Disclosure of Invention
The invention aims to overcome the defects in the prior art and provides cutting, film covering and material stacking integrated equipment which can integrate cutting, film covering and material stacking.
In order to solve the technical problems, the invention adopts the following technical scheme:
a cutting, film covering and material stacking integrated device comprises a first mounting frame and a second mounting frame, wherein the first mounting frame is positioned on the left side of the second mounting frame, the first mounting frame and the second mounting frame are oppositely and adjacently arranged on the left and right sides, a first mounting table is horizontally arranged in the first mounting frame, a second mounting table is horizontally arranged in the second mounting frame, two first guide rails are arranged on the second mounting table at intervals along the left and right directions, a sliding table is connected on the two first guide rails in a sliding manner, a first driving motor for driving the sliding table to slide along the two first guide rails is arranged on the second mounting table on the rear side of the sliding table, a first mounting support is arranged above the middle part of the second mounting table along the front and rear directions, the first mounting support is positioned in the second mounting frame, a cutting mechanism is arranged on the first mounting support, a grabbing mechanism is arranged on the left side of the first mounting support, and the left part of the grabbing mechanism extends out, the second installing support is installed on the right side on the first installing table, a workbench is horizontally fixed on the right side of the second installing support, the right portion of the workbench stretches out of the first installing frame rightwards, the film laminating mechanism is installed on the second installing support, and the stacking mechanism is installed on the left side in the first installing frame.
Preferably, the cutting mechanism comprises a second driving motor and a cutter, the second driving motor is mounted on the first mounting bracket, an output shaft of the second driving motor penetrates through the first mounting bracket and is arranged downwards, and the cutter is fixed on an output shaft of the second driving motor along the front-back direction.
Preferably, the grabbing mechanism comprises a second guide rail, a third guide rail and a sliding frame, the second guide rail is arranged along the left-right direction, the right end of the second guide rail is fixed at the front part of the left side of the first mounting bracket, the third guide rail is arranged along the left-right direction, the right end of the third guide rail is fixed at the rear parts of the left and right sides of the first mounting bracket, the second guide rail is positioned at the front side of the third guide rail, the second guide rail and the third guide rail are arranged in parallel and opposite, the left part of the second guide rail is fixed with the left part of the third guide rail through a connecting plate, the sliding frame is connected on the second guide rail and the third guide rail in a sliding manner, a third driving motor for driving the sliding frame to slide left and right along the second guide rail and the third guide rail is arranged at the left part and right side of the rear side of the third guide rail, the connecting plate is fixed with the third mounting, the front side and the rear side of the middle part of the top surface of the third mounting support are fixedly provided with a first guide rod and a second guide rod along the vertical direction, the front part and the rear part of the first guide rod and the second guide rod are arranged in parallel and relatively equal height, a first connecting block is fixed between the tops of the first guide rod and the second guide rod, a first lead screw is arranged between the first guide rod and the second guide rod on the third mounting support along the vertical direction, the top of the first lead screw is rotatably connected onto the first connecting block through a first bearing, the lower end of the first lead screw downwards penetrates through the third mounting support to extend to the lower part of the third mounting support, the middle part of the first lead screw is provided with a first driven wheel, an output shaft of a fourth driving motor is provided with a first driving wheel, the first driving wheel and the first driven wheel are sleeved with a first driving chain, and the bottom of the first lead screw is.
Preferably, the film covering mechanism comprises an upper air expansion shaft and a lower air expansion shaft, the upper air expansion shaft is arranged on the upper portion of the second mounting bracket, the lower air expansion shaft is arranged on the lower portion of the second mounting bracket, the upper air expansion shaft is arranged above the workbench, the lower air expansion shaft is arranged below the workbench, a first dust removing roller, a second dust removing roller, a first compression roller and a second compression roller are arranged on the second mounting bracket along the front-back direction, the first dust removing roller is arranged on the right side of the first compression roller, the second dust removing roller is arranged on the right side of the second compression roller, the first dust removing roller is arranged right above the second dust removing roller, the first compression roller is arranged right above the second compression roller, the first dust removing roller and the second dust removing roller are arranged close to each other, the first compression roller and the second compression roller are arranged close to each other, the second dust removing roller and the second compression roller are arranged close to each other, a fifth driving motor and a sixth driving motor are arranged on the second mounting bracket, install second action wheel and third action wheel on fifth driving motor and sixth driving motor's the output shaft respectively, first dust removal roller is installed on the second installing support along the fore-and-aft direction, the rear end of first dust removal roller stretches out the second installing support backward and installs the second from the driving wheel on this tip, the conveyer belt is installed in the left side of first compression roller in the second installing support, install the third on the conveyer belt and follow the driving wheel, second action wheel and second are overlapped from the driving wheel and are equipped with second drive chain, third action wheel and third are overlapped from the driving wheel and are equipped with third drive chain, the top surface of second dust removal roller, the top surface of second compression roller, the top surface of workstation and the top surface of conveyer belt all are located same horizontal plane.
