CN111846410A - Batch filling device for reagent bags - Google Patents

Batch filling device for reagent bags Download PDF

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Publication number
CN111846410A
CN111846410A CN202010741501.0A CN202010741501A CN111846410A CN 111846410 A CN111846410 A CN 111846410A CN 202010741501 A CN202010741501 A CN 202010741501A CN 111846410 A CN111846410 A CN 111846410A
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CN
China
Prior art keywords
bag
plate
reagent
transmission
module
Prior art date
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Granted
Application number
CN202010741501.0A
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Chinese (zh)
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CN111846410B (en
Inventor
羿应财
王政钧
李仁攀
李阳
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Chengdu Kaitu Medical System Technology Co ltd
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Chengdu Kaitu Medical System Technology Co ltd
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Priority to CN202010741501.0A priority Critical patent/CN111846410B/en
Publication of CN111846410A publication Critical patent/CN111846410A/en
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Publication of CN111846410B publication Critical patent/CN111846410B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/12Feeding flexible bags or carton blanks in flat or collapsed state; Feeding flat bags connected to form a series or chain
    • B65B43/14Feeding individual bags or carton blanks from piles or magazines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B3/00Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B3/003Filling medical containers such as ampoules, vials, syringes or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B3/00Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B3/04Methods of, or means for, filling the material into the containers or receptacles

Abstract

The invention discloses a reagent bag filling device which comprises a hopper, a sorting assembly, a transmission assembly and a filling assembly, wherein the hopper, the sorting assembly, the transmission assembly and the filling assembly are arranged in a housing from top to bottom. Hold the reagent bag in the funnel, the reagent bag leaks into on the first transmission path of transmission assembly from the funnel mouth, first transmission path slope sets up, and the vibrations module has, the reagent bag falls into first transmission path and constantly shakes the lapse under the vibration effect of vibrations module, constantly adjust self position at the slip in-process, utilize the characteristics that the reagent bag focus is close to the interface more, it is downward to make the final adjustment of reagent bag to interface one side slope, and slide to second transmission path and finally fall into the filling assembly, the reagent bag at this moment all is the vertical decurrent fixed orientation of interface, the event can be with the completion filling in the syringe needle module inserts the reagent bag. Whole process need not artifical adjustment reagent bag position, all automatic adjustment to the direction that needs the filling of the reagent bag of random direction through equipment, has further improved degree of automation.

Description

Batch filling device for reagent bags
Technical Field
The invention relates to the technical field of liquid filling, in particular to a batch filling device for reagent bags.
Background
With the continuous development of medical technology, biological reagents are applied to in vitro diagnosis in large quantities, and in order to meet the requirements of huge numbers of patients, an automatic mechanical filling device is adopted to replace manual filling so as to accelerate the filling efficiency of reagent bags. The reagent bags are provided with the insertion ports for filling, so that the automatic filling line for accelerating the filling speed is provided, but the reagent bags still need to be filled into the production line according to the specified direction during filling so as to be convenient for the filling needles on the equipment to be in butt joint with the insertion ports on the reagent bags, namely, the manual operation link is still provided, so that the automation degree of batch filling is further improved, and the reagent bags become a research direction at present.
Disclosure of Invention
Aiming at the defects in the prior art, the invention discloses a reagent bag filling device which comprises a hopper, a sorting assembly, a transmission assembly and a filling assembly arranged in a housing from top to bottom. Hold the reagent bag in the funnel, the reagent bag leaks into on the first transmission path of transmission assembly from the funnel mouth, first transmission path slope sets up, and the vibrations module has, the reagent bag falls into first transmission path and constantly shakes the lapse under the vibration effect of vibrations module, constantly adjust self position at the slip in-process, utilize the characteristics that the reagent bag focus is close to the interface more, it is downward to make the final adjustment of reagent bag to interface one side slope, and slide to second transmission path and finally fall into the filling assembly, the reagent bag at this moment all is the vertical decurrent fixed orientation of interface, the event can be with the completion filling in the syringe needle module inserts the reagent bag. Whole process need not artifical adjustment reagent bag position, all automatic adjustment to the direction that needs the filling of the reagent bag of random direction through equipment, has further improved degree of automation.
The invention is realized by the following technical scheme:
a bulk filling apparatus of reagent bags, comprising: the funnel, the transmission assembly and the filling assembly are arranged from top to bottom in sequence; the funnel is used for storing the reagent bag; one side of the reagent bag is provided with two bag openings which are symmetrically arranged; when the reagent bag is in an empty bag state, the gravity center is closer to one side of the bag opening; the bottom of the funnel is provided with a funnel opening; the transmission assembly is provided with an inclined plate which is arranged obliquely; the inclined plate is respectively provided with an inclined plate input end at a high level of the horizontal position and an inclined plate output end at a low level of the horizontal position; the filling assembly comprises a needle head module, a transmission module, a bag fixing module and a base plate; the needle head module and the bag fixing module are arranged on the front surface of the base plate along the horizontal direction and are arranged opposite to each other; the transmission module is arranged on the back surface of the substrate and is in first transmission connection with the needle head module; the reagent bag falls into the transmission assembly from the funnel through the funnel opening, slides in a first inclined way from the input end of the inclined plate to the output end of the inclined plate, and then enters the bag fixing module for fixing; the needle head module approaches to the bag fixing module through the first transmission connection direction, and completes first insertion of the bag opening.
Further, the device also comprises a sorting assembly; the sorting assembly is arranged between the hopper and the transmission assembly and comprises a sorting housing, a sorting body and a sorting motor; the sorting cover covers the sorting body, and the sorting body is coupled with the sorting motor; the sorting housing is provided with an input port positioned on the top surface and an output port positioned on the bottom surface, the input port is in butt joint with the funnel port, and the output port is in butt joint with the inclined plate input end of the inclined plate; a plurality of sorting cavities are annularly arranged in the sorting body; each sorting chamber can accommodate one reagent bag; the sorting body can automatically sort through a sorting motor, and the rotation center is positioned in the vertical direction; the sorting body can make the sorting cavity face to the output port or the input port through sorting rotation.
