CN111469395A - Automatic machine for dust removal, lamination and lamination - Google Patents
Automatic machine for dust removal, lamination and lamination Download PDFInfo
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- CN111469395A CN111469395A CN202010385347.8A CN202010385347A CN111469395A CN 111469395 A CN111469395 A CN 111469395A CN 202010385347 A CN202010385347 A CN 202010385347A CN 111469395 A CN111469395 A CN 111469395A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/02—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/007—Fume suction nozzles arranged on a closed or semi-closed surface, e.g. on a circular, ring-shaped or rectangular surface adjacent the area where fumes are produced
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
- B08B5/023—Cleaning travelling work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
- B08B7/0028—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by adhesive surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/0004—Component parts, details or accessories; Auxiliary operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/02—Registering, tensioning, smoothing or guiding webs transversely
- B65H23/032—Controlling transverse register of web
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/26—Registering, tensioning, smoothing or guiding webs longitudinally by transverse stationary or adjustable bars or rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H31/00—Pile receivers
- B65H31/04—Pile receivers with movable end support arranged to recede as pile accumulates
- B65H31/08—Pile receivers with movable end support arranged to recede as pile accumulates the articles being piled one above another
- B65H31/10—Pile receivers with movable end support arranged to recede as pile accumulates the articles being piled one above another and applied at the top of the pile
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
- B65H35/0006—Article or web delivery apparatus incorporating cutting or line-perforating devices
- B65H35/0073—Details
- B65H35/008—Arrangements or adaptations of cutting devices
- B65H35/0086—Arrangements or adaptations of cutting devices using movable cutting elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
- B65H35/04—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators
- B65H35/06—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators from or with blade, e.g. shear-blade, cutters or perforators
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
Abstract
本发明公开了一种除尘覆膜叠片一体自动机,包括底板,第二安装腔内支撑板的顶面右部固定有支撑架,支撑板上支撑架的左侧设有第一安装架,支撑架上安装有覆膜除尘机构,覆膜除尘机构通过第一同步带与第二传送带传动连接,第一传送带的上方和下方分别设有用于除尘的第一离子除尘机构和第二离子除尘机构,第一安装架上的右侧安装有用于定位的定位机构,支撑架的后端前侧面上方沿前后方向安装有第一气涨轴,支撑架的后端前侧面下方左侧沿前后方向安装有第二气涨轴,支撑架上右侧安装有用于裁切的切刀机构,第二安装腔内底板上设有平移升降机构。本发明具有除尘效果好,不会二次污染,操作使用方便快捷等优点。
The invention discloses an integrated automatic machine for dust removal and lamination, which comprises a bottom plate, a support frame is fixed on the right part of the top surface of a support plate in a second installation cavity, and a first installation frame is arranged on the left side of the support frame on the support plate. A film-coated dust removal mechanism is installed on the support frame, and the film-coated dust removal mechanism is connected to the second conveyor belt through the first synchronous belt. The first ion dust removal mechanism and the second ion dust removal mechanism are respectively provided above and below the first conveyor belt for dust removal. , a positioning mechanism for positioning is installed on the right side of the first mounting frame, a first inflatable shaft is installed on the front side of the rear end of the support frame along the front-rear direction, and the left side of the back-end front side of the support frame is installed along the front-rear direction There is a second air expansion shaft, a cutter mechanism for cutting is installed on the right side of the support frame, and a translation lifting mechanism is arranged on the bottom plate of the second installation cavity. The invention has the advantages of good dust removal effect, no secondary pollution, convenient and quick operation and use, and the like.
Description
技术领域technical field
本发明属于覆膜设备技术领域,具体涉及一种除尘覆膜叠片一体自动机。The invention belongs to the technical field of laminating equipment, and particularly relates to an integrated automatic machine for dust removal, lamination and lamination.
背景技术Background technique
覆膜机是一种用于纸类、板材、裱膜的专用设备,经橡皮滚筒和加压滚筒加压后合在一起,形成纸塑合一的产品。现有的覆膜机主要利用传统硅胶滚轮进行除尘,除尘完成,尘土会继续跟随空气覆盖在产品上,造成二次污染。The laminating machine is a special equipment for paper, board and laminating, which is pressed together by a rubber roller and a pressure roller to form a paper-plastic integrated product. The existing laminating machine mainly uses traditional silica gel rollers for dust removal. After the dust removal is completed, the dust will continue to follow the air to cover the product, causing secondary pollution.
发明内容SUMMARY OF THE INVENTION
本发明为了解决现有技术中的不足之处,提供一种除尘效果好,不会二次污染的除尘覆膜叠片一体自动机。In order to solve the deficiencies in the prior art, the present invention provides a dedusting, film-laminating and laminating integrated automatic machine with good dedusting effect and no secondary pollution.
