CN111826969A - 一种多层次立体蕾丝花边生产方法 - Google Patents
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Abstract
本发明公开了一种多层次立体蕾丝花边生产方法,包括如下步骤:S1、整理捻丝,将尼龙纤维丝、氨纶纤维丝和涤纶纤维丝分别进行的单丝加捻与复丝加捻处理;S2、清洗烘干,将预制好的原料通过清洗机进行清洗,将其在捻丝时表面附着的毛絮去除,清洗后,将其烘干;S3、织造加工,采用贾卡提花技术、多梳衬纬提花技术将预制好的原料进行织造加工;S4、抗拉检测,对织造好的蕾丝花边进行拉力检测;S5、压平处理;S6、染色加工;S7、植绒加工,将短纤维绒毛植入蕾丝花边表面。本发明通过衬纬花梳栉编织形成多层次衬纬花型层,并且将短纤维绒毛植入蕾丝花边表面,形成具有一定轮廓的植绒花型,提升蕾丝花边的多层次立体效果。
Description
技术领域
本发明属于蕾丝花边领域,更具体地说,尤其涉及一种多层次立体蕾丝花边生产方法。
背景技术
蕾丝花边是一种具有显著装饰效应的提花面料,因其质地轻薄、纹样精致、造型独特被广泛应用于高档服装装饰、家居装饰和鞋帽装饰等。随着生产设备和生产工艺的不断创新、发展,蕾丝花边的生产成本逐渐降低、生产效率大幅提高,促使蕾丝花边在纺织品市场中所占的比例逐渐增大。
现有的蕾丝花边依据蕾丝花边编织原理的不同,可以分为列韦斯蕾丝、刺绣蕾丝和拉舍尔蕾丝,但是上述的列韦斯蕾丝、刺绣蕾丝和拉舍尔蕾丝其呈现的离体效果均部理想,而且现有的蕾丝花边大多弹性不佳,在清洗时很容易由于受到拉扯照成损坏,因此,我们提出一种多层次立体蕾丝花边生产方法。
发明内容
本发明的目的是为了解决现有技术中存在的缺点,而提出的一种多层次立体蕾丝花边生产方法。
为实现上述目的,本发明提供如下技术方案:
一种多层次立体蕾丝花边生产方法,包括如下步骤:
S1、整理捻丝,将尼龙纤维丝、氨纶纤维丝和涤纶纤维丝分别进行的单丝加捻与复丝加捻处理,单丝加捻处理时,采用Z捻处理;复丝加捻处理时,将尼龙纤维丝、氨纶纤维丝和涤纶纤维丝单捻合股后,采用S捻继续对合股进行加捻形成预制原料;
S2、清洗烘干,将预制好的原料通过清洗机进行清洗,将其在捻丝时表面附着的毛絮去除,清洗后,将其烘干;
S3、织造加工,采用贾卡提花技术、多梳衬纬提花技术将预制好的原料进行织造加工;
S4、抗拉检测,对织造好的蕾丝花边进行拉力检测;
S5、压平处理,将抗拉检测合格后的蕾丝花边通过压辊进行压合处理;
S6、染色加工,根据实际的需要对压平后的蕾丝花边根据实际的生产需要染色,并将染色后的蕾丝花边做烘干处理;
S7、植绒加工,将短纤维绒毛植入蕾丝花边表面,形成具有一定轮廓的植绒花型,提升蕾丝花边的多层次立体效果。
优选的,步骤S1所述的捻丝具体要求为:所述单丝加捻处理的捻系数为每米430-455捻,所述复丝加捻处理的捻系数为每米360-375捻。
优选的,步骤S2所述的清洗烘干采用超声波清洗机对预制原料进行清洗,所述超声波清洗机包括超声波装置、清洗槽、超声清洗机壳体,清洗槽位于超声清洗机壳体内部,超声波装置位固定于清洗槽外壁,还包括高压水流装置,所述高压水流装置包括高压水流喷水装置与高压泵,高压水流喷水装置位于清洗槽内部的中间位置,高压泵位于清洗槽下方并连接高压水流喷水装置,所述超声波清洗机的清洗温度为50℃-70℃,功率密度为≥0.3W/cm2。