Furthermore, the two hoppers, the two sorting assemblies and the two inclined plates are respectively arranged side by side and symmetrically; the two inclined plates are combined into a V-shaped plate, and the V-shaped plate is provided with inclined plate input ends which belong to the two sides of the top and inclined plate output ends which are positioned at the bottom.
Further, the transmission assembly also comprises a vertical plate; the front surface of the inclined plate is provided with support plates symmetrically arranged in a vertical mode along the inclined direction, a first transmission channel is formed between the support plates and the inclined plate, and the input end of the inclined plate and the output end of the inclined plate are respectively positioned at two ends of the first transmission channel; the vertical plate is arranged below the output end of the inclined plate along the vertical direction, so that the transmission assembly is in a Y-shaped structure; the vertical plates are spliced with each other to form a channel cavity along the vertical direction, and a partition plate is arranged on the symmetrical middle surface of the channel cavity to divide the channel cavity into two second transmission channels along the vertical direction; the second transmission channel has a vertical input end and a vertical output end; the vertical input end of the second transmission channel is butted with the output end of the sloping plate of the first transmission channel, and the vertical output end of the second transmission channel is positioned right above the bag fixing module; the reagent bag slides to the second transmission channel in the first transmission channel in an inclined way, and the reagent bag falls into the bag fixing module through free-falling body movement in the second transmission channel.
Further, the transmission assembly further comprises a vibration module; the vibration module is arranged on the back of the inclined plate and comprises a vibration wheel and a vibration motor; the two sides of the inclined plate are provided with support lugs extending towards the back in pairs, and the two ends of the vibration wheel along the axial direction are respectively and rotatably connected with the support lugs; the vibration motor is connected to the end part of the vibration wheel in a shaft mode; the circumferential surface of the vibration wheel is annularly provided with a plurality of convex teeth which are arranged along the axial direction; the inclined angle of the inclined plate is 10-20 degrees, and when the inclined plate is static, the reagent bag is self-locked and static on the inclined plate by virtue of the surface friction force of the inclined plate; the vibration wheel can rotate through the vibration motor, so that the convex teeth continuously contact the inclined plate and the inclined plate vibrates; when the inclined plate vibrates, the reagent bags on the inclined plate can be continuously shaken and slide downwards for the first inclination.
Further, setting a space coordinate system XYZ to comprise an X axis, a Y axis and a Z axis which are in pairwise vertical relation, wherein the second transmission channel is arranged along the Z axis; the bag fixing module comprises a bag fixing plate, a cylinder assembly, an L-shaped movable plate and a fixing plate; the needle head module and the bag fixing module are fixed on the front surface of the substrate and are respectively arranged at two ends of the substrate along the Y-axis direction; the end surface of the bag fixing plate is provided with a fixing plate, an L-shaped movable plate and a cylinder assembly which are sequentially arranged along the X-axis direction; the L-shaped movable plate is provided with a transverse plate and a vertical plate, the vertical plate is fixedly connected to a piston rod of the air cylinder assembly, the vertical plate, the transverse plate and the fixed plate surround a bag-forming accommodating cavity, the bag-forming accommodating cavity is right below the second transmission channel, and a reagent bag can fall into the bag-forming accommodating cavity from the second transmission channel through a vertical output end; the bag accommodating cavity can accommodate two reagent bags which are arranged side by side along the X-axis direction at a time; the air cylinder component can push the vertical plate to move along the X-axis direction, so that the volume of the bag accommodating cavity is changed, and the bag accommodating cavity can fix the reagent bag; the needle head module comprises a needle head inserting plate, a reagent bag positioning piece and a needle tube; the reagent bag positioning piece and the needle tube are both of a revolving body structure and are inserted and fixed on the needle head plugboard along the Y-axis direction; two reagent bag positioning pieces are inserted in parallel along the Z-axis direction, and two needle tubes are inserted in parallel along the X-axis direction; randomly cutting a plane of the reagent bag positioning piece and the needle tube in a direction perpendicular to the Y axis, and making a first connection line of the circle center of the section of the reagent bag positioning piece and a second connection line of the circle center of the section of the needle tube on the plane; the first connecting line and the second connecting line are mutually perpendicular and equally divided; the peripheral surface of the bag opening is a cylindrical surface, an elliptic cylindrical surface, a rhombic cylindrical surface or a similar circular surface; the needle head module can move along the Y-axis direction through the first transmission connection with the transmission module and approach to the bag fixing module, so that the two reagent bag positioning pieces are inserted into a gap between the two reagent bags, and the two bag openings are positioned between the two reagent bag positioning pieces, so that the outer peripheral surfaces of the two reagent bag positioning pieces, the inner side surface of the fixed plate and the inner side surface of the L-shaped movable plate vertical plate form close fit with the outer peripheral surfaces of the two bag openings, and the two bag openings are fixed; the needle tube is right opposite to the bag opening and completes the first insertion of the bag opening.
Further, the device also comprises a housing; the cover covers the filling assembly inside; the top plate of the housing is positioned between the transmission component and the filling component and is provided with a transition opening, and the reagent bag sequentially enters a bag containing cavity surrounded by the L-shaped movable plate vertical plate, the L-shaped movable plate transverse plate and the fixed plate through the second transmission channel and the transition opening.
Furthermore, one end of the reagent bag positioning piece, which is used for being inserted into the reagent bag, is a cone.
Further, the bag fixing module further comprises a barrier strip; the barrier strip is fixedly connected to the front end face of the fixing plate and can block the side opening of the bag containing cavity.
