CN109171012A - A kind of method of the smooth slot specification of Rapid matching cigarette machine flattening disc - Google Patents
A kind of method of the smooth slot specification of Rapid matching cigarette machine flattening disc Download PDFInfo
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- CN109171012A CN109171012A CN201811232389.7A CN201811232389A CN109171012A CN 109171012 A CN109171012 A CN 109171012A CN 201811232389 A CN201811232389 A CN 201811232389A CN 109171012 A CN109171012 A CN 109171012A
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- cigarette
- value
- flattening disc
- smooth
- density
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Classifications
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/02—Cigarette-filling machines
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/32—Separating, ordering, counting or examining cigarettes; Regulating the feeding of tobacco according to rod or cigarette condition
- A24C5/34—Examining cigarettes or the rod, e.g. for regulating the feeding of tobacco; Removing defective cigarettes
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- Manufacturing Of Cigar And Cigarette Tobacco (AREA)
Abstract
The invention discloses a kind of methods of the smooth slot specification of Rapid matching cigarette machine flattening disc, measure multiple cigarette samples end mean density value T according to density of tobacco rodJ, non-compacted section of mean density value MJ；2. calculating cigarette end section Density Distribution Feature value Y；3. whether 2. Y value that judgment step obtains is in (1.00,1.15) range；If Y value is in (1.00,1.15) range, then the smooth slot specification of cigarette machine flattening disc is suitable, and Y value closer to (1.00+1.15)/2, then the matching degree of the smooth slot specification of cigarette machine flattening disc and cigarette is higher.Method of the invention it is easy to operate quickly, can on-line determination, as a result accurately and reliably.
Description
Technical field
The invention belongs to cigarette making process device parameters and cigarette weight to evaluate field, and in particular to a kind of Rapid matching
The method of the smooth slot specification of cigarette machine flattening disc.
Background technique
The flattening disc of cigarette machine is a kind of disk that can be cut down extra pipe tobacco, pipe tobacco is made to enter opium pipe as uniform plume
Shape accessory, smooth slot are the groove on flattening disc, and smooth slot can be such that pipe tobacco fills up, and allow tight head end (end section or end endpiece) pipe tobacco
More.In cigarette coiling process, the tight mouth that cigarette both ends are formed is convex portion, cigarette of the groove by reduction on flattening disc
Convex portion on strand, so that the full no bear in cigarette end and making connects mouth quality and stablizes.Cigarette machine flattening disc it is smooth
One of an important factor for slot specification is influence cigarette coiling process quality and cigarette integrated quality, the smooth slot rule of cigarette machine flattening disc
Lattice and the efficient matchings for rolling cigarette specification are to improve cigarette coiling process quality and efficiency, the weight for reducing process cost and loss
It ensures.Currently, the relevant report of the smooth slot specification Matching and modification method of cigarette machine flattening disc is had no both at home and abroad, production scene volume
The smooth slot specification adjustment of smoke machine flattening disc is mainly to carry out gradient adjusting according to the experiences of technologists, and adjustment process is without appointing
What is referred to and the quantitative targets such as verifying, takes time and effort.
In pipe tobacco occupied state in density of tobacco rod distribution reflection cigarette, in the certain situation of formula material and cigarette specification
Under, density of tobacco rod distribution is mainly influenced by cigarette machine coiling process.The effect of flattening disc is extra in reduction wind sucting chamber passageway
Pipe tobacco and formed high density end (tight head), high density end be control cigarette weight and density of tobacco rod key position.In cigarette
In the case that weight is certain, flattening disc specification also has decisive impact the Density Distribution situation of whole branch cigarette, flattening disc rule
Lattice are the key factors for controlling density of tobacco rod standard deviation.Wherein compacting section (i.e. high density end) is the smooth slot of cigarette machine flattening disc
The cigarette pipe tobacco consolidation part formed is adjusted, is to influence the important area of cigarette integrated quality, and end section (firing tip) is then
The most important thing.The pipe tobacco occupied state of end section will affect the end tobacco-falling quantity of cigarette, in coiling process the loose-ends ratio of cigarette and
The rate that turns around, flame-out rate in cigarette combustion process.Therefore, by adjusting the smooth slot specification of flattening disc, it can be achieved that compacting section
Density profile adjustment, to improve the integrated quality of cigarette.
205682417 U of patent CN discloses a kind of smooth dish structure for PROTOS2-2 ultrahigh speed rolling up and connecting machine, should
Structure is spaced equal portions on disk body and is distributed three deep trouths and three shallow slots, improves cigarette end tobacco density, reduces in high speed
Nominal cigarette phenomenon is generated when production.The patent only discloses single smooth dish structure, but does not provide flattening disc smooth slot rule
The adjustment foundation and method of lattice.
