CN110162732A - Method for designing single cigarette weight - Google Patents
Method for designing single cigarette weight Download PDFInfo
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- CN110162732A CN110162732A CN201910377616.3A CN201910377616A CN110162732A CN 110162732 A CN110162732 A CN 110162732A CN 201910377616 A CN201910377616 A CN 201910377616A CN 110162732 A CN110162732 A CN 110162732A
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- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 178
- 238000000034 method Methods 0.000 title claims abstract description 20
- 235000002637 Nicotiana tabacum Nutrition 0.000 claims abstract description 55
- 241000208125 Nicotiana Species 0.000 claims abstract description 54
- 239000000463 material Substances 0.000 claims abstract description 10
- 238000005303 weighing Methods 0.000 claims abstract description 3
- 238000013461 design Methods 0.000 claims description 23
- 239000003292 glue Substances 0.000 claims description 16
- 238000004364 calculation method Methods 0.000 claims description 11
- 238000005259 measurement Methods 0.000 claims description 11
- 239000002699 waste material Substances 0.000 abstract description 3
- 239000000853 adhesive Substances 0.000 abstract 2
- 230000001070 adhesive effect Effects 0.000 abstract 2
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 2
- 235000011613 Pinus brutia Nutrition 0.000 description 2
- 241000018646 Pinus brutia Species 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000003595 mist Substances 0.000 description 2
- 244000061176 Nicotiana tabacum Species 0.000 description 1
- 239000008896 Opium Substances 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 229960001027 opium Drugs 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000001953 sensory effect Effects 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000012795 verification Methods 0.000 description 1
Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01G—WEIGHING
- G01G13/00—Weighing apparatus with automatic feed or discharge for weighing-out batches of material
- G01G13/02—Means for automatically loading weigh pans or other receptacles, e.g. disposable containers, under control of the weighing mechanism
- G01G13/022—Material feeding devices
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F17/00—Digital computing or data processing equipment or methods, specially adapted for specific functions
- G06F17/10—Complex mathematical operations
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
- G06Q10/063—Operations research, analysis or management
- G06Q10/0639—Performance analysis of employees; Performance analysis of enterprise or organisation operations
- G06Q10/06393—Score-carding, benchmarking or key performance indicator [KPI] analysis
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
- G06Q10/063—Operations research, analysis or management
- G06Q10/0639—Performance analysis of employees; Performance analysis of enterprise or organisation operations
- G06Q10/06395—Quality analysis or management
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q50/00—Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
- G06Q50/04—Manufacturing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
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- Marketing (AREA)
- General Business, Economics & Management (AREA)
- Mathematical Physics (AREA)
- Game Theory and Decision Science (AREA)
- Operations Research (AREA)
- Quality & Reliability (AREA)
- Data Mining & Analysis (AREA)
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- Algebra (AREA)
- Primary Health Care (AREA)
- General Health & Medical Sciences (AREA)
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- Manufacturing Of Cigar And Cigarette Tobacco (AREA)
- Cigarettes, Filters, And Manufacturing Of Filters (AREA)
Abstract
The invention discloses a method for designing the weight of each cigarette, which comprises the following steps: 1) calculating the cut tobacco quantity m1 at two ends of the cigarette according to the standard disk specification and the cut tobacco filling value; 2) calculating the tobacco quantity m2 of the middle section of the cigarette according to the volume of the middle section of the cigarette and the filling value of the tobacco; 3) weighing according to the cigarette specification to calculate the weight m3 of the filter stick; 4) calculating the weight m4 of the cigarette paper and the tipping paper according to the specifications of the cigarette paper and the tipping paper; 5) selecting lap adhesive and tipping adhesive experience weight m5 according to the cigarette specification; 6) calculating the weight of each cigarette: m1+ m2+ m3+ m4+ m 5; the method for designing the single cigarette weight can judge the reasonable weight of the cigarette in advance, cannot cause waste of raw and auxiliary materials, and does not have serious hidden quality danger.