为解决上述技术问题,本发明采用如下技术方案:In order to solve the above-mentioned technical problems, the present invention adopts the following technical solutions:
除尘覆膜叠片一体自动机,包括底板,底板的底面四角处竖直向上等高设有第一支撑杆,第二支撑杆,第三支撑杆和第四支撑杆,第一支撑杆位于第二支撑杆的左侧,第三支撑杆位于第四支撑杆的左侧,第一支撑杆位于第三支撑杆的正前侧,第二支撑杆位于第四支撑杆的正前侧,第一支撑杆的中下部与第二支撑杆的中下部之间水平固定有第一连接杆,第三支撑杆中下部与第四支撑杆中下部之间水平固定有第二连接杆,第一连接杆与第二连接杆前后平行等高设置,第一支撑杆的顶部与第三支撑杆的顶部之间沿前后方向水平固定有第三连接杆,第二连接杆的顶部与第四连接杆的顶部之间沿前后方向水平固定有第四连接杆,第一支撑杆的顶部与第二支撑杆的顶部之间沿左右方向水平固定有第五连接杆,第三支撑杆的顶部与第四支撑杆的顶部之间沿左右方向水平固定有第六连接杆,第三连接杆、第四连接杆、第五连接杆和第六连接杆之间水平固定有顶板,第二连接杆的中部与第六连接杆的中部之间沿竖直方向固定有第七连接杆,底板的中部沿前后方向竖直向上设有第一竖板,第一连接杆与第二连接杆之间左部水平固定有支撑板,第一竖板的顶部与支撑板的底面右侧相固定,第一支撑杆的前侧下方转动连接有第一前板,第二支撑杆的前侧下方转动连接有第二前板,第一前板位于第二前板的左侧且第一前板与第二前板均位于第一连接杆的下方,第一支撑杆与第三支撑杆的左侧固定有配电柜,配电柜内安装有控制器,第一支撑杆的前侧中上部转动连接有第三前板,第二支撑杆的前侧中上部转动连接有第四前板,第三前板位于第四前板的左侧且第三前板和第四前板均位于顶板与支撑板之间,第三支撑杆的后侧下方转动连接有第一后板,第四支撑杆的后侧下方转动连接有第二后板,第三支撑杆的后侧中上部转动连接有第三后板,第四支撑杆的后侧中上部转动连接有第四后板,第三后板位于第四后板的左侧且第三后板和第四后板均位于顶板与支撑板之间,第四连接杆、第二支撑杆、第四支撑杆和底板之间沿前后方向固定有右侧板,所述第一前板、支撑板、底板、第一竖板和第一后板合围成一个第一安装腔,第一前板、支撑板、底板、第一竖板和第一后板围成的第一安装腔内安装有鼓风机,鼓风机与控制器电连接,支撑板、第一竖板、底板、第二前板、右侧板、顶板、第三前板、第四前板、第二后板、第三后板、第四后板合围成一个第二安装腔,支撑板、第一竖板、底板、第二前板、右侧板、顶板、第三前板、第四前板、第二后板、第三后板、第四后板合围成的第二安装腔内支撑板的顶面右部固定有支撑架,支撑板上支撑架的左侧设有第一安装架,支撑板上支撑架的右侧设有第二安装架,第一安装架的底端和第二安装架的底端均固定在支撑板的顶面上,第一安装架上安装有第一传送带,第一传送带的左侧向左伸出第二安装腔伸至第一支撑杆的左侧且第一传送带位于配电柜的上方,第二安装架上安装有第二传送带,支撑架上安装有覆膜除尘机构,覆膜除尘机构通过第一同步带与第二传送带传动连接,支撑板的底面上分别固定有第一电机和第二电机,第一电机和第二电机均与控制器电连接,第一电机的输出轴安装有第一同步轮,第一同步轮通过第二同步带与第一传送带传动连接,第二电机的输出轴上安装有第二同步轮,第二同步轮通过第三同步带与覆膜除尘机构传动连接,第一传送带的上方和下方分别设有用于除尘的第一离子除尘机构和第二离子除尘机构,第一离子除尘机构和第二离子除尘机构均固定在第一安装架上且均与鼓风机的鼓风端相连接,第一安装架上的右侧安装有用于定位的定位机构,定位机构位于第一离子除尘机构的右侧且位于第一传送带的上方,支撑架的后端前侧面上方沿前后方向安装有第一气涨轴,第七连接杆的前侧面上部转动连接有第一张力轮,第一张力轮与第一气涨轴上套设有第四同步带,支撑架的后端前侧面下方左侧沿前后方向安装有第二气涨轴,支撑架的后端前侧面下方右侧沿前后方向安装有第二张力轮,第二张力轮与第二气涨轴上套设有第五同步带,第一气涨轴位于覆膜除尘机构的上方,第二气涨轴位于覆膜除尘机构的左下方,支撑架上右侧安装有用于裁切的切刀机构,切刀机构位于覆膜除尘机构与第二传送带之间,支撑板、第一竖板、底板、第二前板、右侧板、顶板、第三前板、第四前板、第二后板、第三后板、第四后板合围成的第二安装腔内底板上设有平移升降机构,平移升降机构固定在底板上。The automatic machine for dedusting, laminating and laminating includes a bottom plate. The four corners of the bottom surface of the bottom plate are provided with a first support rod, a second support rod, a third support rod and a fourth support rod. The first support rod is located in the first support rod. The left side of the second support rod, the third support rod is located on the left side of the fourth support rod, the first support rod is located on the front side of the third support rod, the second support rod is located on the front side of the fourth support rod, the first support rod is located on the front side of the third support rod A first connecting rod is horizontally fixed between the middle and lower part of the support rod and the middle and lower part of the second support rod, a second connecting rod is horizontally fixed between the middle and lower part of the third support rod and the middle and lower part of the fourth support rod, and the first connecting rod The front and rear of the second connecting rod are arranged in parallel and the same height. A fourth connecting rod is horizontally fixed between the front and rear directions, a fifth connecting rod is horizontally fixed along the left-right direction between the top of the first support rod and the top of the second support rod, and the top of the third support rod and the fourth support rod A sixth connecting rod is horizontally fixed along the left and right directions between the tops of the two A seventh connecting rod is fixed along the vertical direction between the middle parts of the connecting rods, the middle part of the bottom plate is vertically upwardly provided with a first vertical plate along the front-rear direction, and the left part between the first connecting rod and the second connecting rod is horizontally fixed with a support The top of the first vertical plate is fixed to the right side of the bottom surface of the support plate, the first front plate is rotatably connected under the front side of the first support rod, and the second front plate is rotatably connected under the front side of the second support rod, The first front plate is located on the left side of the second front plate and both the first front plate and the second front plate are located below the first connecting rod, and the power distribution cabinet is fixed on the left side of the first support rod and the third support rod. A controller is installed in the electrical cabinet, a third front plate is rotatably connected to the upper middle of the front side of the first support rod, a fourth front plate is rotatably connected to the upper middle and upper part of the front side of the second support rod, and the third front plate is located in the fourth front The left side of the plate and the third front plate and the fourth front plate are located between the top plate and the support plate, the first rear plate is rotatably connected under the rear side of the third support rod, and the rear side of the fourth support rod is rotated and connected with The second rear plate, the middle upper part of the rear side of the third support rod is rotatably connected with a third rear plate, the middle upper part of the rear side of the fourth support rod is rotatably connected with a fourth rear plate, and the third rear plate is located on the left side of the fourth rear plate The third rear plate and the fourth rear plate are located between the top plate and the support plate, and the right plate is fixed along the front-rear direction between the fourth connecting rod, the second support rod, the fourth support rod and the bottom plate. A front plate, a supporting plate, a bottom plate, a first vertical plate and a first rear plate form a first installation cavity. A blower is installed in the installation cavity, the blower is electrically connected with the controller, the support plate, the first vertical plate, the bottom plate, the second front plate, the right side plate, the top plate, the third front plate, the fourth front plate, the second rear plate, The third rear panel and the fourth rear panel form a second installation cavity, the support panel, the first vertical panel, the bottom panel, the second front panel, the right side panel, the top panel, the third front panel, the fourth front panel, the second rear panel, third rear panel, fourth rear panel A support frame is fixed on the right part of the top surface of the supporting plate in