Rapid opening device and opening method for silk reeling
Technical Field
The invention relates to the technical field of textiles, in particular to a quick opening device and an opening method for silk reeling.
Background
The silk quilt is a quilt taking silk as a filler, and has the unique qualities and advantages of close-fitting warm keeping, fluffiness, softness, ventilation, health care, deep sleep and the like. In the process of manufacturing the silk quilt, certain processing treatment needs to be carried out on the silkworm cocoons. The processing steps comprise drying, cocoon cooking, silk reeling, airing, wire drawing and the like.
The silk reeling step comprises putting the cooked silkworm cocoons into a large basin filled with clear water, tearing the silkworm cocoons by hands, taking out the silkworm pupae, and tearing the silkworm cocoons into a small-cap-shaped cocoon cap. The cocoon cap sleeves are spread on the semicircular bamboo bows, and after hundreds of cocoon cap sleeves are arranged, a large silk pocket is formed, and the silk pocket is used for processing silk floss of the silk quilt.
However, the silk quilt is manufactured manually in the mode, so that the labor intensity of workers is high, the working efficiency is relatively slow, the silk reeling step needs to ensure that the stress is uniform in the process that the silk is spread to form the silk bag, and because of manual operation, the silk cocoon can not be completely stored and stressed uniformly when being torn every time, so that the thickness of the silk quilt manufactured in the later stage is easily influenced.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a quick opening device and an opening method for silk reeling, which solve the problems that in the process of manufacturing a silk quilt in the background art, the silk reeling step is operated in a manual mode, so that the labor intensity of workers is high, the working efficiency is relatively slow, and the uniform stress in the silkworm cocoon opening process cannot be completely ensured through manual operation.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme: the utility model provides a silk filature is with quick distraction device, includes box one, places board, electric push rod one, connecting plate, two montants, two contact pins, two ballonets, two air pumps, two holding strips, box two and bamboo strip. The placing plate is located in the first box body and used for placing silkworm cocoons, the first electric push rod is in sliding fit with the back face of the first box body, the upper end of the first electric push rod is hinged to the connecting plate, the front end of the connecting plate extends to the position above the placing plate, and the two vertical rods are in sliding fit with the front end of the connecting plate. Two contact pins, two gas rings, two air pumps, two holding strips respectively with two montants one-to-one, the montant lower extreme is articulated with the contact pin, and the holding strip is located the one side that the contact pin was kept away from each other, and the holding strip is articulated with the montant, and montant back connection has motor one, and motor transmission shaft is connected with the holding strip. Contact pin lower extreme surface parcel has the balloon, two air pumps are established respectively in the connecting plate both sides, are connected with the tubule between air pump and the balloon, are equipped with two sets of drive assembly on the connecting plate, two drive assembly respectively with two montants one-to-one. Two drive assembly drive two montants respectively and do and keep away from each other or be close to each other, and two montants are kept away from each other and are torn silkworm cocoon and be the cocoon cap, and box two is established at box one back, and the bamboo strip is established in box two, and the bamboo strip is convex, and the bamboo strip is used for strutting the cocoon cap.
Preferably, one side that two montants are close to each other all is equipped with the blend stop, blend stop and montant sliding fit, the montant slides downwards can support the contact pin.
Preferably, a water level line is arranged in the first box body, one side of the first box body is connected with a second electric push rod, and the movable end of the second electric push rod is connected with the placing plate.
Preferably, it has the hole to place the board equidistance and arrange the distribution, it is equipped with the string bag just to be located the hole below to place the board bottom, and the silk cocoon can be placed in the string bag, and the string bag is made by elastic fiber, and the string bag can wrap up the first end of silk cocoon, places the board top and is equipped with a plurality of laser emitter, and laser emitter is located the string bag both sides, and laser emitter is vertical up, the connecting plate bottom is equipped with two laser receiver, and laser receiver can receive the light beam that laser emitter jetted out.
Preferably, the driving assembly comprises a second motor, a steel wire and a spring, the second motor is arranged on the connecting plate, the transmission end of the connecting plate is connected with the steel wire, one end, far away from the connecting plate, of the steel wire is connected with the vertical rod, and one side of the connecting plate is connected with the vertical rod through the spring.
Preferably, a rack is arranged on the back face of the box body, the bottom of the electric push rod is in sliding fit with the rack, a motor is arranged on one side of the electric push rod, a motor transmission shaft is connected with a gear, and the gear is meshed with the rack.