Further, the transmission module comprises a motor terminal, a first connecting terminal, a second connecting terminal, a transmission plate and a transition plate; the motor terminal, the first connecting terminal and the second connecting terminal are arranged on the back face of the substrate and are sequentially arranged along the Y-axis direction, and belt transmission connection is respectively carried out between the motor terminal and the first connecting terminal and between the first connecting terminal and the second connecting terminal; the top of the transmission plate is fixedly connected to a transmission belt for connecting the first connecting terminal and the second connecting terminal, and the bottom of the transmission plate is connected with the rear end of the transition plate; the front end of the transition plate penetrates through the base plate and is fixedly connected with the needle head inserting plate. The motor terminal, the first connecting terminal and the second connecting terminal are connected through belt transmission to realize linkage rotation, the transmission plate is driven to reciprocate along the Y-axis direction through linkage rotation, the needle inserting plate further reciprocates along the Y-axis direction, and finally the needle module moves along the Y-axis direction to realize bag-thinking fixed module movement.
Compared with the prior art, the invention has the following advantages and beneficial effects:
utilize the characteristics that reagent bag focus is close to the interface, and the transmission structure of cooperation transmission subassembly, make reagent bag slope lapse in transmission process, and utilize the constantly shake to reagent bag of vibrations module, make the reagent bag of arbitrary random direction all adjust to the decurrent fixed direction of interface, and then get into the filling subassembly with fixed position and accomplish the filling, whole process need not the position of manual adjustment reagent bag, reagent bag automatic adjustment to the position that needs the filling in transmission process, the degree of automation of equipment has further been improved.
Drawings
The accompanying drawings, which are included to provide a further understanding of the embodiments of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the principles of the invention. In the drawings:
FIG. 1 is a general block diagram of the apparatus of the present application in accordance with one embodiment of the present invention;
FIG. 2 is an enlarged view at I of FIG. 1 according to one embodiment of the present invention;
FIG. 3 is a block diagram of a sorter assembly according to one embodiment of the invention;
FIG. 4 is a schematic diagram of the use of FIG. 3 in accordance with one embodiment of the present invention;
FIG. 5 is a block diagram of a transport assembly in accordance with one embodiment of the present invention;
FIG. 6 is a schematic diagram of the use of FIG. 5 in accordance with one embodiment of the present invention;
FIG. 7 is a second perspective view of FIG. 5 in accordance with one embodiment of the present invention;
FIG. 8 is a schematic view of a filling assembly according to one embodiment of the present invention;
FIG. 9 is an enlarged view at II of FIG. 8 according to one embodiment of the present invention;
FIG. 10 is a diagram of a reagent pack configuration according to one embodiment of the present invention;
FIG. 11 is a block diagram of a filling assembly according to one embodiment of the present invention;
FIG. 12 is a block diagram of a rotating module in accordance with one embodiment of the present invention;
FIG. 13 is a block diagram of a needle module of one embodiment of the present invention;
FIG. 14 is a modular view of a bag-securing module according to one embodiment of the present invention;
FIG. 15 is a schematic illustration of the needle module of one embodiment of the present invention mated with a reagent bag;
FIG. 16 is an enlarged view at III of FIG. 15 of one embodiment of the present invention;
FIG. 17 is a schematic diagram of FIG. 15 in accordance with an embodiment of the present invention;
reference numbers and corresponding part names in the drawings:
1-fixed frame, 2-cover shell, 3-funnel, 3A-funnel mouth, 4-sorting component, 4A-sorting cover shell, 4A 1-input port, 4A 2-output port, 4B-sorting body, 4B 1-sorting cavity, 4C-sorting motor, 5-transmission component, 5A-inclined plate, 5A 1-first transmission channel, 5C-vertical plate, 5C 1-second transmission channel, 5B-vibration module, 5B 1-vibration wheel, 5B 2-vibration motor, 6-filling component, 6A-needle module, 6A 1-needle inserting plate, 6A 2-reagent bag positioning piece, 6A 3-needle tube, O1-first connecting line, O2-second connecting line, 6B-transmission module, 6B 1-motor terminal, 6B 2-first connecting terminal, 6B 3-second connecting terminal, 6B 4-transmission plate, 6B 5-transition plate, 6C-bag fixing module, 6C 1-bag fixing plate, 6C 2-air cylinder assembly, 6C3-L type movable plate, 6C 4-fixing plate, 6C 5-barrier strip, 6D-base plate, 10-reagent bag and 10A-bag opening.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to examples and accompanying drawings, and the exemplary embodiments and descriptions thereof are only used for explaining the present invention and are not meant to limit the present invention.
Fig. 1 and 8 show a batch filling apparatus for reagent bags, which comprises a funnel 3, a transmission assembly 5 and a filling assembly 6, which are sequentially arranged on a fixing frame 1 from top to bottom. Wherein, the transmission component 5 is fixedly arranged in the fixed frame 1, and the funnel 3 is used for storing the reagent bag 10 and is arranged above the fixed frame 1. The funnel 3 is fixed by the fixing frame 1 or other external fixing devices.
The reagent bag 10 has a structure as shown in fig. 10, the reagent bag 10 has two symmetrically arranged bag openings 10A, and the two bag openings 10A are both disposed on the same side of the reagent bag 10, so that reagents can be filled into the reagent bag 10 from any bag opening 10A. The bag opening 10A is made of PE plastic materials and has a fixed shape, and the arrangement of the bag opening 10A enables the gravity center of the reagent bag 10 to be closer to one side of the bag opening 10A when the reagent bag is in an empty bag state.
As shown in fig. 2, the bottom of the funnel 3 is provided with a funnel mouth 3A, and the funnel mouth 3A can enable the reagent bag 10 in the funnel 3 to slide out of the funnel mouth 3A. As arranged in fig. 5 to 7, the transfer unit 5 has an inclined plate 5A arranged obliquely; the swash plate 5A has a swash plate input end at a high level of the horizontal position and a swash plate output end at a low level of the horizontal position, respectively.
