CN112220106B - System for evaluating suitability of cigarette paper and cigarette making machine - Google Patents
System for evaluating suitability of cigarette paper and cigarette making machine Download PDFInfo
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- CN112220106B CN112220106B CN202011233249.9A CN202011233249A CN112220106B CN 112220106 B CN112220106 B CN 112220106B CN 202011233249 A CN202011233249 A CN 202011233249A CN 112220106 B CN112220106 B CN 112220106B
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/32—Separating, ordering, counting or examining cigarettes; Regulating the feeding of tobacco according to rod or cigarette condition
- A24C5/34—Examining cigarettes or the rod, e.g. for regulating the feeding of tobacco; Removing defective cigarettes
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/32—Separating, ordering, counting or examining cigarettes; Regulating the feeding of tobacco according to rod or cigarette condition
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/32—Separating, ordering, counting or examining cigarettes; Regulating the feeding of tobacco according to rod or cigarette condition
- A24C5/34—Examining cigarettes or the rod, e.g. for regulating the feeding of tobacco; Removing defective cigarettes
- A24C5/345—Removing defective cigarettes
Abstract
The invention discloses a system for evaluating the suitability of cigarette paper and a cigarette making machine, which comprises the following components: the evaluation index determining module is used for determining the evaluation index of the suitability of the cigarette paper and the cigarette making machine, and the evaluation index at least comprises the following components: average speed of the cigarette making machine, average empty head rejection rate data, cigarette quality defect rate caused by cigarette paper and shutdown times; the suitability parameter determination module is used for determining suitability parameters of all evaluation indexes; and the suitability evaluation module is used for evaluating each evaluation index according to the suitability parameter. According to the system for evaluating the suitability of the cigarette paper and the cigarette making machine, the evaluation index of the suitability of the cigarette paper and the cigarette making machine is determined by the evaluation index determining module, the suitability parameter of each evaluation index is determined by the suitability parameter determining module, so that the suitability evaluating module evaluates each evaluation index according to the suitability parameter of each evaluation index to obtain an evaluation result, and a scientific evaluation system is provided for the suitability of the cigarette paper and the cigarette making machine.
Description
Technical Field
The invention relates to the technical field of quality detection and evaluation of cigarette products, in particular to a system for evaluating the suitability of cigarette paper and a cigarette making machine.
Background
At present, the suitability of the cigarette paper and a cigarette making machine has no related evaluation system, no related target for regulating the structure of the cigarette paper, no related technical parameter aiming at the running condition of the cigarette making machine and the quality of produced cigarettes, no related scientific evaluation system and no related research in the aspect.
Accordingly, a need exists for a system for evaluating the suitability of cigarette paper for cigarette making machines.
Disclosure of Invention
The invention aims to provide a system for evaluating the suitability of cigarette paper and a cigarette making machine, which solves the problems in the prior art and can provide a scientific evaluation system for the suitability of the cigarette paper and the cigarette making machine.
The invention provides a system for evaluating the suitability of cigarette paper and a cigarette making machine, which comprises the following components:
the evaluation index determining module is used for determining an evaluation index of the suitability of the cigarette paper and the cigarette making machine, and the evaluation index at least comprises the following components: average speed of a cigarette making machine, and/or average empty head rejection rate data and/or cigarette quality defect rate caused by cigarette paper and/or shutdown times caused by cigarette paper;
the suitability parameter determining module is used for determining suitability parameters of the evaluation indexes;
and the suitability evaluation module is used for evaluating the average speed of the cigarette making machine and/or the average empty head rejection rate data and/or the cigarette quality defect rate caused by the cigarette paper and/or the shutdown times caused by the cigarette paper according to the suitability parameters of the evaluation indexes to obtain an evaluation result.
A system for evaluating the suitability of a cigarette paper for use with a cigarette-making machine as described above, wherein preferably the cigarette-making machine comprises: a cigarette making machine model ZJ 18.
A system for evaluating the suitability of a cigarette paper to a cigarette-making machine as described above, wherein preferably the suitability parameter determining module comprises:
the average vehicle speed suitability parameter determining unit is used for determining the suitability parameter of the average vehicle speed of the cigarette making machine;
the average empty head rate suitability parameter determining unit is used for determining the suitability parameter of the average empty head rejection rate data;
the cigarette quality defect rate suitability parameter determining unit is used for determining the suitability parameter of the cigarette quality defect rate caused by the cigarette paper;
a stop number suitability parameter determination unit for determining a suitability parameter for the stop number caused by the cigarette paper.