Preferably, the stacking mechanism comprises a fourth mounting bracket, a fourth guide rail is fixed on the rear side in the first mounting bracket along the left-right direction, the fourth mounting bracket is connected to the fourth guide rail in a sliding manner, a seventh driving motor for driving the fourth mounting bracket to slide along the fourth guide rail is installed in the first mounting bracket, an eighth driving motor is installed on the left side of the top of the fourth mounting bracket, an output shaft of the eighth driving motor is arranged downwards, a third guide rod and a fourth guide rod are fixed on the front side and the rear side of the middle part of the top surface of the fourth mounting bracket along the vertical direction, the third guide rod and the fourth guide rod are arranged in parallel and relatively equal height, a second connecting block is fixed between the third guide rod and the fourth guide rod, a second lead screw is installed between the third guide rod and the fourth guide rod on the fourth mounting bracket along the vertical direction, the top of the second lead screw is rotatably connected to the second connecting block through a second bearing, and the lower end of the second lead screw downwardly penetrates through the fourth mounting bracket to extend to, the middle of the second screw rod is provided with a fourth driven wheel, an output shaft of the eighth driving motor is provided with a fourth driving wheel, the fourth driving wheel and the fourth driven wheel are sleeved with a fourth transmission chain, and the bottom of the second screw rod is fixed with a pressing plate.
Preferably, the electrostatic protection device further comprises a first electrostatic removal mechanism and a second electrostatic removal mechanism, the first electrostatic removal mechanism is a first ion wind rod, the second electrostatic removal mechanism is a second ion wind rod, the first ion wind rod is installed in the middle of the right side face of the first installation support along the front-back direction, the first ion wind rod is located above the sliding table, the second ion wind rod is installed on the upper portion of the left side face of the first installation support along the front-back direction, and the second ion wind rod is located below the grab tray.
By adopting the technical scheme, the invention has the following beneficial effects:
(1) the cutting mechanism can cut products to be in a qualified size, the film covering mechanism can film the front and the back of the cut products, the material stacking mechanism can stack the products subjected to film covering, the functions of cutting, laminating and stacking by a film covering machine are integrated, the design is reasonable, the cutting, film covering and stacking are performed fully automatically, and the use is very convenient;
(2) the film laminating machine is provided with the grabbing mechanism, so that a cut product can be grabbed to the workbench to be laminated, and the film laminating machine is simple in structure and reasonable in design;
(3) the electrostatic dust remover is provided with a first static removing mechanism and a second static removing mechanism, wherein the first static removing mechanism and the second static removing mechanism release charges, neutralize the charges on the surface of a product, reduce the adsorption capacity of dust, reduce dust and remove static;
in conclusion, the invention has the advantages of integrating cutting, film covering and material stacking, along with reasonable design, dust reduction, static elimination and the like.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention.
The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention.