As shown in fig. 11, the filling assembly 6 includes a needle module 6A, a transmission module 6B, a bag fixing module 6C, and a base plate 6D. The needle head module 6A and the bag holding module 6C are disposed in a horizontal orientation on the front surface of the base plate 6D, and are disposed opposite to each other. The transmission module 6B is disposed on the back of the substrate 6D and is in first transmission connection with the needle module 6A.
When this application device uses, reagent bag 10 falls into transmission assembly 5 by funnel 3 through funnel mouth 3A, and the swash plate input by swash plate 5A does first slope slip to the swash plate output, it is fixed in the fixed module 6C of entering bag afterwards, because reagent bag 10's focus is close to sack 10A one side more, the event will constantly change the position of self at first slope slip in-process, sack 10A of reagent bag 10 can adjust to being close to swash plate output one side under the action of gravity, and keep this position to continue to do first slope slip, then fall into fixed module 6C and fix, syringe needle module 6A connects to approaching each other with bag fixed module 6C through first transmission afterwards, and accomplish the first grafting to sack 10A. The needle module 6A is externally connected with a reagent for filling through a pipeline connection, so that the reagent can be filled into the reagent bag 10 after the first insertion is completed.
In conclusion, the reagent bags 10 stored in the funnel 3 are placed in random directions in space, and when the reagent bags 10 are conveyed to the conveying assembly 5, the gravity center of the reagent bags is closer to the bag opening 10A, and the inclined plate 5A is obliquely arranged, so that the reagent bags 10 are matched with each other and under the action of gravity, the position of the reagent bags 10 is continuously changed in the first oblique sliding process on the inclined plate 5A, and finally the reagent bags are adjusted to be close to the output end of the inclined plate on the set side of the bag opening 10A, and then all the reagent bags 10 enter the bag fixing module 6C to be fixed in the uniform position, so that the needle module 6A can conveniently perform first inserting and filling of the reagents, and the positions of the reagent bags 10 are not manually adjusted.
In some embodiments, the present apparatus is further provided with a sorter assembly 4. As shown in fig. 1, the sorting assembly 4 is fixed on the top plate of the fixing frame 1 in a plugging way and is positioned between the hopper 3 and the transmission assembly 5. As shown in fig. 3 and 4, the sorting assembly 4 includes a sorting housing 4A, a sorting body 4B, and a sorting motor 4C, all of which are of a revolving structure. The sorting housing 4A covers the sorting body 4B, and the sorting body 4B is in shaft connection with the sorting motor 4C; the sorting housing 4A is provided with an input port 4A1 on the top surface and an output port 4A2 on the bottom surface, the input port 4A1 is in butt joint with the funnel port 3A as shown in fig. 2, and the output port 4A2 is in butt joint with the inclined plate input end of the inclined plate 5A. A plurality of sorting cavities 4B1 are annularly arranged in the sorting body 4B; each sorting chamber 4B1 is capable of receiving one reagent bag 10. The sorting body 4B can sort rotation by the sorting motor 4C, and the center of rotation is located in the vertical direction.
In particular, as shown in fig. 4, when the sorting motor 4C is started, the sorting body 4B starts to perform sorting rotation, and during the sorting rotation, when the sorting chamber 4B1 is opposite to the input port 4a1, a reagent bag 10 in the hopper 3 can be picked up and enter the sorting chamber 4B1, and as the sorting rotation progresses, when the sorting chamber 4B1 is opposite to the output port 4a2, the reagent bag 10 in the sorting chamber 4B1 can be fed onto the inclined plate 5A. When the sorting motor 4C stops, the entire sorting rotation stops, and the conveyance of the reagent pack 10 by the entire apparatus is interrupted. It can be seen that the setting of letter sorting subassembly 4 can control the transmission rate of whole device reagent bag 10, when the transmission was too fast, can block transmission process through the speed that reduces the letter sorting rotation or the work that stops letter sorting subassembly 4, prevent to appear the jam of reagent bag 10 and pile up the phenomenon on transmission subassembly 5 and filling subassembly 6, and when transmission rate was lower, can make transmission rate accelerate through improving letter sorting self-transmission speed again, play the control to whole device transmission rate.
Further, as shown in fig. 1 and 5, two hoppers 3, two sorting assemblies 4 and two inclined plates 5A are respectively arranged side by side and symmetrically; the two inclined plates 5A are combined into a V-shaped plate, and the V-shaped plate is provided with inclined plate input ends which belong to the two sides of the top part and inclined plate output ends which are positioned at the bottom part.
As shown in fig. 5 to 7, the transfer unit 5 further includes a riser 5C. The front surface of the sloping plate 5A is provided with support plates symmetrically arranged along the sloping direction, a first transmission channel 5A1 is formed between the support plates, and the input end and the output end of the sloping plate are respectively positioned at two ends of the first transmission channel 5A 1. The vertical plate 5C is arranged below the output end of the inclined plate along the vertical direction, so that the transmission assembly 5 is in a Y-shaped structure; the riser 5C amalgamates each other and forms the passageway chamber along vertical direction, and the symmetry midplane in passageway chamber is equipped with the baffle and separates the passageway chamber for two second transmission path 5C1 along vertical direction. The second transmission channel 5C1 has a vertical input end and a vertical output end; the vertical input end of the second transfer channel 5C1 terminates at the sloping plate output end of the first transfer channel 5a1, and the vertical output end of the second transfer channel 5C1 is located directly above the bag holding module 6C.
The arrangement is such that the transfer set 5 has a maximum throughput of two reagent bags 10 at a time. As shown in fig. 1, the sorting modules 4 pick up a reagent bag 10 from each corresponding hopper 3 and transfer it to the transport module 5, specifically to a first transport path 5a1, and the reagent bag 10 slides on the first transport path 5a1 in a first inclined manner and merges into the vertical plate 5C, then enters the second transport path 5C1, and falls into the bag holding module 6C together in a free-fall movement in the second transport path 5C 1.