The system for evaluating the suitability of cigarette paper for a cigarette making machine as described above, wherein preferably, on the premise that the quality of cigarettes is stable, the suitability parameter of the average vehicle speed during the shift of the cigarette making machine determined by the average vehicle speed suitability parameter determination unit is: not less than 6800 counts/min.
The system for evaluating the suitability of cigarette paper to a cigarette making machine as described above, wherein the suitability parameter of the average empty-head rejection rate data for the cigarette making machine over the shift determined by the average empty-head rate suitability parameter determination unit is preferably: not higher than 0.39%.
The system for evaluating the suitability of cigarette paper for a cigarette making machine as described above, wherein the suitability parameter of the cigarette quality defect rate due to cigarette paper determined by the cigarette quality defect rate suitability parameter determining unit is preferably not higher than 0.02%.
The system for evaluating the suitability of a cigarette paper for a cigarette making machine as described above, wherein the suitability parameter of the number of stoppages due to cigarette paper determined by the number-of-stoppages suitability parameter determining unit is preferably not higher than 3.
The system for evaluating the suitability of cigarette paper and the cigarette making machine as described above, wherein preferably, the suitability evaluation module comprises an average vehicle speed evaluation unit for evaluating the average vehicle speed of the cigarette making machine, and when evaluating the average vehicle speed of the cigarette making machine, the average vehicle speed of the cigarette making machine is obtained by calculating the ratio of the total cigarette data of each cigarette making machine class to the operation time of each cigarette making machine class.
The system for evaluating the suitability of cigarette paper for a cigarette making machine as described above, wherein preferably the suitability evaluation module comprises an average empty-head rejection rate evaluation unit for evaluating the average empty-head rejection rate data, and when evaluating the average empty-head rejection rate data, the average empty-head rejection rate data is obtained by calculating the ratio of the total number of empty-head rejections of each cigarette making machine during a shift to the number of stations of the cigarette making machine.
The system for evaluating the suitability of cigarette paper for cigarette making machines as described above, wherein the suitability evaluation module preferably comprises a stop count evaluation unit for evaluating the stop count caused by the cigarette paper, and when evaluating the stop count caused by the cigarette paper, the stop count caused by the cigarette paper is obtained by calculating the ratio of the total stop count caused by the cigarette paper of each cigarette making machine during a shift to the number of machines of the cigarette making machine.
The invention provides a system for evaluating the suitability of cigarette paper and a cigarette making machine, which utilizes the evaluation indexes of the suitability of the cigarette paper and the cigarette making machine determined by an evaluation index determining module to be the average speed and/or the average empty-head rejection rate data of the cigarette making machine and/or the cigarette quality defect rate caused by the cigarette paper and/or the shutdown times caused by the cigarette paper, utilizes the suitability parameter determining module to determine the suitability parameters of each evaluation index, so that the suitability evaluating module evaluates each evaluation index according to the suitability parameters of each evaluation index to obtain an evaluation result, provides a scientific evaluation system for the suitability of the cigarette paper and the cigarette making machine, guides cigarette enterprises to carry out cross benchmarking among the enterprises and longitudinal benchmarking in the enterprises in the production and manufacturing process, finds out short plates influencing the production and manufacturing level in time and finds weak links, and the method is purposefully improved, so that the lean production capacity and the intelligent manufacturing capacity of cigarette enterprises are continuously improved, and the high-quality development of the cigarette enterprises is promoted.
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In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be further described with reference to the accompanying drawings, in which:
figure 1 is a block diagram of the configuration of an embodiment of the system for evaluating the fit of cigarette paper to a cigarette-making machine provided by the present invention.
Detailed Description
Various exemplary embodiments of the present disclosure will now be described in detail with reference to the accompanying drawings. The description of the exemplary embodiments is merely illustrative and is in no way intended to limit the disclosure, its application, or uses. The present disclosure may be embodied in many different forms and is not limited to the embodiments described herein. These embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art. It should be noted that: the relative arrangement of parts and steps, the composition of materials, numerical expressions and numerical values set forth in these embodiments are to be construed as merely illustrative, and not as limitative, unless specifically stated otherwise.
As used in this disclosure, "first", "second": and the like, do not denote any order, quantity, or importance, but rather are used to distinguish one element from another. The word "comprising" or "comprises", and the like, means that the element preceding the word covers the element listed after the word, and does not exclude the possibility that other elements are also covered. "upper", "lower", and the like are used merely to indicate relative positional relationships, and when the absolute position of the object being described is changed, the relative positional relationships may also be changed accordingly.
