnel are used for managing the safety area and simultaneously displaying the conditions of the safety area, including personnel conditions, hazard source conditions, listing conditions and the like.
The regional alarm system comprises voice, light and an alarm bell, and a light band fence, an audible and visual alarm, the alarm bell and a voice horn are arranged in the region to perform early warning and continuous alarming and voice broadcasting in the region;
the safety control system further includes: the system comprises a management station, an operation station, a large display screen and an industrial control system, wherein the industrial control system also comprises an industrial control system server.
The management station, the operation station, show that big screen and industrial control system are coupled with the safety control server, the controller is coupled with to the safety control server, audible-visual annunciator is coupled with to the controller, audible-visual annunciator, the lamp area, video monitoring, gaseous detection, entry detect all-in-one, the controller includes PLC controller or DCS controller, the lamp area can constitute for the combination of one or more LED light, video monitoring includes the front end camera, transmission cable and control display screen, the front end camera can be digital camera or analog camera, can watch, operation such as playback to shooing image or video.
Further, the industrial control system server and the PLC/DCS controller provide production areas related to production processes and flows, such as a mill area, a belt area and the like, for the production protection system, and in the production preparation stage, the production protection system carries out on-site early warning through an area warning system and carries out warning in a command system.
Specifically, the safety control system server, the management station, the operation station, the display screen is furnished with audible-visual annunciator, intelligent control ware, the lamp area, the camera, gaseous detection device, the integrative machine that detects of entry on the scene. The equipment is connected through the Ethernet, the full detection system carries out face recognition and area detection through acquiring field camera data to obtain personnel information in an area, field environment information is acquired through a hazard non-detection system such as gas detection, and personnel information entering the area, including identity information and protection information, is acquired through an entrance detection system.
Regional alarm system provides the warning of multilevel for regional interior, if provide the alarm bell when the production protection system sends regional production early warning, the audible and visual alarm starts, voice broadcast equipment name, start-up time, the function of regional lamp area rail scintillation, and lamp area rail often lights the function in the production process, illegally gets into the pronunciation and advises the function.
The production protection system receives production early warning through the industrial control system, provides production related area information including related equipment and time, and simultaneously feeds back protection signals of personnel or other risks in the area to the industrial control system to limit production or give an alarm.
The safety command system carries out regional authorization on normal production personnel, processes application, training and recording functions when maintenance or other conditions require non-production personnel to enter, simultaneously limits personnel to enter and exit through the entrance and exit detection system according to on-site safety conditions in real time, sends hazard source warning, and carries out real-time branding and regional safety state change according to the personnel entering and exiting conditions. The safety command system displays real-time safety conditions including personnel conditions in the area, equipment running conditions and the like in a client or large screen display mode.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. A safety control system for a mineral processing production area, comprising:
the safety control system is used for carrying out safety control on the mineral separation production area in real time and comprises a production protection system, a safety inspection system, a safety command system and an area alarm system;
the production protection system comprises an area alarm and an area protection, has the functions of alarm and area protection, and is connected with the industrial control system in a communication and relay hard-wired mode;
the safety detection system comprises an entrance detection system, a video monitoring system and a hazard detection system;
the entrance and exit monitoring system is provided with an integrated detection device at the entrance and exit of each area, and the integrated detection device comprises the functions of camera shooting, card identification and display and is used for detecting personnel entering a site;
the video monitoring system monitors a production area and monitors the area through modes of face recognition, mobile detection and the like;
the hazard detection comprises harmful gas detection, dust concentration detection, radiation detection and the like, and the hazard of a production area is detected;
the safety command system comprises area display, area authorization, safety training and safety records, wherein the area authorization, the safety training and the safety records of the processing personnel are used for managing the safety area and simultaneously displaying the conditions of the safety area, including personnel conditions, hazard source conditions, listing conditions and the like;
the regional alarm system comprises voice, light and an alarm bell, and a light band fence, an audible and visual alarm, the alarm bell and a voice horn are arranged in the region to perform early warning and continuous alarming and voice broadcasting in the region;
the safety control system further includes: the system comprises a management station, an operation station, a large display screen and an industrial control system;
the management station, the operation station, the large display screen and the industrial control system are coupled with a safety control server.