In some embodiments, as shown in fig. 5-7, the transmission assembly 5 further includes a vibration module 5B. The vibration module 5B is arranged on the back of the inclined plate 5A and comprises a vibration wheel 5B1 and a vibration motor 5B 2; the two sides of the inclined plate 5A are provided with support lugs extending towards the back in pairs, and the two ends of the vibration wheel 5B1 along the axial direction are respectively connected with the support lugs in a rotating way; the vibration motor 5B2 is coupled to the end of the vibration wheel 5B 1; the circumferential surface of the vibration wheel 5B1 is provided with a plurality of convex teeth along the axial direction. The inclined included angle of the inclined plate 5A is 10-20 degrees, and when the inclined plate 5A is static, the reagent bag 10 is self-locked and is static on the inclined plate 5A by means of the friction force of the surface of the inclined plate.
The arrangement is to consider that when the reagent bags 10 perform the first tilting motion on the tilting plate 5A, if the reagent bags slide only by the gravity of the tilting plate 5A, the tilting plate 5A needs enough included angle and stroke length, so that the space occupation of the whole device is increased, and the time for performing the first tilting motion on the corresponding reagent bags 10 is longer, so that the transmission speed of the whole device is reduced. Therefore, by adopting the design, the size of the included angle and the stroke length of the inclined plate 5A can be properly reduced by arranging the vibration module 5B. When the vibration type inclined plate vibrating device is used, the vibration motor 5B2 is started to drive the vibration wheel 5B1 to rotate, the convex teeth continuously touch the inclined plate 5A, and impact load is generated when the convex teeth touch the inclined plate 5A to continuously vibrate the inclined plate 5A. The reagent bag 10 on the inclined plate 5A can be continuously shaken when the inclined plate 5A shakes, so that the reagent bag can be firstly obliquely slid by shaking, and the body position of the reagent bag 10 can be changed in the shaking process, so that the reagent bag 10 keeps the bag opening 10A side to be obliquely downward.
In some embodiments, as shown in FIG. 8, the spatial coordinate system XYZ is set to include X, Y, and Z axes in a pairwise orthogonal relationship. Wherein the second transfer channel 5C1 is arranged along the Z-axis. The pouch fixing module 6C includes a pouch fixing plate 6C1, a cylinder assembly 6C2, an L-shaped movable plate 6C3, and a fixing plate 6C4 shown in fig. 14; the needle head module 6A and the bag fixing module 6C are fixed to the front surface of the base plate 6D, and are respectively located at two ends of the base plate 6D along the Y-axis direction.
The end face of the bag fixing plate 6C1 is provided with a fixing plate 6C4, an L-shaped movable plate 6C3 and a cylinder assembly 6C2 which are arranged in sequence along the X-axis direction. The L-shaped movable plate 6C3 has a transverse plate and a vertical plate, the vertical plate is fixedly connected with a piston rod of the cylinder assembly 6C2, the vertical plate, the transverse plate and the fixed plate 6C4 of the L-shaped movable plate 6C3 surround a bag-forming accommodating cavity, the bag-forming accommodating cavity is right below the second conveying channel 5C1 as shown in FIG. 9, and the reagent bag 10 can fall into the bag-forming accommodating cavity through the second conveying channel 5C 1.
As described above, the transport unit 5 can output two reagent bags 10 at a time, so that the bag housing chamber can house two reagent bags 10 arranged side by side in the X-axis direction at a time. The cylinder assembly 6C2 can push the vertical plate to move along the X-axis direction, thereby changing the volume of the bag accommodating cavity and enabling the bag accommodating cavity to complete the fixation of the reagent bag 10.
As shown in FIG. 17, a plane of the reagent bag holding member 6A2 and the needle tube 6A3 is arbitrarily cut in a direction perpendicular to the Y-axis, and a first connecting line O1 at the center of the cross section of the reagent bag holding member 6A2 and a second connecting line O2 at the center of the cross section of the needle tube 6A3 are formed on the plane. It can be seen that the first line O1 and the second line O2 bisect each other perpendicularly and bisect each other, and as can be seen from fig. 17, fig. 15, and fig. 16 taken together, the two reagent bag positioners 6a2 and the two needle tubes 6A3 together form a diamond arrangement, with the two reagent bag positioners 6a2 located at the upper and lower ends of the diamond arrangement and the two needle tubes 6A3 located at the left and right ends of the diamond arrangement.
The outer peripheral surface of the pocket 10A may be an elliptic cylindrical surface as shown in fig. 16 and 17. As shown in fig. 11, 15, 16 and 17, the needle module 6A can move along the Y-axis direction through the first transmission connection, and approach the bag fixing module 6C, so that the two reagent bag positioning pieces 6A2 are inserted into the gap between the two reagent bags 10, and the two bag openings 10A are located between the two reagent bag positioning pieces 6A2, so that the outer peripheral surfaces of the two reagent bag positioning pieces 6A2, the inner side surfaces of the fixing plate 6C4 and the inner side surfaces of the riser of the L-shaped movable plate 6C3 form a tight fit with the outer peripheral surfaces of the two bag openings 10A, and the two bag openings 10A are fixed. Needle 6A3 is facing bag mouth 10A and the first insertion of bag mouth 10A is completed.
Thus, the needle module 6A can be filled with two reagent bags 10 at a time, and the reagent bag positioning member 6A2 is provided to form an effective fixing for the two reagent bags 10, especially the bag opening 10A, by matching with the structure of the bag opening 10 itself and the clamping effect of the L-shaped movable plate 6C3 and the fixed plate 6C 4.