In the present disclosure, when a specific component is described as being located between a first component and a second component, there may or may not be intervening components between the specific component and the first component or the second component. When it is described that a specific component is connected to other components, the specific component may be directly connected to the other components without having an intervening component, or may be directly connected to the other components without having an intervening component.
All terms (including technical or scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure belongs unless specifically defined otherwise. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
Techniques, methods, and apparatus known to those of ordinary skill in the relevant art may not be discussed in detail, but are intended to be part of the specification where appropriate.
As shown in FIG. 1, the present example provides a system for evaluating the suitability of a cigarette paper for a cigarette-making machine, comprising:
an evaluation index determining module 1, configured to determine an evaluation index of the suitability of cigarette paper to a cigarette making machine, where the evaluation index at least includes: average speed of a cigarette making machine, and/or average empty head rejection rate data and/or cigarette quality defect rate caused by cigarette paper and/or shutdown times caused by cigarette paper;
the suitability parameter determining module 2 is used for determining suitability parameters of the evaluation indexes;
and the suitability evaluation module 3 is used for evaluating the average speed of the cigarette making machine and/or the average empty head rejection rate data and/or the cigarette quality defect rate caused by the cigarette paper and/or the shutdown times caused by the cigarette paper according to the suitability parameters of the evaluation indexes to obtain an evaluation result.
Wherein the cigarette making machine comprises: a cigarette making machine model ZJ 18.
In one embodiment of the system for evaluating the suitability of cigarette paper to a cigarette making machine of the present invention, the suitability parameter determination module 2 may specifically comprise:
the average vehicle speed suitability parameter determining unit is used for determining the suitability parameter of the average vehicle speed of the cigarette making machine;
the average empty head rate suitability parameter determining unit is used for determining the suitability parameter of the average empty head rejection rate data;
the cigarette quality defect rate suitability parameter determining unit is used for determining the suitability parameter of the cigarette quality defect rate caused by cigarette paper;
a stop number suitability parameter determination unit for determining a suitability parameter for the stop number caused by the cigarette paper.
Specifically, on the premise that the cigarette quality is stable, the suitability parameter of the average vehicle speed during the shift of the cigarette making machine, which is determined by the average vehicle speed suitability parameter determination unit, is as follows: not less than 6800 counts/min.
Further, the suitability parameter of the average empty-head rejection rate data during the shift of the cigarette making machine determined by the average empty-head rate suitability parameter determination unit is: not higher than 0.39%.
Still further, in one embodiment of the system for evaluating the suitability of cigarette paper for a cigarette making machine of the present invention, the suitability parameter of the cigarette quality defect rate due to cigarette paper determined by the cigarette quality defect rate suitability parameter determination unit is not higher than 0.02%.
In one embodiment of the system for evaluating the suitability of a cigarette paper to a cigarette making machine of the present invention, the suitability parameter for the number of stops due to cigarette paper determined by the stop number suitability parameter determination unit is no greater than 3.
Further, the evaluation result obtained by the suitability evaluation module 3 includes that the cigarette paper is suitable for a cigarette making machine or that the cigarette paper is not suitable for a cigarette making machine. Specifically, the suitability evaluation module 3 comprises an average vehicle speed evaluation unit, an average empty-head rejection rate evaluation unit, a cigarette quality defect rate evaluation unit and a shutdown frequency evaluation unit, wherein:
the average vehicle speed evaluation unit is used for evaluating the average vehicle speed of the cigarette making machine;
the average empty head rejection rate evaluation unit is used for evaluating the average empty head rejection rate data;
the cigarette quality defect rate evaluation unit is used for evaluating the cigarette quality defect rate caused by the cigarette paper;
the stop times evaluation unit is used for evaluating the stop times caused by the cigarette paper.
Specifically, when the average vehicle speed of the cigarette making machine is evaluated, the average vehicle speed of the cigarette making machine is obtained by calculating a ratio of total cigarette data of each shift of the cigarette making machine to an operation time of each shift of the cigarette making machine.
The average speed of the cigarette making machines can inquire the total cigarette data of each shift of each cigarette making machine and the running time of each shift of each cigarette making machine through the cigarette packing data collecting system. Illustratively, a month results in 2020: the average speed of the No. 1 cigarette making machine table in the running time is 7043 counts/min, the average speed of the No. 2 cigarette making machine table in the running time is 6917 counts/min, and the total average speed of the cigarette making machines is 6980 counts/min. It was found that it is greater than the minimum value of the suitability parameter for the average vehicle speed (6800 counts/min), i.e. the cigarette paper is suitable for the cigarette making machine.
