CN111959328A - Automatic change battery formula and fill electric pile and battery conveying system - Google Patents

Automatic change battery formula and fill electric pile and battery conveying system Download PDF

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Publication number
CN111959328A
CN111959328A CN202011142393.1A CN202011142393A CN111959328A CN 111959328 A CN111959328 A CN 111959328A CN 202011142393 A CN202011142393 A CN 202011142393A CN 111959328 A CN111959328 A CN 111959328A
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CN
China
Prior art keywords
battery
charging pile
assembling
sleeve
battery storage
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Granted
Application number
CN202011142393.1A
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Chinese (zh)
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CN111959328B (en
Inventor
杨俊强
刘然
高洋
刘峰
张冰洁
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Beijing Guoxin Intelligent Power New Energy Technology Co ltd
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Beijing Guoxin Intelligent Power New Energy Technology Co ltd
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Priority to CN202011142393.1A priority Critical patent/CN111959328B/en
Publication of CN111959328A publication Critical patent/CN111959328A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L53/00Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
    • B60L53/50Charging stations characterised by energy-storage or power-generation means
    • B60L53/53Batteries
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L53/00Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
    • B60L53/30Constructional details of charging stations
    • B60L53/31Charging columns specially adapted for electric vehicles
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/7072Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T90/00Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02T90/10Technologies relating to charging of electric vehicles
    • Y02T90/12Electric charging stations
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T90/00Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02T90/10Technologies relating to charging of electric vehicles
    • Y02T90/16Information or communication technologies improving the operation of electric vehicles

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Charge And Discharge Circuits For Batteries Or The Like (AREA)

Abstract

The invention belongs to the technical field of vehicle charging equipment, particularly relates to an automatic battery replacement type charging pile and a battery conveying system, and aims to solve the problem of insufficient battery reserve of the charging pile in the prior art. According to the automatic battery replacement type charging pile provided by the invention, batteries are stored in the plurality of battery storage cabins, and meanwhile, the vertical circulating device can drive the plurality of battery storage cabins to circularly move, so that the batteries in the battery storage cabins sequentially supply power to the charging gun. According to the charging pile capable of automatically replacing the batteries, the plurality of battery storage cabins for storing the batteries are arranged inside the charging pile, the batteries are automatically replaced through the vertical circulating device to supply power to the charging gun, and the charging gun is guaranteed to be sufficient in battery storage and power supply so as to conveniently charge a new energy automobile; the charging pile provided by the invention can be replaced and moved along with the replacement, the working efficiency is high, the battery damage is small, and the problems of long charging time and low working efficiency of the storage battery charging pile are effectively solved.

Description

Automatic change battery formula and fill electric pile and battery conveying system
Technical Field
The invention belongs to the technical field of vehicle charging equipment, and particularly relates to a charging pile capable of automatically replacing batteries and a battery conveying system.
Background
With the shortage of energy and the strictness of environmental protection standards, the popularization of new energy automobiles has reached a considerable scale. However, the new energy automobile is restricted by the charging technology, so that the new energy automobile is subjected to large resistance in the popularization process. On current new energy automobile, the stake of charging of car all is fixed to be set up in a certain position, and when new energy automobile need charge, all need drive the car to fill on the other parking stall of stake of charging and charge. Due to the fact that the charging pile infrastructure is not enough, the existing charging pile coverage is not enough, a large number of blank points exist in distribution, and therefore normal use of a user is often influenced, and the new energy automobile cannot walk continuously due to insufficient electric quantity after insufficient electric quantity midway. At the moment, a movable charging pile is needed so as to conveniently charge the new energy automobile with insufficient electricity on the way, the movable charging pile also needs to store the battery by itself, if the battery of the movable charging pile is insufficient, troubles are easily caused, and the charging of the storage battery charging pile in the prior art comprises two charging modes, one charging mode needs to be returned to a charging station for charging, the charging mode cannot work during charging, the working efficiency is influenced, and resources are wasted; another kind needs artifical manual change battery, wastes time and energy, and this application is planned to this type and is filled electric pile and design.
Disclosure of Invention
The charging pile aims to solve the problems in the prior art, namely the problem that the working efficiency of the charging pile of the storage battery in the prior art is low is solved. The invention provides an automatic battery replacement type charging pile, wherein an input port and an output port are respectively arranged on two adjacent sides of a shell of a charging pile body, a battery replacement system is hollow in the charging pile body and comprises a vertical circulating device, a circulating driving device and a plurality of battery storage cabins arranged on the vertical circulating device, the battery storage cabins are used for storing batteries, and the circulating driving device is used for driving the vertical circulating device to do circulating motion so that the battery storage cabins can do circulating motion under the driving of the vertical circulating device.
The battery storage cabin is provided with a first telescopic assembling part, the inner wall of the charging pile body is provided with a second assembling part matched with the first assembling part, and the second assembling part is communicated with a circuit of the charging gun; the battery can be the rifle power supply that charges under first assembly portion and the second assembly portion grafting state.
The battery storage cabin is internally provided with a first detection device, the first detection device is used for detecting the electric quantity of a battery inside the battery storage cabin and generating a first detection signal, a first controller is arranged inside the first assembly part, and the first detection device, the first controller and the circulating driving device are in communication connection with each other.
The first controller can control the first assembling portion to perform telescopic movement based on the first detection signal so that the first assembling portion is connected with or separated from the second assembling portion in an inserting mode, and can generate a second detection signal after the first assembling portion is separated from the second assembling portion.