In some embodiments, as shown in fig. 1 and 8, further comprises a housing 2; the cover shell 2 covers the filling assembly 6 inside; the top plate of the housing 2 is located between the conveying assembly 5 and the filling assembly 6, and is provided with a transition opening, and the reagent bags 10 sequentially pass through the second conveying channel 5C1 and the transition opening to enter a bag accommodating cavity surrounded by an L-shaped movable plate 6C3, a transverse plate of the L-shaped movable plate 6C3 and a fixing plate 6C 4. More preferably, as shown in fig. 14, the pouch securing module 6C further comprises a barrier 6C 5. The stopper 6C5 is fixed to the front end face of the fixing plate 6C4, and can block the side opening of the bag accommodating chamber to prevent the reagent bag 10 from slipping off.
It should be noted that the bottom plate of the housing 2 should also have an opening, and when the reagent bags 10 are filled, the bag fixing module 6C should be released from the fixing of the reagent bags 10, specifically, the L-shaped movable plate 6C3 and the fixing plate 6C4 are separated from each other, so that the reagent bags 10 fall out from the bottom of the bag accommodating chamber. Meanwhile, a gap is formed between the bottom of the housing 2 and the ground, and is used for placing a containing frame to contain the filled reagent bags 10, or a conveyor belt is arranged to convey the filled reagent bags 10 falling onto the conveyor belt to the next station, which is not described in detail herein.
In some embodiments, as shown in FIG. 13, the end of the reagent bag locator 6A2 for insertion into the reagent bag 10 is a cone. Thus, in the process that the needle module 6A gradually approaches the bag fixing module 6C, the reagent bag positioning member 6A2 can be easily inserted into the gap between the two reagent bags 10, and as the insertion progresses, the reagent bag positioning member 6A2 and the bag opening 10A are gradually attached tightly, that is, the reagent bags 10 are also gradually fixed.
In some embodiments, as shown in fig. 12, the transmission module 6B includes a motor terminal 6B1, a first connection terminal 6B2, a second connection terminal 6B3, a transmission plate 6B4, and a transition plate 6B 5. The motor terminal 6B1, the first connection terminal 6B2, and the second connection terminal 6B3 are all disposed on the back of the substrate 6D and sequentially disposed along the Y-axis direction, and belt transmission connection is performed between the motor terminal 6B1 and the first connection terminal 6B2, and between the first connection terminal 6B2 and the second connection terminal 6B3, respectively. The top of the transmission board 6B4 is fixed on the transmission belt for connecting the first connecting terminal 6B2 and the second connecting terminal 6B3, and the bottom is connected with the rear end of the transition board 6B 5. As shown in fig. 11 and 13, the forward end of the transition plate 6B5 passes through the base plate 6D and is fixedly attached to the needle hub 6a 1. The motor terminal 6B1, the first connecting terminal 6B2 and the second connecting terminal 6B3 are linked and rotated through belt transmission connection, the transmission plate 6B4 is driven to reciprocate along the Y-axis direction through linkage rotation, the needle inserting plate 6A1 is further driven to reciprocate along the Y-axis direction, and finally the needle module 6A moves towards the bag fixing module 6C along the Y-axis direction.
As used in this application and the appended claims, the terms "a," "an," "the," and/or "the" are not intended to be inclusive in the singular, but rather are intended to be inclusive in the plural, unless the context clearly dictates otherwise.
The above embodiments are provided to further explain the objects, technical solutions and advantages of the present invention in detail, it should be understood that the above embodiments are merely exemplary embodiments of the present invention and are not intended to limit the scope of the present invention, and any modifications, equivalents, improvements and the like made within the spirit and principle of the present invention should be included in the scope of the present invention.

Claims (10)

1. A batch filling device of reagent bags, comprising: the funnel (3), the transmission assembly (5) and the filling assembly (6) are arranged from top to bottom in sequence; the funnel (3) is used for storing a reagent bag (10);
one side of the reagent bag (10) is provided with two symmetrically arranged bag openings (10A); when the reagent bag (10) is in an empty bag state, the gravity center is closer to one side of the bag opening (10A);
the bottom of the funnel (3) is provided with a funnel opening (3A);
the transmission component (5) is provided with an inclined plate (5A) which is arranged in an inclined way; the inclined plate (5A) is provided with an inclined plate input end in a horizontal position high position and an inclined plate output end in a horizontal position low position;
the filling assembly (6) comprises a needle head module (6A), a transmission module (6B), a bag fixing module (6C) and a base plate (6D); the needle head module (6A) and the bag fixing module (6C) are arranged on the front surface of the base plate (6D) along the horizontal direction and are opposite to each other; the transmission module (6B) is arranged on the back surface of the substrate (6D) and is in first transmission connection with the needle head module (6A);
the reagent bag (10) falls into the transmission assembly (5) from the funnel (3) through the funnel opening (3A), slides in a first inclined way from the input end of the inclined plate to the output end of the inclined plate, and then enters the bag fixing module (6C) for fixing; the needle head modules (6A) approach each other to the bag fixing module (6C) through first transmission connection, and first insertion of the bag openings (10A) is completed.
2. The batch filling apparatus of reagent bags according to claim 1, wherein: also comprises a sorting assembly (4); the sorting assembly (4) is arranged between the hopper (3) and the transmission assembly (5) and comprises a sorting cover shell (4A), a sorting body (4B) and a sorting motor (4C); the sorting cover shell (4A) covers the sorting body (4B), and the sorting body (4B) is in shaft connection with the sorting motor (4C); the sorting housing (4A) is provided with an input port (4A1) positioned on the top surface and an output port (4A2) positioned on the bottom surface, the input port (4A1) is butted with the funnel opening (3A), and the output port (4A2) is butted with the inclined plate input end of the inclined plate (5A);
a plurality of sorting cavities (4B1) are annularly arranged in the sorting body (4B); each sorting chamber (4B1) is capable of accommodating one reagent bag (10); the sorting body (4B) can perform sorting autorotation through a sorting motor (4C), and the rotation center is positioned in the vertical direction; the sorting body (4B) can align the sorting chamber (4B1) with the outlet (4A2) or the inlet (4A1) by sorting rotation.