the enclosed second installation cavity, a first installation frame is arranged on the left side of the support frame on the support plate, and a second installation frame is arranged on the right side of the support frame on the support plate. The bottom end of the first installation frame and the bottom end of the second installation frame are both fixed on the top surface of the support plate, a first conveyor belt is installed on the first installation frame, and the left side of the first conveyor belt extends out of the second installation cavity to the left Extends to the left side of the first support rod and the first conveyor belt is located above the power distribution cabinet, the second conveyor belt is installed on the second installation frame, and the support frame is installed with a film-coated dust removal mechanism, which passes through the first synchronous belt Drive connection with the second conveyor belt, the bottom surface of the support plate is respectively fixed with a first motor and a second motor, both the first motor and the second motor are electrically connected with the controller, the output shaft of the first motor is installed with a first synchronizing wheel, The first synchronous wheel is connected with the first conveyor belt through the second synchronous belt, the output shaft of the second motor is equipped with a second synchronous wheel, and the second synchronous wheel is connected with the film-coated dust removal mechanism through the third synchronous belt. The first ion dust removal mechanism and the second ion dust removal mechanism for dust removal are respectively provided above and below the first ion dust removal mechanism. Connection, the right side of the first mounting frame is installed with a positioning mechanism for positioning, the positioning mechanism is located on the right side of the first ion dust removal mechanism and above the first conveyor belt, and the rear end of the support frame is installed on the front side in the front-rear direction along the front-rear direction. A first tension wheel is rotatably connected to the upper part of the front side of the first inflatable shaft and the seventh connecting rod, and a fourth synchronous belt is sleeved on the first tension wheel and the first inflatable shaft. A second air expansion shaft is installed on the side along the front and rear directions, and a second tension wheel is installed along the front and rear directions on the right side under the front side of the rear end of the support frame. The second tension wheel and the second air expansion shaft are sleeved with a fifth synchronous belt , the first air expansion shaft is located above the film-coated dust removal mechanism, the second air expansion shaft is located at the lower left of the film-coated dust removal mechanism, and the right side of the support frame is installed with a cutter mechanism for cutting, and the cutter mechanism is located at the film-coated dust removal mechanism. Between the mechanism and the second conveyor belt, the support plate, the first vertical plate, the bottom plate, the second front plate, the right side plate, the top plate, the third front plate, the fourth front plate, the second rear plate, the third rear plate, the first plate A translation lifting mechanism is arranged on the bottom plate of the second installation cavity enclosed by the four rear plates, and the translation lifting mechanism is fixed on the bottom plate.
优选的,所述第一离子除尘机构包括第一壳体、第一离子风棒和第一风刀,第一壳体沿前后方向通过第一壳体安装支架安装在第一安装架上,第一壳体的竖向截面呈“冂”形且“冂”形的两脚朝下设置,第一离子风棒通过第一风棒安装支架沿前后方向安装在第一壳体内,第一壳体内第一离子风棒的右侧安装有第一风刀,第一风刀固定在第一壳体内且第一风刀的出风口朝向第一离子风棒设置,第一风刀的进风口通过第一连接管与鼓风机的进风端相连接,第一壳体的顶面中部固定连通有第一吸尘管。Preferably, the first ion dust removal mechanism includes a first casing, a first ion air rod and a first air knife, the first casing is installed on the first installation frame through the first casing mounting bracket along the front-rear direction, and the first The vertical section of a casing is in the shape of "冂" and the legs of the "冂" shape are set downward. A first air knife is installed on the right side of the first ion air rod, the first air knife is fixed in the first casing, the air outlet of the first air knife is arranged towards the first ion air rod, and the air inlet of the first air knife passes through the first air knife. A connecting pipe is connected with the air inlet end of the blower, and a first dust suction pipe is fixedly connected to the middle of the top surface of the first casing.
优选的,所述第二离子除尘机构包括第二壳体、第二离子风棒和第二风刀,第二壳体沿前后方向通过第二壳体安装支架安装在第一安装架上,第二壳体的竖向截面呈“冂”形且“冂”形的两脚朝上设置,第二离子风棒通过第二风棒安装支架沿前后方向安装在第二壳体内,第二壳体内第二离子风棒的右侧安装有第二风刀,第二风刀固定在第二壳体内且第二风刀的出风口朝向第二离子风棒设置,第二风刀的进风口通过第二连接管与鼓风机的进风端相连接,第二壳体的底面中部固定连通有第二吸尘管。Preferably, the second ion dust removal mechanism includes a second housing, a second ion air rod and a second air knife, the second housing is installed on the first mounting frame through the second housing mounting bracket along the front-rear direction, and the second The vertical cross-section of the second shell is "冂" shape and the two legs of the "冂" shape are arranged upwards. A second air knife is installed on the right side of the second ion air rod, the second air knife is fixed in the second casing, the air outlet of the second air knife is arranged towards the second ion air rod, and the air inlet of the second air knife passes through the second air knife. The two connecting pipes are connected with the air inlet end of the blower, and the middle part of the bottom surface of the second casing is fixedly connected with a second dust suction pipe.
优选的,所述定位机构包括第二竖板和电推杆,第二竖板沿前后方向固定在第一安装架上且第二竖板位于第一传送带的上方,电推杆通过电推杆安装座安装在第二竖板的右侧面上且电推杆的输出轴朝下设置,电推杆的输出轴上沿前后方向固定有第一压板,第一压板的底面前端和后端竖直向下分别固定有一个定位杆。Preferably, the positioning mechanism includes a second vertical plate and an electric push rod, the second vertical plate is fixed on the first mounting frame along the front-rear direction, the second vertical plate is located above the first conveyor belt, and the electric push rod passes through the electric push rod The mounting seat is installed on the right side of the second vertical plate and the output shaft of the electric push rod is arranged downward. A first pressure plate is fixed on the output shaft of the electric push rod along the front and rear directions. A positioning rod is respectively fixed straight down.
