CN111955783B - System for evaluating suitability of fine cut tobacco and cigarette making machine - Google Patents
System for evaluating suitability of fine cut tobacco and cigarette making machine Download PDFInfo
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- CN111955783B CN111955783B CN202011019093.4A CN202011019093A CN111955783B CN 111955783 B CN111955783 B CN 111955783B CN 202011019093 A CN202011019093 A CN 202011019093A CN 111955783 B CN111955783 B CN 111955783B
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/32—Separating, ordering, counting or examining cigarettes; Regulating the feeding of tobacco according to rod or cigarette condition
- A24C5/34—Examining cigarettes or the rod, e.g. for regulating the feeding of tobacco; Removing defective cigarettes
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/32—Separating, ordering, counting or examining cigarettes; Regulating the feeding of tobacco according to rod or cigarette condition
- A24C5/34—Examining cigarettes or the rod, e.g. for regulating the feeding of tobacco; Removing defective cigarettes
- A24C5/345—Removing defective cigarettes
Abstract
The invention discloses a system for evaluating the suitability of shredded tobacco and a cigarette making machine, which comprises the following components: the evaluation index determining module is used for determining the evaluation index of the suitability of the shredded tobacco and the cigarette making machine, and the evaluation index at least comprises the following components: average speed of the cigarette making machine, and/or average empty-head rejection rate data and/or sectional density of the fine cigarettes; the suitability parameter determination module is used for determining suitability parameters of all evaluation indexes; and the suitability evaluation module is used for evaluating each evaluation index according to the suitability parameter. According to the system for evaluating the suitability of the shredded tobacco and the cigarette making machine, the evaluation index of the suitability of the shredded tobacco and the cigarette making machine is determined by the evaluation index determining module, the suitability parameter of each evaluation index is determined by the suitability parameter determining module, so that the suitability evaluating module evaluates each evaluation index according to the suitability parameter of each evaluation index to obtain an evaluation result, and a scientific evaluation system is provided for the suitability of the shredded tobacco and the cigarette making machine.
Description
Technical Field
The invention relates to the technical field of quality detection and evaluation of cigarette products, in particular to a system for evaluating the suitability of shredded tobacco and a cigarette making machine.
Background
At present, no related evaluation system exists for the suitability of the fine cigarette tobacco and the cigarette making machine, no related target exists for the structure regulation and control of the fine cigarette tobacco, no related technical parameter exists for the operation condition of the cigarette making machine and the quality of produced cigarettes, no related scientific evaluation system exists, and no related research exists in the aspect.
Therefore, a system for evaluating the suitability of shredded tobacco for use with cigarette making machines is needed.
Disclosure of Invention
The invention aims to provide a system for evaluating the suitability of shredded tobacco and a cigarette making machine, which solves the problems in the prior art and can provide a scientific evaluation system for the suitability of shredded tobacco and the cigarette making machine.
The invention provides a system for evaluating the suitability of shredded tobacco and a cigarette making machine, which comprises the following steps:
the evaluation index determining module is used for determining evaluation indexes of the suitability of the shredded tobacco and the cigarette making machine, and the evaluation indexes at least comprise: average speed of the cigarette making machine, and/or average empty-head rejection rate data and/or sectional density of the fine cigarettes;
the suitability parameter determining module is used for determining suitability parameters of the evaluation indexes;
and the suitability evaluation module is used for evaluating the average speed of the cigarette making machine and/or the average empty-head rejection rate data and/or the sectional density of the fine cigarettes according to the suitability parameters of the evaluation indexes to obtain an evaluation result.
A system for evaluating the suitability of shredded tobacco for use with a cigarette making machine as described above, wherein preferably the cigarette making machine comprises: a cigarette making machine model ZJ 17.
The system for evaluating the suitability of the shredded tobacco for use with a cigarette making machine as described above, wherein preferably the suitability parameter determining module comprises:
the average vehicle speed suitability parameter determining unit is used for determining the suitability parameter of the average vehicle speed of the cigarette making machine;
the average empty head rate suitability parameter determining unit is used for determining the suitability parameter of the average empty head rejection rate data;
and the section density suitability parameter determining unit is used for determining the suitability parameter of the section density of the fine cigarette.