Preferably, the second box body is internally and slidably matched with two sliding blocks, the two sliding blocks are respectively positioned on two sides of the bamboo strip, the end part of the bamboo strip is hinged with the sliding blocks, two sides of the second box body are respectively in threaded connection with a screw rod, and one end of the screw rod penetrates through the second box body to be in contact with the sliding blocks.
Preferably, a single chip microcomputer is connected to the front face of the box body, the single chip microcomputer is STM32F103C8T6 in model, and the single chip microcomputer is used for controlling all electronic connection work.
The opening method of the quick opening device for silk reeling comprises the following steps:
s1, putting the dry cocoons into water to be boiled thoroughly, and boiling for-minutes after the water is boiled. Adding appropriate alkali during silkworm boiling. Then placing the cocoons in the net bag of the placing plate.
S2, pouring clean water into the first box body and the second box body respectively after the silkworm cocoons are placed, enabling the clean water in the first box body to reach a water level line, enabling the motor to drive the gear to rotate, enabling the gear to drive the first electric push rod to move along the rack, enabling the motor to stop rotating when the laser receiver below the front end of the connecting plate and the laser transmitter on the placing plate face to face, and then overturning the connecting plate to enable the connecting plate to lean against the first box body.
S3, the connecting plate leans against the first box body, the two vertical rods at the front end of the connecting plate face towards the cocoons, the first electric push rod contracts slowly to enable the two vertical rods to penetrate into the cocoons, then the air pump inflates the air ring to enable the air ring to expand slowly, the air ring expands and swells to be in contact with the inner walls of the cocoons, and then the cocoons are lifted out of the net bag through extension of the electric push rod.
S4, the balloon expansion drum plays a certain role in stretching the silkworm cocoons, meanwhile, the transmission shafts of the two motors rotate to wind the steel wires, and the two motors drive the two vertical rods to be away from each other, so that the silkworm cocoons are torn to form cocoon caps.
S5, after the two vertical rods are far away from each other to a certain degree, the barrier strips are manually pulled upwards to be away from the contact pins, the motor drives the clamping strips to rotate, the clamping strips rotate 180 degrees and then are in contact with the contact pins, the clamping strips drive the contact pins to rotate together, the clamping strips and the contact pins clamp the silk to turn over the cocoon cap outwards, and the inner side of the cocoon cap is turned out.
And S6, after S5, the worker takes out the silkworm chrysalis attached to the inner side of the cocoon cap.
S7, after the inner side of the cocoon cap is cleaned, manually and manually overturning the connecting plate to enable the connecting plate to be close to the second box body, meanwhile, enabling the cocoon cap to sink into clean water of the second box body, then discharging air in the air ring through the air pump, and after the air ring is made to be dry and flat, driving the clamping strips to rotate reversely through the first motor to enable the clamping strips to be far away from the contact pins.
And S8, after the holding strip is far away from the inserting pins, the worker unloads the cocoon caps from the two inserting pins and then sleeves the cocoon caps on the bamboo strips to be spread to form silk bags.
(III) advantageous effects
The invention provides a quick opening device and method for silk reeling. The method has the following beneficial effects:
1. this silk is filature with quick distraction device mutually supports through contact pin, air pump, balloon, electric push rod one, reaches the effect of centre gripping, takes out the silkworm cocoon from placing the board. And then the vertical rods are dragged by the winding steel wire of the second motor, so that the two vertical rods are away from each other, the first motor drives the holding strip to be tightly attached to the contact pin, and the contact pin is pushed to turn upwards, so that the silkworm cocoon is slowly torn to form a cocoon cap, and the inner side of the cocoon cap is turned outwards. The manual operation of replacing traditional mode manual work reduces workman intensity of labour for work efficiency. And the vertical rods, the contact pins and the clamping strips on the two sides move synchronously. Therefore, the silkworm cocoon is evenly stressed.
2. This silk is filature with quick distraction device through slider, screw rod mutually support for the bamboo strip can change the bending degree according to the demand. The silk bags with various sizes can be conveniently manufactured.
