CN110301666B - Method for widening application range of tobacco leaf raw materials of cigarette products by feeding in groups - Google Patents
Method for widening application range of tobacco leaf raw materials of cigarette products by feeding in groups Download PDFInfo
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- CN110301666B CN110301666B CN201910452966.1A CN201910452966A CN110301666B CN 110301666 B CN110301666 B CN 110301666B CN 201910452966 A CN201910452966 A CN 201910452966A CN 110301666 B CN110301666 B CN 110301666B
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B15/00—Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
- A24B15/18—Treatment of tobacco products or tobacco substitutes
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/12—Steaming, curing, or flavouring tobacco
Abstract
The invention discloses a method for widening the use range of tobacco leaf raw materials of cigarette products by charging in groups, which is characterized in that a standard tobacco leaf shred formula is configured for the tobacco leaf raw materials planned to be reduced according to the use proportion of the tobacco leaf raw materials in a target product, and the grouped charging tobacco shred formula is determined according to the principle that the higher the requirement of the expanded use of a plurality of tobacco leaf raw materials planned to be expanded in the target product is, the larger the use proportion of certain tobacco leaf raw materials is and the total nicotine of the formula is close to the total nicotine of the standard tobacco leaf shred formula; determining the feeding functional direction of a grouped feeding cut tobacco formula; determining a formula of functional spices to be added in a grouped cut tobacco feeding formula; and (3) making the cigarette product according to the formula of the grouped-fed cut tobacco and the formula of the functional spice. The invention utilizes the grouped feeding to endow the tobacco raw materials which can not be directly applied to the target product formula with the quality style characteristics of certain tobacco raw materials used by the target product, so that the tobacco raw materials can be applied to the target product in the form of a grouped processing formula, and the application range of the tobacco raw materials is widened.
Description
Technical Field
The invention relates to the field of tobacco processing technology, in particular to a method for widening the application range of tobacco leaf raw materials of cigarette products by feeding in groups.
Background
The leaf group formula of the cigarette product is an important factor influencing the sensory quality and style of the cigarette product. The production areas of the tobacco raw materials are numerous, and the quality styles of tobacco leaves in different production areas, different varieties and different grades are different; high quality tobacco leaf raw material is a scarce strategic resource. Under the background of the strategy of 'big brand and big market', the high-speed development of cigarette products is limited by the quantity of applicable tobacco raw materials, so that the application range of the tobacco raw materials in the cigarette products needs to be continuously widened by technical means.
Disclosure of Invention
The invention provides a method for widening the use range of tobacco leaf raw materials of cigarette products by grouping feeding, which can widen the use range of the tobacco leaf raw materials and improve the internal structure of a tobacco leaf raw material warehouse to overcome the defects that the quantity of the tobacco leaf raw materials is limited and the use range of the tobacco leaf raw materials is limited during cigarette production in the prior art.
The present invention aims to solve the above technical problem at least to some extent.
The primary objective of the present invention is to solve the above technical problems, and the technical solution of the present invention is as follows:
a method for broadening the range of use of tobacco leaf feedstock for a cigarette product by group addition, said method comprising the steps of:
s1, determining a formula of the grouped charging cut tobacco, configuring a standard stem cut tobacco formula according to the use proportion of the tobacco raw materials planned to be reduced in a target product, and determining the formula of the grouped charging cut tobacco according to the principle that the higher the requirement on expanded use of a plurality of tobacco raw materials planned to be expanded in the target product is, the larger the use proportion of certain tobacco raw materials is and the total nicotine of the formula is close to the total nicotine of the standard stem cut tobacco formula;
s2, determining the feeding functional direction of the grouped feeding cut tobacco formula;
s3, determining the formula of the functional spice to be added in the formula of the grouped cut tobacco leaves;
and S4, preparing the cigarette product according to the formula of the grouped-fed cut tobacco and the formula of the functional spice to be added.