优选的,所述覆膜除尘机构包括第一覆膜辊、第二覆膜辊、第三覆膜辊、第四覆膜辊、第一除尘辊、第二除尘辊、第三除尘辊和第四除尘辊,第一覆膜辊、第二覆膜辊、第三覆膜辊、第四覆膜辊、第一除尘辊、第二除尘辊、第三除尘辊和第四除尘辊均沿前后方向转动连接在支撑架上,第一覆膜辊、第二覆膜辊、第一除尘辊和第二除尘辊在支撑架内上方沿左右方向依次间隔相互平行设置,第三覆膜辊、第四覆膜辊、第三除尘辊和第四除尘辊在支撑架内下方沿左右方向依次间隔相互平行设置,第一覆膜辊位于第三覆膜辊的正上方,第二覆膜辊位于第四覆膜辊的正上方,第一除尘辊位于第三除尘辊的正上方,第二除尘辊位于第四除尘辊的正上方,第三除尘辊的后端安装有第三同步轮,第三同步带套设在第二同步轮和第三同步轮上,第二同步轮通过第三同步带与第三除尘辊传动连接,第四除尘辊的后端安装有第四同步轮,第四同步轮通过第一同步带与第二传动带传动连接,第一气涨轴位于第一覆膜辊的上方,第二气涨轴位于第三覆膜辊的左下方。Preferably, the film coating and dust removal mechanism includes a first coating roller, a second coating roller, a third coating roller, a fourth coating roller, a first dust removal roller, a second dust removal roller, a third dust removal roller, and a third dust removal roller. Four dust removal rollers, the first laminating roll, the second laminating roll, the third laminating roll, the fourth laminating roll, the first dusting roll, the second dusting roll, the third dusting roll and the fourth dusting roll are all along the front and rear The first laminating roller, the second laminating roller, the first dust-removing roller and the second dust-removing roller are arranged in turn and parallel to each other along the left and right directions in the upper and lower parts of the supporting frame. The four laminating rollers, the third dedusting roller and the fourth dedusting roller are arranged parallel to each other in the left and right directions in the lower part of the support frame, the first laminating roller is located directly above the third laminating roller, and the second laminating roller is located at the Directly above the four laminating rollers, the first dust removal roller is located directly above the third dust removal roller, the second dust removal roller is located directly above the fourth dust removal roller, and the rear end of the third dust removal roller is installed with a third synchronizing wheel, the third The synchronous belt is sleeved on the second synchronous wheel and the third synchronous wheel. The second synchronous wheel is connected to the third dust removal roller through the third synchronous belt. The rear end of the fourth dust removal roller is provided with a fourth synchronous wheel. The wheel is connected with the second transmission belt through the first synchronous belt, the first air expansion shaft is located above the first film lamination roller, and the second air expansion shaft is located at the lower left of the third lamination roller.
优选的,所述切刀机构包括导轨固定板、卷膜压板和优力胶压板,导轨固定板沿前后方向竖向设置且导轨固定板的左侧面固定在支撑架右侧下部,支撑架右侧上部前侧和后侧沿前后方向水平等高分别固定有一块气缸固定块,每个气缸固定块上分别安装有一个第一气缸,两个第一气缸均与控制器电连接且两个第一气缸的输出轴均朝下设置,卷膜压板和优力胶压板均沿前后方向水平设置在导轨固定板右侧且卷膜压板和优力胶压板均位于第一气缸的下方,卷膜压板位于优力胶压板的正下方,卷模压板的前端固定在支撑架右侧上部前侧的第一气缸固定块的右侧面下部,卷模压板的后端固定在支撑架右侧上部后侧的第一气缸固定块的右侧面下部,优力胶压板的前端固定在支撑架右侧上部前侧的第一气缸固定块上安装的第一气缸的输出轴上,优力胶压板的后端固定支撑架右侧上部后侧的第一气缸固定块上安装的第一气缸的输出轴上,卷膜压板和优力胶压板上沿前后方向分别开设有上下通透的第一通槽和第二通槽,导轨固定板的右侧面上部设有导向柱,导轨固定板的右侧面下部设有导向杆,导向柱上安装有滑动板,滑动板的下端部套设在导向杆上且滑动板沿导向柱和导向杆前后滑动,滑动板顶部安装有第二气缸,第二气缸的输出轴竖直朝上设置且第二气缸的输出轴上通过刀片安装支架安装有刀片,刀片竖直朝上设置且刀片向上依次伸入第一通槽和第二通槽伸至优力胶压板的上方。Preferably, the cutter mechanism includes a guide rail fixing plate, a film roll pressure plate and a superior force glue pressure plate, the guide rail fixing plate is vertically arranged in the front-rear direction, and the left side of the guide rail fixing plate is fixed on the lower part of the right side of the support frame, and the right side of the support frame is fixed. A cylinder fixing block is respectively fixed on the front side and the rear side of the upper part of the side along the front and rear direction at the same height. A first cylinder is respectively installed on each cylinder fixing block. The output shaft of the first cylinder is set downward, the film roll pressure plate and the superior force glue plate are horizontally arranged on the right side of the guide rail fixing plate along the front and rear directions, and the film roll pressure plate and the superior force glue plate are located under the first cylinder, and the film roll pressure plate is located. It is located just below the Uli rubber pressure plate, the front end of the roll mould pressure plate is fixed on the lower right side of the first cylinder fixing block on the upper right side of the support frame, and the rear end of the roll mould pressure plate is fixed on the upper right side of the support frame. The lower part of the right side of the first cylinder fixing block, the front end of the Uli rubber pressure plate is fixed on the output shaft of the first cylinder installed on the first cylinder fixing block on the upper right side of the support frame, and the rear of the Uli rubber pressure plate On the output shaft of the first cylinder installed on the first cylinder fixing block on the upper and rear sides of the right upper part of the end fixing support frame, the film roll pressure plate and the Uli glue pressure plate are respectively provided with upper and lower transparent first through grooves and In the second through slot, the upper part of the right side of the guide rail fixing plate is provided with a guide column, the lower part of the right side of the guide rail fixing plate is provided with a guide rod, a sliding plate is installed on the guide column, and the lower end of the sliding plate is sleeved on the guide rod And the sliding plate slides back and forth along the guide column and the guide rod, a second air cylinder is installed on the top of the sliding plate, the output shaft of the second air cylinder is arranged vertically upward, and a blade is installed on the output shaft of the second air cylinder through the blade mounting bracket, and the blade is vertical. The blades are arranged straight upward and the blade extends upwards into the first through groove and the second through groove in sequence and extends to the top of the superior force glue pressing plate.
优选的,所述升降平移机构包括第三电机、第四电机、X轴、Z轴和升降平台,X轴固定在底板上右侧,第四电机安装在X轴左侧的底板上,第四电机通过第一传动装置与Z轴电连接,Z轴安装在X轴上且Z轴沿X轴左右滑动,第三电机固定在右侧板左侧面上方且第三电机通过第二传动装置与升降平台电连接,升降平台安装在Z轴的左侧面上且升降平台沿Z轴上下滑动,第三电机、第四电机、X轴、Z轴和升降平台均位于支撑板、第一竖板、底板、第二前板、右侧板、顶板、第三前板、第四前板、第二后板、第三后板、第四后板合围成的第二安装腔内,升降平台位于第二传送带的下方。Preferably, the lifting and translation mechanism includes a third motor, a fourth motor, an X axis, a Z axis and a lifting platform, the X axis is fixed on the right side of the bottom plate, the fourth motor is mounted on the bottom plate on the left side of the X axis, and the fourth The motor is electrically connected with the Z axis through the first transmission device, the Z axis is installed on the X axis and the Z axis slides left and right along the X axis, the third motor is fixed above the left side of the right side plate, and the third motor is connected with the second transmission device through the second transmission device. The lifting platform is electrically connected, the lifting platform is installed on the left side of the Z axis and the lifting platform slides up and down along the Z axis, the third motor, the fourth motor, the X axis, the Z axis and the lifting platform are all located on the support plate, the first vertical plate , the bottom plate, the second front plate, the right side plate, the top plate, the third front plate, the fourth front plate, the second rear plate, the third rear plate, and the fourth rear plate. Below the second conveyor belt.