The circulation driving device drives the vertical circulation device to move based on the first detection signal and/or the second detection signal.
In some preferred technical solutions, the battery storage compartment may be capable of communicating with the input track at the input port and the output track at the output port, respectively, while performing a circulating motion.
The charging pile comprises a charging pile body and is characterized in that a mechanical arm is arranged in the charging pile body, the mechanical arm is arranged between an input track and an output track, the mechanical arm is in communication connection with a second controller in the circulating driving device, and the mechanical arm is used for clamping or releasing a battery.
The robotic arm is configured to move a battery on the input track to an interior of the battery storage compartment; or moving the battery inside the battery storage compartment onto the output track.
In some preferred technical schemes, the bottom of the charging pile body is provided with a mobile device, and the mobile device is used for driving the charging pile body to walk.
In some preferred technical solutions, the second fitting part inner wall is adapted to the first fitting part outer contour; the first assembling portion comprises a first sleeve and a first plug connector, the second assembling portion comprises a second sleeve and a second plug connector, the first sleeve is sleeved on the outer side of the first plug connector, and the first sleeve has a degree of freedom rotating around the axis of the first sleeve.
The first controller can control the first assembling portion to extend out along the direction of the second assembling portion, so that the first assembling portion and the second assembling portion are clamped and assembled, and the first plug connector is plugged with the second plug connector in the assembling state of the first assembling portion and the second assembling portion.
The first controller can control the first sleeve to rotate around the axis of the first sleeve and control the first assembling portion to retreat along the direction of the second assembling portion, so that the first plug connector is separated from the second plug connector.
In some preferred technical solutions, the first plug connector includes a telescopic portion, a sliding rotation portion, and a connection portion, and the connection portion and the telescopic portion are respectively fixed to two opposite ends of the sliding rotation portion.
The telescopic part is connected with the battery storage cabin, the sliding rotating part is in clearance fit with the first sleeve, the connecting part is used for being connected with the second plug connector in an inserting mode, and the telescopic part and the connecting part are both compared with the sliding rotating part and are expanded to form an anti-pulling structure.
In some preferred technical solutions, the connecting portion includes a first end and a second end, the first end is opposite to the second end, the first end is connected to the sliding and rotating portion, the second end extends away from the first end and gradually decreases, and a cross-sectional area of the second end in a direction perpendicular to the axis is smaller than a cross-sectional area of the first end in the direction perpendicular to the axis.
In some preferred technical solutions, the second sleeve includes a fastening end and a fixing end, the fixing end is used for being fixed with the second plug connector, and the fastening end is used for being fastened with the first assembling portion.
A prefabricated hole is formed in the inner wall of the clamping end, a limiting piece is arranged in the prefabricated hole and used for being matched with the sliding rotating part; the limiting piece is provided with an extending end extending to the inner side of the second sleeve, and the extending end has the freedom degree of moving along the axial direction of the extending end.
The length of the extending end is greater than the length of the second end relative to the inner wall of the clamping end and less than the length of the sliding rotating part relative to the inner wall of the clamping end.
In some preferred technical schemes, the first sleeve outer surface is provided with a crescent-shaped protrusion, the length of an inner arc of the crescent-shaped protrusion is smaller than the outer diameter of the sliding rotating part, and the height of the crescent-shaped protrusion is the same as the outer diameter of the first end of the connecting part.
The first sleeve can rotate around the axis of the first sleeve under the control of the first controller so that the crescent-shaped protrusion is in sliding and rotating fit with the extending end.
In some preferred embodiments, the position-limiting member is a telescopic structure, and a cross section of an extending end of the position-limiting member along an axial direction thereof is tapered.
The extension end comprises a plurality of scalable tubular structures from big to small and connected end to end, the terminal tubular structure of extension end is provided with first sensitive components and parts, the inside sensitive components and parts of second that are provided with of block end, first controller respectively with first sensitive components and parts with the sensitive components and parts communication connection of second.
When the first sensitive component and the second sensitive component are positioned on the same horizontal plane, the first sensitive component and the second sensitive component send feedback signals to the first controller.
The invention also provides a battery conveying system, wherein the system comprises the charging pile capable of automatically replacing the battery, the input conveyor belt and the output conveyor belt in any one of the technical schemes.
The automatic change battery-operated charging pile input track of entrance department can with the one end intercommunication of input conveyer belt, the automatic change battery-operated charging pile output track of exit department can with the one end intercommunication of output conveyer belt.
At least one side of the battery storage cabin is provided with an opening, and the opening can be communicated with the input track or the output track under the driving of the vertical circulating device; the battery can enter the input track from the input port under the driving of the input conveyor belt and enter the battery storage cabin through the input track; or the battery can move to the output conveyor belt through the output port through the output track when the battery storage cabin opening is communicated with the output track.
The invention has the beneficial effects.
The automatic battery replacement type charging pile is internally provided with the plurality of battery storage cabins for storing batteries, the batteries are automatically replaced through the vertical circulating device to supply power to the charging gun, the self battery reserve and sufficient power supply of the charging gun are ensured, so that a new energy automobile with insufficient power on the way can be charged, the batteries are independent modules, the charging pile does not need to be fixed for charging, the batteries can be automatically replaced when the charging pile moves to a charging station, manual intervention is not needed, and the working efficiency is high.