Further, in step S1, the process of determining the formula of the grouped-fed cut tobacco is as follows:
one or a plurality of tobacco leaf raw materials planned to be used in a target product form a plurality of formula combinations, the total nicotine of a plurality of formulas is measured, so that the proportion of the total nicotine of the formulas in the benchmarking cut tobacco leaf formula is in the range of [ 1-a%, 1+ a% ], wherein a is a preset total nicotine floating range, if the same target of the total nicotine cannot be achieved, other tobacco leaf raw materials for regulating nicotine are added, so that the proportion of the total nicotine of the formulas in the benchmarking cut tobacco leaf formula is in the range of [ 1-a%, 1+ a% ], and the value of a is 10.
Further, in step S2, the determining the feeding functional direction of the grouped feeding cut tobacco formula specifically includes:
and (3) carrying out manual comparison smoking test on the benchmarking cut tobacco formula and the grouped feeding cut tobacco formula according to the tobacco industry standard YC/T530-2015, and quantitatively reflecting the quality and style differences of the benchmarking cut tobacco formula and the grouped feeding cut tobacco formula in the aspects of aroma rhyme, aroma state, smoke concentration, strength and quality characteristics, wherein the quality and style difference is the functional direction of grouped feeding.
Further, in step S3, the process of determining the formula of the functional perfume to be added to the grouped cut tobacco formula is as follows:
the spices for the tobacco aromatic tobacco with the functions of giving tobacco characteristic aroma, adjusting aroma state, adjusting smoke concentration and adjusting quality characteristics are applied to the grouped cut tobacco feeding formula according to a set proportion, so that the grouped cut tobacco feeding formula added with the spices for the tobacco aromatic tobacco has the main quality style characteristics of the standard cut tobacco formula.
Further, step S4 further includes verifying the application of the grouped cut tobacco formulation and the functional flavor formulation in the target product, which specifically includes:
(1) drawing a benchmark leaf shred formula from the original target product main leaf shred formula, and preparing a new main leaf shred formula sample according to the processing mode and the process parameters of the target product main leaf shred formula;
(2) sequentially slicing, loosening and dampening a sample prepared by a grouped charging cut tobacco formula, adding functional spice and original proportion target product spice, preparing leaves and storing the leaves, shredding, and drying in a set drying mode to obtain a grouped charging cut tobacco formula verification sample;
(3) mixing the grouped feeding cut tobacco formula verification sample with a new main cut tobacco formula sample according to the use proportion of the target product of the benchmarking cut tobacco formula, obtaining a cut tobacco composition by using the expanded product in the same proportion with the target product, adding the essence of the original target product into the cut tobacco composition, and rolling the cigarette with the cut tobacco composition added with the essence;
(4) and finally, carrying out three-point inspection on the rolled cigarette product and the original target product, and evaluating the consistency of the rolled cigarette product and the original product.
Compared with the prior art, the technical scheme of the invention has the beneficial effects that:
according to the invention, the target product is modified by the tobacco group formula and the processing technology, and the style and quality characteristics of certain tobacco leaf raw materials are endowed to the target product by using the grouped feeding, so that the target product can be applied to the target product in the form of a grouped processing formula, the use value of the tobacco leaf raw materials is improved, the use range of the tobacco leaf raw materials is widened, and the internal structure of the tobacco leaf raw material warehouse is improved.
Drawings
FIG. 1 is a flow chart of the method of the present invention.
FIG. 2 is an explanatory diagram of the modification of the leaf formulation and processing technology of the target product, the production and rolling of the modified product, and the smoke component inspection and sensory three-point inspection of the modified product and the target product.
Detailed Description
The technical solution of the present invention is further described below with reference to the accompanying drawings and examples.
Example 1
As shown in fig. 1, this embodiment provides a flow based on the implementation of the method of the present invention, which specifically includes:
s1, determining a formula of the grouped charging cut tobacco, configuring a standard stem cut tobacco formula according to the use proportion of the tobacco raw materials planned to be reduced in a target product, and determining the formula of the grouped charging cut tobacco according to the principle that the higher the requirement on expanded use of a plurality of tobacco raw materials planned to be expanded in the target product is, the larger the use proportion of certain tobacco raw materials is and the total nicotine of the formula is close to the total nicotine of the standard stem cut tobacco formula;
the leaf group formula structure of the target product JXD and the processing mode of each formula component are shown in Table 1.