All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
As shown in fig. 1-4, the cutting, laminating and stacking integrated device of the present invention comprises a first mounting frame 1 and a second mounting frame 2, wherein the first mounting frame 1 is located at the left side of the second mounting frame 2, the first mounting frame 1 and the second mounting frame 2 are arranged opposite to each other in the left-right direction, a first mounting table 3 is horizontally installed in the first mounting frame 1, a second mounting table 4 is horizontally installed in the second mounting frame 2, two first guide rails 5 are arranged on the second mounting table 4 along the left-right direction at intervals in the front-back direction, a sliding table 6 is slidably connected to the two first guide rails 5, a first driving motor for driving the sliding table 6 to slide along the two first guide rails 5 is installed on the second mounting table 4 at the rear side of the sliding table 6, when the sliding table 6 slides to the middle parts of the two first guide rails 5, the sliding table 6 is located right below the first mounting frame 7, a first mounting frame 7 is installed above the middle part of the second mounting table 4 along the front-back direction, first installing support 7 is located second mounting bracket 2 and installs on first installing support 7 and cuts the mechanism, the left side of first installing support 7 is installed and is snatched the mechanism, the left part that snatchs the mechanism stretches out second mounting bracket 2 left, second installing support 8 is installed on the right side on first mount table 3, the right side level of second installing support 8 is fixed with workstation 9, the right part of workstation 9 stretches out first mounting bracket 1 right, install tectorial membrane mechanism on the second installing support 8, fold material mechanism is installed on the left side in the first mounting bracket 1.
The cutting mechanism comprises a second driving motor 10 and a cutter 11, the second driving motor 10 is installed on the first installation support 7, an output shaft of the second driving motor 10 penetrates through the first installation support 7 to be arranged downwards, and the cutter 11 is fixed on an output shaft of the second driving motor 10 along the front-back direction.
The grabbing mechanism comprises a second guide rail 12, a third guide rail 13 and a sliding frame, wherein the second guide rail 12 is arranged along the left-right direction, the right end of the second guide rail 12 is fixed at the front part of the left side of a first mounting bracket 7, the third guide rail 13 is arranged along the left-right direction, the right end of the third guide rail 13 is fixed at the rear part of the left side of the first mounting bracket 7, the second guide rail 12 is positioned at the front side of the third guide rail 13, the second guide rail 12 and the third guide rail 13 are oppositely arranged in parallel, reinforcing ribs connected with the first mounting bracket 7 and a first mounting bracket 1 are arranged on the second guide rail 12 and the third guide rail 13, the reinforcing ribs are convenient for reducing the horizontal stress of the second guide rail 12 and the third guide rail 13, the left part of the second guide rail 12 is fixed with the left part of the third guide rail 13 through a connecting plate 14, the sliding frame is connected on the second guide rail 12 and the third guide rail 13 in a sliding manner, a third driving motor 15 for driving the sliding frame to, a third mounting bracket 16 is fixed on the connecting plate 14 through a connecting bracket, a fourth driving motor 17 is arranged on the right side of the top of the third mounting bracket 16, an output shaft of the fourth driving motor 17 is arranged downwards, a first guide rod 18 and a second guide rod (shielded, not shown) are fixed on the front side and the rear side of the middle part of the top surface of the third mounting bracket 16 along the vertical direction, the first guide rod 18 and the second guide rod are arranged in parallel and relatively equal height from front to back, a first connecting block 19 is fixed between the top parts of the first guide rod 18 and the second guide rod, a first screw rod (shielded, not shown) is arranged on the third mounting bracket 16 along the vertical direction between the first guide rod 18 and the second guide rod, the top part of the first screw rod is rotatably connected on the first connecting block 19 through a first bearing, the lower end of the first screw rod downwards passes through the third mounting bracket 16 to extend to the lower part of the third mounting bracket 16, a first driven wheel (shielded, not shown in the figure), install first action wheel (sheltered from, not shown in the figure) on fourth drive motor 17's the output shaft, first action wheel and first cover from the driving wheel are equipped with first drive chain (sheltered from, not shown in the figure), first action wheel and first position from the driving wheel are fixed, can restrict first action wheel and first upper and lower position from the driving wheel through the mode that sets up the stopper in the below of first action wheel and the first upper and lower both sides from the driving wheel, thereby make first lead screw can slide from top to bottom and drive four grabs the dish and reciprocate, the bottom of first lead screw is connected with four grabs dish 20 through the link, four grabs dish 20 can be vacuum chuck, thereby absorb the product after cutting and be convenient for remove, grabs dish 20 and workstation 9 and lie in same straight line along left and right directions.