Description
Technical field
The present invention relates to technical field of cigarette processing, especially a kind of method for designing cigarette individual cigarette weight.
Background technique
Cigarette individual cigarette weight is one of important indicator in cigarette manufacture, cigarette individual cigarette weight design value it is reasonable whether, directly
The physical index for being related to finished cigarettes, appearance index and aesthetic quality are met, if cigarette weight is insufficient, will lead to cigarette sky
Situations such as head, ring, resistance to suction be too small, burning vertebra is fallen in aspiration procedure；If cigarette weight is overweight, and will lead to cigarette resistance to suction
Situations such as excessive, tar content and pipe tobacco consumption increase, thus reasonable cigarette weight no matter to the physical index of finished product cigarette,
Appearance index or aesthetic quality are crucial.
Currently, the design method of cigarette individual cigarette weight relies on experience mostly, generally takes and preset by close specification cigarette, to
It produces as a trial out and carries out test of many times adjustment further according to cigarette appearance and physical index after cigarette finished product, this method cannot be prejudged
The reasonable weight of cigarette not only results in the waste of raw and auxiliary material, and there are serious hidden danger of quality.
Summary of the invention
The object of the present invention is to provide the reasonable weight that one kind can prejudge cigarette, not will cause the wave of raw and auxiliary material
Take, and there is no the methods of the design cigarette individual cigarette weight of serious hidden danger of quality.
In order to solve the above-mentioned technical problem, the technical scheme is that
A method of design cigarette individual cigarette weight, according to the cigarette for equalling quasi- disk specification and tobacco fill value calculating cigarette both ends
Silk amount m1: before plume molding, the pipe tobacco for being adsorbed on aspirator band is cut down by putting down quasi- disk, and the pipe tobacco amount for being sent into opium pipe is made to meet volume
Cigarette target weight.To avoid cigarette from generating bear and connect mouth gas leakage, put down that the design of quasi- disk is fluted to exist to fill more pipe tobaccos
Cigarette, which lights end and connects mouth end, forms " tight head ".If equalling quasi- disk specification is three grooves, cigarette only lights the one tight head in end；
If equalling quasi- disk specification is six grooves, cigarette lights end and connects the tight head in two, mouth end.In cigarette cutting and transmission process
Cigarette both ends pipe tobacco can be generated to fall, by density of tobacco rod distribution and a large amount of statistical data, a pipe tobacco can be given and fallen
Amount accounts for the ratio of cigarette both ends amount containing silk: if cigarette end is tight head, falling 11% that ratio is tight head tobacco content；Such as
Fruit cigarette end is not tight head, then pipe tobacco falls the 13% of the common tobacco content that content is 10mm length.Finished cut tobacco passes through
Pneumatic silk feeding, cigarette machine wire feeding system, in aspirator forming process tobacco fill value can decrease to some degree, reduce ratio root
It is calculated according to finished cut tobacco Filling power and the difference for the hard waste Filling power put down under quasi- disk is cut down, to obtain kinds of cigarettes classification, difference
Cigarette type finished cut tobacco Filling power reduces scale experience value.When designing certain brand cigarette individual cigarette weight, to produce the cigarette
It is that reference value is counted that the type of the same race of the trade mark and the finished cut tobacco Filling power of close tobacco formulation grade, which reduce scale experience value,
It calculates, specifically includes the following steps:
1) according to the pipe tobacco amount m1 for equalling quasi- disk specification and tobacco fill value calculating cigarette both ends；
2) pipe tobacco amount m2 in cigarette middle section is calculated according to cigarette middle section volume and tobacco fill value；
3) it is weighed according to Cigarettesize and calculates filter stick weight m3；
4) cigarette paper, tipping paper weight m4 are calculated according to cigarette paper, tipping paper specification；
5) overlapping glue, glue for connecting experience weight m5 are chosen according to Cigarettesize；
6) cigarette individual cigarette weight: m=m1+m2+m3+m4+m5 is calculated.