The invention sets a plurality of small storage batteries to circularly operate to replace a large storage battery, so that the battery is modularized, the charging times, the charging time and the dismounting time of the large battery in the prior art are reduced, the electric energy loss of the large battery is reduced, and the service life is prolonged. On the other hand still has the residual capacity when big battery among the prior art, but the next task can't be accomplished to the residual capacity, needs to discharge or continue to charge big battery this moment, has caused the energy waste, and little battery is compared in big battery change and maintenance more easily when changing the battery simultaneously, and manufacturing cost and maintenance cost are lower.
The first assembling portion and the second assembling portion are in non-magnetic connection, intelligent clamping locking and separation can be achieved only by supplying a small amount of electricity, and power can be saved while power supply safety is guaranteed.
Drawings
Other features, objects and advantages of the present application will become more apparent upon reading of the following detailed description of non-limiting embodiments thereof, made with reference to the accompanying drawings.
Fig. 1 is a structural composition diagram of an automatic battery replacement type charging pile according to an embodiment of the present invention.
Fig. 2 is a schematic view of an overall structure of an automatic battery replacement charging pile according to an embodiment of the present invention.
Fig. 3 is a schematic diagram of an overall structure of an automatic battery replacement charging pile according to an embodiment of the present invention.
Fig. 4 is a schematic structural view of the interior of the charging pile body according to an embodiment of the invention.
FIG. 5 is a schematic illustration of an input track, an output track, an input conveyor, and an output conveyor in one embodiment of the invention.
FIG. 6 is a schematic structural diagram of a vertical circulation device according to an embodiment of the present invention.
Fig. 7 is a schematic structural diagram of a battery storage compartment according to an embodiment of the present invention.
FIG. 8 is a schematic diagram of a battery storage compartment and a battery in accordance with an embodiment of the present invention.
Fig. 9 is a first schematic structural diagram of the first assembling portion and the second assembling portion according to an embodiment of the present invention.
Fig. 10 is a second schematic structural view of the first assembling portion and the second assembling portion according to an embodiment of the present invention.
Fig. 11 is a third schematic structural diagram of the first assembling portion and the second assembling portion in an embodiment of the present invention.
Fig. 12 is a fourth schematic structural diagram of the first assembling portion and the second assembling portion in an embodiment of the present invention.
Fig. 13 is a first schematic structural diagram of a limiting element according to an embodiment of the present invention.
Fig. 14 is a second schematic structural diagram of a limiting member according to an embodiment of the invention.
List of reference numerals.
100-charging pile body, 110-input port, 111-input track, 120-output port, 121-output track, 130-image acquisition device, 140-moving device, 150-second assembly part, 160-second sleeve, 161-clamping end, 162-fixing end, 163-prefabricated hole, 164-limiting part, 1641-extending end, 1642-first sensitive component, 1643-second sensitive component and 170-second plug; 200-a charging gun; 300-vertical circulation device; 400-battery storage compartment, 410-first assembly part, 420-first sleeve, 421-crescent projection, 430-first plug, 431-telescopic part, 432-sliding rotating part, 433-connecting part, 440-first detection device, 450-mechanical arm; 500-a battery; 600-an input conveyor; 700-output conveyor.
Detailed Description
In order to make the embodiments, technical solutions and advantages of the present invention more apparent, the technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it is apparent that the described embodiments are some, but not all embodiments of the present invention. It should be understood by those skilled in the art that these embodiments are only for explaining the technical principle of the present invention, and are not intended to limit the scope of the present invention.
The invention provides a preferred embodiment of an automatic battery replacement type charging pile, which comprises a charging pile body provided with a charging gun, wherein an input port and an output port are respectively arranged on two adjacent sides of a shell of the charging pile body, the charging pile body is hollow and is provided with a battery replacement system, the battery replacement system comprises a vertical circulating device, a circulating driving device and a plurality of battery storage cabins arranged on the vertical circulating device, the battery storage cabins are used for storing batteries, and the circulating driving device is used for driving the vertical circulating device to do circulating motion so that the battery storage cabins can do circulating motion under the driving of the vertical circulating device.
The battery storage cabin is provided with a first telescopic assembling part, the inner wall of the charging pile body is provided with a second assembling part matched with the first assembling part, and the second assembling part is communicated with a circuit of the charging gun; the battery can be the rifle power supply that charges under first assembly portion and the second assembly portion grafting state.
The battery storage cabin is internally provided with a first detection device, the first detection device is used for detecting the electric quantity of a battery inside the battery storage cabin and generating a first detection signal, a first controller is arranged inside the first assembly part, and the first detection device, the first controller and the circulating driving device are in communication connection with each other.
The first controller can control the first assembling portion to perform telescopic movement based on the first detection signal so that the first assembling portion is connected with or separated from the second assembling portion in an inserting mode, and can generate a second detection signal after the first assembling portion is separated from the second assembling portion.
The circulation driving device drives the vertical circulation device to move based on the first detection signal and/or the second detection signal.
In another aspect, the present invention provides a preferred embodiment of a battery transportation system, which includes the automatic battery-replaceable charging pile, the battery, the input conveyor belt, and the output conveyor belt described in the above embodiments.
The automatic change battery-operated charging pile input track of entrance department can with the one end intercommunication of input conveyer belt, the automatic change battery-operated charging pile output track of exit department can with the one end intercommunication of output conveyer belt.