Further, when the average empty-head rejection rate evaluation unit evaluates the average empty-head rejection rate data, the average empty-head rejection rate data is obtained by calculating a ratio of the total number of empty-head rejections of each cigarette making machine during the shift to the number of machines of the cigarette making machine.
The number of the empty heads of each ramuscule cigarette making machine in each shift period and the number of the machine stations of the cigarette making machine can be inquired through a cigarette packet number acquisition system, and after the cigarette empty head eliminating data of 1 month to 7 months in 2020 years are inquired, the average empty head eliminating rate data of each machine station is calculated as follows: the average empty head rejection rate data of the No. 1 cigarette machine table in each shift period is 0.36%, the average empty head rejection rate data of the No. 2 cigarette machine table in each shift period is 0.32%, and the total average value of the empty head rejection rates of the cigarette machine tables is 0.34%. It was found that it was below the maximum value (0.39%) of the fitness parameter of the average empty-head rejection rate data, i.e. the cigarette paper was fit to the cigarette machine.
Furthermore, when the stop times evaluation unit evaluates the stop times caused by the cigarette paper, the stop times caused by the cigarette paper are obtained by calculating the ratio of the total stop times caused by the cigarette paper of each cigarette making machine during the shift to the machine number of the cigarette making machine.
The number of times of shutdown caused by the cigarette paper of each ramuscule cigarette making machine in each shift period and the number of machine stations of the cigarette making machine can be inquired through a cigarette packet data acquisition system, and after the number of times of shutdown caused by the cigarette paper of 1 month to 7 months in 2020 is inquired, the average number of times of shutdown caused by the cigarette paper of each machine station is calculated as: the number of times of stopping the machine table of the No. 1 cigarette making machine in each shift period due to the cigarette paper is 2.3, the number of times of stopping the machine table of the No. 2 cigarette making machine in each shift period due to the cigarette paper is 1.6, and the total average value of the empty-end rejection rate of the machine table of the cigarette making machine is 1.95. It can be found that it is lower than the maximum value (3) of the suitability parameter of the number of stoppages due to the cigarette paper, i.e. the cigarette paper is suitable for the cigarette making machine.
The system for evaluating the suitability of the cigarette paper and the cigarette making machine, provided by the embodiment of the invention, utilizes the evaluation indexes of the suitability of the cigarette paper and the cigarette making machine determined by the evaluation index determining module to be the average speed and/or the average empty head rejection rate data of the cigarette making machine and/or the cigarette quality defect rate caused by the cigarette paper and/or the shutdown times caused by the cigarette paper, utilizes the suitability parameter determining module to determine the suitability parameters of each evaluation index, so that the suitability evaluating module evaluates each evaluation index according to the suitability parameters of each evaluation index to obtain an evaluation result, provides a scientific evaluation system for the suitability of the cigarette paper and the cigarette making machine, guides cigarette enterprises to carry out cross benchmarking among the enterprises and longitudinal benchmarking in the enterprises in the production and manufacturing process, finds out short plates influencing the production and manufacturing level in time, and finds weak links, and the method is purposefully improved, so that the lean production capacity and the intelligent manufacturing capacity of cigarette enterprises are continuously improved, and the high-quality development of the cigarette enterprises is promoted.
Thus, various embodiments of the present disclosure have been described in detail. Some details that are well known in the art have not been described in order to avoid obscuring the concepts of the present disclosure. It will be fully apparent to those skilled in the art from the foregoing description how to practice the presently disclosed embodiments.
Although some specific embodiments of the present disclosure have been described in detail by way of example, it should be understood by those skilled in the art that the above examples are for illustration only and are not intended to limit the scope of the present disclosure. It will be understood by those skilled in the art that various changes may be made in the above embodiments or equivalents may be substituted for elements thereof without departing from the scope and spirit of the present disclosure. The scope of the present disclosure is defined by the appended claims.