Further, in step 1), quasi- disk depression volume is put down using integral way calculating；Cigarette both ends pipe tobacco amount calculates
Formula are as follows:
；In formula: m1 is cigarette both ends tobacco content；D1 makes an inventory for flat standard fires end depth of groove；s1(h) it makes an inventory for flat standard and fires end groove pass
In the area function of depth；C is Cigarette circumference；l1It makes an inventory for flat standard and fires end groove arc length；
D2 → it is to put down quasi- disk to connect mouth end depth of groove；s2(h) area function of the mouth end groove about depth is connect to put down quasi- disk；l2For flat standard
Disk connects mouth end groove arc length；F is finished cut tobacco Filling power, and (tobacco fill value according to YC/T 152-2001, " fill by cigarette shreds
The measurement of value " provide to measure)；R is that finished cut tobacco Filling power reduces ratio.
Further, in step 2), the calculation formula of cigarette middle section pipe tobacco amount are as follows:In formula: m2 is pipe tobacco amount needed for cigarette middle section；L is cigarette
Length；l3For filter length；
Further, in step 3), " cigarette and filter stick are physical according to GB/T 22838.4-2009 by filter stick weight m3
Can the 4th part of measurement: cigarette quality " specifying measurement filter stick weight, and calculate single branch cigarette filter tip weight by Cigarettesize.
Further, in step 4), cigarette paper and tipping paper are calculated according to the material specification that cigarette material manufacturer provides
Weight, formula are as follows:In formula: m4 is the volume of single cigarette
Cigarette paper and tipping paper weight；mpFor cigarette paper weight per unit area；lpFor cigarette paper width；msFor tipping paper weight per unit area；
lsFor tipping paper width；ldMouth width degree is taken for tipping paper.
Further, in step 5), overlapping glue, glue for connecting experience weight calculation method be: to the volume of different size
Cigarette cigarette distinguishes weighing measurement 30, subtracts pipe tobacco, filter stick, cigarette paper and tipping paper weight and obtains kinds of cigarettes specification and take mouth
The weight of glue, glue for connecting.
The technology of the present invention effect major embodiment is in the following areas: avoiding by caused by Experience Design cigarette individual cigarette weight
Raw and auxiliary material consumption and hidden danger of quality provide reliable foundation to design reasonable cigarette individual cigarette weight, mention to production of cigarettes
Matter, subtract consumption, drop this, synergy it is significant.
Specific embodiment
In the present embodiment, it is to be understood that term " centre ", "upper", "lower", " bottom ", " right side ", " left end ",
The orientation or positional relationship of the instructions such as " top ", " back side ", " middle part " is to be merely for convenience of retouching based on orientation or positional relationship
The present invention is stated, rather than the device or element of indication or suggestion meaning must have a particular orientation, with specific orientation construction
And operation, therefore be not considered as limiting the invention.
In addition, the connection or fixed form between component if not otherwise specified in this embodiment, connection or solid
Determine mode can for fixed by bolt commonly used in the prior art or pin fix or pin shaft connection etc. modes, therefore, this
It is no longer described in detail in embodiment.
Embodiment 1
Using our factory production many years cloud and mist brand cigarette as its individual cigarette weight of sample design, and with actually detected weight into
Row contrast verification, the specific steps are as follows:
It is as follows that cigarette design objective is obtained first:
1. according to the tobacco content m1 for equalling quasi- disk specification and finished cut tobacco Filling power calculating cigarette both ends, due to producing the board
Number cigarette machine put down quasi- disk be 6 grooves, groove plane be it is arc-shaped, through measuring, which is filled with 4.56cm3/
G, it is 3% that close formula finished cut tobacco Filling power, which reduces ratio, therefore calculation formula are as follows:
2. pipe tobacco amount m2 needed for calculating cigarette middle section according to cigarette middle section volume and finished cut tobacco Filling power, calculation formula
Are as follows:
3. being weighed according to Cigarettesize calculates filter tip weight m3, according to GB/T22838.4-2009 " cigarette and filter stick physics
The 4th part of measurement of performance: cigarette quality " regulation measure 30 filter stick weight using balance, measurement result is as shown in the table:
1 filter stick weight table of table
The brand cigarette filter length is 25mm, and filter lengths are 100mm, then single branch cigarette filter weight m3=0.617/
4=0.154g
4. calculating cigarette paper, tipping paper weight m4, calculation formula according to cigarette paper, tipping paper specification are as follows:
5. choosing cigarette same specification overlapping glue, glue for connecting experience weight weight m5=0.006g.