203038063 U of patent CN discloses a kind of based on the smooth disk control system of servo-controlled cigarette machine, the system
The shaft that flattening disc is connected by servo motor, to solve cumbersome flattening disc zero adjustment process, but the patent is also simultaneously
The method of adjustment of flattening disc specification is not referred to.
202680458 U of patent CN discloses a kind of oblique smooth dish structure including two round choppers, improves smooth
The shear strength of disk.203219922 U of patent CN discloses flattening disc circumference uniform force when a kind of raising compresses, smooth
The smooth dish structure of the cigarette machine of degree.Two patents do not refer to the method for adjustment of flattening disc specification in production real process.
Summary of the invention
It is an object of the invention to fill up the method blank of the smooth slot specification adjustment of cigarette machine flattening disc, provide a kind of quick
The method for matching the smooth slot specification of cigarette machine flattening disc.The present invention is by establishing cigarette end section Density Distribution Feature value Y and putting down
Relationship between the smooth groove depth of whole disk, smooth slot arc length, realize only need to measure and calculate cigarette end section Density Distribution can
The purpose of the fast quantification matching smooth slot specification of cigarette machine flattening disc.This method is easy to operate quickly, and accuracy is high, has filled up volume
The smooth slot specification method of adjustment blank of smoke machine flattening disc, for improve cigarette coiling process quality and efficiency, reduce process cost and
Loss provides method support.
The method of the smooth slot specification of a kind of Rapid matching cigarette machine flattening disc of the invention, mainly by following scheme come real
It is existing:
A kind of method of the smooth slot specification of Rapid matching cigarette machine flattening disc, according to the big of density of tobacco rod distribution characteristics value Y
The small smooth slot specification of quick anticipation flattening disc, the method comprise the steps of:
1. take a certain specification cigarette sample multiple, according to cigarette specification by cigarette pipe tobacco filled section be divided into end section, it is non-
It is compacted section and end endpiece, by the multiple cigarette sample end head sections of standard test, non-compacted section of density, end section mean density value is denoted as
TJ, non-compacted section of mean density value MJ；
2. according to the following formula, calculating cigarette end section Density Distribution Feature value Y:
Y=TJ/MJ
Wherein Y is cigarette end section Density Distribution Feature value, TJFor cigarette end section mean density value, MJFor non-compacted section of cigarette
Branch mean density value；
3. whether 2. Y value that judgment step obtains is in (1.00,1.15) range；If Y value is in (1.00,1.15) range
Interior, then the smooth slot specification of cigarette machine flattening disc is suitable, and Y value is closer (1.00+1.15)/2, then the smooth slot of cigarette machine flattening disc
The matching degree of specification and cigarette is higher；If Y value not in (1.00,1.15) range, then the smooth slot specification of cigarette machine flattening disc needs
Again it to match, wherein need to increase the smooth groove depth of flattening disc if Y value≤1.00 or increase smooth slot arc length, if Y value >=
1.15, then need to reduce the smooth groove depth of flattening disc.
Preferably, it is 24.2 ± 0.2mm that the cigarette specification, which is Cigarette circumference,.
Preferably, it is >=30 that the cigarette sample is multiple.
Preferably, the standard is " YC/T476-2013 cigarette tobacco density measures microwave method ".
Preferably, the end section or/and end endpiece length are the 1/2 of the smooth slot arc length of flattening disc.
Beneficial effects of the present invention:
1, applicant find in production practice cigarette qualitative characteristics value (including cigarette end tobacco-falling quantity, loose-ends ratio and
The rate that turns around etc.) it is closely related with the smooth slot specification of cigarette machine flattening disc, and the qualitative characteristics value of cigarette is by the end Duan Mi of cigarette
Distribution characteristics value is spent to determine.Method of the invention establishes the end section density point of the smooth slot specification of cigarette machine flattening disc and cigarette
The relationship of cloth characteristic value, and have been surprisingly found that domestic and international various brands qualified cigarette Density Distribution Feature value (1.00,
1.15) when in range, then the smooth slot specification of cigarette machine flattening disc is suitable, when Y value closer to (1.00+1.15)/2 (i.e. 1.075,
The midpoint of two values) then the matching degree of the smooth slot specification of cigarette machine flattening disc and cigarette it is higher；If Y value is not in (1.00,1.15) model
In enclosing, then the smooth slot specification of cigarette machine flattening disc needs to match again, wherein it is flat to need to increase flattening disc if Y value≤1.00
Whole groove depth increases smooth slot arc length and needs to reduce the smooth groove depth of flattening disc if Y value >=1.15.