At least one side of the battery storage cabin is provided with an opening, and the opening can be communicated with the input track or the output track under the driving of the vertical circulating device; the battery can enter the input track from the input port under the driving of the input conveyor belt and enter the battery storage cabin through the input track; or the battery can move to the output conveyor belt through the output port through the output track when the battery storage cabin opening is communicated with the output track.
In order to more clearly explain the automatic battery replacement charging pile of the present invention, a preferred embodiment of the present invention will be described in detail below with reference to the accompanying drawings.
As a preferred embodiment of the present invention, the automatic battery replacement type charging pile of the present invention is shown in fig. 1, and includes a charging pile body 100, wherein a charging gun 200 is disposed on one side of the charging pile body 100, further, a moving device 140 is disposed at the bottom of the charging pile body 100, the moving device 140 is used for driving the charging pile body 100 to travel, further, an image collecting device 130 is disposed on the charging pile body of the present invention, and the image collecting device 130 is used for collecting the environment around the charging pile body, so that the automatic battery replacement type charging pile of the present invention can plan a route based on the image collected by the image collecting device 130, and then travel through the moving device 140. Specifically, the image capturing device 130 may be a binocular camera, and the moving device 140 may be a roller, a universal wheel, or a slider. The charging pile can be driven by the independent walking device to walk together, and can also be designed integrally with the walking device. When the moving device 140 is a sliding block, a track is arranged on the ground where the battery type charging pile is automatically replaced, and the track can enable the charging pile to move from a battery warehouse to a charging station or an appointed automobile stop point. Specifically, the image capturing device 130 and the mobile device 140 are not described herein too much, and those skilled in the art can ensure that they can implement their respective functions. Meanwhile, the charging gun 200 can also be implemented by the prior art, and is not described in detail herein.
It can be understood that the mobile device and the image acquisition device are both a preferred embodiment of the present invention, and the charging pile of the present invention can also be stationary, and can be implemented by manually putting in or taking out the battery.
Further, the charging pile body 100 of the present invention has an input port 110 and an output port 120 respectively disposed at two adjacent sides of the outer shell, the charging pile body 100 is hollow, and a battery replacing system is disposed in the charging pile body 100, the battery replacing system includes a vertical circulating device 300, a circulating driving device, and a plurality of battery storage compartments 400 mounted on the vertical circulating device 300, the battery storage compartments 400 are used for storing batteries 500, and the circulating driving device is used for driving the vertical circulating device 300 to perform a circulating motion, so that the battery storage compartments 400 can perform a circulating motion under the driving of the vertical circulating device 300. The battery storage cabin 400 is provided with a first telescopic assembling part 410, the inner wall of the charging pile body 100 is provided with a second assembling part 150 matched with the first assembling part 410, and the second assembling part 150 is communicated with a circuit of the charging gun 200; the battery 500 can supply power to the charging gun 200 in the plugged state of the first and second fitting parts 410 and 150. The battery storage compartment of the present invention is plural, and preferably, it may be four, five, six or more, and the preferred embodiment of the present invention employs six battery storage compartments in consideration of the size and the accommodation space of the charging post body.
A first detection device 440 is arranged inside the battery storage cabin 400 and used for detecting the electric quantity of a battery inside the battery storage cabin 400 and generating a first detection signal, a first controller is arranged inside the first assembly part, and the first detection device, the first controller and the circulating driving device are in communication connection with each other; the first controller can control the first assembling part to do telescopic motion based on the first detection signal so as to enable the first assembling part to be connected with or separated from the second assembling part in an inserting mode; the first controller can generate a second detection signal after controlling the first assembling part to be separated from the second assembling part; the circulation driving device drives the vertical circulation device to move based on the first detection signal and/or the second detection signal.
The principle of the technical scheme of the invention is as follows: the charging pile body 100 swallows the battery 500 through the input port 110, the battery 500 is rotated to a charging position to charge the charging gun 200 by driving the vertical circulation device 300, and the battery 500 is discharged through the vertical circulation device 300 after the battery 500 is discharged.
Specifically, the plurality of batteries 500 are inserted into the charging pile body 100 from the input port 110 and then installed in the battery storage compartments 400, and when all the battery storage compartments 400 are filled with the batteries 500, the input port does not receive new batteries. At this time, the vertical circulation device 300 is driven by the circulation driving device to drive one of the batteries 500 from the input port 110 to the position of the second assembling portion 150, and then the first assembling portion 410 extends out to be inserted into the second assembling portion, so that the battery 500 supplies power to the charging gun 200. When the first mounting portion 410 is inserted into the second mounting portion 150, the vertical circulation device 300 is stationary. When the remaining capacity of the battery is insufficient or the capacity of the battery is consumed up, the battery storage compartment 400 can be driven by the vertical circulating device 300 to circularly move, so that the next battery can continue to supply power to the charging gun 200, when the capacity of all or part of the batteries is consumed up or the capacity of the batteries is insufficient and new batteries need to be replaced, the vertical circulating device 300 is driven by the circular driving device to move, the battery storage compartment 400 is driven to move, so that the batteries can move to the position of the output port 120 from the position of the second assembling portion 150, the batteries 500 leave the charging pile body 100 from the output port, and the batteries with insufficient capacity can continue to receive the new batteries from the input port after the batteries are moved from the battery storage compartment 400. It will be appreciated that the first detection signal is for detecting the remaining battery charge and the second detection signal is a safety signal indicating that the battery charging compartment has been disconnected from the charging gun circuit and can continue to rotate, and that those skilled in the art will also appreciate that the second detection signal indicates that the vertical circulation device 300 can be safely moved.