6. calculating cigarette individual cigarette weight:
According to finished cigarettes quality measurements, which does not occur that combustion cone is fallen, the quality such as cigarette sky pine are asked
Topic, and resistance to suction, hardness number and Sensory Quality of Cigarette are all satisfied product design requirement, therefore the cigarette individual cigarette weight of the trade mark is
Suitable.Through counting, this group's quality surveillance detects substation and detected 23097 altogether to the trade mark cigarette individual cigarette weight in 2016
It is secondary, detection average value be 0.883g/ branch, with this method prediction result differ only by 0.004g/ branch, due to method prediction result with
Measured result is close, therefore the method that the present invention designs cigarette individual cigarette weight is reliable.
Embodiment 2
Using the newly developed cloud and mist brand cigarette of our factory as its individual cigarette weight of sample design, and detects and evaluate its physics and refer to
Mark and aesthetic quality, steps are as follows for calculating:
It is as follows that cigarette design objective is obtained first:
1. according to the tobacco content m1 for equalling quasi- disk specification and tobacco fill value calculating cigarette both ends, due to producing the trade mark
Cigarette machine put down quasi- disk be 6 grooves, groove plane be it is arc-shaped, through measuring, which is filled with 4.42cm3/ g, phase
It is 3% that nearly formula finished cut tobacco Filling power, which reduces ratio, therefore calculation formula are as follows:
2. pipe tobacco amount m2 needed for calculating cigarette middle section according to cigarette middle section volume and tobacco fill value, calculation formula are as follows:
3. being weighed according to Cigarettesize calculates filter stick weight m3, according to GB/T22838.4-2009 " cigarette and filter stick physics
The 4th part of measurement of performance: cigarette quality " regulation measure 30 filter stick weight using balance, measurement result is as shown in the table:
2 filter stick weight table of table
Pass through measurement, filter stick weight m3=0.896/4=0.224g
4. calculating cigarette paper, tipping paper weight m4 according to cigarette paper, tipping paper specification, calculation formula is
5. choosing cigarette same specification overlapping glue, glue for connecting weight m5=0.006g.
6. calculating cigarette individual cigarette weight:
It is produced as a trial by prediction result as cigarette individual cigarette weight standard, and physical index inspection is carried out to its finished product cigarette
It surveys, as a result as follows:
3 physical index of table detects table
By detection data as can be seen that cigarette resistance to suction, hardness are in optimal level.It smoked panel test, beaten by the personnel that smoke panel test
Point, which reaches design requirement, do not occur during smokeing panel test combustion cone fall, the empty pine of cigarette
And other issues, therefore the present invention is suitable to individual cigarette weight designed by the trade mark cigarette.
Can be seen that the cigarette individual cigarette weight that the present invention designs by the prediction result of embodiment 1,2 both can guarantee finished product
The presentation quality of cigarette and aesthetic quality, and the consumption of pipe tobacco can be reduced to the greatest extent, it is provided for reasonable cigarette list branch Quality Design
The reference of science, to being promoted, cigarette quality, to reduce consumption of raw and auxiliary materials all significant.
The technology of the present invention effect major embodiment is in the following areas: avoiding by caused by Experience Design cigarette individual cigarette weight
Raw and auxiliary material consumption and hidden danger of quality provide reliable foundation to design reasonable cigarette individual cigarette weight, mention to production of cigarettes
Matter, subtract consumption, drop this, synergy it is significant.
The above description is merely a specific embodiment, but scope of protection of the present invention is not limited thereto, any
The change or replacement expected without creative work, should be covered by the protection scope of the present invention.