优选的,步骤S3中所述的织造加工采用拉舍尔经编机进行织造,所述拉舍尔经编机配置有两把分离式贾卡梳栉和一把衬纬花梳栉,通过贾卡梳栉编织形成具有提花效应、轻薄通透的花式地网,通过衬纬花梳栉编织形成多层次衬纬花型层。
优选的,所述贾卡梳栉在编制过程中,首先确定基本横移数据即垫纱数码,然后根据具体的花型设计图样,控制贾卡导纱针的偏移方向和偏移时刻,形成网孔组织、薄组织、厚组织,不同组织效应的组合设计形成具有花纹效应的地网;通过改变两把半机号贾卡梳栉基本垫纱的方向进行贾卡同向设计和贾卡反向设计,通过改变贾卡梳栉的成圈方式进行成圈型贾卡垫纱设计和衬纬型贾卡垫纱设计。
优选的,步骤S4所述的抗拉检测具体步骤为:
1)截取10cm或20cm长度的蕾丝花边;
2)将蕾丝花边的长度牵伸至其长度的230%-255%,并保持30分以上;
3)取下静置30分钟,测量其长度,长度大于蕾丝花边长度的185%判定为不合格,小于蕾丝花边长度的185%判定为合格。
优选的,所述本蕾丝花边中尼龙纤维丝的用量为50wt%、氨纶纤维丝的用量为20wt%和涤纶纤维丝的用量为30wt%。
优选的,步骤S7所述的植绒加工,首先在蕾丝花边的提花区域表面涂上粘合剂,然后将其放置在零电位或者接地条件下,使需要植入的短纤维绒毛带负电荷,利用高压静电场将短纤维绒毛植入蕾丝花边表面。
本发明的技术效果和优点:本发明提供的一种多层次立体蕾丝花边生产方法,与传统的固态产品相比,本发明采用拉舍尔经编机进行织造,拉舍尔经编机配置有两把分离式贾卡梳栉和一把衬纬花梳栉,通过贾卡梳栉编织形成具有提花效应、轻薄通透的花式地网,通过衬纬花梳栉编织形成多层次衬纬花型层,并且将短纤维绒毛植入蕾丝花边表面,形成具有一定轮廓的植绒花型,提升蕾丝花边的多层次立体效果;再者,通过将尼龙纤维丝、氨纶纤维丝和涤纶纤维丝分别进行的单丝加捻与复丝加捻处理,增加蕾丝花边弹性和耐磨性,一定程度上避免了在清洗时,蕾丝花边由于受到拉扯照成损坏。
附图说明
图1为本发明多层次立体蕾丝花边生产方法的流程图。
具体实施方式
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合具体实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
本发明提供了如图1所示的一种多层次立体蕾丝花边生产方法,包括如下步骤:
S1、整理捻丝,将尼龙纤维丝、氨纶纤维丝和涤纶纤维丝分别进行的单丝加捻与复丝加捻处理,单丝加捻处理时,采用Z捻处理;复丝加捻处理时,将尼龙纤维丝、氨纶纤维丝和涤纶纤维丝单捻合股后,采用S捻继续对合股进行加捻形成预制原料;
S2、清洗烘干,将预制好的原料通过清洗机进行清洗,将其在捻丝时表面附着的毛絮去除,清洗后,将其烘干;
S3、织造加工,采用贾卡提花技术、多梳衬纬提花技术将预制好的原料进行织造加工;
S4、抗拉检测,对织造好的蕾丝花边进行拉力检测;
S5、压平处理,将抗拉检测合格后的蕾丝花边通过压辊进行压合处理;
S6、染色加工,根据实际的需要对压平后的蕾丝花边根据实际的生产需要染色,并将染色后的蕾丝花边做烘干处理;
S7、植绒加工,将短纤维绒毛植入蕾丝花边表面,形成具有一定轮廓的植绒花型,提升蕾丝花边的多层次立体效果。