In a preferred embodiment of the present invention, the vertical circulation device 300 includes a support frame and a plurality of battery storage units for fixing the battery storage compartments 400. The two sides of the supporting frame are respectively provided with a transmission chain track and a guide rail which are used for forming an upward and downward loop along the vertical direction, the battery storage units are uniformly distributed and horizontally arranged in the two guide rails, the guide rails are used for providing a circulating walking path for the battery storage units, and the transmission chain track is used for driving the battery storage units to walk on the guide rails.
It is understood that the structure of the circulation driving device and the vertical circulation device 300, which may be a ferris wheel type structure, a guide rail slider type structure, a vertical circulation stereo garage type structure, a rack and pinion type structure, a van type elevator transmission structure, a roller screw type structure, etc., may be freely set by those skilled in the art. Such equivalent alternatives to the structure, size, shape, and transmission of the vertical circulation device without changing the principle of the vertical circulation of the battery storage compartment 400 of the present invention are all within the scope of the present invention.
In a preferred embodiment of the present invention, the first fitting portion 410 is fitted to the second fitting portion 150, and the specific structure is as follows.
The inner wall of the second assembling portion 150 is matched with the outer contour of the first assembling portion 410; the first fitting part 410 includes a first sleeve 420 and a first connector 430, the second fitting part 150 includes a second sleeve 160 and a second connector 170, the first sleeve 420 is disposed outside the first connector 430, and the first sleeve 420 has a degree of freedom of rotation about its axis.
The first controller can control the first assembling portion to extend out along the direction of the second assembling portion, so that the first assembling portion 410 is clamped and assembled with the second assembling portion 150, and the first plug-in connector 430 is plugged with the second plug-in connector 170 when the first assembling portion 410 and the second assembling portion are in the 150 assembling state; the first controller can control the first sleeve 420 to rotate around its axis and control the first assembling portion 410 to move back in the direction of the second assembling portion 150, so as to separate the first connector 430 from the second connector 170.
Referring to the drawings, the first connector 430 includes a telescopic portion 431, a sliding rotation portion 432, and a connecting portion 433, and the connecting portion 433 and the telescopic portion 431 are fixed to opposite ends of the sliding rotation portion 432, respectively.
One end of the telescopic part 431 is electrically connected with the battery 500 in the cabin through the battery storage cabin 400, and the other end is electrically connected with the second assembling part 150 through the sliding rotating part 432 and the connecting part 433 in sequence; the sliding rotating part 432 is in clearance fit with the first sleeve 420, the connecting part 433 is used for being plugged with the second plug 170, and the telescopic part 431 and the connecting part 433 are both expanded compared with the sliding rotating part 432 to form an anti-pulling structure.
The connecting portion 433 includes a first end and a second end, the first end is opposite to the second end, the first end is connected to the sliding rotation portion 432, the second end extends away from the first end and gradually decreases, and a cross-sectional area of the second end in a direction perpendicular to the axis is smaller than a cross-sectional area of the first end in a direction perpendicular to the axis.
The second sleeve 160 includes a fastening end 161 and a fixing end 162, the fixing end 162 is used for fixing with the second connector 170, and the fastening end 161 is used for fastening with the first assembling portion 410.
A prefabricated hole 163 is formed in the inner wall of the engaging end 161, a limiting member 164 is disposed inside the prefabricated hole 163, and the limiting member 164 is used for being matched with the sliding rotating portion 432; the limiting member 164 has an extending end 1641 extending to the inner side of the second sleeve 160, and the extending end 1641 has a freedom to move along its own axis.
The length of the extension end 1641 is greater than the length of the second end relative to the inner wall of the engaging end 161 and less than the length of the sliding rotation portion 432 relative to the inner wall of the engaging end 161.
The outer surface of the first sleeve 420 is provided with a crescent-shaped projection 421, the inner arc length of the crescent-shaped projection 421 is smaller than the outer diameter of the sliding rotating part, and the height of the crescent-shaped projection is the same as the outer diameter of the first end of the connecting part.
The first sleeve 420 can rotate about its axis under the control of the first controller to slidably and rotatably engage the crescent 421 with the extension 1641.
The limiting member 164 is a telescopic structure, and the extending end 1641 of the limiting member 164 has a tapered cross section along the axial direction thereof.
The extension end 1641 is composed of a plurality of telescopic tubular structures which are connected end to end from large to small, a first sensitive component 1642 is arranged on the tubular structure at the tail end of the extension end 1641, a second sensitive component 1643 is arranged inside the clamping end 161, and the first controller is in communication connection with the first sensitive component 1642 and the second sensitive component 1643 respectively.