3. The batch filling apparatus of reagent bags according to claim 2, wherein: the two hoppers (3), the two sorting assemblies (4) and the two inclined plates (5A) are respectively arranged side by side and symmetrically; the two inclined plates (5A) are combined into a V-shaped plate, and the V-shaped plate is provided with inclined plate input ends which belong to the two sides of the top and inclined plate output ends which are positioned at the bottom.
4. A device for bulk filling of reagent bags according to claim 3, wherein: the transmission component (5) also comprises a vertical plate (5C);
the front surface of the inclined plate (5A) is provided with support plates symmetrically arranged in a vertical mode along the inclined direction, a first transmission channel (5A1) is formed between the support plates and the inclined plate, and the input end of the inclined plate and the output end of the inclined plate are respectively positioned at two ends of the first transmission channel (5A 1);
the vertical plate (5C) is arranged below the output end of the inclined plate along the vertical direction, so that the transmission assembly (5) is in a Y-shaped structure; the vertical plates (5C) are spliced with each other to form a channel cavity along the vertical direction, and the symmetrical middle surface of the channel cavity is provided with a partition plate to divide the channel cavity into two second transmission channels (5C1) along the vertical direction;
a second transmission channel (5C1) having a vertical input end and a vertical output end; the vertical input end of the second transmission channel (5C1) is in butt joint with the inclined plate output end of the first transmission channel (5A1), and the vertical output end of the second transmission channel (5C1) is positioned right above the bag fixing module (6C);
the reagent bags (10) slide obliquely in the first transport path (5A1) to the second transport path (5C1) and fall into the bag holding module (6C) with a free fall movement in the second transport path (5C 1).
5. The apparatus for bulk filling of reagent bags according to claim 4, wherein: the transmission assembly (5) further comprises a vibration module (5B);
the vibration module (5B) is arranged on the back of the inclined plate (5A) and comprises a vibration wheel (5B1) and a vibration motor (5B 2); the two sides of the inclined plate (5A) are provided with support lugs extending towards the back in pairs, and the two ends of the vibration wheel (5B1) along the axial direction are respectively connected with the support lugs in a rotating way; the vibration motor (5B2) is coupled to the end part of the vibration wheel (5B 1); the circumferential surface of the vibration wheel (5B1) is annularly provided with a plurality of convex teeth which are arranged along the axial direction;
the inclined angle of the inclined plate (5A) is 10-20 degrees, and when the inclined plate (5A) is static, the reagent bag (10) is self-locked and static on the inclined plate (5A) by virtue of the surface friction force of the inclined plate;
the vibration wheel (5B1) can rotate through the vibration motor (5B2), so that the convex teeth continuously touch the inclined plate (5A) and the inclined plate (5A) vibrates; when the sloping plate (5A) vibrates, the reagent bags (10) on the sloping plate (5A) can be shaken continuously and slide downwards for the first slope.
6. The batch filling apparatus of reagent bags according to claim 5, wherein: setting a space coordinate system XYZ to comprise an X axis, a Y axis and a Z axis which are in pairwise vertical relation, wherein a second transmission channel (5C1) is arranged along the Z axis;
the bag fixing module (6C) comprises a bag fixing plate (6C1), a cylinder assembly (6C2), an L-shaped movable plate (6C3) and a fixing plate (6C 4); the needle head module (6A) and the bag fixing module (6C) are fixed on the front surface of the substrate (6D) and are respectively arranged at two ends of the substrate (6D) along the Y-axis direction;
the end surface of the bag fixing plate (6C1) is provided with a fixing plate (6C4), an L-shaped movable plate (6C3) and a cylinder assembly (6C2) which are sequentially arranged along the X-axis direction; the L-shaped movable plate (6C3) is provided with a transverse plate and a vertical plate, the vertical plate is fixedly connected with a piston rod of the air cylinder assembly (6C2), the vertical plate, the transverse plate and the fixed plate (6C4) surround a bag-forming accommodating cavity, the bag-forming accommodating cavity is right below the second conveying channel (5C1), and reagent bags (10) can fall into the bag-containing cavity from the second conveying channel (5C1) through a vertical output end; the bag accommodating cavity can accommodate two reagent bags (10) which are arranged side by side along the X-axis direction at a time; the air cylinder assembly (6C2) can push the vertical plate to move along the X-axis direction, so that the volume of the bag accommodating cavity is changed, and the bag accommodating cavity can finish fixing the reagent bag (10);
the needle module (6A) comprises a needle plugboard (6A1), a reagent bag positioning piece (6A2) and a needle tube (6A 3); the reagent bag positioning piece (6A2) and the needle tube (6A3) are both of a revolving body structure and are fixedly inserted into the needle head plugboard (6A1) along the Y-axis direction; two reagent bag positioning pieces (6A2) are inserted in parallel along the Z-axis direction, and two needle tubes (6A3) are inserted in parallel along the X-axis direction;
a plane which is perpendicular to the Y-axis direction and is used for arbitrarily intercepting the reagent bag positioning piece (6A2) and the needle tube (6A3) is cut, and a first connecting line (O1) of the circle center of the section of the reagent bag positioning piece (6A2) and a second connecting line (O2) of the circle center of the section of the needle tube (6A3) are made on the plane; the first line (O1) and the second line (O2) are bisected perpendicularly to each other;
the peripheral surface of the bag mouth (10A) is a cylindrical surface, an elliptic cylindrical surface, a rhombic cylindrical surface or a similar circular surface; the needle head module (6A) can move along the Y-axis direction through the first transmission connection with the transmission module (6B) and approach to the bag fixing module (6C), so that the two reagent bag positioning pieces (6A2) are inserted into the gap between the two reagent bags (10), the two bag openings (10A) are positioned between the two reagent bag positioning pieces (6A2), the peripheral surfaces of the two reagent bag positioning pieces (6A2), the inner side surface of the fixing plate (6C4) and the inner side surface of the vertical plate of the L-shaped movable plate (6C3) form close fit with the peripheral surfaces of the two bag openings (10A), and the two bag openings (10A) are fixed;
the needle tube (6A3) is right opposite to the bag opening (10A) and completes the first insertion of the bag opening (10A).