TABLE 1 leaf group formulation structure of target product and processing mode table of each formulation component
The raw materials of the tobacco leaves planned to be reduced in the main leaf shred formula are Hunan Xiaxing middle first-class tobacco L, Hunan Hengyang middle first-class tobacco M and Hunan Chenzhou middle first-class tobacco N, and the use ratios are respectively 2%, 4% and 4%, and the total use ratio is 10%. The composition of the benchmarking cut tobacco formulation was thus determined as shown in table 2.
TABLE 2 composition table of benchmarking cut tobacco
According to the principle that the higher the requirement of expanded use, the larger the use proportion of certain tobacco raw materials and the total nicotine of the formula is close to the formula of the standard tobacco shred, 12 types of tobacco raw materials planned to be expanded for use in the JXD product form a grouped charging tobacco shred formula as shown in Table 3.
TABLE 3 composition table of the formula of the tobacco shreds with the addition of the group
S2, determining the feeding functional direction of the grouped feeding cut tobacco formula;
the benchmarking cut tobacco formula and the grouped feeding cut tobacco formula samples are manually compared and evaluated according to the tobacco industry standard YC/T530-2015, and the quality and style differences of the benchmarking cut tobacco formula and the grouped feeding cut tobacco formula in the aspects of aroma rhyme, smoke concentration, aroma state and quality characteristics are compared, wherein the style and quality differences are the functional direction of feeding, and are shown in tables 4 and 5.
Table 4 benchmarking cut tobacco formula and grouping feeding cut tobacco formula sample manual smoking to determine feeding functional direction table
TABLE 5 Scale value Table for each evaluation index
S3, determining the formula of the functional spice to be added in the formula of the grouped cut tobacco leaves;
the spices for the tobacco aromatic tobacco with the functions of regulating the smoke concentration, giving the tobacco characteristic aroma, regulating the aroma state and regulating the quality characteristics are applied to the grouped cut tobacco feeding formula according to a set proportion, so that the grouped cut tobacco feeding formula added with the spices for the tobacco aromatic tobacco has the main style and quality characteristics of the standard cut tobacco formula. Functional flavor formulations are shown in table 6, and the manual smoking results of the group-fed cut tobacco formulation with the functional flavor samples and the benchmarking cut tobacco formulation samples are shown in table 7.
Table 6 functional perfume formula table
Table 7 comparison table of artificial smoking results of tobacco shred formulation with functional perfume and tobacco shred formulation
S4, modifying the target product by a leaf group formula and a processing technology, producing and rolling the modified product, and carrying out smoke component inspection and sensory three-point inspection on the modified product and the target product, as shown in figure 2;
(1) drawing 10% of the benchmarking cut tobacco formula in the original target product main cut tobacco formula, and preparing a new main cut tobacco formula sample according to the processing mode and the process parameters of the target product main cut tobacco formula;
(2) sequentially slicing, loosening and dampening a sample prepared by a grouped cut tobacco feeding formula, adding functional spice and original proportion target product spice, preparing leaves and storing the leaves, shredding, and selecting an HDT airflow drying mode to obtain a grouped cut tobacco feeding formula verification sample;
(3) mixing the grouped feeding cut tobacco formula verification sample with a new main cut tobacco formula sample according to a proportion of 10%, obtaining a cut tobacco composition by using an expanded product in the same proportion with a target product, adding essence of the original target product into the cut tobacco composition, and rolling cigarettes by using the cut tobacco composition added with the essence of the original product in the same proportion;
(4) and finally, carrying out three-point inspection on the rolled cigarette product and the original target product, and evaluating the consistency of the rolled cigarette product and the original product. The leaf formulation, flavor, aroma, and processing ratio of the modified product to the target product are shown in table 8.
TABLE 8 comparison table of leaf formulation, flavor, essence, and processing technology of the modified product and the target product
The three-point test results of the modified product and the target product are shown in table 9.