When the first sensitive component 1642 and the second sensitive component 1643 are located at the same level, the first sensitive component 1642 and the second sensitive component 1643 send feedback signals to the first controller. It is understood that the limiting member 164 of the present invention can have various structures, and it can also be movably disposed inside the second sleeve as long as it can be ensured that the limiting member has the engaging end 161 that is connected to the inner wall of the second sleeve, and the engaging end 161 is used for fixing the limiting member 164, further, as long as it can be ensured that the end of the extending end 1641 of the limiting member can contact and slide along the outer edge of the first sleeve during the rotation of the first sleeve. Due to the length limitation of the extension end 1641, when the crescent-shaped protrusion on the outer edge of the first sleeve 420 contacts, the end of the extension end 1641 moves vertically upward along the axial direction thereof under the interference force of the crescent-shaped protrusion, the top point of the upward movement is the highest point of the outer edge of the crescent-shaped protrusion, at this time, the limiting member 164 cannot limit the first assembling portion 410, and the first assembling portion 410 can move along its own axis, i.e., can be separated from the second assembling portion 150 at this time. At this time, the first sensitive component 1642 and the second sensitive component 1643 at the end of the extension end 1641 are connected in communication with each other to send a feedback signal, and the feedback signal can be sent by any component. The limiting member 164 of the present invention may be a retractable structure, a foldable structure, or a vertically movable structure. The structure, size and shape of the limiting member 164 of the present invention can be set at will, and those skilled in the art can make changes to the structure and size of the limiting member while ensuring the movement principle of the limiting member, which are within the protection scope of the present invention. Moreover, the first sensitive component 1642 and the second sensitive component 1643 may be implemented by using a known technology, such as an infrared sensor, a photosensitive element, a displacement sensor, and the like, and the specific structure thereof may be flexibly selected, so long as the first sensitive component 1642 and the second sensitive component are configured to send a signal when the first sensitive component 1642 and the second sensitive component are butted, or continuously send a signal, when the first sensitive component and the second sensitive component are in communication connection, the first controller does not send a signal any more, and the first controller can know whether the first assembly portion can be separated from the second assembly portion by detecting the abnormality of the signal of the sensitive component.
It can be understood that, when the first assembling portion 410 of the present invention extends and moves along the direction of the second assembling portion 420, the connecting portion 433 can enter the second sleeve 170 in advance, at this time, because the connecting portion 433 is wedge-shaped, the extending length of the extending end 1641 of the limiting member 164 can be reduced, that is, the connecting portion 433 can push the extending end 1641 to fold, contract or move upward while advancing in the process of contacting with the end of the extending end 1641. When the connecting portion 433 moves to the left side of the limiting member 164, the sliding rotation portion 432 is located right below the extension end 1641, because the outer diameter of the sliding rotation portion 432 is smaller than the outer diameter of the first end of the connecting portion, the extension end 1641 moves downward due to gravity, and after the extension end 1641 falls, the sliding rotation portion 432 forms a limiting groove of the first plug 430. At this time, the first assembling portion is electrically connected to the second assembling portion, and the battery 500 can supply power to the charging gun 200. When the battery 500 is low, the first connection signal sends the detected signal to the first controller, and after the first controller receives the signal, the first sleeve is driven to rotate around the axis of the first sleeve, so that the crescent-shaped projection 421 rotates to a position right above the first plug connector along the radial direction of the first plug connector, in the rotating process of the crescent-shaped projection 421, the tail end of the extension end 1641 is always in sliding fit with the outer edge of the crescent-shaped projection 421, and moves upward along the axis direction under the action of the crescent 421, at this time, the position-limiting member 164 cannot limit the position of the first plug, and can send a feedback signal to the first controller, the first controller drives the telescopic part to retract along the direction of the battery storage compartment 400 after receiving the feedback signal, at the moment, the first plug connector is disconnected with the second plug connector, the battery 500 in the battery storage compartment 400 cannot continue to charge the charging gun 200.
In the above preferred embodiment, the inner diameter of the first sleeve is in clearance fit with the outer diameter of the first plug connector, and the length of the first sleeve can be set at will, and the first sleeve can be only sleeved outside the sliding rotating portion, can also be sleeved outside the sliding rotating portion and the telescopic portion, and can also be sleeved outside the sliding rotating portion and the connecting portion. The specific structure, length and size of the first sleeve are not described in detail. The person skilled in the art can only make the outer wall of the sliding and rotating part have the crescent-shaped protrusion and the freedom of rotation around the axis.
In other preferred embodiments of the present invention, the battery storage compartment 400 can be in communication with the input track 111 at the input port 110 and the output track 121 at the output port 120, respectively, while performing a circular motion; a mechanical arm 450 is arranged inside the charging pile body 100, preferably, the mechanical arm 450 is arranged between the input track 111 and the output track 121, the mechanical arm 450 is in communication connection with a second controller inside the circulating driving device, and the mechanical arm 450 is used for clamping or releasing the battery; the robotic arm 450 is configured to move the battery 500 on the input track 111 inside the battery storage compartment 400; or to move the batteries 500 inside the battery storage compartment 400 onto the output track 121. Specifically, the number of the robot arms 450 may be two, and the two robot arms 450 are respectively disposed at the input port or the output port, in a preferred embodiment of the present invention, the robot arms are disposed therebetween, so that the robot arms 450 can be used for multiple purposes, and the space occupation is further reduced. Further, the present invention may also be configured with a robotic arm 450 inside the battery storage compartment 400, the robotic arm 450 inside the battery storage compartment being capable of moving the battery 500 from the input track 111 to the inside of the battery storage compartment 400; or to move the batteries 500 inside the battery storage compartment 400 onto the output track 121. Other specific aspects of the present invention are not described herein.
It is understood that, based on the above principle, the side wall of the battery storage compartment 400 of the present invention may be provided with a push plate, which is telescopically arranged, and which divides the interior of the battery storage compartment 400 into two accommodation spaces. Further, the pushing plate can move to gradually reduce the accommodating space where the battery 500 is located until the pushing plate pushes the battery 500 out of the battery storage compartment 400. The batteries 500 automatically drop onto the output track 121 after exiting the battery storage compartment 400 and pass through the output track 121 to the output port 120. Further, the batteries may be manually removed or dropped on to the next battery conveyor belt back to the battery charging warehouse for charging.