2. A safety control system for a mineral processing production area according to claim 1, characterized in that: the industrial control system also includes an industrial control system server.
3. A safety control system for a mineral processing production area according to claim 1, characterized in that: the safety control server is coupled with a controller, the controller is coupled with a voice alarm, an audible and visual alarm, a lamp strip, a video monitor, a gas detection and inlet detection all-in-one machine, and the controller comprises a PLC (programmable logic controller) or a DCS (distributed control system) controller.
4. A safety control system for a mineral processing production area according to claim 2 or 3, wherein: the industrial control system server and the PLC/DCS controller provide production areas related to production processes and flows, such as a mill area, a belt area and the like, for the production protection system, and in the production preparation stage, the production protection system carries out on-site early warning through an area warning system and carries out warning at a command system.
5. A safety control system for a mineral processing production area according to claim 1, characterized in that: the production protection system receives regional alarm signals from the safety control system in real time, the alarm signals are sent to the industrial control system to serve as production protection conditions, and the alarm signals are simultaneously used for warning and alarming on a human-computer interface through the industrial control system.
6. A safety control system for a mineral processing production area according to claim 1, characterized in that: the entrance and exit monitoring system further comprises identity recognition, safety protection recognition, a passing state of an application entering display area and danger source notification.
7. A safety control system for a mineral processing production area according to claim 3, wherein: the lamp strip can be formed by combining one or more LED illuminating lamps.
8. A safety control system for a mineral processing production area according to claim 3, wherein: the video monitoring device comprises a front-end camera, a transmission cable and a monitoring display screen.
9. A safety control system for a mineral processing production area according to claim 8, wherein: the front-end camera can be a digital camera or an analog camera, and can watch, play back and the like the shot images or videos.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010876338.9A CN111966022A (en) | 2020-08-27 | 2020-08-27 | Safety control system for mineral separation production area |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010876338.9A CN111966022A (en) | 2020-08-27 | 2020-08-27 | Safety control system for mineral separation production area |
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| Publication Number | Publication Date |
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| CN111966022A true CN111966022A (en) | 2020-11-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010876338.9A Pending CN111966022A (en) | 2020-08-27 | 2020-08-27 | Safety control system for mineral separation production area |
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| CN (1) | CN111966022A (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108757040A (en) * | 2018-05-31 | 2018-11-06 | 安徽理工大学 | A kind of mine safety monitoring system |
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| CN110996067A (en) * | 2019-12-19 | 2020-04-10 | 哈尔滨融智爱科智能科技有限公司 | Personnel safety real-time intelligent video monitoring system under high-risk operation environment based on deep learning |
| CN111144700A (en) * | 2019-12-03 | 2020-05-12 | 中国五洲工程设计集团有限公司 | Safety monitoring and early warning system applied to dangerous chemical production |
-
2020
- 2020-08-27 CN CN202010876338.9A patent/CN111966022A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106447303A (en) * | 2016-10-22 | 2017-02-22 | 辽宁科技大学 | Device and method for observing behavior safety of enterprise employees |
| CN107358774A (en) * | 2017-05-31 | 2017-11-17 | 国家电网公司 | Intelligent and safe production guard system based on mobile Internet |
| CN207266189U (en) * | 2017-09-12 | 2018-04-20 | 鞍山大族激光技术有限公司 | A kind of laser processing area personnel safety monitoring system |
| CN207297100U (en) * | 2017-09-30 | 2018-05-01 | 北京瑞赛长城航空测控技术有限公司 | Colliery danger zone personnel safety monitoring system |
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Application publication date: 20201120 |
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