TABLE 9 table of three-point inspection results of the modified product and the target product
The smoke composition test results of the modified product and the target product are shown in table 10.
TABLE 10 Table of the results of the smoke composition test of the modified product and the target product
It should be understood that the above-described embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the claims of the present invention.
Claims (2)
1. A method for widening the use range of tobacco leaf raw materials of cigarette products by feeding in groups is characterized by comprising the following steps:
s1, determining a formula of the grouped charging cut tobacco, configuring a standard stem cut tobacco formula according to the use proportion of the tobacco raw materials planned to be reduced in a target product, and determining the formula of the grouped charging cut tobacco according to the principle that the higher the requirement on expanded use of a plurality of tobacco raw materials planned to be expanded in the target product is, the larger the use proportion of certain tobacco raw materials is and the total nicotine of the formula is close to the total nicotine of the standard stem cut tobacco formula;
s2, determining the feeding functional direction of the grouped feeding cut tobacco formula;
s3, determining the formula of the functional spice to be added in the formula of the grouped cut tobacco leaves;
s4, preparing cigarette products according to the formula of the grouped-fed cut tobacco and the formula of functional spices to be added;
in step S1, the process of determining the formula of the grouped cut tobacco leaves is as follows:
forming a plurality of formula combinations by using one or a plurality of tobacco leaf raw materials planned to be used in a target product, respectively measuring the total nicotine of a plurality of formulas, and enabling the proportion of the total nicotine of each formula to the total nicotine of the benchmarking cut tobacco leaf formula to be in a range of [ 1-a%, 1+ a% ], wherein a is a preset floating range of the total nicotine and is 10, and if the same target of the total nicotine cannot be achieved, adding other tobacco leaf raw materials for regulating nicotine to enable the proportion of the tobacco leaf raw materials to the total nicotine of the benchmarking cut tobacco leaf formula to be in the range of [ 1-a%, 1+ a% ];
in step S2, determining the feeding functional direction of the grouped feeding cut tobacco formula specifically includes:
carrying out manual comparison smoking test on the benchmarking cut tobacco formula and the grouped feeding cut tobacco formula according to the tobacco industry standard YC/T530-2015, and quantitatively reflecting the quality style difference of the benchmarking cut tobacco formula in the aspects of aroma rhyme, aroma state, smoke concentration, strength and quality characteristics, wherein the quality style difference is the functional direction of grouped feeding;
in step S3, the process of determining the formula of the functional perfume to be added to the grouped cut tobacco leaf formula is as follows:
the tobacco aroma type tobacco flavor with the tobacco characteristic aroma endowing effect, the aroma state adjusting effect, the smoke concentration adjusting effect and the quality characteristic adjusting effect is selected and applied to the grouped cut tobacco feeding formula, so that the grouped cut tobacco feeding formula added with the tobacco aroma type tobacco flavor has the main quality style characteristic of the standard straw cut tobacco formula.
2. The method for broadening the application range of tobacco leaf raw materials of cigarette products through sub-cut charging as claimed in claim 1, wherein step S4 further comprises verification of the application of sub-cut charging tobacco leaf formulation and functional flavor formulation in target products, specifically comprising:
(1) drawing a benchmark leaf shred formula from the original target product main leaf shred formula, and preparing a new main leaf shred formula sample according to the processing mode and the process parameters of the target product main leaf shred formula;
(2) sequentially slicing, loosening and dampening a sample prepared by a grouped charging cut tobacco formula, adding functional spice and original proportion target product spice, preparing leaves and storing the leaves, shredding, and drying in a set drying mode to obtain a grouped charging cut tobacco formula verification sample;
(3) mixing the grouped feeding cut tobacco formula verification sample with a new main cut tobacco formula sample according to the use proportion of the target product of the benchmarking cut tobacco formula, obtaining a cut tobacco composition by using the expanded product in the same proportion with the target product, adding the essence of the original target product into the cut tobacco composition, and rolling the cigarette with the cut tobacco composition added with the essence;
(4) and finally, carrying out three-point inspection on the rolled cigarette product and the original target product, and evaluating the consistency of the rolled cigarette product and the original product.
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