Claims (5)
1. a kind of method for designing cigarette individual cigarette weight, which comprises the following steps:
1) according to the pipe tobacco amount m1 for equalling quasi- disk specification and tobacco fill value calculating cigarette both ends；
2) pipe tobacco amount m2 in cigarette middle section is calculated according to cigarette middle section volume and tobacco fill value；
3) it is weighed according to Cigarettesize and calculates filter stick weight m3；
4) cigarette paper, tipping paper weight m4 are calculated according to cigarette paper, tipping paper specification；
5) overlapping glue, glue for connecting experience weight m5 are chosen according to Cigarettesize；
6) cigarette individual cigarette weight: m=m1+m2+m3+m4+m5 is calculated.
2. the method for design cigarette individual cigarette weight according to claim 1, it is characterised in that: in step 1), using product
Point mode, which calculates, puts down quasi- disk depression volume；Cigarette both ends pipe tobacco amount calculation formula are as follows:；
In formula: m1 is cigarette both ends tobacco content；D1 makes an inventory for flat standard fires end depth of groove；s1(h) it makes an inventory for flat standard and fires end groove
Area function about depth；C is Cigarette circumference；l1It makes an inventory for flat standard and fires end groove arc length；D2 → it is to put down quasi- disk to connect mouth end depth of groove；s2(h) for put down quasi- disk connect mouth end groove about
The area function of depth；l2Mouth end groove arc length is connect to put down quasi- disk；F is finished cut tobacco Filling power；R is finished cut tobacco Filling power drop
Low ratio.
3. the method for design cigarette individual cigarette weight according to claim 1, it is characterised in that: in step 2), in cigarette
The calculation formula of section pipe tobacco amount are as follows:In formula: m2 is in cigarette
Duan Suoxu pipe tobacco amount；L is cigarette length；l3For filter length；
4. the method for design cigarette individual cigarette weight according to claim 1, it is characterised in that: in step 4), according to volume
The material specification that cigarette material manufacturer provides calculates cigarette paper and tipping paper weight, formula are as follows:In formula: m4 is the cigarette paper and tipping paper of single cigarette
Weight；mpFor cigarette paper weight per unit area；lpFor cigarette paper width；msFor tipping paper weight per unit area；lsIt is wide for tipping paper
Degree；ldMouth width degree is taken for tipping paper.
5. the method for design cigarette individual cigarette weight according to claim 1, it is characterised in that: in step 5), overlapping glue,
The calculation method of glue for connecting experience weight is: distinguishing weighing measurement 30 to the Cigarette of different size, subtracts pipe tobacco, filter
Stick, cigarette paper and tipping paper weight obtain the weight of kinds of cigarettes specification overlapping glue, glue for connecting.
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| CN201910377616.3A CN110162732A (en) | 2019-05-07 | 2019-05-07 | Method for designing single cigarette weight |
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| CN201910377616.3A CN110162732A (en) | 2019-05-07 | 2019-05-07 | Method for designing single cigarette weight |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111047101A (en) * | 2019-12-18 | 2020-04-21 | 陕西中烟工业有限责任公司 | Method for predicting combustion cone falling head based on cigarette axial density |
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| CN105231485A (en) * | 2015-11-12 | 2016-01-13 | 河南中烟工业有限责任公司 | Determination method for cigarette paper lap adhesive coating quantity |
| CN107153104A (en) * | 2017-05-10 | 2017-09-12 | 浙江中烟工业有限责任公司 | A kind of method that tobacco fill value is characterized by cigarette machine operational factor |
| CN108828132A (en) * | 2018-06-22 | 2018-11-16 | 上海烟草集团有限责任公司 | The analysis method of Contents of Main Components in a kind of cigarette smoke |
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| CN111047101A (en) * | 2019-12-18 | 2020-04-21 | 陕西中烟工业有限责任公司 | Method for predicting combustion cone falling head based on cigarette axial density |
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Application publication date: 20190823 |