CN112542022A - Automatic inspection system for intelligent production - Google Patents
Automatic inspection system for intelligent production Download PDFInfo
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- CN112542022A CN112542022A CN202011388684.9A CN202011388684A CN112542022A CN 112542022 A CN112542022 A CN 112542022A CN 202011388684 A CN202011388684 A CN 202011388684A CN 112542022 A CN112542022 A CN 112542022A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 49
- 238000007689 inspection Methods 0.000 title claims abstract description 29
- 238000004458 analytical method Methods 0.000 claims abstract description 32
- 238000012544 monitoring process Methods 0.000 claims abstract description 25
- 230000002159 abnormal effect Effects 0.000 claims abstract description 19
- 238000004886 process control Methods 0.000 claims abstract description 5
- 238000001514 detection method Methods 0.000 claims description 9
- 239000000779 smoke Substances 0.000 claims description 9
- 238000012545 processing Methods 0.000 claims description 5
- 238000013459 approach Methods 0.000 claims description 3
- 238000004364 calculation method Methods 0.000 claims description 3
- 230000009545 invasion Effects 0.000 claims description 3
- 238000013480 data collection Methods 0.000 claims 1
- 238000012806 monitoring device Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 9
- 238000011161 development Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
Images
Classifications
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- G—PHYSICS
- G08—SIGNALLING
- G08B—SIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
- G08B19/00—Alarms responsive to two or more different undesired or abnormal conditions, e.g. burglary and fire, abnormal temperature and abnormal rate of flow
- G08B19/005—Alarms responsive to two or more different undesired or abnormal conditions, e.g. burglary and fire, abnormal temperature and abnormal rate of flow combined burglary and fire alarm systems
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- G—PHYSICS
- G08—SIGNALLING
- G08B—SIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
- G08B13/00—Burglar, theft or intruder alarms
- G08B13/18—Actuation by interference with heat, light, or radiation of shorter wavelength; Actuation by intruding sources of heat, light, or radiation of shorter wavelength
- G08B13/189—Actuation by interference with heat, light, or radiation of shorter wavelength; Actuation by intruding sources of heat, light, or radiation of shorter wavelength using passive radiation detection systems
- G08B13/194—Actuation by interference with heat, light, or radiation of shorter wavelength; Actuation by intruding sources of heat, light, or radiation of shorter wavelength using passive radiation detection systems using image scanning and comparing systems
- G08B13/196—Actuation by interference with heat, light, or radiation of shorter wavelength; Actuation by intruding sources of heat, light, or radiation of shorter wavelength using passive radiation detection systems using image scanning and comparing systems using television cameras
- G08B13/19602—Image analysis to detect motion of the intruder, e.g. by frame subtraction
- G08B13/19613—Recognition of a predetermined image pattern or behaviour pattern indicating theft or intrusion
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- G—PHYSICS
- G08—SIGNALLING
- G08B—SIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
- G08B13/00—Burglar, theft or intruder alarms
- G08B13/18—Actuation by interference with heat, light, or radiation of shorter wavelength; Actuation by intruding sources of heat, light, or radiation of shorter wavelength
- G08B13/189—Actuation by interference with heat, light, or radiation of shorter wavelength; Actuation by intruding sources of heat, light, or radiation of shorter wavelength using passive radiation detection systems
- G08B13/194—Actuation by interference with heat, light, or radiation of shorter wavelength; Actuation by intruding sources of heat, light, or radiation of shorter wavelength using passive radiation detection systems using image scanning and comparing systems
- G08B13/196—Actuation by interference with heat, light, or radiation of shorter wavelength; Actuation by intruding sources of heat, light, or radiation of shorter wavelength using passive radiation detection systems using image scanning and comparing systems using television cameras
- G08B13/19639—Details of the system layout
- G08B13/19645—Multiple cameras, each having view on one of a plurality of scenes, e.g. multiple cameras for multi-room surveillance or for tracking an object by view hand-over
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- G—PHYSICS
- G08—SIGNALLING
- G08B—SIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
- G08B17/00—Fire alarms; Alarms responsive to explosion
- G08B17/12—Actuation by presence of radiation or particles, e.g. of infrared radiation or of ions
- G08B17/125—Actuation by presence of radiation or particles, e.g. of infrared radiation or of ions by using a video camera to detect fire or smoke
-
- G—PHYSICS
- G08—SIGNALLING
- G08B—SIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
- G08B21/00—Alarms responsive to a single specified undesired or abnormal condition and not otherwise provided for
- G08B21/18—Status alarms
-
- G—PHYSICS
- G08—SIGNALLING
- G08B—SIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