Drawings
FIG. 1 is a diagram illustrating a structural state of the present invention;
FIG. 2 is an enlarged view of the structure of FIG. 1 at A according to the present invention;
FIG. 3 is a schematic view of the back side of a structure of the case of the present invention;
FIG. 4 is a cross-sectional view of the structure of the mounting plate of the present invention;
FIG. 5 is a diagram illustrating the working status of the pin structure of the present invention;
FIG. 6 is a second diagram illustrating the working status of the pin structure of the present invention;
FIG. 7 is a partial structure display diagram of the present invention;
FIG. 8 is a partial schematic view of the present invention;
FIG. 9 is a sectional view of a second structure of the case of the present invention;
FIG. 10 is a diagram of the second structural state of the present invention.
In the figure: 1 box body one, 2 place the board, 21 string bag, 22 laser emitter, 3 electric push rod one, 31 motor, 32 gears, 33 racks, 4 connecting plates, 41 laser receiver, 5 montants, 51 blend stop, 6 contact pins, 7 gas circles, 8 air pumps, 81 tubules, 9 holding strips, 91 motor one, 10 motor two, 101 steel wire, 11 spring, 12 box body two, 13 sliders, 14 bamboo strip, 15 screw rod, 16 singlechip, 17 waterline, 18 electric push rod two.
Detailed Description
The embodiment of the invention provides a quick opening device for silk reeling and an opening method, and as shown in figures 1-10, the quick opening device comprises a box body I1, a placing plate 2, an electric push rod I3, a connecting plate 4, two vertical rods 5, two inserting pins 6, two air rings 7, two air pumps 8, two clamping bars 9, a box body II 12 and bamboo bars 14. The placing plate 2 is in sliding fit in the first box body 1. The placing plate 2 is used for placing silkworm cocoons. The electric push rod I3 is in sliding fit with the back of the box body I1. The upper end of the first electric push rod 3 is hinged to the connecting plate 4, and the front end of the connecting plate 4 can extend to the position above the placing plate 2. Two vertical rods 5 are in sliding fit at the front end of the connecting plate 4.
With reference to fig. 4, the placing plates 2 are equidistantly arranged and distributed with holes, and net bags 21 are welded at the bottom of the placing plates 2 and below the holes. The silkworm cocoon can be placed in the net bag 21, the net bag 21 can wrap the lower half end of the silkworm cocoon, and the net bag 21 is made of elastic fibers. Since the net bag 21 has elasticity, the cocoons are vertically put into the net bag 21, and the net bag 21 wraps the lower half of the cocoons. The net bag 21 is prevented from floating on the water surface by the friction force after being separated from the placing plate 2. Place board 2 top fixed mounting have a plurality of laser emitter 22, laser emitter 22 is located string bag 21 both sides, and laser emitter 22 is vertical up, two laser receiver 41 of connecting plate 4 bottom fixed mounting, and laser receiver 41 can receive the light beam that laser emitter 22 jetted out. The laser emitter 22 and the laser receiver 41 are matched to play a role in positioning.
Although the laser receiver 41 is in water, the laser receiver 41 is vertical to the water surface because the laser receiver 41 is upward, and thus the emitted light is not refracted and shifted.
Referring to fig. 5, two pins 6, two air rings 7, two air pumps 8 and two clamping strips 9 correspond to the two vertical rods 5 one by one. The lower end of the vertical rod 5 is hinged to the contact pin 6, the holding strip 9 is located on one side, away from the contact pin 6, of the contact pin, the holding strip 9 is hinged to the vertical rod 5, and the first motor 91 is fixedly mounted on the back of the vertical rod 5. The first motor 91 is welded with the holding strip 9. The lower end surface of the contact pin 6 is wrapped with an air ring 7, and two air pumps 8 are respectively and fixedly installed on two sides of the connecting plate 4. The bottom of the air pump 8 is communicated with a thin tube 81, and the lower end of the thin tube 81 is communicated with the balloon 7. When the silkworm cocoon air-filling machine works, the inserting needle 6 drives the air ring 7 to be inserted into a silkworm cocoon, and the air pump 8 inflates the air ring 7 to expand. When the balloon 7 gradually expands to contact with the inner wall of the silkworm cocoon, the contact pins 6 can lift the silkworm cocoon when the electric push rod I3 extends. Playing a role in clamping the silkworm cocoons.
With reference to fig. 5 and 6, the initial state holding strip 9 faces upwards and is not in contact with the contact pin, the first motor 91 drives the holding strip 9 to rotate during operation, the silk is held by the holding strip 9 and the contact pin, meanwhile, the first motor 91 continues to rotate, and the holding strip 9 pushes the contact pin 6 to turn upwards, so that the inner side of the silkworm cocoon is turned outwards.