In another aspect, the present invention provides a battery transportation system, which includes the automatic battery-replacing charging pile, the battery 500, the input conveyor 600, and the output conveyor 700 described in all the above embodiments; it will be appreciated that the system has the same structure, function and advantages as the above embodiments, and therefore the system also has the same function.
The input track 111 at the automatic replacement battery-charging pile input port 110 can be communicated with one end of the input conveyor 600, and the output track 121 at the automatic replacement battery-charging pile output port 120 can be communicated with one end of the output conveyor 700.
At least one side of the battery storage compartment 500 is provided with an opening which can be driven by the vertical circulating device 300 to be communicated with the input rail 111 or the output rail 121; the battery can enter the input track from an input port under the driving of the input conveyor belt 600 and enter the battery storage cabin through the input track; or the battery can be moved through the output port 120 to the output conveyor 700 via the output track 121 when the battery storage compartment opening is in communication with the output track.
The practical application scene of the system is mainly used for charging vehicles anchored on the road, the battery type charging pile is driven to automatically replace to walk to the battery warehouse, the input port 110 of the battery type charging pile is opened, the input rail 111 is in butt joint with the input conveyor belt 600, the battery storage cabin in the charging pile body is completely filled with batteries in an automatic mode or a manual mode, then the battery type charging pile is automatically replaced to close the input port, and the vehicle is moved to be charged from the battery warehouse. The vertical circulation device is driven to electrically connect the battery and the charging gun, so that the automobile is charged. When the battery power is not enough and needs to be changed in the charging process, the vertical circulating device is driven to rotate so as to change the battery electrically connected with the charging gun, after the charging gun is charged for the automobile, the battery type charging pile is automatically changed to return to the battery warehouse, the output port is opened, the output track 121 is communicated with the output conveyor belt 700, and then the battery is taken out.
Furthermore, the charging pile is also provided with an electric quantity monitoring system, and the system can simultaneously detect the residual electric quantity of the batteries in the plurality of battery storage cabins, namely the sum of the residual electric quantity of the batteries in the charging pile body. When the electric quantity monitoring system judges that the sum of the residual electric quantity of the battery in the charging pile body is smaller than the threshold value through detection, an alarm signal is sent out and the power-off protection system is triggered, so that the power-off protection system can protect the safety of the system and can effectively prolong the service life.
The technical solutions in the embodiments of the present application at least have the following technical effects and advantages.
The automatic battery replacement type charging pile is internally provided with the plurality of battery storage cabins for storing batteries, the batteries are automatically replaced through the vertical circulating device to supply power to the charging gun, the self battery reserve and sufficient power supply of the charging gun are ensured, so that a new energy automobile with insufficient power on the way can be charged, the batteries are independent modules, the charging pile does not need to be fixed for charging, the batteries can be automatically replaced when the charging pile moves to a charging station, manual intervention is not needed, and the working efficiency is high.
The invention sets a plurality of small storage batteries to circularly operate to replace a large storage battery, so that the battery is modularized, the charging times, the charging time and the dismounting time of the large battery in the prior art are reduced, the electric energy loss of the large battery is reduced, and the service life is prolonged. On the other hand still has the residual capacity when big battery among the prior art, but the next task can't be accomplished to the residual capacity, needs to discharge or continue to charge big battery this moment, has caused the energy waste, and little battery is compared in big battery change and maintenance more easily when changing the battery simultaneously, and manufacturing cost and maintenance cost are lower.
The first assembling portion and the second assembling portion are in non-magnetic connection, intelligent clamping locking and separation can be achieved only by supplying a small amount of electricity, and power can be saved while power supply safety is guaranteed.
It should be noted that in the description of the present invention, the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicating the directions or positional relationships are based on the directions or positional relationships shown in the drawings, which are only for convenience of description, and do not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
Furthermore, it should be noted that, in the description of the present invention, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
The terms "comprises," "comprising," or any other similar term are intended to cover a non-exclusive inclusion, such that a process, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, article, or apparatus.
So far, the technical solutions of the present invention have been described in connection with the preferred embodiments shown in the drawings, but it is easily understood by those skilled in the art that the scope of the present invention is obviously not limited to these specific embodiments. Equivalent changes or substitutions of related technical features can be made by those skilled in the art without departing from the principle of the invention, and the technical scheme after the changes or substitutions can fall into the protection scope of the invention.

Claims (10)

1. An automatic battery replacement type charging pile comprises a charging pile body provided with a charging gun, and is characterized in that an input port and an output port are respectively arranged on two adjacent sides of a shell of the charging pile body, the charging pile body is hollow and is provided with a battery replacement system, the battery replacement system comprises a vertical circulating device, a circulating driving device and a plurality of battery storage cabins arranged on the vertical circulating device, the battery storage cabins are used for storing batteries, and the circulating driving device is used for driving the vertical circulating device to do circulating motion so that the battery storage cabins can do circulating motion under the driving of the vertical circulating device; the battery storage cabin is provided with a first telescopic assembling part, the inner wall of the charging pile body is provided with a second assembling part matched with the first assembling part, and the second assembling part is communicated with a circuit of the charging gun; when the first assembling part and the second assembling part are in a plug-in state, the battery can supply power to the charging gun; a first detection device is arranged in the battery storage cabin and used for detecting the electric quantity of a battery in the battery storage cabin and generating a first detection signal, a first controller is arranged in the first assembly part, and the first detection device, the first controller and the circulating driving device are in communication connection with each other; the first controller can control the first assembling part to perform telescopic motion based on the first detection signal so as to enable the first assembling part to be connected with or separated from the second assembling part, and the first controller can generate a second detection signal after the first assembling part is separated from the second assembling part; the circulation driving device drives the vertical circulation device to move based on the first detection signal and/or the second detection signal.