- G08B7/00—Signalling systems according to more than one of groups G08B3/00 - G08B6/00; Personal calling systems according to more than one of groups G08B3/00 - G08B6/00
- G08B7/06—Signalling systems according to more than one of groups G08B3/00 - G08B6/00; Personal calling systems according to more than one of groups G08B3/00 - G08B6/00 using electric transmission, e.g. involving audible and visible signalling through the use of sound and light sources
Abstract
The application provides an automatic inspection system for intelligent production, which comprises a front-end data acquisition device for acquiring video images; the monitoring device comprises a large-screen display used for displaying video images in real time and displaying abnormal conditions; the control equipment comprises a network video recorder and a network switch and is used for acquiring video images; the intelligent analysis and alarm equipment comprises an intelligent analysis server and an alarm PC server, wherein the intelligent analysis server is used for carrying out abnormity analysis on the video image; the warning PC server is used for projecting the abnormal condition to the large-screen display; and the production inspection linkage equipment is used for butting production state management data through an OPC (OLE for process control) protocol and automatically popping corresponding equipment video information according to the running state of the production equipment and a preset threshold value. The system has high efficiency, accuracy and reliability, monitors the running state of equipment, dynamically masters monitoring and alarming conditions in real time, automatically monitors and reduces labor intensity; in addition, comprehensive orchestration of the system may allow the devices to operate in an optimal combination.
Description
Technical Field
The application relates to the technical field of inspection, in particular to an automatic inspection system for intelligent production.
Background
With the development of science and technology, a traditional factory is led to an intelligent factory, the modern intelligent level of the factory is obviously improved, particularly the development environment of an old industrial base is continuously improved, people pay more and more attention to whether the generation is safe after solving the production problem, and the safety is an important condition for inspecting whether the management level of the factory is perfect or not when people carry out industrial production. Especially, safety dead corners and the like in some areas are places which are easy to have serious accidents.
In recent years, as the scale of construction and production of economic development factories is continuously enlarged, in order to better solve the problems of life and production safety, environmental protection and the like, the demands of people cannot be met by the specifications of factory staff and the precautionary measures mainly for personal protection such as security and the like. The safety precaution technology is utilized to carry out all-round 24-hour real-time safety monitoring on the places where the potential safety hazards easily occur, and the potential safety hazards are killed in the bud state. For example, a security system, a smoke and fire alarm, a high voltage and the like of a factory can timely and accurately determine the time, the place and the degree of damage of the safety hidden danger, and corresponding measures can be timely taken to protect the personal and property safety of factory staff.
Disclosure of Invention
The application provides an automatic inspection system for intelligent production to solve technical problem.
In order to achieve the above purpose, the embodiments of the present application adopt the following technical solutions:
an automatic inspection system for intelligent production is provided, the system comprising:
the front-end data acquisition equipment is used for acquiring video images; the front-end data acquisition device comprises a plurality of surveillance cameras configured for identifying image recognition.
The monitoring equipment comprises a large-screen display and a video processing unit, wherein the large-screen display is used for displaying the video images in real time and displaying abnormal conditions; and the large-screen display displays video images of all the monitoring cameras at the front end.
The control equipment comprises a network video recorder and a network switch and is used for acquiring the video image;
the intelligent analysis warning device comprises an intelligent analysis server and a warning PC server, wherein the intelligent analysis server is used for carrying out abnormity analysis on the video image; the warning PC server is used for projecting abnormal conditions to the large screen display;
the production inspection linkage equipment is used for butting production state management data through an OPC (OLE for process control) protocol and automatically popping corresponding equipment video information according to the running state of the production equipment and a preset threshold value;
the front-end data acquisition equipment, the monitoring equipment, the control equipment, the intelligent analysis alarm equipment and the production inspection linkage equipment are electrically connected with each other.