Two groups of driving components are arranged on the connecting plate 4, and the two driving components are respectively in one-to-one correspondence with the two vertical rods 5. The two driving components respectively drive the two vertical rods 5 to be away from each other or to be close to each other, and the two vertical rods 5 are away from each other to tear the silkworm cocoons to form cocoon caps. As for how to guarantee that the contact pin can not pierce through the silkworm cocoon, only need adjust according to the condition, adjustment electric push rod 3 shrinkage distance alright.
The box body II 12 is welded on the back surface of the box body I1, the bamboo splints 14 are arranged in the box body II 12, the bamboo splints 14 are arc-shaped, and the bamboo splints 14 are used for opening the cocoon caps.
One side that two montants 5 are close to each other all pegs graft has blend stop 51, blend stop 51 and montant 5 sliding fit, montant 5 slides down can support contact pin 6. The blocking strip 51 blocks the insertion needles 6, so that the insertion needles 6 are always vertically downward when piercing the cocoons. Preventing the pin 6 from deflecting during re-penetration.
The bar 51 is supported by a magnet, and the pin 6 is made of ferrous metal. Pin 6 is restricted from moving by magnetic force.
A water level line 17 is carved in the box body I1, an electric push rod II 18 is fixedly installed on one side of the box body I1, and the movable end of the electric push rod II 18 is welded with the placing plate 2. Because place and have three rows of silk pockets on the board 2, but connecting plate 4 length is certain, and 6 positions of contact pin are unchangeable and only aim at middle row, so through two 18 flexible of electric push rod, make two other rows of silk pockets can move to contact pin 6 below.
The driving assembly comprises a second motor 10, a steel wire 101 and a spring 11, the second motor 10 is welded on the connecting plate 4, the transmission end of the connecting plate 4 is welded with the steel wire 101, one end of the steel wire 101, far away from the connecting plate 4, is welded with the vertical rod 5, one side of the connecting plate 4 is welded with the spring 11, and the other end of the spring 11 is welded with the vertical rod 5. During operation, the second motor 10 rotates to wind the steel wire 101, and the steel wire 101 pulls the vertical rods 5, so that the two vertical rods 5 are far away from each other. When the second motor 10 stops working, the vertical rod 5 is pushed back to the original position by the elastic force as for the return rotation of the spring 11.
Compared with the prior art, this silk is filature with quick distraction device mutually supports through contact pin 6, air pump 8, balloon 7, electric push rod 3, reaches the effect of centre gripping, takes out the silkworm cocoon from placing board 2. And then the vertical rod 5 is dragged by the winding steel wire 101 of the second motor 10, so that the two vertical rods 5 are far away from each other, and the first motor 91 drives the holding strip 9 to be tightly attached to the contact pin 6 and pushes the contact pin 6 to turn upwards, so that the silkworm cocoons are slowly torn to form cocoon caps, and the inner sides of the cocoon caps are outwards turned out. The manual operation of replacing traditional mode manual work reduces workman intensity of labour for work efficiency. And the vertical rod 5, the pin 6 and the holding strip 9 on the two sides move synchronously. Therefore, the silkworm cocoon is evenly stressed.
The rack 33 is welded on the back of the first box body 1, and the rack 33 is welded with the second box body 12. The bottom of the first electric push rod 3 is in sliding fit with the rack 33, a motor 31 is fixedly mounted on one side of the first electric push rod 3, a gear 32 is welded to a transmission shaft of the motor 31, and the gear 32 is meshed with the rack 33. The gear 32, the motor 31 and the rack 33 are matched to enable the electric push rod one 3 to move transversely.
Two sliding blocks 13 are in sliding fit in the second box body 12, the two sliding blocks 13 are located on two sides of the bamboo batten 14 respectively, the end portion of the bamboo batten 14 is hinged to the sliding blocks 13, two sides of the second box body 12 are in threaded connection with screw rods 15 respectively, and one end of each screw rod 15 penetrates through the second box body 12 to be in contact with the sliding blocks 13. The screw 15 is screwed to enable the two sliding blocks 13 to approach each other, and the two sliding blocks 13 extrude the bamboo strips 14 to enable the bamboo strips 14 to be bent into an arch shape.