采用上述技术方案,本发明具有以下有益效果:Adopting the above-mentioned technical scheme, the present invention has the following beneficial effects:
(1)本发明设有第一离子除尘机构和第二离子除尘机构可以同时对第一传送带上的需要覆膜的产品的上侧面和下侧面进行离子除尘,先通过第一离子风棒和第二离子风棒释放电荷,中和产品表面电荷减少粉尘的吸附能力,然后通过第一风刀和第二风刀将产品表面灰尘吹离产品表面,并通过第一吸尘管和第二吸尘管被吸走,防止二次污染,除尘效果好;(1) The present invention is provided with a first ion dust removal mechanism and a second ion dust removal mechanism, which can simultaneously perform ion dust removal on the upper and lower sides of the products that need to be coated on the first conveyor belt. The two-ion air bar releases the electric charge, neutralizes the surface charge of the product and reduces the adsorption capacity of the dust, and then blows the dust on the surface of the product away from the surface of the product through the first air knife and the second air knife, and passes the first vacuum pipe and the second vacuum. The tube is sucked away to prevent secondary pollution, and the dust removal effect is good;
(2)本发明设有覆膜除尘机构,覆膜除尘机构包括第一覆膜辊、第二覆膜辊、第三覆膜辊、第四覆膜辊、第一除尘辊、第二除尘辊、第三除尘辊和第四除尘辊,第一覆膜辊、第二覆膜辊、第三覆膜辊和第四覆膜辊可以将膜覆盖在产品的上侧面和下侧面并压紧,第一除尘辊、第二除尘辊、第三除尘辊和第四除尘辊可以将产品完成覆膜后的膜表面的灰尘粘取干净,设计合理,除尘效果好;(2) The present invention is provided with a film coating and dust removal mechanism, and the film coating dust removal mechanism includes a first coating roller, a second coating roller, a third coating roller, a fourth coating roller, a first dust removal roller, and a second dust removal roller , the third dust removal roller and the fourth dust removal roller, the first film roll, the second film roll, the third film roll and the fourth film roll can cover the film on the upper and lower sides of the product and press it tightly, The first dust removal roller, the second dust removal roller, the third dust removal roller and the fourth dust removal roller can stick and clean the dust on the surface of the film after the product is coated, and the design is reasonable and the dust removal effect is good;
(3)本发明设有切刀机构,切刀机构包括导轨固定板、卷膜压板和优力胶压板,在使用时,产品走到设定位置时,优力胶压板下降将产品压紧在卷膜压板上,第二气缸将刀片定身进行裁切,不会存在卷膜现象,切口平整,切割效果好;(3) The present invention is provided with a cutter mechanism. The cutter mechanism includes a guide rail fixing plate, a film roll pressure plate and a superior force glue plate. During use, when the product reaches the set position, the superior force glue plate is lowered to press the product on the On the film roll platen, the second cylinder fixes the blade for cutting, there is no film roll phenomenon, the incision is flat, and the cutting effect is good;
(4)本发明设有升降平移机构,升降平移机构包括第三电机、第四电机、X轴、Z轴和升降平台,产品完成切割后,在第二传送带作用下输送至升降平台上,升降平台接收产品达到设定值后带动产品向下移动,然后本发明使用者打开第二前板将产品取出,操作使用方便快捷;(4) The present invention is provided with a lifting and translation mechanism. The lifting and translation mechanism includes a third motor, a fourth motor, an X axis, a Z axis and a lifting platform. After the product is cut, it is transported to the lifting platform under the action of the second conveyor belt. After the platform receives the product and reaches the set value, it drives the product to move downward, and then the user opens the second front plate to take out the product, which is convenient and quick to operate;
(5)本发明设有定位机构,定位机构可以将第一传送带上的产品进行定位纠偏,使用方便;(5) The present invention is provided with a positioning mechanism, which can position and correct the deviation of the products on the first conveyor belt, and is easy to use;
(6)本发明设有第一张力轮和第二张力轮,第一张力轮与第一气涨轴上套设有第四同步带,第二张力轮与第二气涨轴上套设有第五同步带,第一张力轮及第二张力轮的设置为第一气涨轴和第二气涨轴提供了张力,便于第一气涨轴和第二气涨轴转动,便于覆膜;(6) The present invention is provided with a first tension wheel and a second tension wheel, the first tension wheel and the first air expansion shaft are sleeved with a fourth synchronous belt, and the second tension wheel and the second air expansion shaft are sleeved with The fifth synchronous belt, the arrangement of the first tension wheel and the second tension wheel provides tension for the first air expansion shaft and the second air expansion shaft, which is convenient for the rotation of the first air expansion shaft and the second air expansion shaft, and is convenient for film coating;
综上所述,本发明具有除尘效果好,不会二次污染,操作使用方便快捷等优点。To sum up, the present invention has the advantages of good dust removal effect, no secondary pollution, convenient and quick operation and use, and the like.
附图说明Description of drawings
图1是本发明的结构示意图;Fig. 1 is the structural representation of the present invention;
图2是图1中去掉第一前板、第一后板、第二前板、第二后板、第三前板、第三后板、第四前板、第四后板时的主视图;Fig. 2 is a front view of Fig. 1 when the first front plate, the first rear plate, the second front plate, the second rear plate, the third front plate, the third rear plate, the fourth front plate and the fourth rear plate are removed ;
图3是图2的后视图;Fig. 3 is the rear view of Fig. 2;
图4是一个方向上本发明第一离子除尘机构的结构示意图;4 is a schematic structural diagram of the first ion dust removal mechanism of the present invention in one direction;
图5是本发明的切刀机构的结构示意图;Fig. 5 is the structural representation of the cutter mechanism of the present invention;
图6是图5的右视图。FIG. 6 is a right side view of FIG. 5 .
具体实施方式Detailed ways
下面将结合附图对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are a part of the embodiments of the present invention, but not all of the embodiments.
通常在此处附图中描述和显示出的本发明实施例的组件可以以各种不同的配置来布置和设计。因此,以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。The components of the embodiments of the invention generally described and shown in the drawings herein may be arranged and designed in a variety of different configurations. Thus, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the invention as claimed, but is merely representative of selected embodiments of the invention.