Claims (4)
1. A system for evaluating the fit of cigarette paper to a cigarette making machine comprising:
the evaluation index determining module is used for determining an evaluation index of the suitability of the cigarette paper and the cigarette making machine, and the evaluation index at least comprises the following components: average speed, average empty-head rejection rate data, cigarette quality defect rate caused by cigarette paper and shutdown times caused by cigarette paper of a cigarette making machine, the cigarette making machine comprising: a cigarette making machine model ZJ 18;
the suitability parameter determining module is used for determining suitability parameters of the evaluation indexes;
the suitability evaluation module is used for evaluating the average speed, the average empty-head rejection rate data, the cigarette quality defect rate caused by the cigarette paper and the shutdown times caused by the cigarette paper of the cigarette making machine according to the suitability parameters of the evaluation indexes to obtain an evaluation result,
the suitability parameter determination module comprises:
the average speed suitability parameter determination unit is used for determining suitability parameters of the average speed of the cigarette making machine, and under the premise of stable cigarette quality, the suitability parameters of the average speed of the cigarette making machine during the shift period determined by the average speed suitability parameter determination unit are as follows: not less than 6800 counts/min;
an average empty-head-rate suitability parameter determination unit, configured to determine a suitability parameter of the average empty-head rejection rate data, where the suitability parameter of the average empty-head-rate rejection rate data during the shift of the cigarette making machine determined by the average empty-head-rate suitability parameter determination unit is: not higher than 0.39%;
a cigarette quality defect rate suitability parameter determination unit for determining a suitability parameter of a cigarette quality defect rate caused by cigarette paper, wherein the suitability parameter of the cigarette quality defect rate caused by the cigarette paper determined by the cigarette quality defect rate suitability parameter determination unit is not higher than 0.02%;
a stop number suitability parameter determination unit for determining a suitability parameter of the stop number due to the cigarette paper, the suitability parameter of the stop number due to the cigarette paper determined by the stop number suitability parameter determination unit being not higher than 3.
2. A system for evaluating the suitability of cigarette paper for a cigarette making machine according to claim 1, wherein the suitability evaluation module comprises an average vehicle speed evaluation unit for evaluating the average vehicle speed of the cigarette making machine, and wherein in evaluating the average vehicle speed of the cigarette making machine, the average vehicle speed of the cigarette making machine is obtained by calculating the ratio of the total cigarette data for each cigarette making machine shift to the run time for each cigarette making machine shift.
3. A system for evaluating the suitability of a cigarette paper for a cigarette making machine according to claim 1, wherein the suitability evaluation module comprises an average empty-head rejection rate evaluation unit for evaluating the average empty-head rejection rate data and, in evaluating the average empty-head rejection rate data, the average empty-head rejection rate data is obtained by calculating a ratio of the total number of empty-head rejections for each cigarette making machine during a shift to the number of stations of the cigarette making machine.
4. A system for evaluating the suitability of a cigarette paper for a cigarette making machine according to claim 1, wherein the suitability evaluation module comprises a number of stops evaluation unit for evaluating the number of stops due to cigarette paper, and wherein in evaluating the number of stops due to cigarette paper, the number of stops due to cigarette paper is obtained by calculating the ratio of the total number of stops due to cigarette paper of each cigarette making machine during a shift to the number of stations of the cigarette making machine.
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| DE10037180C1 (en) * | 2000-07-31 | 2002-01-17 | Reemtsma H F & Ph | Cigarette foreign body detection method for cigarette manufacturing machine uses combined evaluation of tobacco density and tobacco humidity signals |
| CN102726833B (en) * | 2012-06-13 | 2014-08-27 | 河南中烟工业有限责任公司 | Method for determining reliability of cigarette maker cigarette loose end detector |
| CN204245138U (en) * | 2014-11-28 | 2015-04-08 | 任久生 | A kind of for cigarette cork paper manufacturing quality on-line automatic detection device |
| CN104833408B (en) * | 2015-03-25 | 2018-03-27 | 河南中烟工业有限责任公司 | A kind of assay method of cigarette overlapping glue resin added |
| CN206005933U (en) * | 2016-08-16 | 2017-03-15 | 湖南中烟工业有限责任公司 | YJ17 cigarette machines are hinged with position drum cigarette blockage detector |
| CN106485422A (en) * | 2016-10-19 | 2017-03-08 | 河南中烟工业有限责任公司 | A kind of Cigarette quality stability of rolled evaluation methodology |
| CN108175124B (en) * | 2016-12-08 | 2020-06-02 | 重庆中烟工业有限责任公司 | Method for selecting leveling disc of cigarette making machine |
| CN109171012B (en) * | 2018-10-22 | 2021-04-06 | 云南中烟工业有限责任公司 | Method for quickly matching specifications of leveling grooves of leveling disc of cigarette making machine |
| CN110258180A (en) * | 2019-07-29 | 2019-09-20 | 郑州格兰高环境工程有限公司 | The device of solid fragrance is quantitatively sprayed on a kind of cigarette paper online |
| CN110574963A (en) * | 2019-09-26 | 2019-12-17 | 阚晖 | Detection equipment for detecting cigarette quality based on machine vision and cigarette making machine thereof |
| CN110876484B (en) * | 2019-12-06 | 2022-01-11 | 河南中烟工业有限责任公司 | Method for controlling cigarette quality consistency of cigarette making machine |
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