2, the method for the invention realizes only need to measure and calculate end section Density Distribution Feature value can fast quantification
With the smooth slot specification of cigarette machine flattening disc.This method is easy to operate quickly, and accuracy is high, has filled up the smooth slot of cigarette machine flattening disc
The blank of specification method of adjustment provides method to improve cigarette coiling process quality and efficiency, reduction process cost and loss
Support.
3, method of the invention it is easy to operate quickly, can on-line determination, do not influenced by artificial subjective factor.As a result accurately may be used
It leans on.
Specific embodiment
Preferably specific description is made to the present invention below by embodiment, but protection scope of the present invention is not limited to
This.
Embodiment 1:
The A trade mark cigarette sample that taking Cigarette circumference at random is 24.2 ± 0.2mm, cigarette length is (24.0+60.0) ± 0.5mm
Product are several, sample are divided into two groups at random, every group of cigarette number is 100.The used smooth slot arc length of flattening disc is
22mm, the smooth groove depth of flattening disc are 3.8mm.
First group is denoted as respectively according to YC/T 476-2013 method measurement end section, non-compacted section of density, mean density value
TJ、MJ, by formula Y=TJ/MJCalculate cigarette end section Density Distribution Feature value Y value it is as shown in table 1, obtained Y value (1.00,
1.15) in range, illustrate that the smooth slot specification of A trade mark cigarette machine flattening disc is suitable, and close to 1.075, illustrate that flattening disc is smooth
The matching degree of slot specification and cigarette is higher.
Second group of cigarette sample is according to standard GB/T 22838.17-2009, GB/T 22838.9-2009 and YC/T 558-
2018 method measurement cigarette swatched end tobacco-falling quantity, loose-ends ratio and the rate that turns around.
The cigarette end section Density Distribution Feature value and cigarette qualitative characteristics value of 1 A trade mark cigarette sample of table
| End section Density Distribution Feature value Y | 1.0663 |
| End tobacco-falling quantity (mg/ branch) | 2.3042 |
| Loose-ends ratio % | 0.0074 |
| The rate that turns around % | 0.5052 |
Same cigarette sample end head section Density Distribution Feature value Y, end tobacco-falling quantity, loose-ends ratio and the rate that turns around in comparison sheet 1
Equal qualitative characteristics value index, it can be seen that the smooth slot specification matching of the cigarette machine flattening disc of the present embodiment is preferable, the end of sample
Tobacco-falling quantity is much smaller than Industry code requirements (< 8mg/ branch), and loose-ends ratio and turns around that rate is lower, and cigarette quality is preferable.Illustrate this
Methods and results are accurate and reliable.
Embodiment 2
To take Cigarette circumference be 24.2 ± 0.2mm, cigarette length is (30.0+54.0) if ± 0.5mm B trade mark cigarette sample
Sample is divided into two groups at random by the Heavenly Stems and Earthly Branches, and every group of cigarette number is 100.The used smooth slot arc length of flattening disc is 20mm, is put down
The whole smooth groove depth of disk is 3.0mm.
First group is denoted as respectively according to YC/T 476-2013 method measurement end section, non-compacted section of density, mean density value
TJ、MJ, by formula Y=TJ/MJCalculating cigarette end section Density Distribution Feature value Y value is as shown in table 2, and obtained Y value does not exist
In (1.00,1.15) range, illustrate that the smooth slot specification of B trade mark cigarette machine flattening disc need to match again.Second group of cigarette sample is pressed
The method of the quasi- GB/T 22838.17-2009 of sighting target, GB/T 22838.9-2009 and YC/T 558-2018 measure cigarette sample end
Portion's tobacco-falling quantity, loose-ends ratio and the rate that turns around.From Table 2, it can be seen that requirement is not satisfied in end tobacco-falling quantity, loose-ends ratio.
Due to Y value≤1.00, the mode for increasing the smooth groove depth of flattening disc is taken to match again, by the smooth groove depth of flattening disc
Degree increases to 3.6mm, then sub-sampling, repeats said determination, is specifically shown in Table 2.
The cigarette end section Density Distribution Feature value and cigarette qualitative characteristics value of 2 B trade mark cigarette sample of table
| Project | Former flattening disc specification piece | Sample after the adjustment of flattening disc specification |
| End section Density Distribution Feature value Y | 0.9825 | 1.0741 |
| End tobacco-falling quantity (mg/ branch) | 8.1344 | 2.7855 |
| Loose-ends ratio % | 2.0597 | 0.0036 |
| The rate that turns around % | 0.0309 | 0.2103 |
Flattening disc specification adjustment front and back cigarette sample end head section Density Distribution Feature value Y in comparison sheet 2, end tobacco-falling quantity,
Loose-ends ratio and the rate qualitative characteristics that turn around, it can be seen that this smooth slot specification matching of cigarette machine flattening disc adjusted is preferable, sample
End tobacco-falling quantity be less than Industry code requirements (< 8mg/ branch), and loose-ends ratio and the rate that turns around are lower, cigarette integrated quality compared with
It is good.Illustrate that this method result is accurate and reliable.