Through the mutual cooperation of slider 13, screw rod 15 for bamboo strip 14 can change the bending degree as required. The silk bags with various sizes can be conveniently manufactured.
The front face of the first box body 1 is fixedly provided with a single chip microcomputer 16, the type of the single chip microcomputer 16 is STM32F103C8T6, and the single chip microcomputer 16 is used for controlling all electronic connection work.
The opening method of the quick opening device for silk reeling comprises the following steps:
s1, putting the dry cocoons into water to be boiled thoroughly, and boiling the cocoons for 15-40 minutes after the water is boiled. Adding appropriate alkali during silkworm boiling. Thereafter, the cocoons are vertically placed in the net bag 21 of the placing plate 2.
S2, after the silkworm cocoons are placed, clear water is poured into the first box body 1 and the second box body 12 respectively, the clear water in the first box body 1 reaches the water level line 17, the motor 31 drives the gear 32 to rotate, the gear 32 drives the electric push rod one 3 to move along the rack 33, when the laser receiver 41 below the front end of the connecting plate 4 is opposite to the laser emitter 22 on the placing plate 2, the motor 31 stops rotating, and then the connecting plate 4 is turned over to enable the connecting plate 4 to lean against the first box body 1.
S3, the connecting plate 4 leans against the box body I1, the two vertical rods 5 at the front end of the connecting plate 4 face the silkworm cocoons, the electric push rod I3 contracts slowly to enable the two vertical rods 5 to penetrate the silkworm cocoons, then the air pump 8 inflates the air ring 7 to enable the air ring 7 to expand slowly, the air ring 7 expands and swells to be in contact with the inner walls of the silkworm cocoons, and then the electric push rod I3 extends to lift the silkworm cocoons out of the net bag 21.
S4, the balloon 7 expands to expand the cocoons to a certain extent, the transmission shaft of the second motor 10 rotates to wind the steel wire 101, and the two motors 10 drive the two vertical rods 5 to be away from each other, so that the cocoons are torn to form cocoon caps.
S5, after the two vertical rods 5 are far away from each other to a certain degree, the barrier strip 51 is manually pulled out upwards, the barrier strip 51 is far away from the inserting needle 6, the first motor 91 drives the clamping strip 9 to rotate, the clamping strip 9 rotates 180 degrees and then contacts with the inserting needle 6, then the clamping strip 9 drives the inserting needle 6 to rotate together, the clamping strip 9 and the inserting needle 6 clamp the silk to turn over the cocoon cap outwards, and the inner side of the cocoon cap is turned out.
And S6, after S5, the worker takes out the silkworm chrysalis attached to the inner side of the cocoon cap.
S7, after the inner side of the cocoon-carrying cap is cleaned, manually and manually overturning the connecting plate 4 to enable the connecting plate 4 to be close to the second box body 12, and meanwhile enabling the cocoon cap to sink into the clean water of the second box body 12, then discharging the air in the air ring 7 through the air pump 8, enabling the air ring 7 to be dry and flat, and enabling the first motor 91 to drive the clamping strip 9 to rotate reversely, and enabling the clamping strip 9 to be far away from the contact pin 6.
And S8, detaching the cocoon caps from the two inserting pins 6 by the worker after the holding strip 9 is far away from the inserting pins 6, then spreading the cocoon caps on the bamboo strips 14, and continuously repeating the operation to sleeve a plurality of cocoon caps on the bamboo strips 14 to form silk pockets.
In conclusion, this silk is filature with quick distraction device mutually supports through contact pin 6, air pump 8, balloon 7, electric push rod 3, reaches the effect of centre gripping, takes out the silkworm cocoon from placing board 2. And then the vertical rod 5 is dragged by the winding steel wire 101 of the second motor 10, so that the two vertical rods 5 are far away from each other, and the first motor 91 drives the holding strip 9 to be tightly attached to the contact pin 6 and pushes the contact pin 6 to turn upwards, so that the silkworm cocoons are slowly torn to form cocoon caps, and the inner sides of the cocoon caps are outwards turned out. The manual operation of replacing traditional mode manual work reduces workman intensity of labour for work efficiency. And the vertical rod 5, the pin 6 and the holding strip 9 on the two sides move synchronously. Therefore, the silkworm cocoon is evenly stressed.
And, through slider 13, screw rod 15 mutually supporting for bamboo strip 14 can change the bending degree as required. The silk bags with various sizes can be conveniently manufactured.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.