其中,步骤S1的捻丝具体要求为:单丝加捻处理的捻系数为每米430-455捻,复丝加捻处理的捻系数为每米360-375捻。
其中,步骤S2的清洗烘干采用超声波清洗机对预制原料进行清洗,超声波清洗机包括超声波装置、清洗槽、超声清洗机壳体,清洗槽位于超声清洗机壳体内部,超声波装置位固定于清洗槽外壁,还包括高压水流装置,高压水流装置包括高压水流喷水装置与高压泵,高压水流喷水装置位于清洗槽内部的中间位置,高压泵位于清洗槽下方并连接高压水流喷水装置,超声波清洗机的清洗温度为50℃-70℃,功率密度为≥0.3W/cm2。
其中,步骤S3中的织造加工采用拉舍尔经编机进行织造,拉舍尔经编机配置有两把分离式贾卡梳栉和一把衬纬花梳栉,通过贾卡梳栉编织形成具有提花效应、轻薄通透的花式地网,通过衬纬花梳栉编织形成多层次衬纬花型层。
其中,贾卡梳栉在编制过程中,首先确定基本横移数据即垫纱数码,然后根据具体的花型设计图样,控制贾卡导纱针的偏移方向和偏移时刻,形成网孔组织、薄组织、厚组织,不同组织效应的组合设计形成具有花纹效应的地网;通过改变两把半机号贾卡梳栉基本垫纱的方向进行贾卡同向设计和贾卡反向设计,通过改变贾卡梳栉的成圈方式进行成圈型贾卡垫纱设计和衬纬型贾卡垫纱设计,成圈型贾卡垫纱设计同向垫纱基本组织JB1.11-0/1-2//、JB1.21-0/1-2//,反向垫纱基本组织JB1.11-0/1-2//、JB1.21-2/1-1//;衬纬型贾卡垫纱设计同向垫纱基本组织JB1.10-0/2-2//、JB1.20-0/2-2//,反向垫纱基本组织JB1.10-0/2-2//、JB1.22-2/0-0//。
其中,步骤S4的抗拉检测具体步骤为:
1)截取10cm或20cm长度的蕾丝花边;
2)将蕾丝花边的长度牵伸至其长度的230%-255%,并保持30分以上;
3)取下静置30分钟,测量其长度,长度大于蕾丝花边长度的185%判定为不合格,小于蕾丝花边长度的185%判定为合格。
其中,本蕾丝花边中尼龙纤维丝的用量为50wt%、氨纶纤维丝的用量为20wt%和涤纶纤维丝的用量为30wt%。
其中,步骤S7的植绒加工,首先在蕾丝花边的提花区域表面涂上粘合剂,然后将其放置在零电位或者接地条件下,使需要植入的短纤维绒毛带负电荷,利用高压静电场将短纤维绒毛植入蕾丝花边表面。
综上所述:本发明提供的一种多层次立体蕾丝花边生产方法,与传统的固态产品相比,本发明采用拉舍尔经编机进行织造,拉舍尔经编机配置有两把分离式贾卡梳栉和一把衬纬花梳栉,通过贾卡梳栉编织形成具有提花效应、轻薄通透的花式地网,通过衬纬花梳栉编织形成多层次衬纬花型层,并且将短纤维绒毛植入蕾丝花边表面,形成具有一定轮廓的植绒花型,提升蕾丝花边的多层次立体效果;再者,通过将尼龙纤维丝、氨纶纤维丝和涤纶纤维丝分别进行的单丝加捻与复丝加捻处理,增加蕾丝花边弹性和耐磨性,一定程度上避免了在清洗时,蕾丝花边由于受到拉扯照成损坏。
最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。
Claims (8)
1.一种多层次立体蕾丝花边生产方法,其特征在于:包括如下步骤:
S1、整理捻丝,将尼龙纤维丝、氨纶纤维丝和涤纶纤维丝分别进行的单丝加捻与复丝加捻处理,单丝加捻处理时,采用Z捻处理;复丝加捻处理时,将尼龙纤维丝、氨纶纤维丝和涤纶纤维丝单捻合股后,采用S捻继续对合股进行加捻形成预制原料;