7. The batch filling apparatus of reagent bags according to claim 6, wherein: also comprises a housing (2); the cover shell (2) covers the filling assembly (6) inside;
the top plate of the cover case (2) is positioned between the transmission assembly (5) and the filling assembly (6) and is provided with a transition opening, and the reagent bags (10) sequentially pass through the second transmission channel (5C1) and the transition opening to enter a bag containing cavity surrounded by an L-shaped movable plate (6C3) vertical plate, an L-shaped movable plate (6C3) transverse plate and a fixed plate (6C 4).
8. The batch filling apparatus of reagent bags according to claim 6, wherein: one end of the reagent bag positioning piece (6A2) used for being inserted to the reagent bag (10) is cone-shaped.
9. The batch filling apparatus of reagent bags according to claim 6, wherein: the bag fixing module (6C) further comprises a barrier strip (6C 5); the barrier strip (6C5) is fixedly connected to the front end face of the fixing plate (6C4) and can close the side opening of the bag accommodating cavity.
10. The batch filling apparatus for reagent bags according to any one of claims 6 to 9, wherein: the transmission module (6B) comprises a motor terminal (6B1), a first connecting terminal (6B2), a second connecting terminal (6B3), a transmission plate (6B4) and a transition plate (6B 5);
the motor terminal (6B1), the first connecting terminal (6B2) and the second connecting terminal (6B3) are arranged on the back face of the substrate (6D) and are sequentially arranged along the Y-axis direction, and belt transmission connection is respectively carried out between the motor terminal (6B1) and the first connecting terminal (6B2), and between the first connecting terminal (6B2) and the second connecting terminal (6B 3); the top of the transmission plate (6B4) is fixedly connected to a transmission belt for connecting the first connecting terminals (6B2) and the second connecting terminals (6B3), and the bottom of the transmission plate is connected with the rear end of the transition plate (6B 5);
the front end of the transition plate (6B5) passes through the base plate (6D) and is fixedly connected with the needle inserting plate (6A 1);
the motor terminal (6B1), the first connecting terminal (6B2) and the second connecting terminal (6B3) are connected through belt transmission to rotate in a linkage mode, the transmission plate (6B4) is driven to move in a reciprocating mode along the Y-axis direction through the rotation in a linkage mode, then the needle inserting plate (6A1) moves in a reciprocating mode along the Y-axis direction, and finally the needle module (6A) moves in the bag-thinking fixing module (6C) along the Y-axis direction.
CN202010741501.0A 2020-07-29 2020-07-29 Batch filling device for reagent bags Active CN111846410B (en)

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EP0749898A1 (en) * 1995-06-20 1996-12-27 VSE VERPACKUNGS- UND SONDERMASCHINENBAU ENGINEERING GmbH Apparatus for removing and transporting products and for feeding them into packaging container
JPH10212015A (en) * 1997-01-30 1998-08-11 Shimadzu Corp Article feeder
EP1036022A1 (en) * 1997-07-17 2000-09-20 Sandvik Aktiebolag Conveying methods and apparatus
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CN202244131U (en) * 2011-10-11 2012-05-30 沈哲敏 Liquid filling delivery platform for flexible package liquid filling machine
CN102706753A (en) * 2012-07-04 2012-10-03 楚天科技股份有限公司 On-line soft infusion bag heat-seal strength detection device and soft infusion bag production line
CN203111579U (en) * 2013-01-24 2013-08-07 汕头市金海湾包装机械有限公司 Bag supplying mechanism for bag-feeding type packing machine
CN204110414U (en) * 2014-08-07 2015-01-21 深圳市和力泰科技有限公司 Wrapping machine
CN207810601U (en) * 2017-12-01 2018-09-04 邵东智能制造技术研究院有限公司 A kind of vibrating disk of conveying sparking machine drum body

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0749898A1 (en) * 1995-06-20 1996-12-27 VSE VERPACKUNGS- UND SONDERMASCHINENBAU ENGINEERING GmbH Apparatus for removing and transporting products and for feeding them into packaging container
JPH10212015A (en) * 1997-01-30 1998-08-11 Shimadzu Corp Article feeder
EP1036022A1 (en) * 1997-07-17 2000-09-20 Sandvik Aktiebolag Conveying methods and apparatus
US20040084280A1 (en) * 2002-11-04 2004-05-06 Kimberly-Clark Worldwide, Inc. Conveyor system for an automatic accumulation system
CN202244131U (en) * 2011-10-11 2012-05-30 沈哲敏 Liquid filling delivery platform for flexible package liquid filling machine
CN102706753A (en) * 2012-07-04 2012-10-03 楚天科技股份有限公司 On-line soft infusion bag heat-seal strength detection device and soft infusion bag production line
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CN204110414U (en) * 2014-08-07 2015-01-21 深圳市和力泰科技有限公司 Wrapping machine
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Address after: No. 101, Floor 1, Unit 1, Building 4, No. 88, Tianchen Road, High tech Zone, Chengdu, Sichuan 611700

Patentee after: CHENGDU KAITU MEDICAL SYSTEM TECHNOLOGY CO.,LTD.

Address before: No.10, Herui South Road, high tech Zone (West District), Chengdu, Sichuan 610041

Patentee before: CHENGDU KAITU MEDICAL SYSTEM TECHNOLOGY CO.,LTD.