The system for evaluating the suitability of the shredded tobacco for ramuscule smoking and the cigarette making machine as described above, wherein preferably, on the premise of stable cigarette quality, the suitability parameter of the average vehicle speed during the shift of the cigarette making machine determined by the average vehicle speed suitability parameter determining unit is: not less than 5200 pieces/min.
The system for evaluating the suitability of the shredded tobacco for use with a cigarette making machine as described above, wherein the suitability parameter of the average empty-head rate rejection rate data during the shift of the cigarette making machine determined by the average empty-head rate suitability parameter determination unit is preferably: not higher than 1.70%.
The system for evaluating the suitability of the shredded tobacco for fine cigarettes for cigarette making machines as described above, wherein the section density suitability parameter determination unit preferably determines the density of the cigarettes at the two end-to-end parts of the fine tobaccoThe suitability parameters for the degree are: 265.35 + -10 mg/cm3And the suitability parameter for determining the cigarette density of the middle part of the fine cigarette is as follows: 220.77 + -10 mg/cm3。
The system for evaluating the suitability of the fine cut tobacco and the cigarette making machine as described above, wherein preferably, the cigarette density of the two end cigarette tight ends of the fine cut tobacco and the cigarette density of the middle part determined by the segment density suitability parameter determining unit are as follows: 1.2: 1.
the system for evaluating the suitability of the shredded tobacco for ramuscule smoking and the cigarette making machine as described above, wherein preferably, when the average speed of the cigarette making machine is evaluated, the average speed of the cigarette making machine is obtained by calculating a ratio of total cigarette data of each shift of the cigarette making machine to the operation time of each shift of the cigarette making machine.
The system for evaluating the suitability of shredded tobacco for cigarettes as described above, wherein the average empty-head rejection rate data is preferably obtained by calculating a ratio of the total number of empty-head rejections of each cigarette making machine during the shift to the number of cigarette making machines when evaluating the average empty-head rejection rate data.
The system for evaluating the suitability of the fine tobacco shred and the cigarette making machine is preferably configured such that when the suitability evaluation module evaluates the segment density of the fine tobacco, the segment density of the fine tobacco is obtained by calculating an average value of the segment densities of 30 cigarette samples.
The invention provides a system for evaluating the suitability of shredded tobacco and a cigarette making machine, which utilizes the evaluation indexes of the suitability of the shredded tobacco and the cigarette making machine determined by an evaluation index determining module to be the average speed of the cigarette making machine, and/or the average empty-head rejection rate data and/or the sectional density of the shredded tobacco, utilizes an suitability parameter determining module to determine the suitability parameters of the evaluation indexes, so that the suitability evaluating module evaluates the evaluation indexes according to the suitability parameters of the evaluation indexes to obtain the evaluation result, provides a scientific evaluating system for the suitability of the shredded tobacco and the cigarette making machine, guides cigarette enterprises to carry out cross benchmarking among the enterprises and longitudinal benchmarking in the enterprises in the production and manufacturing process, finds out short plates influencing the production and manufacturing level in time, finds out weak links, and carries out targeted promotion and improvement, the lean production capacity and the intelligent manufacturing capacity of cigarette enterprises are continuously improved, and the high-quality development of the cigarette enterprises is promoted.
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In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be further described with reference to the accompanying drawings, in which:
FIG. 1 is a block diagram of an embodiment of a system for evaluating the suitability of shredded tobacco for cigarette making in accordance with the present invention.
Detailed Description
Various exemplary embodiments of the present disclosure will now be described in detail with reference to the accompanying drawings. The description of the exemplary embodiments is merely illustrative and is in no way intended to limit the disclosure, its application, or uses. The present disclosure may be embodied in many different forms and is not limited to the embodiments described herein. These embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art. It should be noted that: the relative arrangement of parts and steps, the composition of materials, numerical expressions and numerical values set forth in these embodiments are to be construed as merely illustrative, and not as limitative, unless specifically stated otherwise.
As used in this disclosure, "first", "second": and the like, do not denote any order, quantity, or importance, but rather are used to distinguish one element from another. The word "comprising" or "comprises", and the like, means that the element preceding the word covers the element listed after the word, and does not exclude the possibility that other elements are also covered. "upper", "lower", and the like are used merely to indicate relative positional relationships, and when the absolute position of the object being described is changed, the relative positional relationships may also be changed accordingly.