基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation or a specific orientation. construction and operation, and therefore should not be construed as limiting the invention. Furthermore, the terms "first", "second", and "third" are used for descriptive purposes only and should not be construed to indicate or imply relative importance.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the terms "installed", "connected" and "connected" should be understood in a broad sense, unless otherwise expressly specified and limited, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
如图1-图6所示,本发明的除尘覆膜叠片一体自动机,包括底板1,底板1的底面四角处竖直向上等高设有第一支撑杆2,第二支撑杆3,第三支撑杆4和第四支撑杆5,第一支撑杆2位于第二支撑杆3的左侧,第三支撑杆4位于第四支撑杆5的左侧,第一支撑杆2位于第三支撑杆4的正前侧,第二支撑杆3位于第四支撑杆5的正前侧,第一支撑杆2的中下部与第二支撑杆3的中下部之间水平固定有第一连接杆6,第三支撑杆4中下部与第四支撑杆5中下部之间水平固定有第二连接杆7,第一连接杆6与第二连接杆7前后平行等高设置,第一支撑杆2的顶部与第三支撑杆4的顶部之间沿前后方向水平固定有第三连接杆8,第二连接杆7的顶部与第四连接杆的顶部之间沿前后方向水平固定有第四连接杆(被遮挡,图未示),第一支撑杆2的顶部与第二支撑杆3的顶部之间沿左右方向水平固定有第五连接杆9,第三支撑杆4的顶部与第四支撑杆5的顶部之间沿左右方向水平固定有第六连接杆10,第三连接杆8、第四连接杆、第五连接杆9和第六连接杆10之间水平固定有顶板(被遮挡,图未示),第二连接杆7的中部与第六连接杆10的中部之间沿竖直方向固定有第七连接杆11,底板1的中部沿前后方向竖直向上设有第一竖板13,第一连接杆6与第二连接杆7之间左部水平固定有支撑板12,第一竖板13的顶部与支撑板12的底面右侧相固定,第一支撑杆2的前侧下方转动连接有第一前板14,第二支撑杆3的前侧下方转动连接有第二前板15,第一前板14位于第二前板15的左侧且第一前板14与第二前板15均位于第一连接杆6的下方,第一支撑杆2与第三支撑杆4的左侧固定有配电柜16,配电柜16内安装有控制器,第一支撑杆2的前侧中上部转动连接有第三前板17,第二支撑杆3的前侧中上部转动连接有第四前板18,第三前板17位于第四前板18的左侧且第三前板17和第四前板18均位于顶板与支撑板12之间,第三支撑杆4的后侧下方转动连接有第一后板(被遮挡,图未示),第四支撑杆5的后侧下方转动连接有第二后板(被遮挡,图未示),第三支撑杆4的后侧中上部转动连接有第三后板(被遮挡,图未示),第四支撑杆5的后侧中上部转动连接有第四后板(被遮挡,图未示),第三后板位于第四后板的左侧且第三后板和第四后板均位于顶板与支撑板12之间,第四连接杆、第二支撑杆3、第四支撑杆5和底板1之间沿前后方向固定有右侧板(被遮挡,图未示),所述第一前板14、支撑板12、底板1、第一竖板13和第一后板合围成一个第一安装腔,第一前板14、支撑板12、底板1、第一竖板13和第一后板围成的第一安装腔内安装有鼓风机28,鼓风机28与控制器电连接,支撑板12、第一竖板13、底板1、第二前板15、右侧板、顶板、第三前板17、第四前板18、第二后板、第三后板、第四后板合围成一个第二安装腔,支撑板12、第一竖板13、底板1、第二前板15、右侧板、顶板、第三前板17、第四前板18、第二后板、第三后板、第四后板合围成的第二安装腔内支撑板12的顶面右部固定有支撑架19,支撑板12上支撑架19的左侧设有第一安装架20,支撑板12上支撑架19的右侧设有第二安装架21,第一安装架20的底端和第二安装架21的底端均固定在支撑板12的顶面上,第一安装架20上安装有第一传送带22,第一传送带22的左侧向左伸出第二安装腔伸至第一支撑杆2的左侧且第一传送带22位于配电柜16的上方,第二安装架21上安装有第二传送带23,支撑架19上安装有覆膜除尘机构,覆膜除尘机构通过第一同步带(被遮挡,图未示)与第二传送带23传动连接,支撑板12的底面上分别固定有第一电机24和第二电机25,第一电机24和第二电机25均与控制器电连接,第一电机24的输出轴安装有第一同步轮,第一同步轮通过第二同步带26与第一传送带22传动连接,第二电机25的输出轴上安装有第二同步轮,第二同步轮通过第三同步带27与覆膜除尘机构传动连接,22的上方和下方分别设有用于除尘的第一离子除尘机构和第二离子除尘机构,第一离子除尘机构和第二离子除尘机构均固定在第一安装架20上且均与鼓风机28的鼓风端相连接,第一安装架20上的右侧安装有用于定位的定位机构,定位机构位于第一离子除尘机构的右侧且位于第一传送带22的上方,支撑架19的后端前侧面上方沿前后方向安装有第一气涨轴29,第七连接杆11的前侧面上部转动连接有第一张力轮30,第一张力轮30与第一气涨轴29上套设有第四同步带,支撑架19的后端前侧面下方左侧沿前后方向安装有第二气涨轴31,支撑架19的后端前侧面下方右侧沿前后方向安装有第二张力轮32,第二张力轮32与第二气涨轴31上套设有第五同步带,第一气涨轴29位于覆膜除尘机构的上方,第二气涨轴31位于覆膜除尘机构的左下方,支撑架19上右侧安装有用于裁切的切刀机构,切刀机构位于覆膜除尘机构与第二传送带23之间,支撑板12、第一竖板13、底板1、第二前板15、右侧板、顶板、第三前板17、第四前板18、第二后板、第三后板、第四后板合围成的第二安装腔内底板1上设有平移升降机构,平移升降机构固定在底板1上,第一传送带22、第二传送带23、切刀机构及覆膜除尘机构沿左右方向位于同一条直线上且等高设置(产品经第一传送被输送至覆膜除尘机构的第一覆膜辊39与第三覆膜辊41之间、第二覆膜辊40与第四覆膜辊42之间、第一除尘辊43与第三除尘辊45之间、第二除尘辊44与第四除尘辊46之间,然后到达切刀机构的卷模压板与优力胶压板之间切割后,到达第二传送带23)。As shown in Fig. 1-Fig. 6, the automatic machine of the present invention includes a bottom plate 1, and the four corners of the bottom surface of the bottom plate 1 are provided with a
所述第一离子除尘机构包括第一壳体33、第一离子风棒34和第一风刀35,第一壳体33沿前后方向通过第一壳体安装支架36安装在第一安装架20上,第一壳体33的竖向截面呈“冂”形且“冂”形的两脚朝下设置,第一离子风棒34通过第一风棒安装支架沿前后方向安装在第一壳体33内,第一壳体33内第一离子风棒34的右侧安装有第一风刀35,第一风刀35固定在第一壳体33内且第一风刀35的出风口朝向第一离子风棒34设置,第一风刀35的进风口通过第一连接管与鼓风机28的进风端相连接,第一壳体33的顶面中部固定连通有第一吸尘管37。The first ion dust removal mechanism includes a