The coating mechanism comprises an upper air expansion shaft 21 and a lower air expansion shaft 22, the upper air expansion shaft 21 is installed on the upper portion of the second installation support 8, the lower air expansion shaft 22 is installed on the lower portion of the second installation support 8, the upper air expansion shaft 21 is located above the workbench 9, the lower air expansion shaft 22 is located below the workbench 9, a first dust removal roller 23, a second dust removal roller (shielded and not shown), a first compression roller 24 and a second compression roller (shielded and not shown) are installed on the second installation support 8 along the front-back direction, the first dust removal roller 23 is located on the right side of the first compression roller 24, the second dust removal roller is located on the right side of the second compression roller, the first dust removal roller 23 is located directly above the second dust removal roller, the first compression roller 24 is located directly above the second compression roller, the first dust removal roller 23 is closely arranged with the second dust removal roller, the first compression roller 24 is closely arranged with the second compression roller, the first dust removal roller 23 is closely arranged with the first compression roller 24, the second dust removing roller and the second press roller are arranged next to each other, a fifth driving motor (shielded and not shown) and a sixth driving motor (shielded and not shown) are installed on the second mounting bracket 8, a second driving wheel (shielded and not shown) and a third driving wheel (shielded and not shown) are installed on output shafts of the fifth driving motor and the sixth driving motor respectively, the first dust removing roller 23 is installed on the second mounting bracket 8 along the front-back direction, the rear end of the first dust removing roller 23 extends backwards out of the second mounting bracket 8, a second driven wheel (shielded and not shown) is installed on the end part of the first dust removing roller, a conveying belt 25 is installed on the left side of the first press roller 24 in the second mounting bracket 8, a third driven wheel (shielded and not shown) is installed on the conveying belt 25, a second transmission chain is sleeved on the second driving wheel and the second driven wheel, a third transmission chain is sleeved on the third driving wheel and the third driven wheel, the top surface of the second dust removing roller, the top surface of the second pressing roller, the top surface of the working table 9 and the top surface of the conveyor belt 25 are all located on the same horizontal plane.
The stacking mechanism comprises a fourth mounting bracket 26, a fourth guide rail 27 is fixed on the rear side in the first mounting bracket 1 along the left-right direction, the fourth mounting bracket 26 is connected on the fourth guide rail 27 in a sliding manner, a seventh driving motor for driving the fourth mounting bracket 26 to slide along the fourth guide rail 27 is installed in the first mounting bracket 1, an eighth driving motor 28 is installed on the left side of the top of the fourth mounting bracket 26, the output shaft of the eighth driving motor 28 is arranged downwards, a third guide rod 29 and a fourth guide rod are fixed on the front side and the rear side of the middle part of the top surface of the fourth mounting bracket 26 along the vertical direction, the third guide rod 29 and the fourth guide rod are arranged in parallel and relatively equal height, a second connecting block is fixed between the third guide rod 29 and the fourth guide rod, a second lead screw is installed between the third guide rod 29 and the fourth guide rod on the fourth mounting bracket 26 along the vertical direction, the top of the second lead screw is rotatably connected on the second connecting block, the lower extreme of second lead screw passes fourth installing support 26 downwards and extends the below of fourth installing support 26, the mid-mounting of second lead screw has the fourth to follow the driving wheel, install the fourth action wheel on eighth driving motor 28's the output shaft, fourth action wheel and fourth are followed the cover and are equipped with fourth drive chain from the driving wheel, fourth action wheel and fourth are fixed from the position of driving wheel, can restrict fourth action wheel and fourth from the upper and lower position of driving wheel through the mode that sets up the stopper in the below of fourth action wheel and the upper and lower both sides of fourth from the driving wheel, thereby make the second lead screw slide from top to bottom, the bottom of second lead screw is fixed with clamp plate 30, can also absorb the product behind the tectorial membrane so that fold the material through the mode that sets up vacuum chuck on the clamp plate 30.
Still include first static elimination mechanism and second static elimination mechanism, first static elimination mechanism is first ion wind stick 31, and second static elimination mechanism is second ion wind stick 32, and first ion wind stick 31 is installed in first installing support 7 right side middle part and first ion wind stick 31 is located the top of sliding stand 6 along the fore-and-aft direction, and second ion wind stick 32 is installed in the below that first installing support 1 left surface upper portion and second ion wind stick 32 is located catch tray 20 along the fore-and-aft direction.