Further, the anomaly analysis includes smoke recognition, personnel intrusion detection, and personnel helmet detection.
Further, the abnormal condition includes: when the video image has smoke, identifying, displaying the position and sounding early warning in the video image; when an operator approaches production equipment which does not need to be operated by personnel, marking in the video image and sending out early warning; when a person invades a preset calibration area, displaying an invasion picture on the video image; and when the operator does not send a safety helmet, popping up the video image and giving an early warning. The video monitoring system compensates the fatigue of manual monitoring, is easy to overlook, adds scientific and technological wings to the video monitoring system, achieves 24-hour monitoring, is comprehensive and free of dead angles, and gives an early warning in real time.
Furthermore, the production inspection linkage equipment comprises a production state centralized host and an over calculation server; and the super-calculation server detects the abnormity of the people and the safety helmet according to the preset threshold value.
The application provides an automatic inspection system for intelligent production, which comprises front-end data acquisition equipment, a front-end data acquisition unit and a video processing unit, wherein the front-end data acquisition equipment is used for acquiring video images; the monitoring equipment comprises a large-screen display and is used for displaying the video image in real time and displaying the abnormal condition; the control equipment comprises a network video recorder and a network switch and is used for acquiring the video image; the intelligent analysis warning device comprises an intelligent analysis server and a warning PC server, wherein the intelligent analysis server is used for carrying out abnormity analysis on the video image; the warning PC server is used for projecting abnormal conditions to the large screen display; and the production inspection linkage equipment is used for butting production state management data through an OPC (OLE for process control) protocol and automatically popping corresponding equipment video information according to the running state of the production equipment and a preset threshold value. The system has high efficiency, accuracy and reliability, monitors the running state of equipment, dynamically masters monitoring and alarming conditions in real time, automatically monitors and reduces labor intensity; in addition, comprehensive orchestration of the system may allow the devices to operate in an optimal combination.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is an overall structural diagram of an automatic inspection system for intelligent production according to an embodiment of the present application;
fig. 2 is a structural diagram of an intelligent analysis alarm device in an automatic inspection system for intelligent production according to an embodiment of the present application;
fig. 3 is a structure diagram of a production inspection linkage device in an automatic inspection system for intelligent production according to an embodiment of the present application.
Detailed Description
In order to make the technical solutions better understood by those skilled in the art, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only partial embodiments of the present application, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
It should be noted that the terms "first," "second," and the like in the description and claims of this application and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used is interchangeable under appropriate circumstances such that the embodiments of the application described herein are capable of operation in sequences other than those illustrated or described herein. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
The present application is described in further detail below with reference to the attached drawing figures:
the embodiment of the application provides an automatic system of patrolling and examining for intelligent production for the safety monitoring field, as shown in fig. 1, the system includes:
the front-end data acquisition equipment is used for acquiring video images; the front-end data acquisition equipment comprises a plurality of monitoring cameras, a support and the like, and the cameras are configured for identifying images.
The monitoring equipment comprises a large-screen display and a control computer and is used for displaying the video image in real time and displaying abnormal conditions; and the large-screen display displays video images of all the monitoring cameras at the front end. The display of the abnormal condition can be a red mark display under the corresponding image and the like
In one embodiment, the middle of the large-screen display is a spliced screen, and the two sides of the large-screen display are monitor split screens for displaying video images of key positions.