所述第二离子除尘机构包括第二壳体38、第二离子风棒(被遮挡,图未示)和第二风刀(被遮挡,图未示),第二壳体38沿前后方向通过第二壳体38安装支架(被遮挡,图未示)安装在第一安装架20上,第二壳体38的竖向截面呈“冂”形且“冂”形的两脚朝上设置,第二离子风棒通过第二风棒安装支架沿前后方向安装在第二壳体38内,第二壳体38内第二离子风棒的右侧安装有第二风刀,第二风刀固定在第二壳体38内且第二风刀的出风口朝向第二离子风棒设置,第二风刀的进风口通过第二连接管与鼓风机28的进风端相连接,第二壳体38的底面中部固定连通有第二吸尘管(被遮挡,图未示)。The second ion dust removal mechanism includes a
所述定位机构包括第二竖板和电推杆,第二竖板沿前后方向固定在第一安装架20上且第二竖板位于第一传送带22的上方,电推杆通过电推杆安装座安装在第二竖板的右侧面上且电推杆的输出轴朝下设置,电推杆的输出轴上沿前后方向固定有第一压板,第一压板的底面前端和后端竖直向下分别固定有一个定位杆。The positioning mechanism includes a second vertical plate and an electric push rod. The second vertical plate is fixed on the first mounting
所述覆膜除尘机构包括第一覆膜辊39、第二覆膜辊40、第三覆膜辊41、第四覆膜辊42、第一除尘辊43、第二除尘辊44、第三除尘辊45和第四除尘辊46,第一覆膜辊39、第二覆膜辊40、第三覆膜辊41、第四覆膜辊42、第一除尘辊43、第二除尘辊44、第三除尘辊45和第四除尘辊46均沿前后方向转动连接在支撑架19上,第一覆膜辊39、第二覆膜辊40、第一除尘辊43和第二除尘辊44在支撑架19内上方沿左右方向依次间隔相互平行设置,第三覆膜辊41、第四覆膜辊42、第三除尘辊45和第四除尘辊46在支撑架19内下方沿左右方向依次间隔相互平行设置,第一覆膜辊39位于第三覆膜辊41的正上方,第二覆膜辊40位于第四覆膜辊42的正上方,第一除尘辊43位于第三除尘辊45的正上方,第二除尘辊44位于第四除尘辊46的正上方,第三除尘辊45的后端安装有第三同步轮,第三同步带27套设在第二同步轮和第三同步轮上,第二同步轮通过第三同步带27与第三除尘辊45传动连接,第四除尘辊46的后端安装有第四同步轮,第四同步轮通过第一同步带与第二传动带传动连接,第一气涨轴29位于第一覆膜辊39的上方,第二气涨轴31位于第三覆膜辊41的左下方,在支撑架19左侧上方和左侧下方设有多个导辊和定位杆,导辊用于导向来自第一气涨轴29和第二气涨轴31上的膜材进行导向,定位杆用于定位来自第一气涨轴29和第二气涨轴31上的膜材,防止膜材前后便宜,导杆的设置使膜材沿设定方向和产品一起进入第一覆膜辊39和第三覆膜辊41完成覆膜。The lamination and dust removal mechanism includes a
所述切刀机构包括导轨固定板47、卷膜压板48和优力胶压板49,导轨固定板47沿前后方向竖向设置且导轨固定板47的左侧面固定在支撑架19右侧下部,支撑架19右侧上部前侧和后侧沿前后方向水平等高分别固定有一块气缸固定块,每个气缸固定块上分别安装有一个第一气缸50,两个第一气缸50均与控制器电连接且两个第一气缸50的输出轴均朝下设置,卷膜压板48和优力胶压板49均沿前后方向水平设置在导轨固定板47右侧且卷膜压板48和优力胶压板49均位于第一气缸50的下方,卷膜压板48位于优力胶压板49的正下方,卷模压板的前端固定在支撑架19右侧上部前侧的第一气缸50固定块的右侧面下部,卷模压板的后端固定在支撑架19右侧上部后侧的第一气缸50固定块的右侧面下部,优力胶压板49的前端固定在支撑架19右侧上部前侧的第一气缸50固定块上安装的第一气缸50的输出轴上,优力胶压板49的后端固定支撑架19右侧上部后侧的第一气缸50固定块上安装的第一气缸50的输出轴上,卷膜压板48和优力胶压板49上沿前后方向分别开设有上下通透的第一通槽51和第二通槽52,导轨固定板47的右侧面上部设有导向柱,导轨固定板47的右侧面下部设有导向杆54,导向柱上安装有滑动板55,滑动板55的下端部套设在导向杆54上且滑动板55沿导向柱和导向杆54前后滑动,滑动板55与气动装置连接且在气动装置作用下前后滑动,滑动板55顶部安装有第二气缸56,第二气缸56的输出轴竖直朝上设置且第二气缸56的输出轴上通过刀片安装支架安装有刀片57,刀片57竖直朝上设置且刀片57向上依次伸入第一通槽51和第二通槽5352伸至优力胶压板49的上方。The cutter mechanism includes a guide
所述升降平移机构包括第三电机61、第四电机59、X轴60、Z轴62和升降平台58,X轴60固定在底板1上右侧,第四电机59安装在X轴60左侧的底板1上,第四电机59通过第一传动装置与Z轴62电连接,Z轴62安装在X轴60上且Z轴62沿X轴60左右滑动,第三电机61固定在右侧板左侧面上方且第三电机61通过第二传动装置与升降平台58电连接,升降平台58安装在Z轴62的左侧面上且升降平台58沿Z轴62上下滑动,第三电机61、第四电机59、X轴60、Z轴62和升降平台58均位于支撑板12、第一竖板13、底板1、第二前板15、右侧板、顶板、第三前板17、第四前板18、第二后板、第三后板、第四后板合围成的第二安装腔内,升降平台58位于第二传送带23的下方。The lifting and translation mechanism includes a
本发明的具体使用过程如下:The concrete use process of the present invention is as follows:
本发明在使用过程中可以在底板1的四角处安装万向轮和支撑脚便于移动支撑本发明,本发明在使用时先在第一气涨轴29和第二气涨轴31上安装膜材,然后开启第一气涨轴29和第二气涨轴31,第一气涨轴29和第二气涨轴31将膜材涨紧,且将第一气涨轴29和第二气涨轴31上的膜材的首端拉至第一覆膜辊39和第三覆膜辊41之间,然后通过人工或者利用外接的机械手将需要覆膜的产品放置在第一传送带22上,接着开启本发明,第一电机24启动调动第一传送带22工作,第二电机25启动通过第三同步带27带动第三除尘辊45转动,第一传送带22带动需要覆膜的产品向右移动,此时需要覆膜的产品通过第一离子除尘机构和第二离子除尘机构;During the use of the present invention, universal wheels and supporting feet can be installed at the four corners of the bottom plate 1 to facilitate the movement and support of the present invention. In the present invention, the membrane material is firstly installed on the first