The specific using process of the invention is as follows:
when the invention is used, the invention is connected with an externally-connected injection molding machine, then the injection molding machine sends the injection molded product to the sliding table 6 of the invention, the first driving motor starts the forward rotation to drive the sliding table 6 to transport the product to the left below the cutter 11 on the first mounting bracket 7, at the moment, the second driving motor 10 starts the forward rotation to drive the cutter 11 to cut the product downwards, after the cutting and trimming are finished, the second driving motor 10 reversely rotates to drive the cutter 11 to reset upwards, the first driving motor continues to drive the sliding table 6 to move leftwards along the two first guide rails 5, when the product moves to the leftmost end, the first driving motor stops working, at the moment, the third driving motor 15 forwardly rotates to start the driving sliding frame to move rightwards along the second guide rails 12 and the third guide rails 13, the sliding frame drives the third mounting bracket 16 to move rightwards, the first screw rod on the third mounting bracket 16 and the grabbing disc 20 at the bottom of the first screw rod move rightwards, when the gripping disk 20 moves to the position right above the sliding table 6, the third driving motor 15 stops working, the fourth driving motor 17 starts rotating positively, the fourth driving motor 17 drives the first driving wheel to rotate positively, the first driving wheel drives the first driven wheel to rotate through the first transmission chain, the upper side and the lower side of the first driven wheel are both limited, so that the first driven wheel drives the first screw rod, the first guide rod 18 and the second guide rod to move up and down in the third mounting bracket 16 so as to drive the gripping disk 20 to move up and down, the gripping disk 20 is a vacuum chuck, when the gripping disk 20 is in contact with a product, the product is tightly adsorbed by vacuumizing, then the fourth driving motor 17 rotates reversely to lift the gripping disk 20, the third driving motor 15 rotates reversely to move the sliding frame leftwards along the second guide rail 12 and the third guide rail 13, the sliding frame drives the third mounting bracket 16 to move leftwards, when the gripping disk 20 moves to the position right above the working table 9, the third driving motor 15 stops working, the fourth driving motor 17 rotates forward to start to drive the grabbing disc 20 to move downwards, the grabbing disc 20 is separated from the product, the product is placed on the workbench 9, the left end of the product is sent between the first dust removing roller 23 and the second dust removing roller, and then the grabbing mechanism resets;
meanwhile, the film materials on the upper air expansion shaft 21 and the lower air expansion shaft 22 are fed between the first dust removal roller 23 and the second dust removal roller, the product is positioned between the film material on the upper air expansion shaft 21 and the film material on the lower air expansion shaft 22, the fifth driving motor and the sixth driving motor are started to rotate forwardly, the fifth driving motor drives the first dust removal roller 23 to rotate forwardly, the sixth driving motor drives the conveying belt 25 to rotate forwardly, the first dust removal roller 23 and the second dust removal roller remove dust on the upper surface of the film material on the upper surface of the product and on the lower surface of the film material on the lower surface of the product, the first compression roller 24 and the second compression roller respectively compress the film materials on the upper side surface and the lower side surface of the product, and then the product moves to the conveying belt 25;
at this time, the seventh driving motor rotates positively to drive the fourth mounting bracket 26 to move rightwards to the position above the conveyor belt 25, then the eighth driving motor 28 rotates positively to start, the eighth driving motor 28 rotates positively to drive the fourth driven wheel to rotate through the fourth transmission chain, the fourth driven wheel has limits on the upper side and the lower side, so the fourth driven wheel drives the second lead screw, the third guide rod 29 and the fourth guide rod to move upwards and downwards in the fourth mounting bracket 26 to drive the pressing plate 30 to move upwards and downwards, the vacuum chuck can be mounted on the pressing plate 30, the pressing plate 30 moves downwards to take the product off from the conveyor belt 25, then the eighth driving motor 28 rotates reversely, the pressing plate 30 moves upwards, the seventh driving motor rotates reversely to drive the fourth mounting bracket 26 to move leftwards, and the eighth driving motor 28 starts again to move the product downwards to stack.
The present embodiment is not intended to limit the shape, material, structure, etc. of the present invention in any way, and any simple modification, equivalent change and modification made to the above embodiments according to the technical spirit of the present invention are within the scope of the technical solution of the present invention.