2. The automatic battery-replaceable charging pile according to claim 1, wherein the battery storage compartment can be respectively communicated with an input track at the input port and an output track at the output port when the battery storage compartment performs a circular motion; a mechanical arm is arranged in the charging pile body, is arranged between the output track and the output track, is in communication connection with a second controller in the circulating driving device, and is used for clamping or releasing a battery; the robotic arm is configured to move a battery on the input track to an interior of the battery storage compartment; or moving the battery inside the battery storage compartment onto the output track.
3. The automatic battery replacement type charging pile according to claim 1, wherein a moving device is arranged at the bottom of the charging pile body and used for driving the charging pile body to walk.
4. The automatic battery-replaceable charging pile according to claim 1, wherein the inner wall of the second assembling portion is matched with the outer contour of the first assembling portion; the first assembling part comprises a first sleeve and a first plug connector, the second assembling part comprises a second sleeve and a second plug connector, the first sleeve is sleeved outside the first plug connector, and the first sleeve has a degree of freedom rotating around the axis of the first sleeve; the first controller can control the first assembling part to extend out along the direction of the second assembling part, so that the first assembling part and the second assembling part are clamped and assembled, and the first plug connector is plugged with the second plug connector when the first assembling part and the second assembling part are assembled; the first controller can control the first sleeve to rotate around the axis of the first sleeve and control the first assembling portion to retreat along the direction of the second assembling portion, so that the first plug connector is separated from the second plug connector.
5. The automatic battery-replaceable charging pile according to claim 4, wherein the first plug connector comprises a telescopic part, a sliding rotating part and a connecting part, and the connecting part and the telescopic part are respectively fixed at two opposite ends of the sliding rotating part; the telescopic part is connected with the battery storage cabin, the sliding rotating part is in clearance fit with the first sleeve, the connecting part is used for being connected with the second plug connector in an inserting mode, and the telescopic part and the connecting part are both compared with the sliding rotating part and are expanded to form an anti-pulling structure.
6. The automatic battery-replaceable charging pile according to claim 5, wherein the connecting portion includes a first end and a second end, the first end is opposite to the second end, the first end is connected to the sliding and rotating portion, the second end extends away from the first end and gradually decreases, and the cross-sectional area of the second end in the direction perpendicular to the axis is smaller than that of the first end in the direction perpendicular to the axis.
7. The automatic battery-replaceable charging pile according to claim 6, wherein the second sleeve comprises a clamping end and a fixed end, the fixed end is used for being fixed with the second plug connector, and the clamping end is used for being clamped with the first assembling portion; a prefabricated hole is formed in the inner wall of the clamping end, a limiting piece is arranged in the prefabricated hole and used for being matched with the sliding rotating part; the limiting piece is provided with an extending end extending to the inner side of the second sleeve, and the extending end has the freedom degree of moving along the axial direction of the extending end; the length of the extending end is greater than the length of the second end relative to the inner wall of the clamping end and less than the length of the sliding rotating part relative to the inner wall of the clamping end.
8. The automatic battery-replaceable charging pile according to claim 7, wherein a crescent-shaped protrusion is arranged on the outer surface of the first sleeve, the length of an inner arc of the crescent-shaped protrusion is smaller than the outer diameter of the sliding rotating part, and the height of the crescent-shaped protrusion is the same as the outer diameter of the first end of the connecting part; the first sleeve can rotate around the axis of the first sleeve under the control of the first controller so that the crescent-shaped protrusion is in sliding and rotating fit with the extending end.
9. The automatic battery-replaceable charging pile according to claim 8, wherein the limiting member is a telescopic structure, and the cross section of the extending end of the limiting member along the axial direction is a cone; the extension end is composed of a plurality of telescopic tubular structures which are connected end to end from large to small, a first sensitive component is arranged in the tubular structure at the tail end of the extension end, a second sensitive component is arranged in the clamping end, and the first controller is in communication connection with the first sensitive component and the second sensitive component respectively; when the first sensitive component and the second sensitive component are positioned on the same horizontal plane, the first sensitive component and the second sensitive component send feedback signals to the first controller.
10. A battery delivery system comprising the automatic battery-change charging pole, the battery, the input conveyor, and the output conveyor of any one of claims 1-9; an input track at an input port of the automatic battery replacement type charging pile can be communicated with one end of the input conveyor belt, and an output track at an output port of the automatic battery replacement type charging pile can be communicated with one end of the output conveyor belt; at least one side of the battery storage cabin is provided with an opening, and the opening can be communicated with the input track or the output track under the driving of the vertical circulating device; the battery can enter the input track from the input port under the driving of the input conveyor belt and enter the battery storage cabin through the input track; or the battery can move to the output conveyor belt through the output port through the output track when the battery storage cabin opening is communicated with the output track.
CN202011142393.1A 2020-10-23 2020-10-23 Automatic change battery formula and fill electric pile and battery conveying system Active CN111959328B (en)

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