In the present disclosure, when a specific component is described as being located between a first component and a second component, there may or may not be intervening components between the specific component and the first component or the second component. When it is described that a specific component is connected to other components, the specific component may be directly connected to the other components without having an intervening component, or may be directly connected to the other components without having an intervening component.
All terms (including technical or scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure belongs unless specifically defined otherwise. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
Techniques, methods, and apparatus known to those of ordinary skill in the relevant art may not be discussed in detail, but are intended to be part of the specification where appropriate.
As shown in fig. 1, the system for evaluating the suitability of the shredded tobacco for use in the embodiment of the present invention includes:
an evaluation index determining module 1, configured to determine an evaluation index of suitability of the shredded tobacco for fine tobacco and a cigarette making machine, where the evaluation index at least includes: average speed of the cigarette making machine, and/or average empty-head rejection rate data and/or sectional density of the fine cigarettes;
the suitability parameter determining module 2 is used for determining suitability parameters of the evaluation indexes;
and the suitability evaluation module 3 is used for evaluating the average speed of the cigarette making machine and/or the average empty-head rejection rate data and/or the sectional density of the fine cigarettes according to the suitability parameters of the evaluation indexes to obtain an evaluation result.
Wherein the cigarette making machine comprises: a cigarette making machine model ZJ 17.
In an embodiment of the system for evaluating the suitability of the shredded tobacco for the cigarette making machine, the suitability parameter determining module 2 may specifically include:
the average vehicle speed suitability parameter determining unit is used for determining the suitability parameter of the average vehicle speed of the cigarette making machine;
the average empty head rate suitability parameter determining unit is used for determining the suitability parameter of the average empty head rejection rate data;
and the section density suitability parameter determining unit is used for determining the suitability parameter of the section density of the fine cigarette.
Specifically, on the premise that the cigarette quality is stable, the suitability parameter of the average vehicle speed during the shift of the cigarette making machine, which is determined by the average vehicle speed suitability parameter determination unit, is as follows: not less than 5200 pieces/min.
Further, the suitability parameter of the average empty-head rejection rate data during the shift of the cigarette making machine determined by the average empty-head rate suitability parameter determination unit is: not higher than 1.70%.
Still further, in an embodiment of the system for evaluating the suitability of shredded tobacco for a cigarette making machine according to the present invention, the cigarette density suitability parameters of the two end-on portions of the shredded tobacco determined by the segment density suitability parameter determining unit are: 265.35 + -10 mg/cm3And the suitability parameter for determining the cigarette density of the middle part of the fine cigarette is as follows: 220.77 + -10 mg/cm3。
In another embodiment of the system for evaluating the suitability of the fine cut tobacco and the cigarette making machine, the cigarette density of the two end head-tightening parts of the fine cut tobacco and the cigarette density of the middle part determined by the segmented density suitability parameter determining unit are as follows: 1.2: 1.
further, the evaluation result obtained by the suitability evaluation module 3 comprises that the fine cut tobacco is suitable for a cigarette making machine or is not suitable for a cigarette making machine. Specifically, the suitability evaluation module 3 comprises an average vehicle speed evaluation unit, an average empty head rejection rate evaluation unit and a segmentation density evaluation unit.
Specifically, when the average vehicle speed of the cigarette making machine is evaluated, the average vehicle speed of the cigarette making machine is obtained by calculating a ratio of total cigarette data of each shift of the cigarette making machine to an operation time of each shift of the cigarette making machine.