此时鼓风机28启动,位于第一传送带22上方的第一离子风棒34和第一风刀35均启动,第一离子风棒34释放正负电荷中和需要覆膜产品的上表面的电荷,减小产品上表面粉尘的吸附能力,然后第一风刀35释放来自鼓风机28的气流将产品上表面的风尘向产品的前后两侧吹散,粉尘经第一吸尘管37被吸走,可以防止二次污染,与此同时,位于第一传送带22下方的第二离子风棒和第二风刀均启动,第二离子风棒释放正负电荷中和需要覆膜产品的下表面的电荷(第一传送带22上有空隙,电荷及第二风刀释放的气流均穿过第一传送带22到达产品下表面),减小产品上表面粉尘的吸附能力,然后第二风刀释放来自鼓风机28的气流将产品上表面的风尘向产品的前后两侧吹散,粉尘经第二吸尘管被吸走,可以防止二次污染;At this time, the blower 28 is started, the first ion air bar 34 and the first air knife 35 located above the first conveyor belt 22 are both activated, and the first ion air bar 34 releases positive and negative charges to neutralize the charge on the upper surface of the product that needs to be coated, Reduce the adsorption capacity of the dust on the upper surface of the product, and then the first air knife 35 releases the air flow from the blower 28 to blow the dust on the upper surface of the product to the front and rear sides of the product, and the dust is sucked away by the first dust suction pipe 37, which can be To prevent secondary pollution, at the same time, both the second ion air bar and the second air knife located under the first conveyor belt 22 are activated, and the second ion air bar releases positive and negative charges to neutralize the charge on the lower surface of the product that needs to be coated ( There is a gap on the first conveyor belt 22, and the electric charge and the airflow released by the second air knife pass through the first conveyor belt 22 to the lower surface of the product), reducing the adsorption capacity of the dust on the upper surface of the product, and then the second air knife releases the air from the blower 28. The air flow blows the dust on the upper surface of the product to the front and rear sides of the product, and the dust is sucked away by the second vacuum pipe, which can prevent secondary pollution;
产品经第一离子除尘机构和第二离子除尘机构除尘后在第一传送带22作用下到达定位机构,此时电推杆推动第一压板向下移动,第一压板底面前端和后端的定位杆对产品进行定位,此时第一传送带22停止工作,定位纠偏完成后,电推杆带动第一压板上升,第一传送带22继续工作,产品继续向右移动抵达,第一覆膜辊39与第三覆膜辊41之间,然后将第一气涨轴29和第三气涨轴上的膜材首端分别贴合在产品的上表面和下表面,第一传送带22继续工作,产品持续向右移动穿过第一覆膜辊39与第三覆膜辊41之间、第二覆膜辊40与第四覆膜辊42之间,第一覆膜辊39与第二覆膜辊40将第一气涨轴29上的膜材覆盖在产品的上表面,第三覆膜辊41和第四覆膜辊42将第二气涨轴31上的膜材覆盖在产品的下表面上,接着产品向右移动穿过第一除尘辊43与第三除尘辊45之间,第二除尘辊44与第四除尘辊46之间,第一除尘辊43、第二除尘辊44、第三除尘辊45和第四除尘辊46分别将产品覆膜完成后膜的表面的灰尘进行粘取(即产品上表面膜的上表面积产品下表面膜的下表面),产品经过第一除尘辊43与第三除尘辊45之间、第二除尘辊44与第四除尘辊46之间且第二电机25在带动第三除尘辊45转动过程中由于产品表面与第一除尘辊43、第二除尘辊44、第三除尘辊45和第四除尘辊46之间的摩擦力作用,第四除尘辊46带动第二传送带23移动,产品经过除尘后向右到达卷模压板与优力胶压板49之间的设定位置时,此时两个第一气缸50启动,两个第一气缸50驱动优力胶压板49向下移动将产品压紧在卷膜压板48上,然后第二气缸56启动,第二气缸56的输出轴竖直向上移动带动刀片57向上移动将完成覆膜的产品进行切割,且滑动板55沿导向柱和导向杆54前后滑动带动第二气缸56前后滑动,第二气缸56带动刀片57在第一通槽51和第二通槽5352内前后滑动完成了覆膜产品的切割,产品完成切割后,第二气缸56带动刀片57下降,产品继续向右移动,产品再次达到设定位置时,第二气缸56再次启动并带动刀片57上升进行切割,切割完毕的产品在第二传送带23上继续向右移动;After the product is dedusted by the first ion dust removal mechanism and the second ion dust removal mechanism, it reaches the positioning mechanism under the action of the
与此同时,升降平移机构启动,第三电机61和第四电机59均启动,第四电机59启动通过第一传动装置驱动Z轴62及Z轴62上的升降平台58沿X轴60左右移动至合适位置,第三电机61通过第二传动装置带动升降平台58沿Z轴62向上移动接收来自第二传送带23的被切割后的覆膜的产品,升降平台58内收集被切割后的覆膜的产品一段时候后,第三电机61通过第二传动装置带动升降平台58沿Z轴62向下移动,然后本发明的使用者打开第二前板15,取出产品,接着第三电机61再次通过第二传动装置带动升降平台58向上移动,再次收集来自第二传送带23的被切割后的覆膜的产品,本发明使用完毕后,关闭本发明。At the same time, the lifting and translation mechanism is activated, the
本实施例并非对本发明的形状、材料、结构等作任何形式上的限制,凡是依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均属于本发明技术方案的保护范围。This embodiment does not limit the shape, material, structure, etc. of the present invention in any form, and any simple modification, equivalent change and modification made to the above embodiment according to the technical essence of the present invention belong to the protection of the technical solution of the present invention scope.
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