The control equipment comprises a network video recorder and a network switch and is used for acquiring the video image;
as shown in fig. 2, the intelligent analysis warning device includes an intelligent analysis server and a warning PC server, where the intelligent analysis server is configured to perform anomaly analysis on the video image; the warning PC server is used for projecting abnormal conditions to the large screen display; the anomaly analysis comprises smoke identification, personnel intrusion detection and personnel safety helmet detection. The abnormal condition includes: when the video image has smoke, identifying, displaying the position and sounding early warning in the video image; when an operator approaches production equipment which does not need to be operated by personnel, marking in the video image and sending out early warning; when a person invades a preset calibration area, displaying an invasion picture on the video image; and when the operator does not send a safety helmet, popping up the video image and giving an early warning. The video monitoring system compensates the fatigue of manual monitoring, is easy to overlook, adds scientific and technological wings to the video monitoring system, achieves 24-hour monitoring, is comprehensive and free of dead angles, and gives an early warning in real time.
The abnormal condition is as follows:
the smoke identification is to periodically capture a front-end image for identification through a specified real-time image of the camera, if the abnormal conditions such as smoke occur in the image, the identification result and the camera information are sent to the warning PC server, and the warning PC server switches the real-time video image of the camera to a large screen for display.
The personnel intrusion detection is that image capture, processing and analysis are carried out on a designated real-time image of the camera, if abnormal conditions such as personnel occur in the image, the intelligent early warning system sends the identification result and the camera information to the warning PC server, and the warning PC server switches the video real-time image of the camera to a large screen for display.
The personnel safety helmet detection is that personnel who enter a factory production area need to wear a safety helmet in order to ensure the safety of the personnel, and if the personnel who enter the factory production area do not wear the safety helmet in a monitoring picture, a system gives an alarm and automatically pops up a video picture;
as shown in fig. 3, the production inspection linkage equipment automatically pops up video information of corresponding equipment according to the running state of the production equipment and a preset threshold value by butting production state management data through an OPC protocol; and the warning PC server acquires corresponding equipment information through an OPC protocol and projects a video real-time image corresponding to the equipment onto a specified large-screen display. The equipment linkage includes: the method comprises the steps of acquiring OPC semaphore including analog quantity and switching value on site, wherein the analog quantity mainly comprises: temperature, humidity, air pressure, current, etc., the switching values include: start, stop, etc. of the device. According to the preset threshold value of analog quantity early warning provided by the system, when the detection value exceeds the preset threshold value, automatic warning is carried out, and a video is popped up.
The front-end data acquisition equipment, the monitoring equipment, the control equipment, the intelligent analysis alarm equipment and the production inspection linkage equipment are electrically connected with each other.
In one embodiment, the cameras used may be from different manufacturers or different types of devices, and the system should be compatible with the types, brands, video encoding formats, video image sizes, and the like of the devices.
The application provides an automatic inspection system for intelligent production, which comprises front-end data acquisition equipment, a front-end data acquisition unit and a video processing unit, wherein the front-end data acquisition equipment is used for acquiring video images; the monitoring equipment comprises a large-screen display and is used for displaying the video image in real time and displaying the abnormal condition; the control equipment comprises a network video recorder and a network switch and is used for acquiring the video image; the intelligent analysis warning device comprises an intelligent analysis server and a warning PC server, wherein the intelligent analysis server is used for carrying out abnormity analysis on the video image; the warning PC server is used for projecting abnormal conditions to the large screen display; and the production inspection linkage equipment is used for butting production state management data through an OPC (OLE for process control) protocol and automatically popping corresponding equipment video information according to the running state of the production equipment and a preset threshold value. The system has high efficiency, accuracy and reliability, monitors the running state of equipment, dynamically masters monitoring and alarming conditions in real time, automatically monitors and reduces labor intensity; in addition, comprehensive orchestration of the system may allow the devices to operate in an optimal combination.
The above-mentioned contents are only for explaining the technical idea of the present application, and the protection scope of the present application is not limited thereby, and any modification made on the basis of the technical idea presented in the present application falls within the protection scope of the claims of the present application.
Additionally, the order in which elements and sequences of the processes described herein are processed, the use of alphanumeric characters, or the use of other designations, is not intended to limit the order of the processes and methods described herein, unless explicitly claimed. While various presently contemplated embodiments have been discussed in the foregoing disclosure by way of example, it should be understood that such detail is solely for that purpose and that the appended claims are not limited to the disclosed embodiments, but, on the contrary, are intended to cover all modifications and equivalent arrangements that are within the spirit and scope of the embodiments herein. For example, although the system components described above may be implemented by hardware devices, they may also be implemented by software-only solutions, such as installing the described system on an existing server or mobile device.