The average speed of the cigarette making machines can inquire the total cigarette data of each shift of each cigarette making machine and the running time of each shift of each cigarette making machine through the cigarette packing data collecting system. Illustratively, a month results in 2020: the average vehicle speed of the No. 1 cigarette making machine table in the running time is 5049 counts/minute, the average vehicle speed of the No. 2 cigarette making machine table in the running time is 5135 counts/minute, the average vehicle speed of the No. 3 cigarette making machine table in the running time is 5194 counts/minute, the average vehicle speed of the No. 4 cigarette making machine table in the running time is 5165 counts/minute, the average vehicle speed of the No. 5 cigarette making machine table in the running time is 5344 counts/minute, the average vehicle speed of the No. 6 cigarette making machine table in the running time is 5141 counts/minute, and the total average vehicle speed of the cigarette making machine is 5173 counts/minute. It was found that it is less than the suitability parameter for average vehicle speeds (not less than 5200 counts/min), i.e. the shredded tobacco is unsuitable for cigarette making machines. Therefore, in order to improve the suitability of the shredded tobacco shreds and the cigarette making machine, the average speed of the cigarette making machine needs to be increased, in the concrete implementation, the speeds of a No. 1 cigarette making machine table and a No. 2 cigarette making machine table with lower average speed can be increased, and the speed of a certain cigarette making machine table on certain operation shifts can also be increased in the time dimension.
Further, when the average empty-head rejection rate evaluation unit evaluates the average empty-head rejection rate data, the average empty-head rejection rate data is obtained by calculating the ratio of the total number of empty-head rejections of each cigarette making machine during the shift to the number of cigarette making machines.
The number of the empty heads of each ramuscule cigarette making machine in each shift period and the number of the machine stations of the cigarette making machine can be inquired through a cigarette packet data acquisition system, and after the data of the empty heads of cigarettes in 1 month-7 months in 2020 is inquired, the average empty head rejection rate data of each machine station is calculated as follows: the average empty head rejection rate data of the No. 1 cigarette machine table in each shift period is 1.2%, the average empty head rejection rate data of the No. 2 cigarette machine table in each shift period is 2.05%, the average empty head rejection rate data of the No. 3 cigarette machine table in each shift period is 1.66%, the average empty head rejection rate data of the No. 4 cigarette machine table in each shift period is 1.83%, the average empty head rejection rate data of the No. 5 cigarette machine table in each shift period is 1.5%, the average empty head rejection rate data of the No. 6 cigarette machine table in each shift period is 2.26%, and the total average value of the empty head rejection rates of the cigarette machine tables is 1.75%. It can be found that the suitability parameter (not higher than 1.70%) of the average empty-head rejection rate data is higher, that is, the fine cut tobacco is not suitable for the cigarette making machine. Therefore, in order to improve the suitability of the shredded tobacco and the cigarette making machine, the average empty-head rejection rate data of the cigarette making machine needs to be reduced, the average empty-head rejection rate data of the No. 2 cigarette making machine table and the No. 6 cigarette making machine table with higher average empty-head rejection rate data can be reduced in specific implementation, and the average empty-head rejection rate data of a certain cigarette making machine table on certain operation shifts can also be reduced in a time dimension.
Further, when the segment density evaluation unit in the suitability evaluation module 3 evaluates the segment density of the fine cigarette, the segment density of the fine cigarette is obtained by calculating an average value of the segment densities of 30 cigarette samples.
The system for evaluating the suitability of the fine tobacco shreds and the cigarette making machine, which is provided by the embodiment of the invention, utilizes the evaluation indexes of the suitability of the fine tobacco shreds and the cigarette making machine, which are determined by the evaluation index determining module, to be the average speed of the cigarette making machine, and/or the average empty-head rejection rate data and/or the sectional density of the fine tobacco shreds, utilizes the suitability parameter determining module to determine the suitability parameters of the evaluation indexes, so that the suitability evaluating module evaluates the evaluation indexes according to the suitability parameters of the evaluation indexes to obtain the evaluation result, provides a scientific evaluation system for the suitability of the fine tobacco shreds and the cigarette making machine, guides cigarette enterprises to carry out cross benchmarking among the enterprises and longitudinal benchmarking in the enterprises in the production and manufacturing process, finds out short plates influencing the production and manufacturing level in time, finds weak links, and carries out targeted promotion and improvement, the lean production capacity and the intelligent manufacturing capacity of cigarette enterprises are continuously improved, and the high-quality development of the cigarette enterprises is promoted.
Thus, various embodiments of the present disclosure have been described in detail. Some details that are well known in the art have not been described in order to avoid obscuring the concepts of the present disclosure. It will be fully apparent to those skilled in the art from the foregoing description how to practice the presently disclosed embodiments.