S2、清洗烘干,将预制好的原料通过清洗机进行清洗,将其在捻丝时表面附着的毛絮去除,清洗后,将其烘干;
S3、织造加工,采用贾卡提花技术、多梳衬纬提花技术将预制好的原料进行织造加工;
S4、抗拉检测,对织造好的蕾丝花边进行拉力检测;
S5、压平处理,将抗拉检测合格后的蕾丝花边通过压辊进行压合处理;
S6、染色加工,根据实际的需要对压平后的蕾丝花边根据实际的生产需要染色,并将染色后的蕾丝花边做烘干处理;
S7、植绒加工,将短纤维绒毛植入蕾丝花边表面,形成具有一定轮廓的植绒花型,提升蕾丝花边的多层次立体效果。
2.根据权利要求1所述的一种多层次立体蕾丝花边生产方法,其特征在于:步骤S1所述的捻丝具体要求为:所述单丝加捻处理的捻系数为每米430-455捻,所述复丝加捻处理的捻系数为每米360-375捻。
3.根据权利要求1所述的一种多层次立体蕾丝花边生产方法,其特征在于:步骤S2所述的清洗烘干采用超声波清洗机对预制原料进行清洗,所述超声波清洗机包括超声波装置、清洗槽、超声清洗机壳体,其中清洗槽位于超声清洗机壳体内部,超声波装置位固定于清洗槽外壁,还包括高压水流装置,所述高压水流装置包括高压水流喷水装置与高压泵,高压水流喷水装置位于清洗槽内部的中间位置,高压泵位于清洗槽下方并连接高压水流喷水装置,所述超声波清洗机的清洗温度为50℃-70℃,功率密度为≥0.3W/cm2。
4.根据权利要求1所述的一种多层次立体蕾丝花边生产方法,其特征在于:步骤S3中所述的织造加工采用拉舍尔经编机进行织造,所述拉舍尔经编机配置有两把分离式贾卡梳栉和一把衬纬花梳栉,通过贾卡梳栉编织形成具有提花效应、轻薄通透的花式地网,通过衬纬花梳栉编织形成多层次衬纬花型层。
5.根据权利要求4所述的一种多层次立体蕾丝花边生产方法,其特征在于:所述贾卡梳栉在编制过程中,首先确定基本横移数据即垫纱数码,然后根据具体的花型设计图样,控制贾卡导纱针的偏移方向和偏移时刻,形成网孔组织、薄组织、厚组织,不同组织效应的组合设计形成具有花纹效应的地网;通过改变两把半机号贾卡梳栉基本垫纱的方向进行贾卡同向设计和贾卡反向设计,通过改变贾卡梳栉的成圈方式进行成圈型贾卡垫纱设计和衬纬型贾卡垫纱设计。
6.根据权利要求1所述的一种多层次立体蕾丝花边生产方法,其特征在于:步骤S4所述的抗拉检测具体步骤为:
1)截取10cm或20cm长度的蕾丝花边;
2)将蕾丝花边的长度牵伸至其长度的230%-255%,并保持30分以上;
3)取下静置30分钟,测量其长度,长度大于蕾丝花边长度的185%判定为不合格,小于蕾丝花边长度的185%判定为合格。
7.根据权利要求1所述的一种多层次立体蕾丝花边生产方法,其特征在于:所述本蕾丝花边中尼龙纤维丝的用量为50wt%、氨纶纤维丝的用量为20wt%和涤纶纤维丝的用量为30wt%。
8.根据权利要求1所述的一种多层次立体蕾丝花边生产方法,其特征在于:步骤S7所述的植绒加工,首先在蕾丝花边的提花区域表面涂上粘合剂,然后将其放置在零电位或者接地条件下,使需要植入的短纤维绒毛带负电荷,利用高压静电场将短纤维绒毛植入蕾丝花边表面。
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