Similarly, it should be noted that in the preceding description of embodiments of the application, various features are sometimes grouped together in a single embodiment, figure, or description thereof for the purpose of streamlining the disclosure and aiding in the understanding of one or more of the embodiments. This method of disclosure, however, is not intended to require more features than are expressly recited in the claims. Indeed, the embodiments may be characterized as having less than all of the features of a single embodiment disclosed above.
The entire contents of each patent, patent application publication, and other material cited in this application, such as articles, books, specifications, publications, documents, and the like, are hereby incorporated by reference into this application. Except where the application is filed in a manner inconsistent or contrary to the present disclosure, and except where the claim is filed in its broadest scope (whether present or later appended to the application) as well. It is noted that the descriptions, definitions and/or use of terms in this application shall control if they are inconsistent or contrary to the statements and/or uses of the present application in the material attached to this application.
Claims (5)
1. An automatic inspection system for intelligent production, the system comprising:
the front-end data acquisition equipment is used for acquiring video images;
the monitoring equipment comprises a large-screen display and a video processing unit, wherein the large-screen display is used for displaying the video images in real time and displaying abnormal conditions;
the control equipment comprises a network video recorder and a network switch and is used for acquiring the video image;
the intelligent analysis warning device comprises an intelligent analysis server and a warning PC server, wherein the intelligent analysis server is used for carrying out abnormity analysis on the video image; the warning PC server is used for projecting the abnormal condition to the large screen display;
the production inspection linkage equipment is used for butting production state management data through an OPC (OLE for process control) protocol and automatically popping corresponding equipment video information according to the running state of the production equipment and a preset threshold value;
the front-end data acquisition equipment, the monitoring equipment, the control equipment, the intelligent analysis alarm equipment and the production inspection linkage equipment are electrically connected with each other.
2. The automated inspection system according to claim 1, wherein the front-end data collection device includes a plurality of cameras configured to recognize image recognition.
3. The automated inspection system according to claim 1, wherein the anomaly analysis includes smoke recognition, personnel intrusion detection, and personnel helmet detection.
4. The automated inspection system for intelligent production according to claim 1, wherein the abnormal situation includes:
when the video image has smoke, identifying, displaying the position and sounding early warning in the video image;
when an operator approaches production equipment which does not need to be operated by personnel, marking in the video image and sending out early warning; when a person invades a preset calibration area, displaying an invasion picture on the video image;
and when the operator does not send a safety helmet, popping up the video image and giving an early warning.
5. The automatic inspection system for intelligent production according to claim 1, wherein the production inspection linkage equipment comprises a production state centralized host and an overcomputing server; and the super-calculation server detects the abnormity of the people and the safety helmet according to the preset threshold value.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011388684.9A CN112542022A (en) | 2020-12-02 | 2020-12-02 | Automatic inspection system for intelligent production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011388684.9A CN112542022A (en) | 2020-12-02 | 2020-12-02 | Automatic inspection system for intelligent production |
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| Publication Number | Publication Date |
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| CN112542022A true CN112542022A (en) | 2021-03-23 |
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| CN202011388684.9A Pending CN112542022A (en) | 2020-12-02 | 2020-12-02 | Automatic inspection system for intelligent production |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113064569A (en) * | 2021-04-01 | 2021-07-02 | 银清科技有限公司 | Page visualization system, method and device |
| CN114283565A (en) * | 2021-12-10 | 2022-04-05 | 西安万像电子科技有限公司 | Multi-screen seat machine early warning method and device, electronic equipment and storage medium |
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| US20030067542A1 (en) * | 2000-10-13 | 2003-04-10 | Monroe David A. | Apparatus for and method of collecting and distributing event data to strategic security personnel and response vehicles |
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Application publication date: 20210323 |