Although some specific embodiments of the present disclosure have been described in detail by way of example, it should be understood by those skilled in the art that the foregoing examples are for purposes of illustration only and are not intended to limit the scope of the present disclosure. It will be understood by those skilled in the art that various changes may be made in the above embodiments or equivalents may be substituted for elements thereof without departing from the scope and spirit of the present disclosure. The scope of the present disclosure is defined by the appended claims.
Claims (4)
1. A system for evaluating the suitability of shredded tobacco for use with a cigarette making machine, comprising:
the evaluation index determining module is used for determining evaluation indexes of the suitability of the shredded tobacco and the cigarette making machine, and the evaluation indexes at least comprise: average speed of the cigarette making machine, average empty-end rejection rate data and sectional density of the fine cigarettes;
the suitability parameter determining module is used for determining suitability parameters of the evaluation indexes;
the suitability evaluation module is used for evaluating the average speed and the average empty-head rejection rate data of the cigarette making machine and the sectional density of the thin cigarettes according to the suitability parameters of the evaluation indexes to obtain an evaluation result,
the cigarette making machine comprises a model ZJ17 cigarette making machine,
the suitability parameter determination module comprises:
the average speed suitability parameter determination unit is used for determining suitability parameters of the average speed of the cigarette making machine, and under the premise of stable cigarette quality, the suitability parameters of the average speed of the cigarette making machine during the shift period determined by the average speed suitability parameter determination unit are as follows: no less than 5200 pieces/min;
an average empty-head-rate suitability parameter determination unit, configured to determine a suitability parameter of the average empty-head rejection rate data, where the suitability parameter of the average empty-head-rate rejection rate data during the shift of the cigarette making machine determined by the average empty-head-rate suitability parameter determination unit is: not higher than 1.70%;
the section density suitability parameter determining unit is used for determining the suitability parameters of the section density of the fine cigarette, and the suitability parameters of the cigarette density of the two end head tightening parts of the fine cigarette determined by the section density suitability parameter determining unit are as follows: 265.35 + -10 mg/cm3And the suitability parameter for determining the cigarette density of the middle part of the fine cigarette is as follows: 220.77 + -10 mg/cm3Or the cigarette density of the two end head tightening parts of the fine cigarette determined by the subsection density suitability parameter determining unit and the cigarette density ratio of the middle part are as follows: 1.2: 1.
2. the system for evaluating the suitability of shredded tobacco for cigarettes for use according to claim 1, wherein in evaluating the average speed of the cigarette making machine, the average speed of the cigarette making machine is obtained by calculating the ratio of the total cigarette data for each class of cigarette making machine to the operating time for each class of cigarette making machine.
3. The system for evaluating the suitability of shredded tobacco for cigarette making according to claim 1, wherein in evaluating the average empty-head rejection rate data, the average empty-head rejection rate data is obtained by calculating a ratio of the total number of empty-head rejections for each cigarette making machine during the shift to the number of cigarette making machines.
4. The system for evaluating the suitability of a shredded tobacco for cigarettes according to claim 1, wherein the suitability evaluation module is configured to evaluate the segmented density of the shredded tobacco by averaging the segmented densities of 30 cigarette samples.
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Citations (3)
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| CN108175124A (en) * | 2016-12-08 | 2018-06-19 | 重庆中烟工业有限责任公司 | A kind of cigarette machine equals quasi- disk selection method |
| CN109171012A (en) * | 2018-10-22 | 2019-01-11 | 云南中烟工业有限责任公司 | A kind of method of the smooth slot specification of Rapid matching cigarette machine flattening disc |
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2020
- 2020-09-22 CN CN202011019093.4A patent/CN111955783B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1190821A (en) * | 1966-04-20 | 1970-05-06 | Industrial Nucleonics Corp | Improvements in and relating to the Manufacture of Cigarettes |
| CN108175124A (en) * | 2016-12-08 | 2018-06-19 | 重庆中烟工业有限责任公司 | A kind of cigarette machine equals quasi- disk selection method |
| CN109171012A (en) * | 2018-10-22 | 2019-01-11 | 云南中烟工业有限责任公司 | A kind of method of the smooth slot specification of Rapid matching cigarette machine flattening disc |
Non-Patent Citations (1)
| Title |
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| ZJ19型卷烟机平准器特征参数的建立;齐延鹏等;《安徽农业科学》;20170630(第16期);第200-202、218页 * |
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