Claims (5)
1. a kind of method of the smooth slot specification of Rapid matching cigarette machine flattening disc, which is characterized in that be distributed according to density of tobacco rod special
The size of value indicative Y quickly prejudges the smooth slot specification of flattening disc, and the method comprises the steps of:
1. take a certain specification cigarette sample multiple, according to cigarette specification by cigarette pipe tobacco filled section be divided into end section, it is non-compacted
Section and end endpiece, by the multiple cigarette sample end head sections of standard test, non-compacted section of density, end section mean density value is denoted as TJ,
Non-compacted section of mean density value MJ；
2. according to the following formula, calculating cigarette end section Density Distribution Feature value Y:
Y=TJ/MJ
Wherein Y is cigarette end section Density Distribution Feature value, TJFor cigarette end section mean density value, MJIt is close for non-compacted section of cigarette
Spend mean value；
3. whether 2. Y value that judgment step obtains is in (1.00,1.15) range；If Y value be in (1.00,1.15) range,
Then the smooth slot specification of cigarette machine flattening disc is suitable, and Y value closer to (1.00+1.15)/2, then the smooth slot of cigarette machine flattening disc is advised
The matching degree of lattice and cigarette is higher；If Y value not in (1.00,1.15) range, then the smooth slot specification of cigarette machine flattening disc needs
Again it matches, wherein need to increase the smooth groove depth of flattening disc if Y value≤1.00 or increase smooth slot arc length, if Y value >=
1.15, then need to reduce the smooth groove depth of flattening disc.
2. the method according to claim 1, wherein it is 24.2 ± 0.2mm that the cigarette specification, which is Cigarette circumference,.
3. the method according to claim 1, wherein it is >=30 that the cigarette sample is multiple.
4. the method according to claim 1, wherein the standard is " YC/T 476-2013 cigarette tobacco density
Measure microwave method ".
5. the method according to claim 1, wherein end section or/and end endpiece length are flat for flattening disc
The 1/2 of whole slot arc length.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811232389.7A CN109171012B (en) | 2018-10-22 | 2018-10-22 | Method for quickly matching specifications of leveling grooves of leveling disc of cigarette making machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811232389.7A CN109171012B (en) | 2018-10-22 | 2018-10-22 | Method for quickly matching specifications of leveling grooves of leveling disc of cigarette making machine |
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| CN109171012A true CN109171012A (en) | 2019-01-11 |
| CN109171012B CN109171012B (en) | 2021-04-06 |
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Cited By (5)
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| CN109918736A (en) * | 2019-02-02 | 2019-06-21 | 红云红河烟草(集团)有限责任公司 | Method and module for calculating groove depth of leveling disc of cigarette making machine |
| CN111955783A (en) * | 2020-09-22 | 2020-11-20 | 河南中烟工业有限责任公司 | System for evaluating suitability of fine cut tobacco and cigarette making machine |
| CN111990686A (en) * | 2020-09-22 | 2020-11-27 | 河南中烟工业有限责任公司 | Evaluation method for suitability of fine cut tobacco and cigarette making machine |
| CN112155250A (en) * | 2020-11-06 | 2021-01-01 | 河南中烟工业有限责任公司 | Method for evaluating suitability of cigarette paper and cigarette making machine |
| CN112220106A (en) * | 2020-11-06 | 2021-01-15 | 河南中烟工业有限责任公司 | System for evaluating suitability of cigarette paper and cigarette making machine |
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| CN111955783B (en) * | 2020-09-22 | 2022-03-25 | 河南中烟工业有限责任公司 | System for evaluating suitability of fine cut tobacco and cigarette making machine |
| CN111990686B (en) * | 2020-09-22 | 2022-08-19 | 河南中烟工业有限责任公司 | Evaluation method for suitability of fine cut tobacco and cigarette making machine |
| CN112155250A (en) * | 2020-11-06 | 2021-01-01 | 河南中烟工业有限责任公司 | Method for evaluating suitability of cigarette paper and cigarette making machine |
| CN112220106A (en) * | 2020-11-06 | 2021-01-15 | 河南中烟工业有限责任公司 | System for evaluating suitability of cigarette paper and cigarette making machine |
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